CN102108319A - Continuous system and method for preparing biodiesel - Google Patents
Continuous system and method for preparing biodiesel Download PDFInfo
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Abstract
Description
技术领域technical field
本发明有关于一种制备生物柴油的系统及方法,详言之,是关于一种制备生物柴油的连续式系统及方法。The present invention relates to a system and method for preparing biodiesel, in particular, relates to a continuous system and method for preparing biodiesel.
背景技术Background technique
传统生物柴油(生质柴油)是以碱工艺或酸工艺完成,但因需要使用酸碱触媒或反应物,往往造成后段产品纯化与回收处理的困扰。目前合法的生物柴油工厂,均属第一代技术而且以美规为主,酯化反应时间长、转化率不高,由于使用酸与碱原料,废液处理是一大问题,又多含有杂质(如皂化物),必须精馏才能达成工业标准,成本较高。Traditional biodiesel (biodiesel) is produced by alkaline process or acid process, but due to the need to use acid-base catalysts or reactants, it often causes troubles in the purification and recycling of the latter product. At present, legal biodiesel plants are all first-generation technology and mainly based on American regulations. The esterification reaction takes a long time and the conversion rate is not high. Due to the use of acid and alkali raw materials, waste liquid treatment is a big problem, and it contains many impurities. (such as saponification), must be rectified to reach industrial standards, and the cost is relatively high.
目前也有数种改善传统生物柴油方法的工艺,二阶段转酯化制备技术是其中一种,但也存在诸多缺点;另外,生物转酯化虽具有可直接转化游离脂肪酸与甘油易分离等优点,但由于使用生物触媒因而成本较高,且反应速率较慢;至于固态触媒方法目前仍多在文献探讨,尚未有产业化实绩。At present, there are also several techniques for improving the traditional biodiesel method, and the two-stage transesterification preparation technology is one of them, but there are many shortcomings; in addition, although biotransesterification has the advantages of direct conversion of free fatty acids and easy separation of glycerin, However, due to the use of biological catalysts, the cost is high and the reaction rate is slow; as for the solid-state catalyst method, it is still mostly discussed in the literature and has not yet been industrialized.
美国专利第6,211,390 B1号,专利名称为“Method for producing fattyacid”(脂肪酸酯制造方法),揭示了一种利用超临界萃取制备生物柴油的方法,该专利是将富含三酸甘油脂的原料,在碱性触媒作用下与醇类进行转酯化反应,生成的脂肪酸酯与未反应完过量醇类反应物,再经由近或超临界流体于异相触媒作用下进行萃取分离,获得高纯度的生物柴油。该专利缺点在于对制造生物柴油原料有所限制,无法广泛应用于含水或游离脂肪酸的油源;再者反应物甲醇在转酯化过程中需过量,以超临界流体于异相触媒作用下进行甲醇萃取分离,可能需要消耗大量的能源方可达高分离纯化的目的。U.S. Patent No. 6,211,390 B1, the patent title is "Method for producing fatty acid" (fatty acid ester manufacturing method), which discloses a method for preparing biodiesel by supercritical extraction. The patent is to use triglyceride-rich raw materials , transesterification reaction with alcohols under the action of alkaline catalysts, the fatty acid esters generated and unreacted excess alcohol reactants are then extracted and separated by near or supercritical fluids under the action of heterogeneous catalysts to obtain high pure biodiesel. The disadvantage of this patent is that it has limitations on the production of biodiesel raw materials, and it cannot be widely used in oil sources containing water or free fatty acids; moreover, the reactant methanol needs to be excessive in the process of transesterification, and it is carried out with supercritical fluid under the action of a heterogeneous catalyst Methanol extraction and separation may require a large amount of energy to achieve the purpose of high separation and purification.
