CN102120817A - Crosslinking polylactic acid and preparation method thereof - Google Patents
Crosslinking polylactic acid and preparation method thereof Download PDFInfo
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Abstract
本发明涉及一种交联型聚乳酸及其制备方法:先在共引发剂存在的条件下通过丙交酯开环聚合合成星形聚乳酸,再用不饱和酸酐对其进行端基改性,并通过适当手段引发C=C双键自由基聚合反应而交联固化即得到产品。该发明具有以下优点:分子量相同的情况下,星形聚乳酸与线形分子相比具有更低的熔融粘度,易于复合材料加工;调节星形聚乳酸的臂数与臂长,即可改变固化产物的交联密度;多种引发手段可供选择,以适用聚乳酸本体及其复合材料成型时的不同要求。The invention relates to a cross-linked polylactic acid and a preparation method thereof: firstly, star-shaped polylactic acid is synthesized by ring-opening polymerization of lactide in the presence of a co-initiator, and then the end group is modified with an unsaturated acid anhydride. The product is obtained by initiating C=C double bond free radical polymerization by appropriate means to cross-link and solidify. The invention has the following advantages: under the same molecular weight, star-shaped polylactic acid has a lower melt viscosity than linear molecules, and is easy to process composite materials; adjusting the number and length of arms of star-shaped polylactic acid can change the cured product Cross-linking density; a variety of triggering methods are available to meet the different requirements of polylactic acid body and its composite materials.
Description
技术领域technical field
本发明涉及一种交联型聚乳酸及其制备方法。The invention relates to a cross-linked polylactic acid and a preparation method thereof.
背景技术Background technique
日益增长的环保意识和能源紧缺引起了人们对生物可降解材料研究、开发及应用的重视。在众多已经开发的生物降解高分子材料中,聚乳酸的合成制备、加工及应用研究最为活跃。聚乳酸(PLA)来源于可再生非粮农作物(如木薯、甘蔗、甜高梁等),最突出的优点是生物可降解性,使用后能被自然界中微生物完全降解,最终生成二氧化碳和水,不污染环境,对保护环境非常有利。至今,聚乳酸已经能够同普通高分子一样进行各种成型加工,其制备的各种薄膜、片材、纤维经过热成型、纺丝等二次加工后在纺织、包装、农业、医疗卫生、日常生活用品等领域取得了日益广泛的应用。但PLA是一种半结晶性聚合物,其玻璃化转变温度(Tg)只有60℃左右,成型制品在贮存、运输或使用过程中超过这一温度时,就会发生变形。耐热性差不仅使PLA不适于用作要求耐热的容器如饭盒、汤碗、杯子等生活用品,更限制了其作为工程塑料在家电、电子电气、汽车零部件及航空航天等领域的应用。The growing awareness of environmental protection and energy shortage have aroused people's attention to the research, development and application of biodegradable materials. Among the many biodegradable polymer materials that have been developed, the research on the synthesis, preparation, processing and application of polylactic acid is the most active. Polylactic acid (PLA) is derived from renewable non-food crops (such as cassava, sugarcane, sweet sorghum, etc.), and its most prominent advantage is biodegradability. Pollution of the environment is very beneficial to the protection of the environment. So far, polylactic acid has been able to perform various molding processes like ordinary polymers. After secondary processing such as thermoforming and spinning, various films, sheets, and fibers prepared by it can be used in textiles, packaging, agriculture, medical care, and daily life. Daily necessities and other fields have obtained increasingly extensive application. However, PLA is a semi-crystalline polymer, and its glass transition temperature (T g ) is only about 60°C. When the molded product exceeds this temperature during storage, transportation or use, it will deform. Poor heat resistance not only makes PLA unsuitable for heat-resistant containers such as lunch boxes, soup bowls, cups and other daily necessities, but also limits its application as engineering plastics in the fields of home appliances, electronic appliances, auto parts and aerospace.
