CN102092168B - Full-automatic multi-layer solar cell module laminator - Google Patents
Full-automatic multi-layer solar cell module laminator Download PDFInfo
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- CN102092168B CN102092168B CN2010105666966A CN201010566696A CN102092168B CN 102092168 B CN102092168 B CN 102092168B CN 2010105666966 A CN2010105666966 A CN 2010105666966A CN 201010566696 A CN201010566696 A CN 201010566696A CN 102092168 B CN102092168 B CN 102092168B
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- nut
- lamination station
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- automatic multi
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- 238000010030 laminating Methods 0.000 claims abstract description 37
- 238000006073 displacement reaction Methods 0.000 claims abstract description 4
- 238000003475 lamination Methods 0.000 claims description 69
- 239000010410 layer Substances 0.000 claims description 36
- 230000003028 elevating effect Effects 0.000 claims description 19
- 238000010438 heat treatment Methods 0.000 claims description 6
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 6
- 238000009434 installation Methods 0.000 claims description 4
- 239000002365 multiple layer Substances 0.000 claims description 3
- 210000002445 nipple Anatomy 0.000 claims description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 230000002146 bilateral effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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- Photovoltaic Devices (AREA)
Abstract
The invention discloses a full-automatic multi-layer solar cell module laminator. The laminator comprises a frame, a plurality of layers of laminating workbenches arranged in the frame in a superposed mode, and a lifting mechanism which is used for controlling displacement of the plurality of laminating workbenches, wherein a circulating conveying device is arranged between the laminating workbenches in each layer; screws are arranged on two groups of frames on two sides of the laminating workbench; a speed reducing motor is connected with and fixed on the frame through the top of screw; a nut is arranged on each screw, and is connected with an air cylinder or a hydro-cylinder; the screw is matched with the laminating workbench through the nut; and a liftable input device and a liftable output device are arranged on two ends of the laminating workbench respectively. By the full-automatic multi-layer solar cell module laminator, solar cell modules can be laminated at the same time, the laminating efficiency of the solar cell modules is improved, the product quality is ensured, the floor area of equipment is reduced, and automation on the full-automatic multi-layer solar cell module laminator equipment can be realized.
Description
Technical field
Type of the present invention relates to a kind of full-automatic multi-layer solar module laminating machine, Effective Raise the lamination efficient of solar module.
Background technology
Solar module laminating machine is generally the individual layer laminating machine at present, because unit lamination efficient is low, many laminating apparatus of layout bring floor space large.For addressing this problem, laminating machine manufacturer has researched and developed a kind of laminated multi-layer equipment.Designed laminated multi-layer equipment is to have adopted symmetrical frame, and a plurality of lifting oil or cylinder vertically are set in frame, and the piston rod of each oil or cylinder is connected with corresponding lamination station.Therefore, during lamination work, utilize the unlatching of the elevating control lamination station of oil or cylinder, finish the lamination of solar module.Be feasible on the design theory of above-mentioned technology, but can have many problems in actual applications.Such as each lamination station two fulcrums are arranged, for the individual layer lamination station, can not affect equilibrium problem, but for the laminated multi-layer workbench, will relate to the balance and stability problem.Because the unlatching of laminated multi-layer workbench is to be begun by the bottom, move on all lamination station by the oil of the bottom or cylinder control top, input battery component by conveying workbench to lamination station, successively finish by that analogy above-mentioned action.Equally, after lamination is finished, down successively finished the work of input battery component by the upper strata.In view of the work characteristics of above-mentioned laminating apparatus, seriously there is the problem of dynamic balancing stability, therefore, must be to the laminated multi-layer machine equipment of above-mentioned design Improvement and perfection in addition.
Summary of the invention
In view of above-mentioned present situation, the invention provides a kind of full-automatic multi-layer solar module laminating machine, by improving the connected mode of elevating control structure and laminating machine workbench, make its designs simplification, also solved the problem of stability of equilibrium simultaneously.
Technical solution of the present invention is: a kind of full-automatic multi-layer solar module laminating machine, comprise that frame and multiple-layer overlapped are installed in the lamination station in the frame, and for the elevating mechanism of controlling many lamination station displacements, whenever press from level to level to be provided with circulating conveyor between the workbench; Wherein said elevating mechanism is that two groups of frames that have in the lamination station both sides arrange screw mandrel, be connected and fixed on reducing motor on the frame by the screw mandrel top, at described each screw mandrel nut is installed, this nut is connected with cylinder or oil cylinder, a hinged back-up block on nut, be connected and fixed by Adjustable bracing bar between each nut, at described Adjustable bracing bar cylinder is installed, by symmetrically arranged connecting rod on the cylinder respectively with nut on back-up block be hinged, the lateral insert by the hanger on the back-up block on the nut and the lamination station cooperates; Have at the lamination station two ends liftable input unit and output device are set respectively.