中国台湾专利公告第466271号专利,名称“从油脂类制造脂肪酸的烷基酯的方法”,揭示了一种不需使用金属碱触媒或酸触媒,于超临界低级醇状态下转酯化制备生物柴油的方法。该专利是可使用含游离脂肪酸的油脂类原料和低碳醇类反应,并将油脂类中所含的三甘油酯于超临界醇类状态下进行转酯化反应以制造脂肪酸的烷基酯,同时由于在不使用金属碱触媒、酸触媒的条件下进行反应,即可不需要进行将游离脂肪酸酯化的前处理步骤,且不会生成脂肪酸皂的副产物,因而可省略或简化生成物的回收精制步骤。该专利仅限于以超临界甲醇制造脂肪酸的烷基酯的方法,原料可能是废食用油或生物质油脂。China Taiwan Patent Announcement No. 466271 patent, titled "method for producing alkyl esters of fatty acids from oils and fats", discloses a method of transesterification in a supercritical lower alcohol state without the use of metal alkali catalysts or acid catalysts. Diesel method. This patent is to use free fatty acid-containing oil raw materials and low-carbon alcohols to react, and transesterify the triglycerides contained in oils and fats in the state of supercritical alcohols to produce alkyl esters of fatty acids. At the same time, because the reaction is carried out without using a metal alkali catalyst or an acid catalyst, there is no need to carry out the pretreatment step of esterifying free fatty acids, and no by-products of fatty acid soaps will be generated, so the production of the products can be omitted or simplified. Recycle the refining step. This patent is limited to the method of producing alkyl esters of fatty acids with supercritical methanol, and the raw material may be waste cooking oil or biomass oil.
中国“应用化学期刊”第23卷第12期的“油菜籽与超临界甲醇原位萃取-酯交换反应制备生物柴油”文献中指出:直接利用油菜籽与超临界甲醇作用制备生物柴油,可以将超临界萃取与超临界酯交换反应结合起来,一方面利用超临界萃取来提高菜籽中油脂的萃取率;另一方面超临界萃取与超临界酯交换反应在同一个反应器中同时进行,可以省去榨油的程序、降低生物柴油的生产成本。关于植物油脂的超临界法萃取,目前研究较多的是超临界CO2萃取法,该文献采用超临界甲醇法进行油脂的萃取以及将超临界萃取与超临界酯交换反应结合起来制备生物柴油的研究目前均无文献报导。然而最佳萃取与转酯化的操作温度与压力条件并不相同,且于同一反应器中同时进行超临界萃取与超临界转酯化为批次操作,并无法达到连续式工艺。China's "Journal of Applied Chemistry" Volume 23 No. 12 "Preparation of Biodiesel by Rapeseed and Supercritical Methanol In Situ Extraction-Transesterification Reaction" pointed out that: direct use of rapeseed and supercritical methanol to prepare biodiesel can be Combining supercritical extraction and supercritical transesterification, on the one hand, supercritical extraction is used to increase the extraction rate of oil in rapeseed; on the other hand, supercritical extraction and supercritical transesterification are carried out simultaneously in the same reactor, which can The procedure of extracting oil is omitted, and the production cost of biodiesel is reduced. Regarding the supercritical extraction of vegetable oils, the current research is more on the supercritical CO2 extraction method. This document uses the supercritical methanol method to extract the oil and combines the supercritical extraction and supercritical transesterification to prepare biodiesel. None of the studies have been reported in the literature so far. However, the operating temperature and pressure conditions for optimal extraction and transesterification are different, and performing supercritical extraction and supercritical transesterification simultaneously in the same reactor is a batch operation, which cannot achieve a continuous process.
因此,有必要提供一种创新且具进步性的制备生物柴油的连续式系统及方法,以解决上述问题。Therefore, it is necessary to provide an innovative and progressive continuous system and method for preparing biodiesel to solve the above problems.
发明内容Contents of the invention
为解决上述技术问题,本发明的目的在于提供一种制备生物柴油的连续式系统及方法,通过连续式萃取以及超临界醇类转酯化,制备得到生物柴油,具有工艺简单、成本低的特点。In order to solve the above technical problems, the object of the present invention is to provide a continuous system and method for preparing biodiesel, through continuous extraction and transesterification of supercritical alcohols, to prepare biodiesel, which has the characteristics of simple process and low cost .