提高PLA耐热性的传统方法包括提高PLA的结晶度、与高Tg聚合物共混、纤维增强以及纳米复合等。提高PLA的结晶度可通过添加成核剂或改变热处理工艺实现,但PLA所能达到的最大结晶度也只有40%(Polymer, 2007, 48:6855~6866);PLA是生物降解树脂中耐热性最高的品种,因此通过共混来提高PLA的耐热性只能通过引入非生物降解树脂来实现,添加量大和相容性差等问题难以解决;纤维增强效果也受相容性限制,由于PLA基体与纤维间的界面粘结较差,因此不能通过单纯的纤维复合方法来提高PLA的耐热性(Composites Science and Technology, 2006, 66:1813~1824);纳米复合被认为是提高PLA的力学性能和耐热性的有效方法,并且所需添加量较低(质量分数为2~8%),但复合材料的性能强烈依赖于纳米颗粒的分散程度,尽管延长熔融共混时间能实现更好地分散,却也会导致PLA显著降解(Progress in Polymer Science, 2008, 33:820~852)。Traditional methods to improve the heat resistance of PLA include increasing the crystallinity of PLA, blending with high T g polymers, fiber reinforcement, and nanocomposites. Improving the crystallinity of PLA can be achieved by adding nucleating agents or changing the heat treatment process, but the maximum crystallinity that PLA can achieve is only 40% (Polymer, 2007, 48:6855~6866); PLA is a heat-resistant biodegradable resin. Therefore, improving the heat resistance of PLA by blending can only be achieved by introducing non-biodegradable resins, and the problems of large addition and poor compatibility are difficult to solve; the fiber reinforcement effect is also limited by compatibility, due to PLA The interface bonding between matrix and fiber is poor, so the heat resistance of PLA cannot be improved by pure fiber composite method (Composites Science and Technology, 2006, 66:1813~1824); nanocomposite is considered to improve the mechanical properties of PLA. An effective method for performance and heat resistance, and the required addition amount is low (2~8% by mass), but the performance of the composite material is strongly dependent on the degree of dispersion of the nanoparticles, although extending the melt blending time can achieve better However, it can also lead to significant degradation of PLA (Progress in Polymer Science, 2008, 33:820~852).
交联是一种提高PLA耐热性和力学性能的新方法,目前国内外的研究报道还不多。中国发明专利CN 101020781和CN 101284934分别提供了一种耐热聚乳酸基复合材料和耐热聚乳酸基体树脂的制备方法。但这两种方法由于直接采用商品化的线形聚乳酸与交联剂熔融共混,不但交联密度低,而且较大的熔体粘度也不便于复合材料的成型。Cross-linking is a new method to improve the heat resistance and mechanical properties of PLA, but there are not many research reports at home and abroad. Chinese invention patents CN 101020781 and CN 101284934 respectively provide a preparation method of a heat-resistant polylactic acid-based composite material and a heat-resistant polylactic acid matrix resin. However, because these two methods directly use commercial linear polylactic acid and cross-linking agent to melt blend, not only the cross-linking density is low, but also the high melt viscosity is not convenient for the molding of composite materials.
针对上述情况,本发明提供了一种交联型聚乳酸及其制备方法,通过合成多臂星形聚乳酸并对其进行改性,再经过适当手段引发该改性星形聚乳酸发生交联反应而固化,以改善聚乳酸耐热性差的缺点。该发明制备工艺简单、制备过程安全环保,能显著提高聚乳酸的耐热性,具有重要的实际应用价值。In view of the above situation, the present invention provides a cross-linked polylactic acid and its preparation method, by synthesizing multi-armed star-shaped polylactic acid and modifying it, and then triggering the cross-linking of the modified star-shaped polylactic acid by appropriate means Reaction and solidification to improve the disadvantage of poor heat resistance of polylactic acid. The preparation process of the invention is simple, the preparation process is safe and environment-friendly, can significantly improve the heat resistance of polylactic acid, and has important practical application value.