In the present invention, described elevating mechanism is included on two groups of frames that the lamination station both sides have screw mandrel is set, be connected and fixed on reducing motor on the frame by the screw mandrel top, at described each screw mandrel nut is installed, this nut is connected with cylinder or oil cylinder, a hinged back-up block on nut, be connected and fixed by Adjustable bracing bar between each nut, at described Adjustable bracing bar cylinder is installed, by symmetrically arranged connecting rod on the cylinder respectively with nut on back-up block be hinged, the lateral insert by the hanger on the back-up block on the nut and the lamination station cooperates.
In the present invention, related nut is an overall structure, has a nipple support piece at its body.
Further, the nut of related elevating mechanism is the combination nut of a split, the nut both sides of doing that are positioned at one of them split have tooth bar, with the half-nut both sides of another split gear is set, the half-nut bottom of described two splits is with the dovetail slide block, the dovetail groove pedestal installation overhanging with lamination station body both sides cooperates, and at dovetail groove pedestal cylinder or oil cylinder is installed, and is connected with the half-nut of split by cylinder or oil cylinder.Utilize cylinder or oil cylinder stretch or the combination nut of the control split of contracting on the engagement of gear, tooth bar finish with the closed of screw mandrel or separate, thereby the lifting relative to each other of drive lamination station.
The lowermost layer of the lamination station of indication is an independent heating work platform in the present invention, and the superiors are that other lamination station is a heating, upper chamber vacuum combination workbench outside the independent upper chamber vacuum tables.
In the present invention, related input unit, output device comprise symmetrically arranged frame, and the upper screw mandrel of installing, and this screw mandrel top is connected with reducing motor, on each screw mandrel nut is installed, and is provided with transport platform at described nut.Above-mentioned input unit, output device are the same structure body.
In the present invention, be positioned at the both sides circulating work platform of input unit, output device, described circulating work platform comprise frame and on be distributed with live-roller.
In a word, full-automatic multi-layer solar module laminating machine provided by the invention, one of its key are to carry out lamination to solar module simultaneously, and this lamination mode not only improves the lamination efficient of battery component, guarantee the quality of product, but also reduced the floor space of equipment.Another key is, the input that matches with the present invention, output conveyor, battery component finished product after can inputting battery component and export lamination in the lamination station of trend laminating machine makes full-automatic multi-layer solar module laminating machine equipment realize automation.
Description of drawings
Fig. 1 is structural representation of the present invention;
Fig. 2 is Fig. 1 lifting structure schematic diagram;
Fig. 3 is another embodiment of Fig. 2 lifting structure.
The invention will be further described below in conjunction with accompanying drawing embodiment.
See Fig. 1, full-automatic multi-layer solar module laminating machine shown in Figure 2, have in the every side of lamination station and be symmetrical arranged two groups of frames 8, be positioned at the lamination station 6 that this frame 8 is equipped with multiple-layer overlapped, every side of lamination station 6 has the hanger 16 of two groups of evaginations, and with lateral insert.In the present embodiment, described undermost lamination station is an independently heating work platform, the lamination station that is in the superiors is an independently loam cake, and each lamination station 6 between the superiors and orlop is the combination lamination station with loam cake and heating.In the present embodiment, what control lamination station 6 liftings is to adopt a shared elevating mechanism, whenever press layer by layer workbench 6 layerings to open or close by elevating mechanism control, finish battery component and be input to whenever to press layer by layer and carry out lamination in the workbench 6, or lamination finish after by lamination station 6 interior outputs.The control battery component is to utilize to press from level to level whenever to be provided with circulating conveyor 7 between the workbench whenever pressing layer by layer inputing or outputing of workbench 6.In the present embodiment, related elevating mechanism comprises that the machine frame at two sides 8 that has in lamination station 6 is symmetrical arranged two cocainine bars 9, these screw mandrel 9 tops are connected with reducing motor 15, at described each screw mandrel 9 integrally-built nut 10 is installed, a hinged back-up block 14 on its nut 10,10 on each nut is connected and fixed by Adjustable bracing bar 11, at described Adjustable bracing bar 11 cylinder 12 is installed, by symmetrically arranged connecting rod 13 on the cylinder 12 respectively with nut 10 on back-up block 14 be hinged.When lamination station 6 lifting, effect by cylinder 12 and connecting rod 13, back-up block 14 on the control nut 10 rotates, insert it in the lateral insert of the hanger 16 on the lamination station 6, start reducing motor 15 and drive screw mandrels 9 rotation control nuts 10 and rise or descend and drive the synchronous unlatching of lamination station 6 or close.In the present embodiment, also comprise having at lamination station 6 two ends liftable input unit and output device are set respectively.Related input unit, output device comprise symmetrically arranged frame 1, and the upper screw mandrel 2 of installing, and these screw mandrel 2 tops are connected with reducing motor 5, on each screw mandrel 2 nut 3 are installed, and at described nut 3 horizontal feed platform 4 are installed.The input unit of present embodiment, output device are the same structure body.Be further to improve automation mechanized operation, in the both sides that are being positioned at input unit, output device conveying workbench 17 be installed, described conveying workbench 17 comprise frame and on be distributed with live-roller and form.Taking full advantage of conveying workbench provides the battery component before the lamination for input unit and sends into after being got off by output device for the battery component behind the lamination and to carry out subsequent processing on the conveying workbench.
