CN102088272B - 10kV digital high-voltage stator variable voltage control device - Google Patents
10kV digital high-voltage stator variable voltage control device Download PDFInfo
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Abstract
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技术领域technical field
本发明涉及电机调速装置,具体说涉及高压绕线电机的可控硅定子调压调速装置。The invention relates to a motor speed regulating device, in particular to a thyristor stator voltage regulating and speed regulating device of a high-voltage winding motor.
背景技术Background technique
由于历史原因,我国传统工业中容量大于450-500KW以上的交流电机均由高压供电,大多数是“单速”运行。在需要保证大启动转矩和调速例如起升场合,传统方法是利用绕线异步电机采用转子串电阻调速,定子端接变频器变频调速和转子回路中串入可调节的附加电势的串级调速等方法。Due to historical reasons, AC motors with a capacity of more than 450-500KW in my country's traditional industries are powered by high voltage, and most of them operate in "single speed". In the case where it is necessary to ensure large starting torque and speed regulation, such as hoisting, the traditional method is to use a wound asynchronous motor to use rotor series resistance for speed regulation, and the stator terminal is connected to a frequency converter for frequency conversion speed regulation and an adjustable additional potential is connected in series to the rotor circuit. Cascade speed regulation and other methods.
异步电动机转子串电阻调速是通过接触器串接不同数值的电阻来获得不同的机械特性,从而实现电力拖动的速度调节。虽然可以降低启动电流到3~5倍额定电流(直接启动电流约5~7倍额定电流),保证大的启动转矩,但还是对电路和机械结构有较大的冲击,启动停止和换档时速度变化不连续,不能实现精确定位,速度与负载有关系,不能实现速度闭环。The rotor series resistor speed regulation of asynchronous motor is to obtain different mechanical characteristics by connecting resistors of different values in series through the contactor, so as to realize the speed regulation of electric drag. Although the starting current can be reduced to 3 to 5 times the rated current (the direct starting current is about 5 to 7 times the rated current) to ensure a large starting torque, it still has a large impact on the circuit and mechanical structure, starting, stopping and shifting When the speed changes discontinuously, precise positioning cannot be realized, the speed is related to the load, and the speed closed loop cannot be realized.
若采用改变电动机定子电源的频率,从而改变其同步转速的变频调速,可实现大转矩,低启动电流,精确调速节能等,但是其技术复杂,按目前通用变频调速系统的组成结构,其变频器必须连接在电机定子侧且容量须≥电机容量。我国半导体工业基础薄弱,目前尚不具备自主开发或制造高压大容量AC-DC-AC变频器所需的自关断器件及其配套大规模集成控制电路芯片的条件,逆变功率元器件IGBT和IGCT国外实行技术封锁,国内还无能力制造,所以在高压大电机中若采用变频调速技术,需从国外进口高压大容量变频器,该类变频器价格高昂,想要普及或推广使用非常困难。另外,变频器输出采用功率元件进行高速开关,输出电流含有大量高次谐波,常规电机极易导致电机轴电流过大烧蚀电机轴承,高dv/dt使得对电机的绝缘要求很高,高次谐波极易污染电网,干扰其他设备正常工作,使用常常需安装隔离变压器、滤波器、电抗器、无功补偿等,这些都使得成本进一步提高。If the frequency conversion speed regulation of the motor stator power supply is changed to change its synchronous speed, large torque, low starting current, precise speed regulation and energy saving can be realized, but its technology is complicated. According to the composition structure of the current general frequency conversion speed regulation system , the inverter must be connected to the stator side of the motor and its capacity must be greater than or equal to the motor capacity. The foundation of my country's semiconductor industry is weak. At present, we do not have the conditions to independently develop or manufacture high-voltage and large-capacity AC-DC-AC inverters required for self-shutoff devices and their supporting large-scale integrated control circuit chips, inverter power components IGBT and IGCT is subject to technical blockade abroad, and the country is still unable to manufacture it. Therefore, if frequency conversion speed regulation technology is used in high-voltage large motors, it is necessary to import high-voltage large-capacity frequency converters from abroad. Such frequency converters are expensive, and it is very difficult to popularize or promote their use. . In addition, the inverter output uses power components for high-speed switching, and the output current contains a large number of high-order harmonics. Conventional motors can easily cause excessive motor shaft current to ablate the motor bearings. High dv/dt makes the insulation requirements of the motor very high. Subharmonics are very easy to pollute the power grid and interfere with the normal operation of other equipment. It is often necessary to install isolation transformers, filters, reactors, reactive power compensation, etc., which further increase the cost.