发明内容Contents of the invention
本发明的目的在于提供一种交联型聚乳酸及其制备方法。The object of the present invention is to provide a kind of cross-linked polylactic acid and its preparation method.
本发明提出的交联型聚乳酸,先在共引发剂存在的条件下通过丙交酯开环聚合合成星形聚乳酸,再用不饱和酸酐对其进行端基改性,并通过适当手段引发自由基聚合反应而交联固化得到产品,经端基改性后的星形聚乳酸树脂中各组份摩尔配比如下:The cross-linked polylactic acid proposed by the present invention first synthesizes star-shaped polylactic acid by ring-opening polymerization of lactide in the presence of a co-initiator, then uses unsaturated acid anhydride to modify its end group, and initiates it by appropriate means. The product is obtained by free radical polymerization and cross-linked curing. The molar ratio of each component in the star-shaped polylactic acid resin modified by the end group is as follows:
组份 摩尔比Component Molar ratio
共引发剂 1Coinitiator 1
丙交酯 7.5~60Lactide 7.5~60
催化剂 0.0003~0.0048Catalyst 0.0003~0.0048
对苯二酚 0.01~0.08Hydroquinone 0.01~0.08
不饱和酸酐 3.6~7.2。Unsaturated acid anhydride 3.6~7.2.
本发明中,所述共引发剂为丙三醇、季戊四醇或双季戊四醇等中任一种。In the present invention, the co-initiator is any one of glycerol, pentaerythritol or dipentaerythritol.
本发明中,所述丙交酯为D-丙交酯、L-丙交酯或D, L-丙交酯等中任一种。In the present invention, the lactide is any one of D-lactide, L-lactide or D, L-lactide and the like.
本发明中,所述催化剂为Sn(Oct)2、SnCl2、Sn(OBu)2、AlCl3、Al(OPr)3、FeCl3、Fe(OEt)3、ZnCl2、HCl或HBr等中任一种,优先选用Sn(Oct)2。In the present invention, the catalyst is any one of Sn(Oct) 2 , SnCl 2 , Sn(OBu) 2 , AlCl 3 , Al(OPr) 3 , FeCl 3 , Fe(OEt) 3 , ZnCl 2 , HCl or HBr, etc. One, preferably Sn(Oct) 2 .
本发明中,所述不饱和酸酐为甲基丙烯酸酐、马来酸酐、烯丙基丁二酸酐、壬烯基丁二酸酐、十二烯基丁二酸酐或十二烯基琥珀酸酐等中任一种,优先选用甲基丙烯酸酐。In the present invention, the unsaturated acid anhydride is any one of methacrylic anhydride, maleic anhydride, allyl succinic anhydride, nonenyl succinic anhydride, dodecenyl succinic anhydride or dodecenyl succinic anhydride, etc. One, preferably methacrylic anhydride.
本发明中,所述引发自由基聚合反应的手段包括辐照引发或自由基引发剂热引发等中任一种,所述热引发剂为过氧化苯甲酸叔丁酯、异丙苯过氧化氢、叔丁基过氧化氢、过氧化二异丙苯或过氧化二叔丁基等中任一种。In the present invention, the means for initiating free radical polymerization includes any one of radiation initiation or free radical initiator thermal initiation, etc., and the thermal initiator is tert-butyl peroxybenzoate, cumene hydroperoxide , tert-butyl hydroperoxide, dicumyl peroxide or di-tert-butyl peroxide, etc.