Operation principle of the present invention is: be that input unit is sent into assembly by conveying workbench at first, after assembly enters input unit, the elevating mechanism work of laminating machine, rotate by the back-up block of the cylinder action in the elevating mechanism on connecting rod control nut, and insert in the slot of second layer lamination station hanger, start reducing motor and drive the screw mandrel rotation, when nut is risen, driving the above lamination station of the second layer rises, this moment, input unit work was sent into assembly in the laminating machine, the elevating mechanism work of laminating machine, lamination station descends, the lamination of ground floor is finished in laminating machine work, input unit rises, the elevating mechanism work of laminating machine, back-up block on the control nut rotates, and insert the 3rd and press layer by layer in the slot of workbench hanger, start reducing motor and drive the screw mandrel rotation, the lamination station that the nut rising is driven more than the 3rd layer rises, input unit work this moment is sent into assembly in the laminating machine, so repeats above-mentioned action and finishes in the pressure press that assembly is sent to every layer and carry out lamination; The elevating mechanism of laminating machine fell again to the second layer after tape lamination was finished, effect second layer lamination station rises, circulating conveyor work on the laminating machine, assembly behind the lamination is sent on the output device, when the assembly after the laminating machine layer will be pressed is sent on the output device, by input unit assembly is sent in the laminating machine, so repeated above-mentioned action, be that output device rises to corresponding lamination station of opening, finish the assembly discharging behind the lamination.
Fig. 3 has provided another embodiment of elevating mechanism.Difference is that nut 10 is half-nut assemblys of a split, the half-nut both sides that are positioned at one of them split have symmetrical tooth bar 19, be provided with gear 18 with the half-nut bilateral symmetry of another split, the half-nut bottom of described two splits is with the dovetail slide block, cooperate with the dovetail groove pedestal installation with central through hole on the overhanging hanger 16 in lamination station 6 body both sides, dovetail groove pedestal at hanger 16 is installed cylinder 12, is connected with the half-nut of split by cylinder 12.Utilize cylinder 12 stretch or the half-nut of the control split of contracting on the 10 engagement displacements of gear 18, tooth bar, make the half-nut of two splits finish with the closed of screw mandrel or separate, thus the lifting relative to each other of drive lamination station.Elevating mechanism of the present invention is in the same side of each lamination station 6 a pair of Synchronization Control of carrying out to be installed.
Equally, elevating mechanism also can select oil cylinder all can except selecting cylinder.
Claims (6)
1. a full-automatic multi-layer solar module laminating machine comprises that frame and multiple-layer overlapped are installed in the lamination station in the frame, and is used for controlling the elevating mechanism of many lamination station displacements, whenever presses from level to level to be provided with circulating conveyor between the workbench; It is characterized in that, described elevating mechanism is in two groups of frames (8) that lamination station (6) both sides have screw mandrel (9) to be set, be connected and fixed on reducing motor (15) on the frame (8) by screw mandrel (9) top, at described each screw mandrel (9) nut (10) is installed, this nut (10) is connected with cylinder (12) or oil cylinder, at the upper hinged back-up block (14) of nut (10), be connected and fixed by Adjustable bracing bar (11) between each nut (10), at described Adjustable bracing bar (11) cylinder (12) is installed, by the upper symmetrically arranged connecting rod (13) of cylinder (12) respectively with nut (10) on back-up block (14) be hinged, the lateral insert by the hanger (16) on the back-up block (14) on the nut (10) and the lamination station (6) cooperates; Have at lamination station (6) two ends liftable input unit and output device are set respectively.
