CN102142651B - Automatic socket production system and method for automatic production thereof - Google Patents

Abstract

The invention relates to an automatic socket production system and an automatic production method thereof. The automated socket production system comprises: the device comprises a base, a track, a plurality of moving carriers, a pre-stamping mechanism, at least one first riveting mechanism, at least one second riveting mechanism, a detection mechanism, an assembly mechanism, a welding mechanism, an assembly detection mechanism and at least one function testing mechanism. Moreover, by the automatic production method of the socket, the automatic socket production system can be controlled to automatically complete all necessary process steps of the socket in sequence so as to realize the automatic socket production process.

Description

Automatic socket production system and method for automatic production thereof

technical field

The invention relates to a socket production system, in particular to an automatic socket production system and an automatic production method thereof which can automatically complete socket riveting, cover plate assembly, cover plate welding, and function testing.

Background technique

The power socket (power inlet) is an indispensable element in the electrical product, and it is set in the electrical product for plugging in the power cord. In this way, by inserting the plug of the power cord into the socket, the electrical product The required power supply can be obtained.

Please refer to FIG. 1A and FIG. 1B, which are perspective views of a power socket. One end of the power socket 2' has a notch 21', and three columnar terminals 22' are arranged in the notch 21'. The power socket 2' The other end is provided with three terminal pins 23', the three terminal pins 23' are connected to the three columnar terminals 22' inside the power socket 2', and an electrical terminal is sleeved on the terminal pins 23' twenty four'. Traditionally, the manufacture of the power socket 2' is divided into several main process steps, including: riveting process, riveting result inspection, rear cover assembly process, rear cover welding process, rear cover welding inspection, and functional testing process ( Process or known as process, procedure, manufacturing procedure, manufacturing process).

At present, the power socket 2' completes all the necessary production process steps through partly manpower matching and partly process automation. For example, after completing the riveting of a terminal pin 23' and a terminal 24' of the power socket 2', After manually rotating the power socket 2' by an angle, continue to perform riveting between the other terminal pin of the power socket and its other terminal 24', and continuously repeat the above steps until all terminals on the power socket 2' After the pin 23' and all its terminals 24' are riveted, the riveting process of the power socket 2' is completed.

From the above-mentioned production process of the power socket 2' which is partially manual and partially automated, it can be easily known that such a production process of the power socket 2' is quite labor-intensive and partially manual and partially automatic. , it is very easy to increase the number of defective products of the power socket 2' due to improper cooperation between manual and automatic machines. In addition, when performing the riveting process of the power socket 2', when the power socket 2' is manually rotated by an angle, and then another riveting process of the terminal pin 23' and the terminal 24' is continued, the manual and During the alternation process of automated machines, the operator may be injured due to improper timing of each other's alternation.

Therefore, the inventor of this case still has many shortcomings and deficiencies in view of the above-mentioned existing production process of the power socket, so he tried his best to research and create, and finally developed and completed an automatic socket production system of the present invention and its automatic production method. method.

Contents of the invention

The main purpose of the present invention is to provide an automated socket production system to automatically complete the riveting process, assembly process, welding process, and functional testing process of a socket, avoiding excessive waste of labor costs, and effectively improving The productivity of the socket.

Another object of the present invention is to provide a method for automatic production of sockets, which can control an automated socket production system to sequentially complete the riveting process, assembly process, welding process, and functional testing process of a socket, so as to Realize an automated socket production process.

The purpose of the present invention and the solution to its technical problems are achieved by adopting the following technical solutions. According to an automated socket production system proposed by the present invention, it can complete the production process of a socket with at least one terminal and at least one terminal pin in an automated process. The automated socket production system includes: a base, a track , a plurality of transfer vehicles, a pre-stamping mechanism, at least one first riveting mechanism, at least one second riveting mechanism, a detection mechanism, an assembly mechanism, a welding mechanism, an assembly detection mechanism, and at least one function test mechanism.

Wherein, the track is arranged on the base, which has a first track, a second track, a third track, and a fourth track; the plurality of transfer carriers are set on the track for placing the socket, and there is a terminal fixing member on the transfer carrier to fix the terminal; the pre-punching mechanism is arranged on one side of the base relative to the third track, which can press down the terminal and the terminal pin to perform The action of pre-pressing; the first riveting mechanism is arranged on one side of the base relative to the third track, which can perform an A-type riveting process between the terminal and the terminal pin; the second riveting mechanism is relatively to the first riveting mechanism Three tracks are arranged on one side of the base, which can perform a B-type riveting process of terminals and terminal pins; the detection mechanism is set on the base relative to the third track, which can detect terminals and terminal pins Whether the result of the riveting process is within the process error; the assembly mechanism is set on one side of the base relative to the third rail, which can assemble a product on the socket; the welding mechanism is relatively to the third The track is set on one side of the base, which can weld the parts on the socket; the assembly detection mechanism is set on the base, which can detect whether the parts are firmly welded on the socket; The function testing mechanism is arranged on the base, and it can test whether the function status of the socket meets the standard. Therefore, the automated socket production system composed of the above-mentioned various mechanisms can complete the socket riveting process, assembly process, welding process, and functional testing process in an automated process.