本发明提出的交联型聚乳酸的制备方法,具体步骤如下:The preparation method of the cross-linked polylactic acid that the present invention proposes, concrete steps are as follows:
(1)将丙交酯在40℃下真空干燥24小时;(1) Dry the lactide under vacuum at 40°C for 24 hours;
(2)在通有惰性气体的反应容器中按摩尔配比1:7.5~60加入共引发剂和干燥的丙交酯,随后加入0.004~0.008%丙交酯摩尔量的催化剂,搅拌并加热至120~170℃,反应2~5小时,即制得星形聚乳酸;(2) Add co-initiator and dry lactide in a molar ratio of 1:7.5~60 in a reaction vessel with inert gas, then add 0.004~0.008% lactide molar catalyst, stir and heat to 120~170℃, react for 2~5 hours, and the star-shaped polylactic acid can be obtained;
(3)往步骤(2)所得产物中加入1~8%共引发剂摩尔量的对苯二酚,随后按3.6~7.2倍共引发剂摩尔量的比例加入不饱和酸酐,搅拌并加热至110~140℃,在惰性气体环境下反应2~5小时,即制得端基改性后的星形聚乳酸;(3) Add 1-8% co-initiator molar hydroquinone to the product obtained in step (2), then add unsaturated acid anhydride at a ratio of 3.6-7.2 times the co-initiator molar mass, stir and heat to 110 At ~140°C, react in an inert gas environment for 2-5 hours to obtain end-modified star-shaped polylactic acid;
(4)经过步骤(3)的端基功能化改性,星形聚乳酸的端羟基因发生酯化反应而被不饱和基团所取代,可通过下列方式引发C=C双键发生自由基聚合反应而交联固化:(4) After the functional modification of the terminal group in step (3), the terminal hydroxyl group of the star-shaped polylactic acid is replaced by an unsaturated group due to the esterification reaction, and the free radical of the C=C double bond can be induced by the following method Polymerization and cross-linking curing:
①热引发:在100~130℃下,往步骤(3)所得改性产物熔体中加入质量分数为0.5~2.0%的自由基热引发剂,保温并搅拌5~10分钟。随后,将树脂浇入模具中并在130~170℃下保温1~3小时,最后在180~200℃下后固化1~2小时即可。① Thermal initiation: At 100-130°C, add a free radical thermal initiator with a mass fraction of 0.5-2.0% to the modified product melt obtained in step (3), keep warm and stir for 5-10 minutes. Subsequently, the resin is poured into the mold and kept at 130-170°C for 1-3 hours, and finally post-cured at 180-200°C for 1-2 hours.
②辐照引发:将步骤(3)所得改性产物熔体浇入模具中,用钴源辐射50~100kGy剂量即可。② Irradiation initiation: pour the modified product melt obtained in step (3) into a mold, and irradiate with a cobalt source at a dose of 50-100 kGy.
本发明的有益效果在于:合成工艺简单,合成过程安全环保;分子量相同的情况下,星形聚乳酸与线形分子相比具有更低的熔体粘度,易于复合材料加工;调节星形聚乳酸的臂数与臂长,即可改变固化产物的交联密度;多种引发手段可供选择,以适用聚乳酸本体及其复合材料成型时的不同要求。The beneficial effects of the present invention are: the synthesis process is simple, and the synthesis process is safe and environmentally friendly; under the same molecular weight, star polylactic acid has a lower melt viscosity than linear molecules, and is easy to process composite materials; the adjustment of star polylactic acid The number and length of the arms can change the crosslinking density of the cured product; a variety of triggering methods are available to meet the different requirements of the polylactic acid body and its composite materials during molding.
具体实施方式Detailed ways
下面通过实施例进一步说明本发明。The present invention is further illustrated below by way of examples.
实施例1:Example 1:
(1)在通有惰性气体的反应容器中分别加入0.92克丙三醇、10.8克干燥L-丙交酯和0.0012克辛酸亚锡,搅拌并加热至120℃,反应5小时,即制得星形聚乳酸。(1) Add 0.92g of glycerol, 10.8g of dry L-lactide and 0.0012g of stannous octoate into a reaction vessel with an inert gas, stir and heat to 120°C, and react for 5 hours to obtain star shaped polylactic acid.
(2)往步骤(1)所得产物中加入0.055克对苯二酚,随后加入0.036摩尔甲基丙烯酸酐,搅拌并加热至110℃,在惰性气体环境下反应5小时,即制得端基改性后的星形聚乳酸。(2) Add 0.055 g of hydroquinone to the product obtained in step (1), then add 0.036 mol of methacrylic anhydride, stir and heat to 110°C, and react for 5 hours under an inert gas environment to obtain the terminal group modified Sexual star polylactic acid.