为达到上述目的,本发明首先提供了一种制备生物柴油的连续式系统,包括:To achieve the above object, the present invention at first provides a continuous system for preparing biodiesel, comprising:
一液态醇储存槽,用以储存液态醇;A liquid alcohol storage tank for storing liquid alcohol;
一连续式萃取模块,具有多数个萃取槽,所述萃取槽用以接收液态醇,并对萃取槽内的油脂原料进行萃取,以取得萃取产物,并达到连续萃取;A continuous extraction module has a plurality of extraction tanks, the extraction tanks are used to receive liquid alcohol, and extract the oil and fat raw materials in the extraction tanks to obtain extraction products and achieve continuous extraction;
一管式转酯化反应器,用以接收萃取产物,以进行转酯化,得到转酯化产物;及A tubular transesterification reactor for receiving the extracted product for transesterification to obtain a transesterification product; and
一第一气液分离槽,用以分离转酯化产物,以得到生物柴油。A first gas-liquid separation tank for separating transesterification products to obtain biodiesel.
在上述连续式系统中,优选地,该连续式系统还包括一第一液态泵及一第一预热器,用以加压及加热所述液态醇至亚临界态或高压液态。In the above continuous system, preferably, the continuous system further includes a first liquid pump and a first preheater for pressurizing and heating the liquid alcohol to a subcritical state or a high pressure liquid state.
在上述连续式系统中,优选地,所述连续式萃取模块包括三个萃取槽,用以分别进行油脂原料装填、萃取及泄料的交替作业。In the above-mentioned continuous system, preferably, the continuous extraction module includes three extraction tanks, which are used to perform alternate operations of filling, extracting and discharging oil and fat raw materials respectively.
在上述连续式系统中,优选地,所述油脂原料为富含三酸甘油酯的原料植物,萃取产物为三酸甘油酯及醇。In the above continuous system, preferably, the oil raw material is a raw material plant rich in triglyceride, and the extraction product is triglyceride and alcohol.
在上述连续式系统中,优选地,该连续式系统还包括一第二预热器,用以加热萃取产物。更优选地,该连续式系统还包括一止回阀,设置于所述第二预热器与所述连续式萃取模块之间。In the above continuous system, preferably, the continuous system further includes a second preheater for heating the extraction product. More preferably, the continuous system further includes a check valve disposed between the second preheater and the continuous extraction module.
在上述连续式系统中,优选地,所述管式转酯化反应器维持于超临界态操作条件。In the above continuous system, preferably, the tubular transesterification reactor is maintained at a supercritical operating condition.
在上述连续式系统中,优选地,所述第一气液分离槽用以将转酯化产物分离为液相的脂肪酸酯、甘油,及气相的醇类。更优选地,该连续式系统还包括一冷凝器,设置于所述第一气液分离槽与所述液态醇储存槽之间,用以将气相的醇类冷凝导入所述液态醇储存槽。In the above continuous system, preferably, the first gas-liquid separation tank is used to separate the transesterification product into fatty acid esters, glycerol in liquid phase, and alcohols in gas phase. More preferably, the continuous system further includes a condenser, which is arranged between the first gas-liquid separation tank and the liquid alcohol storage tank, and is used to condense the alcohols in the gas phase into the liquid alcohol storage tank.
在上述连续式系统中,优选地,该连续式系统还包括一CO2储槽、一第一冷凝器、一第二液态泵及一第二预热器,其中该CO2储槽用以储存CO2,该第一冷凝器用以将CO2冷凝为液态,该第二液态泵将液态CO2加入该第二预热器,该第二预热器用以将液态CO2及萃取产物加热。In the above continuous system, preferably, the continuous system further comprises a CO2 storage tank, a first condenser, a second liquid pump and a second preheater, wherein the CO2 storage tank is used to store CO 2 , the first condenser is used to condense CO 2 into a liquid state, the second liquid pump feeds liquid CO 2 into the second preheater, and the second preheater is used to heat the liquid CO 2 and the extraction product.