2. by full-automatic multi-layer solar module laminating machine claimed in claim 1, it is characterized in that described nut (10) is an overall structure, a hinged nipple support piece (14) on its body.
3. by full-automatic multi-layer solar module laminating machine claimed in claim 1, it is characterized in that, described nut (10) is the half-nut assembly of a split, the half-nut both sides that are positioned at one of them split have tooth bar (19), with the half-nut both sides of another split gear (18) installation being set cooperates, the half-nut bottom of described two splits is with the dovetail slide block, cooperate with the dovetail groove pedestal installation on the overhanging hangers in lamination station (6) body both sides (16), at dovetail groove pedestal cylinder (12) or oil cylinder are installed, are connected with the half-nut of split by cylinder (12) or oil cylinder.
4. by full-automatic multi-layer solar module laminating machine claimed in claim 1, it is characterized in that, the orlop of described lamination station (6) is an independent heating work platform, and the lamination station that is in the superiors is an independent loam cake, and being positioned at the superiors and undermost each lamination station is a combination lamination station with loam cake and heating.
5. by full-automatic multi-layer solar module laminating machine claimed in claim 1, it is characterized in that, described input unit, output device, comprise symmetrically arranged frame (1), and the upper screw mandrel (2) of installing, this screw mandrel (2) top is connected with reducing motor (5), and nut (3) is installed on each screw mandrel (2), at described nut (3) transport platform (4) is installed.
6. by full-automatic multi-layer solar module laminating machine claimed in claim 1, it is characterized in that conveying workbench (17) is installed in the both sides that are positioned at input unit, output device, described conveying workbench (17) comprise frame and on be distributed with live-roller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010105666966A CN102092168B (en) | 2010-12-01 | 2010-12-01 | Full-automatic multi-layer solar cell module laminator |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010105666966A CN102092168B (en) | 2010-12-01 | 2010-12-01 | Full-automatic multi-layer solar cell module laminator |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102092168A CN102092168A (en) | 2011-06-15 |
| CN102092168B true CN102092168B (en) | 2013-04-17 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN2010105666966A Expired - Fee Related CN102092168B (en) | 2010-12-01 | 2010-12-01 | Full-automatic multi-layer solar cell module laminator |
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Families Citing this family (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102306688B (en) * | 2011-10-13 | 2013-03-27 | 常州器成智能设备有限公司 | Automatic production method of solar module |
| CN103921310A (en) * | 2014-01-16 | 2014-07-16 | 广东瑞洲科技有限公司 | Free-length assembly type worktable of cutting machine for tablet computers |
| CN106379679A (en) * | 2016-11-30 | 2017-02-08 | 无锡市创恒机械有限公司 | Automatic transport device |
| CN108248184B (en) * | 2018-03-09 | 2024-06-25 | 秦皇岛金辰太阳能设备有限公司 | Multi-beat solar cell module laminating machine and solar cell module laminating method |
| CN108819436B (en) * | 2018-06-27 | 2023-12-12 | 东君新能源有限公司 | Laminating device and laminating method |
| CN112186073A (en) * | 2020-09-27 | 2021-01-05 | 胡全红 | Intelligent balancing device for vacuum laminated board |
| CN115692529B (en) * | 2023-01-04 | 2023-03-17 | 唐山海泰新能科技股份有限公司 | Split progressive laminating machine |
Family Cites Families (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0620087B2 (en) * | 1989-07-10 | 1994-03-16 | 株式会社巴川製紙所 | Adhesive tape for lead frame |
| JPH09141743A (en) * | 1995-11-24 | 1997-06-03 | N P C:Kk | Laminating equipment |
| CN2829096Y (en) * | 2005-10-23 | 2006-10-18 | 秦皇岛市奥瑞特科技有限公司 | Multi-layer compound solar battery assembly lamination machine one-step precess |
| KR100942435B1 (en) * | 2008-06-23 | 2010-02-17 | (주)텔리오솔라코리아 | Automatic laminator system and solar cell module laminating method using same |
| CN201423788Y (en) * | 2009-04-28 | 2010-03-17 | 秦皇岛瑞晶太阳能科技有限公司 | Multi-layer encapsulation platform solar cell module laminator |
| CN201516714U (en) * | 2009-10-16 | 2010-06-30 | 秦皇岛博硕光电设备有限公司 | Laminator for vacuum type solar cell module |
| CN201881616U (en) * | 2010-12-01 | 2011-06-29 | 秦皇岛福园新能源科技有限公司 | Multilayer solar battery pack laminator |
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2010
- 2010-12-01 CN CN2010105666966A patent/CN102092168B/en not_active Expired - Fee Related
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| CN102092168A (en) | 2011-06-15 |
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