(3)在100℃下,往步骤(2)所得改性产物熔体中加入0.14克异丙苯过氧化氢,保温并搅拌5分钟。随后,将树脂浇入模具中并在160℃下保温2小时,最后在200℃下后固化1小时即可。(3) Add 0.14 g of cumene hydroperoxide to the modified product melt obtained in step (2) at 100° C., keep warm and stir for 5 minutes. Subsequently, the resin is poured into the mold and kept at 160°C for 2 hours, and finally post-cured at 200°C for 1 hour.
固化产物的Tg为69℃,试样在200℃下能保持原状不变形,失重5%的温度为248℃,最大失重速率温度为318℃。The T g of the cured product is 69°C, the sample can keep its original shape without deformation at 200°C, the temperature at which it loses 5% of its weight is 248°C, and the temperature at which it loses the most weight is 318°C.
实施例2:Example 2:
(1)在通有惰性气体的反应容器中分别加入1.36克季戊四醇、14.4克干燥D,L-丙交酯和0.0027克辛酸亚锡,搅拌并加热至130℃,反应4小时,即制得星形聚乳酸。(1) Add 1.36g of pentaerythritol, 14.4g of dry D,L-lactide and 0.0027g of stannous octoate into a reaction vessel with an inert gas, stir and heat to 130°C, and react for 4 hours to obtain star shaped polylactic acid.
(2)往步骤(1)所得产物中加入0.080克对苯二酚,随后加入0.050摩尔甲基丙烯酸酐,搅拌并加热至120℃,在惰性气体环境下反应4小时,即制得端基改性后的星形聚乳酸。(2) Add 0.080 g of hydroquinone to the product obtained in step (1), then add 0.050 mole of methacrylic anhydride, stir and heat to 120°C, and react for 4 hours under an inert gas environment to obtain the terminal group modified Sexualized star polylactic acid.
(3)在110℃下,往步骤(2)所得改性产物熔体中加入0.20克过氧化苯甲酸叔丁酯,保温并搅拌7分钟。随后,将树脂浇入模具中并在130℃下保温1小时,最后在180℃下后固化1小时即可。(3) Add 0.20 g of tert-butyl peroxybenzoate to the melt of the modified product obtained in step (2) at 110° C., keep warm and stir for 7 minutes. Subsequently, the resin is poured into the mold and kept at 130°C for 1 hour, and finally post-cured at 180°C for 1 hour.
固化产物的Tg为78℃,试样在200℃下能保持原状不变形,失重5%的温度为263℃,最大失重速率温度为325℃。The T g of the cured product is 78°C, the sample can keep its original shape without deformation at 200°C, the temperature for 5% weight loss is 263°C, and the maximum weight loss rate temperature is 325°C.
实施例3:Example 3:
(1)在通有惰性气体的反应容器中分别加入2.54克双季戊四醇、43.2克干燥L-丙交酯和0.0071克辛酸亚锡,搅拌并加热至160℃,反应2小时,即制得星形聚乳酸。(1) Add 2.54 grams of dipentaerythritol, 43.2 grams of dry L-lactide and 0.0071 grams of stannous octoate into a reaction vessel with an inert gas, stir and heat to 160 ° C, and react for 2 hours to obtain a star polylactic acid.
(2)往步骤(1)所得产物中加入0.088克对苯二酚,随后加入0.072摩尔甲基丙烯酸酐,搅拌并加热至130℃,在惰性气体环境下反应3小时,即制得端基改性后的星形聚乳酸。(2) Add 0.088 g of hydroquinone to the product obtained in step (1), then add 0.072 moles of methacrylic anhydride, stir and heat to 130°C, and react for 3 hours under an inert gas environment to obtain the terminal group modified Sexual star polylactic acid.