The purpose of the present invention and its technical problems can also be further realized by adopting the following technical measures.

The aforementioned automated socket production system further includes: at least one pushing mechanism, which is arranged on the base relative to the first track, and the pushing mechanism pushes the terminal fixing part of the transfer carrier, so that The terminal is fixed and pressed down to fix the terminal on the terminal pin; a first steering mechanism is arranged inside the base and is located below the junction of the first track and the second track, the first steering mechanism A steering mechanism turns the carrier to the pre-stamping mechanism; a second steering mechanism is arranged inside the base and is located below the junction of the second track and the third track, and the second turning mechanism will transfer the load The tool is turned and sent to the first riveting mechanism; a release mechanism is arranged on one side of the base relative to the third track, and when the socket has completed the A-type riveting process or the B-type riveting process, The release mechanism releases the terminal fixture so that it moves upward to leave the terminal; a cleaning mechanism is arranged on one side of the base relative to the third track, and the cleaning mechanism cleans the riveting process generated on the socket Foreign matter; a first material-retrieving mechanism is arranged on one side of the base relative to the third track, and the first material-retrieving mechanism is arranged on the base together with the detection mechanism relative to the detection mechanism. The mechanism detects that the riveting process error between the terminal and the terminal pin exceeds the standard value, and the first material taking mechanism will take out the socket and place it in a collection area for unqualified products; a second material taking mechanism, relative to the third track It is arranged on one side of the base, wherein the assembly detection mechanism is combined on the second material taking mechanism, and is arranged on the base together with the second material taking mechanism, when the assembly detection mechanism detects that the part If the parts are not firmly welded on the socket, the second material taking mechanism will take out the socket and place it in the defective product collection area; a third steering mechanism is arranged inside the base, and is located between the third track and the Below the joint of the fourth track, the third steering mechanism will turn the transfer carrier to the function testing mechanism; a third retrieving mechanism is arranged on one side of the base relative to the fourth track, wherein the function The testing mechanism is combined on the third retrieving mechanism, and is set on the base together with the third retrieving mechanism. When the functional condition of the test socket of the function testing mechanism does not meet the standard, the third retrieving mechanism will take out the socket , and placed in the non-conforming product collection area; a fourth steering mechanism, set inside the base, and located below the junction of the third track and the fourth track, the fourth steering mechanism will turn the carrier back to its initial at the position of the track; and a high-speed carrier moving mechanism, located inside the base and below the track, the high-speed carrier moving mechanism is used to transport the transfer carrier, so that the transfer carrier moves on the track.

The aforementioned automated socket production system also includes: a control panel set on the base, the operator can set the riveting process type of the socket through the control panel; and a computer control system set on the On the base, the computer control system is used to control the automatic production process of the automatic socket production system.

In the aforementioned automated socket production system, the welding mechanism utilizes ultrasonic waves to weld the component and the socket.

In the aforementioned automated socket production system, the component is a cover plate.

The aforementioned automatic socket production system, wherein, the first track, the second track, the third track and the fourth track form a circular track, and the transfer carrier circulates in the circular track to continuously Execute the automated production process for the socket.

In the aforementioned automated socket production system, the detection mechanism is an image detection mechanism, which confirms whether the error of the riveting process between the terminal and the terminal pin exceeds a standard value by means of image comparison.

The purpose of the present invention and the solution to its technical problem also adopt the following technical solutions to achieve. According to the method of automatic production of a socket proposed by the present invention, it can be used to control an automatic socket production system, and execute the steps of an automatic production process of a socket, which includes: step (1), placing the socket on a transfer On the tool; step (2), at least one terminal is installed on at least one terminal pin of the socket; step (3), a high-speed carrier moving mechanism transports the transfer carrier to move on a track; step (4 ), a pushing mechanism pushes a terminal fixing part on the moving carrier to urge the terminal fixing part to fix the terminal; step (5) a first steering mechanism sends the moving carrier to a pre-stamping mechanism; step (6 )—the second steering mechanism receives the transfer carrier and places it under the pre-stamping mechanism; step (7), the pre-stamping mechanism executes the pre-pressing of the terminal and the terminal pin; step (8), judges whether to execute a type riveting process, if so, then perform step (9), if not, then perform step (11); step (9), the second steering mechanism will transfer the carrier to a first riveting mechanism; step (10) , the first riveting mechanism executes the A-type riveting process of the terminal and the terminal pin, and executes step (13); step (11), the second steering mechanism sends the carrier to a second riveting mechanism; step (12), the second riveting mechanism performs a B-type riveting process of the terminal and the terminal pin; step (13), a release mechanism opens the terminal fixture; step (14), a detection mechanism detects the terminal and the terminal pin The result of the riveting process; step (15), judge whether the error of the riveting process is within the error value, if so, then perform step (16), if not, then perform step (24); step (16), a The assembly mechanism assembles a part on the socket; step (17), a welding mechanism welds the part on the socket; step (18), an assembly detection mechanism judges whether the part is firmly welded on the socket , if so, then perform step (19), if not, then perform step (25); step (19), a third steering mechanism will transfer the carrier to a functional testing mechanism; step (20), the functional testing mechanism Carry out the function test of socket; Step (21), judge whether socket passes function test, if so, then carry out step (22), if not, then carry out step (26); Step (22), a 3rd material taking mechanism will socket Take it off from the transfer carrier, and place it in a qualified product collection area; step (23), a fourth steering mechanism returns the transfer carrier to a first track for continuing to place the socket, step End; step (24), a first material taking mechanism removes the socket from the transfer carrier, and places it in a non-conforming product collection area, and the step ends; step (25), a second material taking mechanism The socket is removed from the transfer carrier, and placed in the defective product collection area, the step ends; and in step (26), the third retrieving mechanism removes the socket from the transfer carrier, and Put it in the non-conforming product collection area, and the step ends.