串级调速由于转子回路中串入可调节的附加电势来改变电动机的转差,达到调速的目的。大部分转差功率被串入的附加电势所吸收,再利用产生附加的装置,把吸收的转差功率返回电网或转换能量加以利用,虽然该调速方法可将调速过程中的转差损耗回馈到电网但是存在系统功率因数低、谐波影响较大、调节范围不大(70%~90%的额定转速)、动态响应不快、一般还需要增加回馈用的升压变压器、系统故障率较高等缺点。由于目前串级调速技术尚不成熟,还没有大范围应用。Cascade speed regulation achieves the purpose of speed regulation by adding an adjustable additional potential in series to the rotor circuit to change the slip of the motor. Most of the slip power is absorbed by the additional potential connected in series, and then used to generate additional devices to return the absorbed slip power to the grid or convert energy for use, although this speed regulation method can reduce the slip loss during the speed regulation process Feedback to the grid, but there are low system power factor, large harmonic influence, small adjustment range (70% to 90% of rated speed), slow dynamic response, and generally need to increase the step-up transformer for feedback, and the system failure rate is relatively low. High disadvantage. As the current cascade speed regulation technology is still immature, it has not been widely used.
发明内容Contents of the invention
针对上述电机调速出现的问题,本发明的调速装置所要解决的技术问题是对工作电压1千伏~10千伏,额定电流50~2000A范围的绕线式异步电动机进行调速,闭环调速范围可通过参数设定,闭环范围内实现与负载无关的连续速度控制,其控制特性可以与直流调速装置和交流变频速度闭环控制特性相媲美,闭环范围外,通过切除转子电阻加速,四象限驱动运行,可靠的电子式旋转磁场换向。解决前述三种调压技术中的价格昂贵、调压精度低、动态响应不快、调速范围窄、机械冲击大、不节能、功率因数低、谐波影响较大等问题。Aiming at the above-mentioned problems in motor speed regulation, the technical problem to be solved by the speed regulating device of the present invention is to regulate the speed of a wound-type asynchronous motor with an operating voltage of 1 kV to 10 kV and a rated current of 50 to 2000A. The speed range can be set by parameters, and the continuous speed control irrelevant to the load can be realized within the closed loop range. Quadrant drive operation, reliable electronic rotating field commutation. Solve the problems of high price, low voltage regulation accuracy, slow dynamic response, narrow speed regulation range, large mechanical impact, no energy saving, low power factor, and large harmonic influence in the aforementioned three voltage regulation technologies.
一种10kV数字式高压定子调压调速装置,包括电动机的定子控制装置、转子控制装置、制动装置和安全装置,其特征是:所述电动机的定子控制装置包括连接在电动机定子接线端的可控硅组件、输出端与可控硅组件中的每一只可控硅触发极连接的正反向触发器、和与正反向触发器的输入端连接的控制系统,所述可控硅组件有多组,每一组为多级正反向可控硅串联,电动机定子的每一相接线端连接一组可控硅组件到一相供电端或并接两组可控硅组件分别连接到两相供电端;所述电动机的定子控制装置还包括起重机运行控制工艺模块,所述起重机运行控制工艺模块的U663端口通过启动脉冲模块与速度控制器连接,所述速度控制器的输出端与单刀双掷开关的一个触点连接,所述单刀双掷开关的另一个触点与100%节点连接,所述单刀双掷开关的动臂与电流限定模块连接,所述电流限定模块的输出端与电流控制器的给定量输入端连接,所述电流控制器的输出端与门控单元的输入端连接;所述起重机运行控制工艺模块的U605端口与所述单刀双掷开关的控制端连接。A 10kV digital high-voltage stator voltage-regulating and speed-regulating device, including a motor stator control device, a rotor control device, a braking device and a safety device, is characterized in that: the motor stator control device includes an adjustable A silicon-controlled component, a forward and reverse flip-flop whose output terminal is connected to each thyristor trigger pole in the thyristor component, and a control system connected to an input terminal of the forward-reverse flip-flop, and the thyristor component There are multiple groups, each group is multi-stage positive and negative thyristors connected in series, and each phase terminal of the motor stator is connected to a group of thyristor components to a phase power supply terminal or two sets of thyristor components are connected to each other in parallel. Two-phase power supply terminal; the stator control device of the motor also includes a crane operation control process module, the U663 port of the crane operation control process module is connected to the speed controller through the start pulse module, and the output terminal of the speed controller is connected to the single pole One contact of the double-throw switch is connected, the other contact of the single-pole double-throw switch is connected with the 100% node, the boom of the single-pole double-throw switch is connected with the current limiting module, and the output terminal of the current limiting module is connected with the The given quantity input terminal of the current controller is connected, the output terminal of the current controller is connected with the input terminal of the gate control unit; the U605 port of the crane operation control process module is connected with the control terminal of the single-pole double-throw switch.
根据电源电压的高低,采取不同数量的可控硅组件进行串联分压,降低每只可控硅承受的实际电压,经智能系统同步改变关联的可控硅组件的相角来调节定子主回路的电压,然后通过闭环控制实现与负载无关的0~±60%转速的连续调节。According to the level of the power supply voltage, different numbers of thyristor components are used for series voltage division to reduce the actual voltage borne by each thyristor, and the phase angle of the associated thyristor components is changed synchronously through the intelligent system to adjust the stator main circuit. Voltage, and then through closed-loop control to achieve continuous regulation of 0 ~ ± 60% speed that has nothing to do with the load.