在上述连续式系统中,优选地,所述管式转酯化反应器用以接收萃取产物及CO2,以进行转酯化,得到转酯化产物;所述第一气液分离槽用以将转酯化产物分离为液相的脂肪酸酯、甘油,及气相的醇类及CO2。In the above continuous system, preferably, the tubular transesterification reactor is used to receive the extraction product and CO 2 for transesterification to obtain the transesterification product; the first gas-liquid separation tank is used to The transesterification products are separated into fatty acid esters and glycerol in the liquid phase, and alcohols and CO 2 in the gas phase.
在上述连续式系统中,优选地,该连续式系统还包括一第二气液分离槽,用以接收气相的醇类及CO2,分离为液相的醇类及气相的CO2,液相的醇类导入所述液态醇储存槽。In the above continuous system, preferably, the continuous system further includes a second gas-liquid separation tank for receiving alcohols and CO 2 in the gas phase and separating them into alcohols in the liquid phase and CO 2 in the gas phase, and the liquid phase The alcohols are introduced into the liquid alcohol storage tank.
在上述连续式系统中,优选地,该连续式系统还包括一第二冷凝器,设置于所述第二气液分离槽与所述CO2储槽之间,用以将气相的CO2冷凝导入所述CO2储槽。In the above continuous system, preferably, the continuous system further includes a second condenser, arranged between the second gas-liquid separation tank and the CO2 storage tank, to condense CO2 in the gaseous phase Introduce to the CO2 storage tank.
本发明还提供了一种制备生物柴油的连续式方法,包括以下步骤:The present invention also provides a continuous method for preparing biodiesel, comprising the following steps:
(a)对液态醇进行加压及加热至亚临界态或高压液态;(a) Pressurizing and heating liquid alcohol to a subcritical or high-pressure liquid state;
(b)利用一连续式萃取模块进行连续萃取,其中该连续式萃取模块具有多数个萃取槽,所述萃取槽用以接收亚临界态或高压液态醇,并对萃取槽内的油脂原料进行萃取,以取得萃取产物;(b) Continuous extraction is carried out by using a continuous extraction module, wherein the continuous extraction module has a plurality of extraction tanks, and the extraction tanks are used to receive subcritical or high-pressure liquid alcohol, and extract the oil and fat raw materials in the extraction tanks , to obtain the extracted product;
(c)将萃取产物进行转酯化,以得到转酯化产物;及(c) subjecting the extracted product to transesterification to obtain a transesterification product; and
(d)分离转酯化产物,以得到生物柴油。(d) separating the transesterification product to obtain biodiesel.
在上述连续式方法中,优选地,在步骤(b)中,所述连续式萃取模块包括三个萃取槽,用以分别进行油脂原料装填、萃取及泄料的交替作业。In the above-mentioned continuous method, preferably, in step (b), the continuous extraction module includes three extraction tanks for alternate operations of filling, extracting and discharging oil and fat raw materials respectively.
在上述连续式方法中,优选地,在步骤(b)中,所述油脂原料为富含三酸甘油酯的原料植物,萃取产物为三酸甘油酯及醇。In the above continuous method, preferably, in step (b), the oil raw material is a raw material plant rich in triglyceride, and the extraction product is triglyceride and alcohol.
在上述连续式方法中,优选地,在步骤(b)后,该方法还包括一加热步骤,用以加热萃取产物。In the above continuous method, preferably, after step (b), the method further includes a heating step for heating the extracted product.
在上述连续式方法中,优选地,在步骤(c)中,维持于超临界态操作条件进行转酯化。In the above-mentioned continuous method, preferably, in step (c), the transesterification is performed under supercritical operating conditions.
在上述连续式方法中,优选地,在步骤(d)中,将转酯化产物分离为液相的脂肪酸酯、甘油,及气相的醇类。In the above continuous method, preferably, in step (d), the transesterification product is separated into fatty acid esters, glycerol in the liquid phase, and alcohols in the gas phase.
在上述连续式方法中,优选地,在步骤(d)后,该方法还包括一冷凝步骤,用以将气相的醇类冷凝。In the above continuous method, preferably, after the step (d), the method further includes a condensation step for condensing the alcohols in the gas phase.