The purpose of the present invention and its technical problems can also be further realized by adopting the following technical measures.

The aforementioned method for automatic production of sockets, wherein the step (9) further includes: (91) a second steering mechanism sends the transfer tool to a first riveting mechanism; and (92) the first riveting mechanism The mechanism executes the A-type riveting process of the terminal and the terminal pin.

The aforementioned method for automatic production of sockets, wherein the step (10) further includes: (101) a second steering mechanism sends the transfer tool to a second riveting mechanism; and (102) the second riveting The mechanism executes the B-type riveting process of the terminal and the terminal pin.

In the aforementioned method for automatic production of sockets, wherein the welding mechanism uses ultrasonic waves to weld the parts and sockets.

In the aforementioned method for automatic production of sockets, the component part is a cover plate.

In the aforementioned method for automatic production of sockets, wherein the detection mechanism is an image detection mechanism, it confirms whether the error of the riveting process between the terminal and the terminal pin exceeds a standard value by way of image comparison.

To sum up, the present invention relates to an automatic socket production system and an automatic production method thereof. The automatic socket production system includes: a base, a track, multiple transfer carriers, a pre-stamping mechanism, at least one first riveting mechanism, at least one second riveting mechanism, a detection mechanism, an assembly mechanism, A welding mechanism, an assembly testing mechanism, and at least one function testing mechanism. Moreover, by means of the automatic socket production method, the automatic socket production system can be controlled to automatically complete all the necessary process steps of the socket in sequence, so as to realize the automatic socket production process. . The present invention has significant progress in technology, and has obvious positive effects, and is a novel, progressive and practical new design.

The above description is only an overview of the technical solution of the present invention. In order to better understand the technical means of the present invention, it can be implemented according to the contents of the description, and in order to make the above and other purposes, features and advantages of the present invention more obvious and understandable , the following preferred embodiments are specifically cited below, and are described in detail as follows in conjunction with the accompanying drawings.

Description of drawings

1A and 1B are perspective views of a power socket.

Fig. 2 is a perspective view of an automated socket production system of the present invention.

3 is a perspective view of a transfer carrier of the automated socket production system.

Fig. 4 is a perspective view of a pushing mechanism of the automated socket production system.

Fig. 5 is a perspective view of a pre-stamping mechanism of the automated socket production system.

Fig. 6 is a perspective view of a first riveting mechanism of the automated socket production system.

Fig. 7 is a perspective view of a second riveting mechanism of the automated socket production system.

Figure 8 is a perspective view of a release mechanism of the automated socket production system.

Fig. 9 is a perspective view of a cleaning mechanism of the automated socket production system.

Fig. 10 is a perspective view of a detection mechanism and a first material picking mechanism of the automated socket production system.

Fig. 11 is a perspective view of an assembly mechanism of the automated socket production system.

Fig. 12 is a perspective view of a welding mechanism of the automated socket production system.

Fig. 13 is a perspective view of an assembly testing mechanism and a second material picking mechanism of the automated socket production system.

Fig. 14 is a perspective view of a functional testing mechanism and a third material picking mechanism of the automated socket production system.

15A to 15D are flowcharts of a method for automatic production of sockets.

1: Automatic socket production system 11: Base

111: track 1111: first track

1112: The second track 1113: The third track

1114: Fourth track 12: Transfer vehicle

121: Terminal fixing piece 13: Pre-punching mechanism

131: Stamping Mechanism Support 132: Stamping Parts

14: The first riveting mechanism 141: The supporting part of the riveting mechanism

142: The first riveting piece 15: The second riveting mechanism

151: The second riveting mechanism support piece 152: The second riveting piece

16: Testing mechanism 17: Assembly mechanism

18: Welding mechanism 19: Assembly testing mechanism

1A: Functional testing mechanism 1B: Pushing mechanism

1E: Release Mechanism 1E1: Release Mechanism Support

1E2: release part 1F: cleaning mechanism

1F1: Cleaning Mechanism Support 1F2: Cleaning Parts

1G: The first reclaiming mechanism 1H: The second reclaiming mechanism

1J: The third reclaiming mechanism 1M: Control panel

1N: Computer control system 2: Socket

2’: Power plug 21: Terminal

21’: Notch 22: Terminal pin

22’: Column terminal 23’: Terminal pin

24’: Electrical Terminals 201～226: Steps

Detailed ways

In order to further explain the technical means and effects that the present invention takes to achieve the intended purpose of the invention, the specific implementation of the automated socket production system and its automated production method according to the present invention will be described below in conjunction with the accompanying drawings and preferred embodiments. , structure, step, feature and effect thereof, detailed description is as follows.