本发明还具有以下优化方案,所述转子控制装置包括串联在转子每相接线端的多级转子电阻、投切每级转子电阻的转子接触器和转子接触器控制器,每一级转子电阻并联有一组转子接触器,每一个转子接触器的线包串入相应的转子接触器控制器。在±60%转速范围以外,通过开环控制切换转子电阻加速。The present invention also has the following optimization scheme, the rotor control device includes a multi-stage rotor resistance connected in series to each phase terminal of the rotor, a rotor contactor for switching each stage of the rotor resistance, and a rotor contactor controller, and each stage of the rotor resistance is connected in parallel with a A group of rotor contactors, the wire package of each rotor contactor is serially connected to the corresponding rotor contactor controller. Outside the speed range of ±60%, the rotor resistance is switched by open-loop control to accelerate.
所述电动机的定子控制装置包含电流的闭环控制装置。The stator control of the electric motor includes a closed-loop control of the current.
所述电动机的定子控制装置包含速度的闭环控制装置。The stator control of the electric motor includes a closed-loop control of the speed.
所述速度的闭环控制装置使用测速发电机作为速度反馈环节。The speed closed-loop control device uses a tachogenerator as a speed feedback link.
所述安全装置包括供电瞬态保护器、相位保护器、限位保护器、温度监测器。The safety device includes a power supply transient protector, a phase protector, a limit protector, and a temperature monitor.
采取了定子相角控制及电动机转子切换电阻控制相结合的方案。在设定的闭环范围内(一般是-60%~+60%的额定速度)实现与负载无关的连续速度控制,此范围以外通过切换转子电阻加速。从静止到全速运行的加速过程中,首先是闭环控制过程。当系统工作时,首先由速度给定器送出信号,其大小决定了电机的转速大小。给定信号与编码器或测速发电机反馈信号相减,即ΔU=U给-U反,其差值ΔU送至调节器,调节器的输出送至触发器,使之输出一定相位移的脉冲,可控硅则输出一定的电压,使电机的转速与给定值相适应。如果系统的实际转速由于某种原因(如负载变大)低于给定信号对应的数值时,测速发电机反馈回来的电压下降,使调节器的输入和输出增大,触发器发出的脉冲前移,迫使可控硅输出电压上升,电机转速升高,并稳定在所要求速度上,这时定子电压也就保持不变了;反之亦然。A scheme combining stator phase angle control and motor rotor switching resistance control is adopted. In the set closed-loop range (generally -60% to +60% of the rated speed), the load-independent continuous speed control is realized, and the speed outside this range is accelerated by switching the rotor resistance. In the acceleration process from stationary to full-speed operation, the closed-loop control process is the first. When the system is working, the signal is first sent out by the speed setter, and its size determines the speed of the motor. The given signal is subtracted from the feedback signal of the encoder or tachogenerator, that is, ΔU=U to -U, the difference ΔU is sent to the regulator, and the output of the regulator is sent to the trigger to make it output a pulse with a certain phase displacement , the thyristor outputs a certain voltage, so that the speed of the motor adapts to the given value. If the actual speed of the system is lower than the value corresponding to the given signal due to some reason (such as the load becomes larger), the voltage fed back by the tachometer generator will drop, so that the input and output of the regulator will increase, and the pulse sent by the trigger will Shift, forcing the SCR output voltage to rise, the motor speed increases, and stabilizes at the required speed, then the stator voltage remains unchanged; and vice versa.
本发明的基本原理:Basic principle of the present invention:
10kV数字式高压定子调压调速装置是紧凑型三相晶闸管相角控制器,可在闭环和开环的状态下控制单个或多个绕线式异步电动机。定子调压调速装置通过两组附加的晶闸管产生反力矩,由触发板控制晶闸管的通断,使电动机可在四象限运行,在定子相角控制的作用下改变电动机的定子电压可达到调速的目的,但电动机使用的依然是频率50Hz交流电。The 10kV digital high-voltage stator voltage and speed control device is a compact three-phase thyristor phase angle controller, which can control single or multiple wound asynchronous motors in closed-loop and open-loop states. The stator voltage regulating speed regulating device generates counter torque through two sets of additional thyristors, and the trigger board controls the on-off of the thyristors, so that the motor can run in four quadrants, and the stator voltage of the motor can be changed under the action of the stator phase angle control to achieve speed regulation The purpose, but the motor is still using a frequency of 50Hz alternating current.