(3)在120℃下,往步骤(2)所得改性产物熔体中加入0.85克叔丁基过氧化氢,保温并搅拌10分钟。随后,将树脂浇入模具中并在170℃下保温2小时,最后在200℃下后固化2小时即可。(3) At 120°C, add 0.85 g of tert-butyl hydroperoxide to the melt of the modified product obtained in step (2), keep warm and stir for 10 minutes. Subsequently, the resin is poured into the mold and kept at 170°C for 2 hours, and finally post-cured at 200°C for 2 hours.
固化产物的Tg为71℃,试样在200℃下能保持原状不变形,失重5%的温度为253℃,最大失重速率温度为332℃。The T g of the cured product is 71°C, the sample can keep its original shape without deformation at 200°C, the temperature at which it loses 5% of its weight is 253°C, and the temperature at which it loses the most weight is 332°C.
实施例4:Example 4:
(1)在通有惰性气体的反应容器中分别加入0.68克季戊四醇、28.8克干燥D,L-丙交酯和0.0062克辛酸亚锡,搅拌并加热至170℃,反应2小时,即制得星形聚乳酸。(1) Add 0.68g of pentaerythritol, 28.8g of dry D,L-lactide and 0.0062g of stannous octoate into a reaction vessel with an inert gas, stir and heat to 170°C, and react for 2 hours to obtain star shaped polylactic acid.
(2)往步骤(1)所得产物中加入0.045克对苯二酚,随后加入0.024摩尔甲基丙烯酸酐,搅拌并加热至140℃,在惰性气体环境下反应2小时,即制得端基改性后的星形聚乳酸。(2) Add 0.045 g of hydroquinone to the product obtained in step (1), then add 0.024 mole of methacrylic anhydride, stir and heat to 140°C, and react for 2 hours under an inert gas environment to obtain the terminal group modified Sexual star polylactic acid.
(3)将步骤(2)所得改性产物熔体浇入模具中,用钴源辐射100kGy剂量即可。(3) Pour the modified product melt obtained in step (2) into a mold, and irradiate with a cobalt source at a dose of 100 kGy.
固化产物的Tg为64℃,试样在200℃下能保持原状不变形,失重5%的温度为258℃,最大失重速率温度为302℃。The T g of the cured product is 64°C, the sample can keep its original shape without deformation at 200°C, the temperature at which it loses 5% of its weight is 258°C, and the temperature at which it loses the most weight is 302°C.
实施例5:Example 5:
(1)在通有惰性气体的反应容器中分别加入0.92克丙三醇、32.4克干燥L-丙交酯和0.0036克辛酸亚锡,搅拌并加热至160℃,反应3小时,即制得星形聚乳酸。(1) Add 0.92g of glycerol, 32.4g of dry L-lactide and 0.0036g of stannous octoate into a reaction vessel with an inert gas, stir and heat to 160°C, and react for 3 hours to obtain star shaped polylactic acid.
(2)往步骤(1)所得产物中加入0.020克对苯二酚,随后加入0.048摩尔甲基丙烯酸酐,搅拌并加热至130℃,在惰性气体环境下反应4小时,即制得端基改性后的星形聚乳酸。(2) Add 0.020 g of hydroquinone to the product obtained in step (1), then add 0.048 moles of methacrylic anhydride, stir and heat to 130 ° C, and react for 4 hours under an inert gas environment to obtain the terminal group modified Sexualized star polylactic acid.
(3)将步骤(2)所得改性产物熔体浇入模具中,用钴源辐射70kGy剂量即可。(3) Pour the modified product melt obtained in step (2) into a mold, and irradiate with a cobalt source at a dose of 70kGy.
固化产物的Tg为65℃,试样在200℃下能保持原状不变形,失重5%的温度为249℃,最大失重速率温度为310℃。The T g of the cured product is 65°C, the sample can keep its original shape without deformation at 200°C, the temperature for 5% weight loss is 249°C, and the maximum weight loss rate temperature is 310°C.
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