Please refer to FIG. 2 and FIG. 3 , which are a perspective view of an automated socket production system and a perspective view of a transfer carrier of the present invention. The automated socket production system 1 of the preferred embodiment of the present invention can complete the production process of a socket 2 with at least one terminal 21 and at least one terminal pin 22 through an automated process. The automated socket production system 1 includes: a base 11. A plurality of transfer vehicles 12, at least one pushing mechanism 1B, a first steering mechanism, a pre-punching mechanism 13, a second steering mechanism, at least one first riveting mechanism 14, at least one second riveting mechanism 15. A release mechanism 1E, a cleaning mechanism 1F, a detection mechanism 16, a first retrieving mechanism 1G, an assembly mechanism 17, a welding mechanism 18, an assembly detection mechanism 19, a second retrieving mechanism 1H, A third steering mechanism, at least one functional testing mechanism 1A, a third material retrieving mechanism 1J, a fourth steering mechanism, and a high-speed carrier moving mechanism.

A track 111 is arranged on the above-mentioned base 11, and the track 111 is a circular track formed by a first track 1111, a second track 1112, a third track 1113 and a fourth track 1114; 12 is arranged on the rail 111, when the transfer carrier 12 is located on the first rail 1111, the transfer carrier 12 can be used to place the socket 2, and the transfer carrier 12 has a terminal fixing part 121 to fix the socket 2 Put the terminal 21 on it to prevent the terminal 21 from falling off from the socket 2.

Please continue to refer to FIG. 2, and refer to FIG. 4 at the same time. FIG. 4 is a perspective view of the pushing mechanism. The pushing mechanism 1B is arranged on the base 11 relative to the first rail 1111. As shown in FIG. 2, this The embodiment has three sets of pushing mechanisms 1B, and the pushing mechanism 1B can push the terminal fixing member 121 to press down the terminal 21 to fix the terminal 21 on the terminal pin 22 . The first steering mechanism is arranged inside the base 11 (not shown), and is located below the junction of the first rail 1111 and the second rail 1112. Stamping mechanism 13.

Please continue to refer to FIG. 2, and refer to FIG. 5 at the same time. FIG. 5 is a perspective view of the pre-stamping mechanism. The pre-stamping mechanism 13 is arranged on one side of the base 11 relative to the third rail 1113. A stamping mechanism supporting part 131 and a stamping part 132, the stamping mechanism supporting part 131 is installed on the base 11, the stamping part 132 can press down the terminal 21 and the terminal pin 22 to implement the terminal 21 and the terminal pin 22 preload. The second steering mechanism is arranged inside the base 11 and is located below the junction of the second rail 1112 and the third rail 1113. The second steering mechanism can turn the carrier 12 to the first riveting mechanism 14 .

Continue to refer to FIG. 2, and refer to FIG. 6 at the same time. FIG. 6 is a perspective view of the first riveting mechanism. The first riveting mechanism 14 is arranged on one side of the base 11 relative to the third rail 1113, as shown 2, in this embodiment, there are three sets of first riveting mechanisms 14, the first riveting mechanism 14 has a riveting mechanism support 141 and a first riveting member 142, the riveting mechanism support 141 Installed on the base 11 , the first riveting member 142 can perform an A-type riveting process of the terminal 21 and the terminal pin 22 . Please continue to refer to FIG. 7, which is a perspective view of the second riveting mechanism. The second riveting mechanism 15 is arranged on one side of the base 11 relative to the third rail 1113. As shown in FIG. 2, this embodiment has three Set of second riveting mechanism 15, wherein, the second riveting mechanism 15 has a second riveting mechanism support 151 and a second riveting mechanism 152, and the second riveting mechanism support 151 is installed on the base 11 Above, the second riveting member 152 can perform a B-type riveting process of the terminal 21 and the terminal pin 22 .