定子相角控制Stator Phase Angle Control
定子相角控制是通过改变线电压的基波振幅来实现的。给定电压按一定的斜率从零连续增加到最大,相角及控制时间也连续地增加,使得电动机的定子电压也连续地增加,从而速度也增加,电动机的力矩按定子电压的平方的比例增加。图1所示为定子相角控制的异步电动机的速度-转矩特性曲线。图中,n0是同步转速,nN是正常工作点速度,MA是无定子相角控制的起动转矩,MM是电动机转矩,MA*是带定子相角控制的起动转矩,M*是电动机瞬时特性,MB*是加速力矩。Stator phase angle control is achieved by changing the fundamental amplitude of the line voltage. The given voltage increases continuously from zero to the maximum according to a certain slope, and the phase angle and control time also increase continuously, so that the stator voltage of the motor also increases continuously, so the speed also increases, and the torque of the motor increases in proportion to the square of the stator voltage . Figure 1 shows the speed-torque characteristic curve of the asynchronous motor controlled by the stator phase angle. In the figure, n 0 is the synchronous speed, n N is the normal operating point speed, M A is the starting torque without stator phase angle control, M M is the motor torque, MA* is the starting torque with stator phase angle control, M* is the instantaneous characteristic of the motor, and M B * is the acceleration torque.
转子切换电阻控制Rotor Switching Resistance Control
通过切换转子电阻来改变电动机的力矩。对于固定的负载,改变电阻就会得到不同的固定速度n2、n3、n4,同样,负载改变,速度也改变。速度较低时,转子输出功率大部分转化为热量消耗在转子外部电阻上,避免电动机在低速时过热。图2所示为转子电阻不同时电动机的速度-转矩特性曲线。图中,A是电动机转子短接特性曲线B、C、D是电动机转子串电阻特性曲线。图中标记含义和图1中相同。The torque of the motor is changed by switching the rotor resistance. For a fixed load, changing the resistance will result in different fixed speeds n2, n3, n4, and similarly, the speed will also change when the load changes. When the speed is low, most of the output power of the rotor is converted into heat and consumed on the external resistance of the rotor to avoid overheating of the motor at low speed. Figure 2 shows the speed-torque characteristic curves of the motor when the rotor resistance is different. In the figure, A is the short-circuit characteristic curve of the motor rotor, B, C, and D are the characteristic curves of the series resistance of the motor rotor. The meanings of the marks in the figure are the same as those in Figure 1.
本发明还采用了电子反向制动方式The present invention also adopts electronic reverse braking mode
假定系统拖动恒定负载以正速度加速并稳定运行在a点,电动机处于电动状态。如果此时有减速或反向的指令,定子调压调速装置将封锁正向晶闸管组同时触发反向晶闸管组,改变输出电压的相序,切换到反力矩运行方式,运行于b点。电动机处于发电制动状态,开始减速。此时,电动机的滑差值s=2,并且定子调压调速装置输出全电压。电动机的电流大于起动电流,因此,定子调压调速装置马上自动降低输出电压,同时让所有的转子电阻接入从而限制了最大电流。图3所示为电子反向制动时的速度-力矩特性曲线。图中标记含义和图1中相同。Assuming that the system drags a constant load, accelerates at a positive speed and runs stably at point a, the motor is in an electric state. If there is a deceleration or reverse order at this time, the stator voltage regulation speed control device will block the forward thyristor group and trigger the reverse thyristor group at the same time, change the phase sequence of the output voltage, switch to the reverse torque operation mode, and run at point b. The electric motor is in the dynamic braking state and begins to decelerate. At this time, the slip value of the motor is s=2, and the stator voltage regulating speed regulating device outputs full voltage. The current of the motor is greater than the starting current, therefore, the stator voltage regulating speed control device automatically reduces the output voltage immediately, and at the same time allows all rotor resistances to be connected to limit the maximum current. Figure 3 shows the speed-torque characteristic curve during electronic reverse braking. The meanings of the marks in the figure are the same as those in Figure 1.
本发明可以对电压1千伏~10千伏和电流范围在50A~2000A的单个或多个绕线式异步电动机在保证大启动转矩下进行平稳调速,具有节能,高动态特性和高精度,响应速度快等特点,而且具有以下优点:The invention can stably regulate the speed of single or multiple wound asynchronous motors with a voltage of 1 kV to 10 kV and a current range of 50A to 2000A while ensuring a large starting torque, and has energy saving, high dynamic characteristics and high precision , fast response, etc., and has the following advantages:
(1)安全,高动态特性,操作方便,通用,容易操作;(1) Safety, high dynamic characteristics, convenient operation, general purpose and easy operation;
(2)可在恶劣的环境下使用,运行平滑,减少对系统的冲击,具有很高的动态控制性能和控制精度;(2) It can be used in harsh environments, runs smoothly, reduces the impact on the system, and has high dynamic control performance and control accuracy;
(3)对于改造旧的电动机系统是非常有效的传动解决方案;用于新系统的解决方案时,其性价比也比较有优势;升级改造十分方便,从而能对现有系统进行显著改善,改造费用低。(3) It is a very effective transmission solution for the transformation of the old motor system; when it is used in the solution of the new system, its cost performance is also more advantageous; the upgrade is very convenient, so that the existing system can be significantly improved, and the transformation cost Low.
(4)控制功能实现了集成化,对接触器控制和外部连锁条件要求低;设计规划和配置作业少。(4) The control function is integrated, and the requirements for contactor control and external interlocking conditions are low; design planning and configuration operations are less.
