CN102071469A - Directional solidification device with traveling-wave magnetic field generator - Google Patents
Directional solidification device with traveling-wave magnetic field generator Download PDFInfo
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Abstract
一种有行波磁场发生器的定向凝固装置,包括冷却装置、高频感应加热装置、抽拉装置、高频感应加热电源、行波磁场发生器和行波磁场变频电源。行波磁场发生器、冷却装置中的行波磁场线圈冷却箱和高频感应加热装置均位于真空室内。抽拉装置位于真空室内底部中心处。行波磁场发生器位于行波磁场线圈冷却箱内。三个行波磁场线圈分别安装在线圈架上的三层线圈挡板上。高频感应加热装置中的辐射隔热挡板位于线圈架下两个行波磁场线圈相邻表面之间间隙的中心处。在真空室的一侧壁上有真空泵连接口;在真空室底部中心有抽拉装置的水冷结晶器的安装孔。本发明可以通入大电流来研究真空条件下较强磁场对易氧化合金、较高熔点合金甚至高熔点合金的晶体生长过程的影响。
A directional solidification device with a traveling wave magnetic field generator comprises a cooling device, a high frequency induction heating device, a pulling device, a high frequency induction heating power supply, a traveling wave magnetic field generator and a traveling wave magnetic field variable frequency power supply. The traveling wave magnetic field generator, the traveling wave magnetic field coil cooling box in the cooling device and the high frequency induction heating device are all located in the vacuum chamber. The pulling device is located at the center of the bottom of the vacuum chamber. The traveling wave magnetic field generator is located in the cooling box of the traveling wave magnetic field coil. The three traveling wave magnetic field coils are respectively installed on the three-layer coil baffles on the coil frame. The radiation heat insulation baffle in the high frequency induction heating device is located at the center of the gap between the adjacent surfaces of the two traveling wave magnetic field coils under the coil frame. There is a vacuum pump connection port on the side wall of the vacuum chamber; there is an installation hole for the water-cooled crystallizer of the drawing device in the center of the bottom of the vacuum chamber. The invention can feed a large current to study the influence of a stronger magnetic field on the crystal growth process of easily oxidized alloys, higher melting point alloys and even high melting point alloys under vacuum conditions.
Description
技术领域technical field
本发明涉及一种磁场的装置,主要应用于晶体生长。The invention relates to a magnetic field device, which is mainly used in crystal growth.
背景技术Background technique
电磁学被广泛应用于生产和实践,特别在材料加工工程方面。电磁学之所以能在多种材料成形过程中得到广泛的应用和发展,一方面,是由于熔融金属为电的良导体,能通过磁场和电流的作用而产生电磁力,对熔融金属进行非接触性搅拌、输送和形状控制,获得比机械手段更有利的效果;另一方面又可减少污染、改善环境、提高产品质量。Electromagnetism is widely used in production and practice, especially in material processing engineering. The reason why electromagnetism can be widely used and developed in the forming process of various materials is that, on the one hand, molten metal is a good conductor of electricity, which can generate electromagnetic force through the action of magnetic field and current, and conduct non-contact to molten metal. Stirring, conveying and shape control can achieve more favorable effects than mechanical means; on the other hand, it can reduce pollution, improve the environment and improve product quality.
行波磁场(TMF)是一种由通有三相交流电的多匝线圈产生的随时间变化的移动磁场。行波磁场产生的洛仑兹力直接使导电熔体在整个试样中产生了对称的子午线方向的流动,这种流动有利于控制熔体中的温度场和浓度场。近十年来人们对行波磁场的研究主要集中在行波磁场对熔体流动的稳定性、晶体生长界面形貌、溶质分布和铸造充型能力及净化作用等方面。晶体生长过程中流动的稳定性、溶质分布和生长界面形貌与凝固组织关系密切,而行波磁场引起的子午线流可能有利于凝固界面前沿熔体流动的稳定性、生长界面的平整和溶质的均匀分布,也可能促进凝固界面前沿熔体流动的稳定向不稳定转变并影响生长界面的凹凸变化和溶质偏析,所以研究行波磁场对晶体生长过程中这几方面的影响是十分重要的。A traveling magnetic field (TMF) is a time-varying moving magnetic field produced by a multi-turn coil fed with a three-phase alternating current. The Lorentz force generated by the traveling wave magnetic field directly causes the conductive melt to flow in a symmetrical meridian direction throughout the sample, which is beneficial to control the temperature field and concentration field in the melt. In the past ten years, people's research on traveling wave magnetic field has mainly focused on the stability of traveling wave magnetic field on melt flow, crystal growth interface morphology, solute distribution, casting filling ability and purification effect, etc. The flow stability, solute distribution and growth interface morphology during the crystal growth process are closely related to the solidification structure, and the meridian flow caused by the traveling wave magnetic field may be beneficial to the stability of the melt flow at the front of the solidification interface, the smoothness of the growth interface and the formation of solutes. Uniform distribution may also promote the stable to unstable transition of the melt flow at the front of the solidification interface and affect the unevenness of the growth interface and solute segregation. Therefore, it is very important to study the influence of the traveling wave magnetic field on these aspects during the crystal growth process.