Please continue to refer to FIG. 2, and refer to FIG. 8 at the same time, which is a perspective view of the release mechanism. The release mechanism 1E is arranged on one side of the base 11 relative to the third track 1113. The release mechanism 1E has a release mechanism. The release mechanism supporting part 1E1 and a release part 1E2, the release mechanism support part 1E1 is installed on the base 11, the release part 1E2 can finish the A-type riveting process or the B-type riveting process on the socket 2 After the riveting process, the terminal fixing member 121 is released to move upward to leave the terminal 21 . Continuing to refer to FIG. 9 , it is a perspective view of the cleaning mechanism. The cleaning mechanism 1F is arranged on one side of the base 11 relative to the third rail 1113. The cleaning mechanism 1F has a cleaning mechanism supporting part 1F1 and a cleaning part 1F2. The cleaning mechanism supporting part 1F1 is installed on the base 11 , and the cleaning part 1F2 can be used to clean the foreign matter produced on the socket 2 during the riveting process.

Please continue to refer to FIG. 2, and refer to FIG. 10 at the same time, which is a perspective view of the detection mechanism and the first material taking mechanism. The detection mechanism 16 is opposite to the first material taking mechanism 1G, and is arranged on the base 11 together with it. Wherein, the first feeding mechanism 1G is arranged on one side of the base 11 relative to the third rail 1113, and the detection mechanism 16 has a detection mechanism support 161 and a detection mechanism 162, and the detection mechanism support 161 is installed Located on the base 11, the detection member 162 can detect whether the error of the riveting process between the terminal 21 and the terminal pin 22 exceeds the standard value, and preferably, in this embodiment, the detection mechanism 16 is an image The detection mechanism can confirm whether the riveting process error of the terminal 21 and the terminal pin 22 exceeds the standard value by means of image comparison; and the first retrieving mechanism 1G has a first retrieving mechanism support 1G1 and a The first pick-up part 1G2, the support part 1G1 of the first pick-up mechanism is installed on the base 11, and when the detection mechanism 16 detects that the error of the riveting process between the terminal 21 and the terminal pin 22 exceeds the standard value, the The first pick-up part 1G2 can take out the socket 2 and place it in a collection area for defective products.

Please continue to refer to FIG. 2, and refer to FIG. 11 at the same time, which is a perspective view of the assembly mechanism. The assembly mechanism 17 is arranged on one side of the base 11 relative to the third rail 1113. The assembly mechanism 17 has an assembly mechanism support 171 and a feeding assembly 172, the assembly mechanism support 171 is installed on the base 11, the feeding assembly 172 can assemble a product 23 on the socket 2, in this embodiment, The part is a cover plate, which is assembled on the socket 2 to cover the terminals 21 and the terminal pins 22 . Continuing to refer to FIG. 12 , it is a perspective view of the welding mechanism. The welding mechanism 18 is arranged on one side of the base 11 relative to the third rail 1113. The welding mechanism 18 has a welding mechanism support member 181 and a welding member 182. The welding mechanism supporting part 181 is installed on the base 11, and the welding part 182 can weld the parts on the socket 2. of welding.

Please continue to refer to Fig. 2, and refer to Fig. 13 at the same time, which is a perspective view of the assembly detection mechanism and the second material taking mechanism. 1H are arranged on the base 11 together, and the assembly detection mechanism 19 can detect whether the parts are firmly welded on the socket 2; and the second pick-up mechanism 1H is arranged on the On one side of the base 11, the second retrieving mechanism 1H has a second retrieving mechanism support 1H1 and a second retrieving mechanism 1H2, and the second retrieving mechanism support 1H1 is installed on the base 11 Above, when the assembly detection mechanism 19 detects that the parts are not firmly welded to the socket 2, the assembly detection mechanism 19 can cooperate with the second pick-up part 1H2 to take out the socket 2 and place it next to the defective product collection area. Inside.

Please continue to refer to FIG. 2 , the third steering mechanism is arranged inside the base 11 (not shown), and is located below the junction of the third rail 1113 and the fourth rail 1114, the third steering mechanism can turn the The transfer carrier 12 is turned and sent to the functional testing institution 1A. Please continue to refer to FIG. 2, and refer to FIG. 14 at the same time, which is a perspective view of the functional testing mechanism and the third reclaiming mechanism. Together, they are arranged on the base 11, and the function testing mechanism 1A can perform a function test on the socket 2; and the third retrieving mechanism 1J is arranged on one side of the base 11 relative to the fourth track 1114, wherein, The third retrieving mechanism 1J has a third retrieving mechanism supporting part 1J1 and two groups of third retrieving parts 1J2. The third retrieving mechanism supporting part 1J1 is installed on the base 11. The two groups of third The retrieving part 1J2 can take it out when the socket 2 fails the functional test, and place it in the defective product collection area, and if the socket 2 passes the functional test, the third retrieving part 1J2 will take it out , and placed in a qualified product collection area.

Please continue to refer to FIG. 2, the fourth steering mechanism is arranged inside the base 11 (not shown), and is located below the junction of the third rail 1113 and the fourth rail 1114, the fourth steering mechanism can turn the The transfer carrier 12 turns back to the first rail 1111 , so that the transfer carrier 12 can continue to place the socket 2 . The high-speed carrier moving mechanism is located inside the base 11 (not shown), and is located below the track 111. The high-speed carrier moving mechanism is used to carry the transfer carrier 12, so that the transfer carrier 12 can be placed on the track 111 Move cyclically.