(5)四象限的驱动运行,定子相角控制,通过可靠的电子式旋转磁场换向。(5) Four-quadrant driving operation, stator phase angle control, commutation through reliable electronic rotating magnetic field.
(6)装置采用直接连接的结构,降低了装配和调试的时间及次数,从而节约了投资。(6) The device adopts a direct connection structure, which reduces the time and frequency of assembly and debugging, thereby saving investment.
本发明填补了1kV~10kV高压绕线式异步电动机调压调速系统的空白,特别适合如矿山、深井等起升场合。The invention fills up the blank of the 1kV-10kV high-voltage winding type asynchronous motor voltage regulation and speed regulation system, and is especially suitable for hoisting occasions such as mines and deep wells.
附图说明Description of drawings
图1是定子相角控制的异步电动机的速度-转矩特性曲线,Figure 1 is the speed-torque characteristic curve of the asynchronous motor controlled by the stator phase angle,
图2是转子电阻不同时电动机的速度-转矩特性曲线,Figure 2 is the speed-torque characteristic curve of the motor when the rotor resistance is different,
图3是电子反向制动时的速度-力矩特性曲线,Figure 3 is the speed-torque characteristic curve during electronic reverse braking,
图4是调压调速的闭环控制原理框图,Figure 4 is a block diagram of the closed-loop control principle of voltage regulation and speed regulation.
图5是电动机调速系统的结构框图,Figure 5 is a structural block diagram of the motor speed control system,
图6是定子主回路电路示意图,Figure 6 is a schematic diagram of the stator main circuit circuit,
图7是用开关量进行调速的典型接线图,Figure 7 is a typical wiring diagram for speed regulation with switching value.
图8是用模拟开关量进行调速的典型接线图。Figure 8 is a typical wiring diagram for speed regulation with analog switches.
图中:1-A1组可控硅组件,2-正反相触发器,3-A2组可控硅组件,4-B组可控硅组件,5-电动机,6-C2组可控硅组件,7-C1组可控硅组件,8-转子控制装置,9-可控硅组件,10-门控单元,11-电流检测器,12-电流控制器,13-测速发电机,14-电流跟随器,15-速度控制器,16-转子接触器控制器,17-转子接触器,18-转子电阻,19-温度监测器,20-供电瞬态保护器,21-相位保护器、22-限位保护器。In the figure: 1-A1 group of thyristor components, 2-positive and negative phase trigger, 3-A2 group of thyristor components, 4-B group of thyristor components, 5-motor, 6-C2 group of thyristor components , 7-C1 thyristor components, 8-rotor control device, 9-thyristor components, 10-gate control unit, 11-current detector, 12-current controller, 13-tacho generator, 14-current Follower, 15-speed controller, 16-rotor contactor controller, 17-rotor contactor, 18-rotor resistance, 19-temperature monitor, 20-power supply transient protector, 21-phase protector, 22- limit protector.
具体实施方式Detailed ways
下面结合附图和实施例对本发明进一步说明:所述10kV数字式高压定子调压调速装置,包括电动机的定子控制装置、转子控制装置、制动装置和安全装置,如图6所示,所述电动机的定子控制装置包括连接在电动机定子接线端的可控硅组件9、输出端与可控硅组件9中的每一只可控硅触发极连接的正反向触发器2、和与正反向触发器2的输入端连接的控制系统,所述可控硅组件9有多组,每一组为多级正反向可控硅串联,电动机定子的每一相接线端连接一组可控硅组件到一相供电端或并接两组可控硅组件分别连接到两相供电端。根据电源电压的高低,采取不同数量的可控硅组件9进行串联分压,降低每只可控硅承受的实际电压,经智能系统同步改变关联的可控硅组件9的相角来调节定子主回路的电压,然后通过闭环控制实现与负载无关的0~±60%转速的连续调节。The present invention is further described below in conjunction with accompanying drawing and embodiment: described 10kV digital high-voltage stator voltage regulating speed regulating device, comprises the stator control device of electric motor, rotor control device, braking device and safety device, as shown in Figure 6, the The stator control device of the motor includes a thyristor assembly 9 connected to the motor stator terminal, a forward and reverse flip-
如图7、8所示,所述转子控制装置8包括串联在转子每相接线端的多级转子电阻18、投切每级转子电阻18的转子接触器17和转子接触器控制器16。在±60%转速范围以外,通过开环控制切换转子电阻加速。As shown in FIGS. 7 and 8 , the
如图4所示,所述电动机的定子控制装置包含电流的闭环控制装置。As shown in Fig. 4, the stator control device of the motor includes a closed-loop control device for current.
所述电动机的定子控制装置包含速度的闭环控制装置。The stator control of the electric motor includes a closed-loop control of the speed.