在上述连续式方法中,优选地,在步骤(c)前,该方法还包括一提供CO2的步骤,其包括冷凝CO2为液态的步骤、加压液态CO2的步骤及加热液态CO2及萃取产物的步骤。In the above continuous method, preferably, before step (c), the method further includes a step of providing CO 2 , which includes a step of condensing CO 2 into a liquid state, a step of pressurizing liquid CO 2 and heating the liquid CO 2 And the step of extracting the product.
在上述连续式方法中,优选地,在步骤(c)中,转酯化萃取产物及CO2,以得到转酯化产物。In the above continuous method, preferably, in step (c), the extracted product and CO 2 are transesterified to obtain a transesterified product.
在上述连续式方法中,优选地,在步骤(d)中,包括一第一气液分离步骤,用以分离转酯化产物为液相的脂肪酸酯、甘油,及气相的醇类及CO2。In the above-mentioned continuous method, preferably, in step (d), a first gas-liquid separation step is included to separate the transesterification product into fatty acid esters, glycerol in the liquid phase, and alcohols and CO in the gas phase. 2 .
在上述连续式方法中,优选地,在步骤(d)中,该方法还包括一第二气液分离步骤,用以接收气相的醇类及CO2,分离为液相的醇类及气相的CO2。In the above continuous method, preferably, in step (d), the method further includes a second gas-liquid separation step for receiving gas phase alcohols and CO 2 and separating them into liquid phase alcohols and gas phase CO 2 .
在上述连续式方法中,优选地,在第二气液分离步骤后另包括一冷凝步骤,用以将气相的CO2冷凝。In the above continuous method, preferably, after the second gas-liquid separation step, a condensation step is further included to condense the CO 2 in the gas phase.
本发明提供一种制备生物柴油的连续式系统,包括:一液态醇储存槽、一连续式萃取模块、一管式转酯化反应器及一第一气液分离槽。该液态醇储存槽用以储存液态醇。该连续式萃取模块具有多数个萃取槽,至少其中之一萃取槽用以接收液态醇,并对萃取槽内的油脂原料进行萃取,以取得萃取产物,并达到连续萃取。该管式转酯化反应器用以接收萃取产物,以进行转酯化,得到转酯化产物。该第一气液分离槽用以分离转酯化产物,以得到生物柴油。The invention provides a continuous system for preparing biodiesel, comprising: a liquid alcohol storage tank, a continuous extraction module, a tubular transesterification reactor and a first gas-liquid separation tank. The liquid alcohol storage tank is used for storing liquid alcohol. The continuous extraction module has a plurality of extraction tanks, at least one of which is used to receive liquid alcohol and extract the oil and fat raw materials in the extraction tank to obtain extraction products and achieve continuous extraction. The tubular transesterification reactor is used to receive the extracted product for transesterification to obtain a transesterification product. The first gas-liquid separation tank is used to separate transesterification products to obtain biodiesel.
本发明另提供一种制备生物柴油的连续式方法,包括以下步骤:(a)加压及加热液态醇至亚临界态或高压液态;(b)利用一连续式萃取模块进行连续萃取,其中该连续式萃取模块具有多数个萃取槽,所述萃取槽用以接收亚临界态或高压液态醇,并对萃取槽内的油脂原料进行萃取,以取得萃取产物;(c)将萃取产物进行转酯化,以得到转酯化产物;及(d)分离转酯化产物,以得到生物柴油。The present invention also provides a continuous method for preparing biodiesel, comprising the following steps: (a) pressurizing and heating liquid alcohol to a subcritical or high-pressure liquid state; (b) using a continuous extraction module for continuous extraction, wherein the The continuous extraction module has a plurality of extraction tanks, which are used to receive subcritical or high-pressure liquid alcohol, and extract the oil and fat raw materials in the extraction tanks to obtain extraction products; (c) transesterify the extraction products to obtain a transesterification product; and (d) separating the transesterification product to obtain biodiesel.