In addition, as shown in FIG. 2, the automated socket production system 1 also includes a control panel 1M and a computer control system 1N, wherein the control panel 1M is arranged on the base 11, and the operator controls the 1M can set the riveting process type of the socket 2; the computer control system 1N is also set on the base 11, and the computer control system 1N is used to control the automatic production process of the automatic socket production system 1, so that the automatic The socket production system 1 continuously automates the production of sockets 2 .

The above has clearly and completely disclosed the preferred embodiment of the automated socket production system. In addition, the automatic socket production method used to control the automated socket production system will be described in the form of a flow chart is fully revealed as follows.

Please refer to FIG. 15A to FIG. 15D , which are flow charts of the method for automatic production of sockets. The method for automatic production of a socket of the present invention can be used to control the automatic socket production system 1 and execute the automatic production process of the socket 2. The steps of the automatic production of the socket are as follows:

First, execute step (201), place the socket 2 on the transfer carrier 12; then, execute step (202), install the terminal 21 on the terminal pin 22 of the socket 2; then, execute Step (203), the high-speed carrier moving mechanism transports the transfer carrier 12 to move on the track 111; after the step (203), executes step (204), the pushing mechanism 1B pushes the transfer carrier 12 The terminal fixing member 121 prompts the terminal fixing member 121 to fix the terminal 21 of the socket; then, step (205) is executed, the first steering mechanism sends the transfer carrier 12 to the pre-punching mechanism 13; then, step (206) is executed , the second steering mechanism receives the transfer carrier 12 and places it under the pre-punching mechanism 13; when the transfer carrier 12 is placed under the pre-punching mechanism 13, then, step (207) is performed, and the pre-punching mechanism 13 Execute the preloading of the terminal 21 and the terminal pin 22; then, execute step (208), judge whether to execute the A-type riveting process, if so, execute step (209), if not, execute step (211); wherein, The first execution step of the A-type riveting process is to execute step (209), the second steering mechanism sends the transfer carrier 12 to a first riveting mechanism 14; and, execute step (210), the first riveting The joint mechanism 14 performs the A-type riveting process of the terminal 21 and the terminal pin 22, and performs step (13).

And if the automatic socket production system 1 is preset to execute the B-type riveting process, then, after step (8) is completed, step (211) is executed, and the second steering mechanism sends the transfer carrier 12 to to the second riveting mechanism 15; then, step (212) is executed, the second riveting mechanism 15 executes the B-type riveting process of the terminal 21 and the terminal pin 22; then, step (213) is executed, the release mechanism 1E Open the terminal fixing part 121; after the terminal fixing part 121 breaks away from the terminal 21, continue to perform step (214), the detection mechanism 16 detects the result of the riveting process between the terminal 21 and the terminal pin 22; then, perform step (215) ), determine whether the error of the riveting process is within the error value, if so, execute step (216), the assembly mechanism 17 assembles the parts on the socket 2; then, execute step (217), the welding Mechanism 18 welds the parts on the socket 2; then, step (218) is executed, the assembly detection mechanism 19 judges whether the parts are firmly welded on the socket 2, if so, step (219) is executed, the third The steering mechanism receives the transfer carrier 12 and sends it to the functional testing mechanism 1A; after that, continue to execute step (220), and the functional testing mechanism 1A performs the functional test of the socket 2; then, execute the step (221) to determine whether the socket 2 Pass the function test, if yes, then execute step (222), the third retrieving mechanism 1J removes the socket 2 from the transfer carrier 12, and places it in a qualified product collection area; then, execute step ( 223 ), the fourth steering mechanism receives the transfer carrier 12 and returns it to the first track 1111 for continuing to place the socket 2 , and the process step ends.

In the above-mentioned method for the automatic production of the socket, when the judgment result of step (215) is no, then step (224) is executed, and the first retrieving mechanism 1G removes the socket 2 from the transfer carrier 12 , and be placed in a defective product collection area, the step of automatic production of this socket 2 ends; in addition, when the judgment result of step (218) is no, then execute step (225), the second feeding mechanism 1H The socket 2 is removed from the transfer carrier 12 and placed in the defective product collection area, then the step of automatic production of the socket 2 ends; and when the judgment result of step (221) is no, then execute Step (226), the third picking mechanism 1J removes the socket 2 from the transfer carrier 12 and places it in the defective product collection area. Similarly, the automatic production of the socket 2 ends.

The above has completely and clearly disclosed the automatic socket production system and the automatic socket production method of the present invention. Based on the above, it can be known that the present invention has the following advantages:

1. The automated socket production system integrates the first/second riveting mechanism, the detection mechanism, the assembly mechanism, the welding mechanism, the assembly detection mechanism, and the functions necessary for the production process of the socket At the same time, it is equipped with four steering mechanisms, three retrieving mechanisms and the high-speed carrier moving mechanism. Therefore, the automated socket production system does not need manual labor, but only needs to be carried out by the computer control system Control, that is, to automatically complete all the steps of the production process of the production socket, which can avoid excessive waste of labor costs and effectively improve the production efficiency of the socket.