所述速度的闭环控制装置使用测速发电机13作为速度反馈环节。The speed closed-loop control device uses the
所述安全装置包括供电瞬态保护器20、相位保护器21、限位保护器22、温度监测器19。在系统工作前,安全电路应监测是否有相序错误,相位极度不平衡和三相供电的电压过度降低等故障。提供电气联锁,保证在发生供电故障、相序错误、制动器反馈状态不正常、温度过高等情况下输出报警信号并内部封锁脉冲,当故障没有排除时,复位后又出现报警信号,电动机不能运行。整个电动机调速系统的结构框图如图5所示。The safety device includes a power supply
装置输出开关量信号控制转子接触器17,实现控制转子电阻18的投切来配合调速。速度给定采用主令器有级或模拟量无级给定,并用测速发电机13实现转速反馈构成闭环调速系统。可在四象限对转速进行调节。当实际速度上升到开环控制过程的设定点时,主令控制开始发出切换第一级转子电阻的指令,随着实际速度的不断增加,逐步切换第二、第三、第四级转子电阻。在切换转子电阻时,装置会按预先设定的时间封锁触发脉冲,从而降低了力矩的瞬时强度,确保机械部分、电网、电动机、装置不会受到大的冲击,同时保证了转子接触器17触点在无负荷状态下动作,极大的延长了转子接触器17触点的寿命。The device outputs a switch signal to control the
由于定子由高压供电,定子主回路由12对反并联的可控硅和正反向触发器组成(见图6的A1、B、C1组合或A2、B、C2组合),可控硅相角控制用来改变加在电机上的电压,触发器使定子电源换相,并通过逻辑控制使得触发器换相时,在无电流状态下自动切换,图6中,可控硅相角控制和正反向触发器构成图7和图8中的门控电路。由于电机力矩与定子电压的平方成正比,因此控制电路则通过改变串联在三相中的每相的可控硅的触发角,来改变电机的定子电压。我们使用的触发电路板,在任何额定的恶劣条件下触发可控硅,可以彻底解决温度漂移和误触发可控硅的问题,触发的可控硅容量也可达到3000安培。Since the stator is powered by high voltage, the main circuit of the stator is composed of 12 pairs of anti-parallel thyristors and forward and reverse triggers (see the combination of A1, B, C1 or A2, B, C2 in Figure 6), and the phase angle of the thyristor The control is used to change the voltage applied to the motor. The trigger commutates the stator power supply, and through logic control, when the trigger commutates, it automatically switches in the state of no current. In Figure 6, the thyristor phase angle control and positive Inverting flip-flops make up the gating circuits in Figures 7 and 8. Since the motor torque is proportional to the square of the stator voltage, the control circuit changes the stator voltage of the motor by changing the firing angle of the thyristors of each phase in series in the three phases. The trigger circuit board we use can trigger the thyristor under any rated harsh conditions, which can completely solve the problems of temperature drift and false triggering of the thyristor, and the capacity of the triggered thyristor can also reach 3000 amperes.
装置摒弃传统的接触器换向方式,采用内置电子式换向,保证了动态响应速度和精度。电机的加减速有可设置的加减速斜坡,以保证电机实现平稳的速度变化,对电机和齿轮箱的机械冲击力减至最小。另外,装置在安全方面考虑非常全面。制动器的动作由装置给出,并且时刻监测制动器的状态,异常时会封锁,同时有故障信号给出。当装置启动时,会预先建立启动力矩后才会给出打开制动器的信号,防止启动溜钩。停止时先电气制动,后机械制动。速度降低到设定值时给出制动信号,但装置直到电机停止旋转后还持续一段时间输出电流产生力矩稳住电机,保证制动器在电机停稳时几乎没有相对旋转时动作,且有充足的时间让制动器机械动作行程到位,这样使机械磨损降至最低,延长摩擦片的寿命,还有效防止了制动器机械行程动作没有完全到位时引起的停车溜钩现象。而传统的制动方式一般没有上述功能,几乎完全靠制动器的机械摩擦来实现减速停车,制动器摩擦片寿命很短,经常需要调整间隙和更换摩擦片,存在较大安全隐患。The device abandons the traditional contactor reversing method and adopts built-in electronic reversing to ensure the dynamic response speed and accuracy. The acceleration and deceleration of the motor has a configurable acceleration and deceleration slope to ensure the smooth speed change of the motor and minimize the mechanical impact on the motor and gearbox. In addition, the device is very comprehensive in terms of safety. The action of the brake is given by the device, and the state of the brake is monitored at all times. When it is abnormal, it will be blocked and a fault signal will be given at the same time. When the device starts, the signal to open the brake will be given after the starting torque is established in advance to prevent the hook from starting. When stopping, electric braking is performed first, followed by mechanical braking. When the speed is reduced to the set value, a braking signal is given, but the device continues to output current for a period of time until the motor stops rotating to generate torque to stabilize the motor, ensuring that the brake acts when the motor has almost no relative rotation when the motor stops, and there is sufficient Time allows the mechanical stroke of the brake to be in place, which minimizes mechanical wear, prolongs the life of the friction plate, and effectively prevents the parking hook phenomenon caused when the mechanical stroke of the brake is not fully in place. The traditional braking method generally does not have the above functions, and almost completely relies on the mechanical friction of the brake to achieve deceleration and parking. The life of the brake friction plate is very short, and it is often necessary to adjust the gap and replace the friction plate, which poses a large safety hazard.