本发明制备生物柴油的连续式系统及方法利用亚临界态或高压液态醇类萃取油脂及以超临界醇类转酯化制备生物柴油,并经由连续式萃取模块及方法进行萃取,再进行超临界醇类转酯化,系统及方法中同时采用相同醇类进行萃取与转酯化程序,可简化工艺、节省人力与能源。The continuous system and method for preparing biodiesel of the present invention utilizes subcritical state or high-pressure liquid alcohols to extract grease and supercritical alcohols to transesterify to prepare biodiesel, and extracts through continuous extraction modules and methods, and then performs supercritical Alcohol transesterification, the same alcohol is used in the system and method to perform extraction and transesterification procedures at the same time, which can simplify the process and save manpower and energy.
附图说明Description of drawings
图1显示本发明实施例1提供的制备生物柴油的连续式系统的示意图;Fig. 1 shows the schematic diagram of the continuous system for preparing biodiesel provided by the embodiment of the present invention 1;
图2显示本发明实施例2提供的制备生物柴油的连续式系统的示意图。Fig. 2 shows a schematic diagram of a continuous system for preparing biodiesel provided by Example 2 of the present invention.
主要组件符号说明:Description of main component symbols:
本发明实施例1制备生物柴油的连续式系统10;液态醇储存槽11;Embodiment 1 of the present invention is a
第一液态泵、12;第一预热器、13;连续式萃取模块、14;止回阀15;The first liquid pump, 12; the first preheater, 13; the continuous extraction module, 14; the
第二预热器、16;管式转酯化反应器、17;第一气液分离槽、18;The second preheater, 16; the tubular transesterification reactor, 17; the first gas-liquid separation tank, 18;
冷凝器、19;本发明实施例2制备生物柴油的连续式系统、30;Condenser, 19; Continuous system for preparing biodiesel in Example 2 of the present invention, 30;
液态醇储存槽、31;第一液态泵、32;第一预热器、33;Liquid alcohol storage tank, 31; first liquid pump, 32; first preheater, 33;
连续式萃取模块、34;止回阀、35;CO2储槽、36;第一冷凝器、37;Continuous extraction module, 34; check valve, 35; CO storage tank, 36; first condenser, 37;
第二液态泵、38;第二预热器、39;管式转酯化反应器、40;The second liquid pump, 38; the second preheater, 39; the tubular transesterification reactor, 40;
第一气液分离槽、41;第二气液分离槽、42;第二冷凝器、43;The first gas-liquid separation tank, 41; the second gas-liquid separation tank, 42; the second condenser, 43;
第一萃取槽、141;第二萃取槽、142;第三萃取槽、143;The first extraction tank, 141; the second extraction tank, 142; the third extraction tank, 143;
第一萃取槽、341;第二萃取槽、342;第三萃取槽、343。The first extraction tank, 341; the second extraction tank, 342; the third extraction tank, 343.
具体实施方式Detailed ways
实施例1Example 1
参考图1,其显示本发明实施例1提供的制备生物柴油的连续式系统的示意图。以下利用图1说明本发明实施例1提供的制备生物柴油的连续式系统及方法。本发明实施例1提供的制备生物柴油的连续式系统10包括:一液态醇储存槽11、一连续式萃取模块14、一管式转酯化反应器17及一第一气液分离槽18。该液态醇储存槽11用以储存液态醇。Referring to FIG. 1 , it shows a schematic diagram of a continuous system for preparing biodiesel provided by Example 1 of the present invention. The following uses FIG. 1 to illustrate the continuous system and method for preparing biodiesel provided by Example 1 of the present invention. The