2. By using the automated production method of the socket, the automated socket production system can sequentially complete the production process steps such as the riveting process, assembly process, welding process, and functional testing process of the socket, which is helpful To realize the automatic socket production process.

The above description is only a preferred embodiment of the present invention, and does not limit the present invention in any form. Although the present invention has been disclosed as above with preferred embodiments, it is not intended to limit the present invention. Anyone familiar with this field Those skilled in the art, without departing from the scope of the technical solution of the present invention, may use the method and technical content disclosed above to make some changes or modifications to equivalent embodiments with equivalent changes, but if they do not depart from the technical solution of the present invention, Any simple modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the present invention still fall within the scope of the technical solution of the present invention.

Claims (13)

1. the socket production system of an automation with the flow process of automation, is finished all procedure for producing of the socket with at least one terminal and at least one terminal pins, it is characterized in that the socket production system of this automation comprises:

One pedestal;

One track is located on this pedestal, and this track has one first track, one second track, one the 3rd track and one the 4th track;

A plurality of transfer tools are arranged on this track, and in these a plurality of transfer tools were positioned on this first track, for placing this socket, and transfer had a terminal fixture and fixes this terminal;

One pre-punching mechanism is arranged at a side of pedestal with respect to the 3rd track, this pre-punching mechanism presses down terminal and this terminal pins, to carry out the precompressed of terminal and terminal pins;

At least one the first riveting mechanism is arranged at a side of pedestal with respect to the 3rd track, this first riveting mechanism is carried out terminal and terminal pins one A snap riveting closes processing procedure;

At least one the second riveting mechanism is arranged at a side of pedestal with respect to the 3rd track, this second riveting mechanism can be carried out a Type B riveted processing procedure of terminal and terminal pins;

One testing agency is arranged on the pedestal with respect to the 3rd track, and whether the result of the riveted processing procedure of this testing agency's detection terminal and terminal pins is within fabrication errors;

One assembling mechanism is arranged at a side of pedestal with respect to the 3rd track, this assembling mechanism is assembled in a component part on the socket, to cover terminal and terminal pins;

One Welding mechanism is arranged at one of pedestal side with respect to the 3rd track, and this Welding mechanism is fused to this component part on the socket;

One assembling testing agency is arranged on the pedestal, and whether this assembling testing agency detects the component part and firmly be fused on the socket; And

At least one functional test mechanism is arranged on the pedestal, and whether the function status of this functional test mechanism testing jack meets standard.

2. the socket production system of automation according to claim 1 is characterized in that it also comprises:

At least one dipper crowding gear is arranged on this pedestal with respect to this first track, and this dipper crowding gear pushes this terminal fixture of this transfer tool, makes this terminal fixture down push down this terminal, terminal is fixed on this terminal pins;

One first steering mechanism is arranged at base interior, and is positioned at the below of the first track and this second track joining place, and this first steering mechanism turns to the transfer tool and is sent to this pre-punching mechanism;

One second steering mechanism is arranged at base interior, and is positioned at the below of the second track and the 3rd track joining place, and this second steering mechanism turns to the transfer tool and is sent to the first riveting mechanism;

One releases from mechanism, is arranged at a side of pedestal with respect to the 3rd track, and when this socket executes after this A snap riveting closes processing procedure or this Type B riveted processing procedure, this releases from mechanism and discharges the terminal fixture, it is up moved and leaves terminal;

One cleaning mechanism is arranged at a side of pedestal with respect to the 3rd track, the foreign matter that cleaning mechanism cleaning riveted processing procedure produces on socket;

One first material fetching mechanism, be arranged at a side of pedestal with respect to the 3rd track, this first material fetching mechanism is with respect to testing agency, and together be arranged on the pedestal with this testing agency, when the riveted fabrication errors of testing agency's detection terminal and terminal pins exceeds outside the standard value, the first material fetching mechanism is about to socket and takes out, and places within the defective item collecting region;

One second material fetching mechanism, be arranged at a side of pedestal with respect to the 3rd track, wherein, this assembling testing agency is combined on this second material fetching mechanism, and together be arranged on the pedestal with the second material fetching mechanism, to detect this component part be not firmly to be fused on the socket when assembling testing agency, and the second material fetching mechanism is about to socket and takes out, and places within this defective item collecting region;

One the 3rd steering mechanism is arranged at base interior, and is positioned at the below of the 3rd track and the 4th track joining place, and the 3rd steering mechanism turns to the transfer tool and is sent to this functional test mechanism;

One the 3rd material fetching mechanism, be arranged at a side of pedestal with respect to the 4th track, wherein, the functional test Mechanism Combination is on the 3rd material fetching mechanism, and together be arranged on the pedestal with the 3rd material fetching mechanism, when the function status of functional test mechanism testing jack does not meet standard, the 3rd material fetching mechanism is about to socket and takes out, and places the defective item collecting region;

One the 4th steering mechanism is arranged at base interior, and is positioned at the below of the 3rd track and the 4th track joining place, and the 4th steering mechanism turns to the transfer tool and sends the position that it is initiated at track back to; And

One high speed carrier travel mechanism is located at base interior, and is positioned at the track below, and this high speed carrier travel mechanism is in order to carry the transfer tool, so that the transfer tool is mobile in orbit.