模拟量控制调速举例及开关量控制调速举例(例如起升机构和平移机构)分别见图8和图7。Examples of speed regulation controlled by analog quantity and speed regulation controlled by switch quantity (such as hoisting mechanism and translation mechanism) are shown in Fig. 8 and Fig. 7 respectively.
(1)速度给定(1) Speed given
如图8,通过控制板的模拟输入端子实现速度的无级给定,如图7,通过控制板的开关量输入端子实现多段速给定。As shown in Figure 8, stepless setting of speed is realized through the analog input terminals of the control board, as shown in Figure 7, multi-stage speed setting is realized through the digital input terminals of the control board.
(2)速度反馈(2) Speed feedback
采用模拟式测速发电机13或数字式编码器,直接连接到控制板相应的端子。The
(3)电动机温度保护(3) Motor temperature protection
可采用KTY或PTC等多种常用的电动机温度保护元件构成温度监测器19。The temperature monitor 19 can be composed of various commonly used motor temperature protection components such as KTY or PTC.
(4)制动器控制(4) Brake control
通过装置内部的逻辑控制,检测实际速度,在电动机基本处于预设的最小速度时关闭制动器,电机电流延时后关断,大大提高了安全性能,还减小了机械磨损。但在紧急停车时,不检测速度实际值,立即关闭制动器。Through the logic control inside the device, the actual speed is detected, the brake is turned off when the motor is basically at the preset minimum speed, and the motor current is turned off after a delay, which greatly improves the safety performance and reduces mechanical wear. However, during an emergency stop, the brake is immediately closed without detecting the actual speed value.
(5)速度调节器(5) Speed regulator
通过调节PI(比例积分)调节器的值,调整速度的响应时间及调节时间。By adjusting the value of the PI (proportional-integral) regulator, adjust the response time and adjustment time of the speed.
(6)起动脉冲(6) Starting pulse
对于起升机构,可设定起动脉冲的大小,打开制动器之前使电动机产生向上的力矩,负载不会下滑。For the hoisting mechanism, the size of the starting pulse can be set, so that the motor generates an upward torque before the brake is opened, and the load will not slide down.
(7)电机换向和转子投切电阻(7) Motor commutation and rotor switching resistance
装置通过内部逻辑控制,在监测到测速机反馈的电动机实际速度达到设定的接触器动作值时自动控制投切转子接触器17,使电机在不同速度时使用不同的速度-转矩特性曲线(见图2),保证速度和转矩。转子接触器17动作时短时间封锁触发脉冲,实现无电流时切换,延长转子接触器17触点寿命。具体如下:Through internal logic control, the device automatically controls the switching
见图6,装置内置5路可控硅组件,分别为A1路、A2路、B路、C1路、C2路,其中A1、B、C1组合为使电机正向电动的可控硅组,其中A2、B、C2组合为使电机反向电动的可控硅组,通过使用不同的可控硅组来实现电子控制正反转和制动等动作。As shown in Figure 6, the device has built-in 5 thyristor components, which are A1, A2, B, C1, and C2. The combination of A1, B, and C1 is the thyristor group that drives the motor in the forward direction. The combination of A2, B, and C2 is a silicon controlled rectifier group that drives the motor in reverse, through the use of different silicon controlled rectifier groups to realize electronic control of positive and negative rotation and braking.
上升方向启动和加速:在待机状态下,装置发指令使S1处于闭合状态,转子接触器KM1闭合,转子电阻R0被短路,若给装置上升一档(一般约10%额定速度)运行命令,此时装置使用正向电动的可控硅组即A1、B、C1路可控硅,电机运行遵循图2中转矩-速度特性曲线C,根据给定的速度和实际负载大小及设置的启动脉冲大小,装置控制A1、B、C1路可控硅的导通角,电机正向旋转,同时,装置检测反馈的速度,若速度低于给定速度,在不超过设定的最大电流前提下会加大导通角,使电机电压升高,直到速度增加到给定速度,若速度超过给定速度,装置会使导通角减小,降低转速直到等于给定速度。转子接触器是否动作与设置的动作时对应速度值有关,如若给定速度为60%,S2设定的对应速度值为55%,那么当电机实际速度上升到55%时S2会闭合,此时电机运行参考图2中特性曲线B,可控硅导通角根据实际反馈速度进行调节。若主令给全速命令,装置会在速度超过设定的闭环范围时逐步增大导通角直到全电压输出,S3、S4动作与S2描述相同,即达到设定值时动作,但动作时装置会短时间(可设置)封锁可控硅触发脉冲,实现转子接触器无电流投切,减小对机械和电路的冲击。此时装置处于开环运行状态。Starting and accelerating in the upward direction: In the standby state, the device sends an instruction to make S1 in the closed state, the rotor contactor KM1 is closed, and the rotor resistance R0 is short-circuited. When the device uses a positive electric thyristor group, that is, A1, B, C1 thyristor, the operation of the motor follows the torque-speed characteristic curve C in Figure 2, according to the given speed and the actual load size and the set start pulse Size, the device controls the conduction angle of the silicon controlled rectifiers A1, B, and C1, and the motor rotates forward. At the same time, the device detects the feedback speed. If the speed is lower than the given speed, it will turn on without exceeding the set maximum current. Increase the conduction angle to increase the motor voltage until the speed increases to the given speed. If the speed exceeds the given speed, the device will reduce the conduction angle and reduce the speed until it is equal to the given speed. Whether the rotor contactor operates is related to the corresponding speed value set when the action is set. If the given speed is 60%, and the corresponding speed value set by S2 is 55%, then S2 will be closed when the actual speed of the motor rises to 55%. At this time Refer to the characteristic curve B in Figure 2 for the operation of the motor, and the conduction angle of the thyristor is adjusted according to the actual feedback speed. If the master command gives a full speed command, the device will gradually increase the conduction angle until the full voltage output when the speed exceeds the set closed-loop range. It will block the SCR trigger pulse for a short time (configurable), realize no current switching of the rotor contactor, and reduce the impact on machinery and circuits. At this time, the device is in an open-loop operation state.