在本实施例中,本发明的制备生物柴油的连续式系统10另包括一第一液态泵12及一第一预热器13,用以将液态醇加压及加热至亚临界态或高压液态。其中,亚临界态是指温度维持低于临界温度240℃且压力高于临界压力80atm;高压液态是指温度维持低于临界温度240℃且压力低于临界压力80atm。另外,在本实施例中,液态醇可为1-5个碳的低碳醇。In this embodiment, the
亚临界态或高压液态的液态醇导入该连续式萃取模块14。该连续式萃取模块14具有多数个萃取槽141、142、143,其中至少一个萃取槽用以接收液态醇,并对萃取槽内的油脂原料进行萃取,以取得萃取产物,并达到连续萃取。在本实施例中,该连续式萃取模块14包括三个萃取槽141、142、143,用以分别进行油脂原料装填、萃取及泄料的交替作业。较佳地,该等萃取槽为高压萃取槽。Subcritical or high-pressure liquid alcohol is introduced into the
举例说明,若第一萃取槽141进行油脂原料装填时,第二萃取槽142可进行萃取,此时,亚临界态或高压液态的液态醇导入第二萃取槽142进行萃取,该第三萃取槽143可进行泄料作业。当第二萃取槽142萃取完毕后,由于第一萃取槽141油脂原料装填完成,可将亚临界态或高压液态的液态醇导入第一萃取槽141进行萃取,第三萃取槽143可进行油脂原料装填作业。因此,三个萃取槽141、142、143,可分别进行油脂原料装填、萃取及泄料的交替作业,使得萃取作业连续不间断。For example, if the
在本实施例中,该油脂原料为富含三酸甘油酯的原料植物,例如压碎至1-5mm颗粒大小的痳疯籽碎粒,该液态醇选择甲醇,因亚临界态甲醇具有极佳扩散、质传与溶解三酸甘油酯能力,萃取时间可持续约0.5-2hr。故以亚临界态/高压液态醇进行油脂萃取,具有产率高、时间短,压力与温度等最佳萃取条件易于控制的优点。若含油植物性原料富含纤维素,于高压、受热低于150℃,对纤维素不发生变化;高压、受热高于150℃纤维素会脱水焦化,但对于三酸甘油酯的萃取与接续转酯化反应并无影响。因此,本发明提供的制备生物柴油的连续式系统10可使用的原料广、可含大量水分、三酸甘油酯与游离脂肪酸,原料不需完全干燥即可进行处理。In this embodiment, the oil raw material is a raw material plant rich in triglycerides, such as leprosy seeds crushed to a particle size of 1-5mm, and the liquid alcohol is selected from methanol, because subcritical methanol has excellent Diffusion, mass transfer and ability to dissolve triglycerides, the extraction time can last for about 0.5-2hr. Therefore, oil extraction with subcritical/high-pressure liquid alcohol has the advantages of high yield, short time, and easy control of optimal extraction conditions such as pressure and temperature. If the oil-containing vegetable raw material is rich in cellulose, the cellulose will not be changed under high pressure and heated below 150°C; under high pressure and heated above 150°C, the cellulose will be dehydrated and coked, but it is not suitable for the extraction and subsequent transformation of triglycerides. Esterification has no effect. Therefore, the
在本实施例中,经萃取槽的萃取产物为三酸甘油酯及醇。本发明提供的制备生物柴油的连续式系统10另包括一止回阀15及一第二预热器16。该止回阀15设置于该第二预热器16与该连续式萃取模块14之间。第二预热器16用以加热萃取产物,使萃取产物温度高于甲醇临界温度。In this embodiment, the extracted products through the extraction tank are triglyceride and alcohol. The
该管式转酯化反应器17用以接收萃取产物,以进行转酯化,得到转酯化产物。在本实施例中,该管式转酯化反应器17是维持于超临界态操作条件,进行超临界甲醇转酯化反应,最适的转酯化条件可为:操作温度控制为240℃-320℃、操作压力控制为100-250atm。转酯化产物包括:脂肪酸酯(生物柴油)、甘油(副产品)与水溶液及未反应甲醇。本发明提供的制备生物柴油的连续式系统10以超临界醇进行转酯化制备生物柴油,转化率较高、反应时间短、不使用酸碱触媒、无酸碱再处理问题。The