3. the socket production system of automation according to claim 2 is characterized in that it also comprises:

One control panel is arranged on this pedestal, and operating personnel can set by this control panel the riveted processing procedure pattern of this socket; And

One computerized control system is arranged on the pedestal, and this computerized control system is in order to the automated production flow process of the socket production system of controlling this automation.

4. the socket production system of automation according to claim 1 is characterized in that wherein, and this Welding mechanism utilizes ultrasonic waves to carry out the welding of this component part and this socket.

5. the socket production system of automation according to claim 1 is characterized in that wherein, and this component part is a cover plate.

6. the socket production system of automation according to claim 1, it is characterized in that wherein, this first track, this second track, the 3rd track and the 4th track consist of a circular orbit, this transfer tool circular flow among this circular orbit is constantly to carry out the automated production processing procedure of this socket.

7. the socket production system of automation according to claim 1 is characterized in that wherein, and this testing agency is an image detector structure, and it confirms by the mode of image comparison whether the error of the riveted processing procedure of this terminal and this terminal pins exceeds standard value.

8. the method for the automated production of a socket is controlled the socket production system of an automation, carries out the automated production processing procedure of a socket, it is characterized in that the method for the automated production of this socket may further comprise the steps

(1) this socket is positioned on the transfer tool;

(2) at least one terminal is installed at least one terminal pins of socket;

It is mobile on a track that (3) one high speed carrier travel mechanisms transport this transfer tool;

Terminal fixture on (4) the one dipper crowding gears pushing transfer tool impels this terminal fixture to fix this terminal;

(5) one first steering mechanism are sent to a pre-punching mechanism with the transfer tool;

(6) one second steering mechanism receive the transfer tool, and are placed on this pre-punching mechanism below;

(7) pre-punching mechanism carries out the precompressed of terminal and this terminal pins;

(8) judge whether to carry out an A snap riveting and close processing procedure, if, execution in step (9) then, if not, execution in step (10) then;

(9) this A snap riveting of carrying out terminal and terminal pins closes processing procedure, and execution in step (11);

(10) a Type B riveted processing procedure of execution terminal and terminal pins;

(11) one release from mechanism opening terminal fixture;

The result of the riveted processing procedure of (12) one testing agency's detection terminals and terminal pins;

(13) error of judging the riveted processing procedure whether within error amount, if, execution in step (14) then, if not, execution in step (22) then;

(14) one assembling mechanisms are assembled in a component part on the socket;

(15) one Welding mechanisms are fused to this component part on the socket;

(16) one assembling testing agencies judge whether that the component part firmly is fused on the socket, if, execution in step (17) then, if not, execution in step (23) then;

(17) one the 3rd steering mechanism receive the transfer tool, and it is delivered to a functional test mechanism;

(18) this functional test mechanism carries out the functional test of socket;

(19) judge whether socket by functional test, if, execution in step (20) then, if not, execution in step (24) then;

(20) one the 3rd material fetching mechanisms take off socket on the transfer tool, and place within the qualified product collecting region;

(21) one the 4th steering mechanism receive the transfer tool, and the transfer tool is sent back on one first track, and for continuing to place socket, step finishes;

(22) one first material fetching mechanisms take off socket on the transfer tool, and are positioned within the defective item collecting region, and step finishes;

(23) one second material fetching mechanisms take off socket on the transfer tool, and place within this defective item collecting region, and step finishes; And

(24) the 3rd material fetching mechanisms take off socket on the transfer tool, and place within the defective item collecting region, and step finishes.

9. the method for the automated production of socket according to claim 8 is characterized in that wherein, and this step (9) also comprises:

(91) described the second steering mechanism is sent to one first riveting mechanism with this transfer tool; And

(92) this first riveting mechanism this A snap riveting of carrying out this terminal and this terminal pins closes processing procedure.

10. the method for the automated production of socket according to claim 8 is characterized in that wherein, and this step (10) also comprises:

(101) described the second steering mechanism is sent to one second riveting mechanism with this transfer tool; And

(102) this second riveting mechanism is carried out this Type B riveted processing procedure of this terminal and this terminal pins.

11. the method for the automated production of socket according to claim 8 is characterized in that wherein, this Welding mechanism carries out the welding of this component part and this socket with ultrasonic waves.

12. the method for the automated production of socket according to claim 8 is characterized in that wherein, this component part is a cover plate.

13. the method for the automated production of socket according to claim 8, it is characterized in that wherein, this testing agency is an image detector structure, and it confirms by the mode of image comparison whether the error of the riveted processing procedure of this terminal and this terminal pins exceeds standard value.

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