上升方向减速和回零位:当主令由高速上升档降档或回零时,装置会立即封锁正向电动可控硅组,开启反向电动可控硅组A2、B、C2,进行反接制动,同时断开所有转子接触器,使所有电阻全部接入转子回路,实现最大反接力矩输出,且由于接入转子回路的电阻最大,保证了定子回路电流不至过大,装置会在不超过最大电流限制的前提下,控制导通角尽可能输出高电压,使电机速度遵循设定的下降斜坡实现快速减速制动。Deceleration in the ascending direction and return to zero position: When the main command is downshifted from a high-speed upshift or returns to zero, the device will immediately block the forward electric thyristor group, open the reverse electric thyristor group A2, B, C2, and perform reverse connection Brake, disconnect all rotor contactors at the same time, so that all resistors are connected to the rotor circuit, to achieve the maximum reverse torque output, and because the resistance connected to the rotor circuit is the largest, it ensures that the current of the stator circuit will not be too large, and the device will Under the premise of not exceeding the maximum current limit, the conduction angle is controlled to output as high a voltage as possible, so that the motor speed follows the set descending slope to achieve rapid deceleration and braking.
下降方向启动和加速:主令给出下降命令时,首先导通的是正向电动的可控硅组A1、B、C1,S1、S2、S3、S4全部断开,此时装置属于反接制动,重物处于下降状态,根据反馈速度调节导通角实现定子电压调节,使实际速度达到给定值,当主令发出全速下降命令时,装置会在实际速度超过设定的闭环范围时封锁正向电动可控硅组,开启反向电动可控硅组A2、B、C2,并逐步使可控硅全导通,接触器按照设定的接触器动作值依次闭合,此时负载带动电机超同步速度旋转,电机处于反向发电状态。Start and accelerate in the descending direction: when the master command gives a descending command, the SCR groups A1, B, and C1 in the forward direction are turned on first, and S1, S2, S3, and S4 are all disconnected. At this time, the device belongs to the reverse connection system. When the weight is in the falling state, adjust the conduction angle according to the feedback speed to realize the regulation of the stator voltage, so that the actual speed reaches a given value. When the master command issues a full-speed descending command, the device will block the normal speed when the actual speed exceeds the set closed-loop range. To the electric thyristor group, turn on the reverse electric thyristor group A2, B, C2, and gradually make the thyristor fully conduction, the contactor is closed sequentially according to the set contactor action value, at this time the load drives the motor to exceed Synchronous speed rotation, the motor is in the state of reverse power generation.
下降方向降档和回零位:当主令由高速下降转换到低速下降或零位或上升时,装置立即封锁可控硅组A2、B、C2,同时开启可控硅组A1、B、C1并断开所有转子接触器,进行反接制动,同样在保证电流不超过设定的最大电流情况下进行导通角调节输出尽可能高的电压,由于转子回路电阻全部接入,保证相对电流最小时制动力矩最大。当速度降到主令给定值时,按照上面描述的不同情况进行调节输出。Downshifting in the down direction and returning to zero position: when the main command changes from high-speed down to low-speed down or zero or up, the device immediately blocks the thyristor groups A2, B, and C2, and at the same time turns on the thyristor groups A1, B, and C1 and Disconnect all rotor contactors, perform reverse braking, and also adjust the conduction angle to output the highest possible voltage under the condition that the current does not exceed the set maximum current. Since all the rotor circuit resistances are connected, the relative current is guaranteed to be the lowest. hour braking torque maximum. When the speed drops to the given value of the main command, adjust the output according to the different situations described above.
(8)限位保护(8) Limit protection
输入的限位信号通过装置内部的限位保护器22逻辑控制使电动机减速或停止。The input limit signal is controlled by the
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