该第一气液分离槽18用以分离转酯化产物,以得到生物柴油。该第一气液分离槽18分离转酯化产物为液相的脂肪酸酯(生物柴油)、甘油至槽底,及气相的醇类至槽顶。本发明提供的制备生物柴油的连续式系统10另包括一冷凝器19,设置于该第一气液分离槽18与该液态醇储存槽11之间,用以将气相的醇类冷凝导入该液态醇储存槽11回收使用。The first gas-
本发明实施例1提供的制备生物柴油的连续式系统10利用亚临界态或高压液态醇类萃取油脂及以超临界醇类转酯化制备生物柴油,并经由连续式萃取模块及方法进行萃取,再进行超临界醇类转酯化,系统及方法中同时采用相同醇类进行萃取与转酯化程序,可简化工艺、节省人力与能源。The
实施例2Example 2
参考图2,其显示本发明实施例2提供的制备生物柴油的连续式系统的示意图。本发明实施例2提供的制备生物柴油的连续式系统30包括:一液态醇储存槽31、一第一液态泵32、一第一预热器33、一连续式萃取模块34、一止回阀35、一CO2储槽36、一第一冷凝器37、一第二液态泵38、一第二预热器39、一管式转酯化反应器40、一第一气液分离槽41、一第二气液分离槽42及一第二冷凝器43。Referring to FIG. 2 , it shows a schematic diagram of a continuous system for preparing biodiesel provided by Example 2 of the present invention. The
本发明实施例2提供的制备生物柴油的连续式系统30的液态醇储存槽31、第一液态泵32、第一预热器33、连续式萃取模块34及止回阀35与本发明实施例1提供的制备生物柴油的连续式系统10相同,且连续式萃取模块34具有第一萃取槽341、第二萃取槽342及第三萃取槽343,不再叙述。The liquid
在本实施例中,萃取产物导入第二预热器39前,加入适量CO2。其中该CO2储槽36用以储存CO2,该第一冷凝器37用以将CO2冷凝为液态,该第二液态泵38将液态CO2加入该第二预热器39,该第二预热器39接收液态CO2及萃取产物,用以将液态CO2及萃取产物加热。In this embodiment, before the extraction product is introduced into the
该管式转酯化反应器40用以接收萃取产物及CO2,以进行转酯化,得到转酯化产物。在本实施例中,该管式转酯化反应器40亦维持于超临界态操作条件,进行超临界甲醇转酯化反应,但因加入CO2可使转酯化的温度及压力降低,以节省电能。且因加入CO2,转酯化产物包括:脂肪酸酯(生物柴油)、甘油(副产品)与水溶液及未反应甲醇与CO2。The
该第一气液分离槽41用以分离转酯化产物为液相的脂肪酸酯、甘油,及气相的醇类及CO2。该第二气液分离槽42,用以接收气相的醇类及CO2,分离为液相的醇类及气相的CO2,液相的醇类导入该液态醇储存槽31回收使用。该第二冷凝器43设置于该第二气液分离槽42与该CO2储槽36之间,用以将气相的CO2冷凝导入该CO2储槽36回收使用。The first gas-
因此,本发明提供的制备生物柴油的连续式系统及方法利用亚临界态或高压液态醇类萃取油脂及以超临界醇类转酯化制备生物柴油,并经由连续式萃取模块及方法进行萃取,再进行超临界醇类转酯化,系统及方法中同时采用相同醇类进行萃取与转酯化程序,可简化工艺、节省人力与能源。Therefore, the continuous system and method for preparing biodiesel provided by the present invention utilizes subcritical or high-pressure liquid alcohols to extract oil and supercritical alcohols to transesterify to prepare biodiesel, and extract through continuous extraction modules and methods, Then transesterification of supercritical alcohols is carried out, and the same alcohols are used for extraction and transesterification procedures in the system and method at the same time, which can simplify the process and save manpower and energy.
上述实施例仅为说明本发明的原理及其功效,而非限制本发明。因此,习于此技术的人士对上述实施例进行修改及变化仍不脱本发明的精神。本发明的权利范围应如后述的权利要求范围所列。The above-mentioned embodiments are only to illustrate the principles and effects of the present invention, but not to limit the present invention. Therefore, those skilled in the art can modify and change the above embodiments without departing from the spirit of the present invention. The scope of rights of the present invention should be listed in the following claims.
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