研究行波磁场的实验的前提条件是需要设计一个行波磁场发生器,该装置设计的最大难点是其散热问题,为了控制较大磁场对较高熔点甚至高熔点合金的凝固过程中流场,合理设计一种行波磁场发生器是必要的。目前,国内外主要有平板状和圆柱状两种形状的行波磁场发生器。平板状行波磁场发生器主要应用在铝合金的充型,圆柱状行波磁场发生器主要应用在垂直梯度凝固法(VGF)下的晶体生长。其中,平板状行波磁场发生器是由三相4级24槽双层短距无补偿叠绕组构成的直线电机,圆柱状行波磁场发生器是由六匝线圈垂直排布而成。The prerequisite for the experiment of studying the traveling wave magnetic field is to design a traveling wave magnetic field generator. The biggest difficulty in the design of this device is its heat dissipation. It is necessary to rationally design a traveling wave magnetic field generator. At present, there are mainly two types of traveling wave magnetic field generators in the form of flat plate and cylindrical shape at home and abroad. The planar traveling wave magnetic field generator is mainly used in the filling of aluminum alloy, and the cylindrical traveling wave magnetic field generator is mainly used in the crystal growth under vertical gradient solidification (VGF). Among them, the planar traveling-wave magnetic field generator is a linear motor composed of three-phase, 4-level, 24-slot double-layer short-distance non-compensated stacked windings, and the cylindrical traveling-wave magnetic field generator is composed of six-turn coils arranged vertically.
但是,平板状行波磁场发生器通常用于铝合金充型,线圈电流较小,使用时间不宜过长,主要使用在大气环境下,且需要风扇冷却。圆柱状行波磁场发生器线圈内通有电流较小,产生磁场较小(Bmax≈3.4mT),主要使用在大气环境下对极低熔点的合金(GaInSn等)的研究。However, the planar traveling wave magnetic field generator is usually used for aluminum alloy filling, the coil current is small, and the service time should not be too long. It is mainly used in an atmospheric environment and requires fan cooling. The current in the coil of the cylindrical traveling wave magnetic field generator is small, and the magnetic field generated is small (B max ≈ 3.4mT). It is mainly used in the research of extremely low melting point alloys (GaInSn, etc.) in the atmospheric environment.
发明内容Contents of the invention
为了克服发生器的电流小、磁场弱和大气环境下极低熔点的合金的研究的不足,本发明提出了一种有行波磁场发生器的定向凝固装置。In order to overcome the deficiencies in the research of low generator current, weak magnetic field and extremely low melting point alloys in the atmosphere, the invention proposes a directional solidification device with a traveling wave magnetic field generator.
本发明包括冷却装置、高频感应加热装置、抽拉装置、真空泵连接口和高频感应加热电源,其特征在于,还包括行波磁场发生器和行波磁场变频电源。其中,行波磁场发生器、冷却装置中的行波磁场线圈冷却箱和高频感应加热装置均位于真空室内;抽拉装置位于真空室内底部中心处。行波磁场发生器位于行波磁场线圈冷却箱内;行波磁场发生器包括三个行波磁场线圈和线圈架;三个行波磁场线圈分别安装在线圈架上的三层线圈挡板上,并且相邻的行波磁场线圈的间距为54~72mm;行波磁场变频电源的频率变化范围为50~600Hz;每个行波磁场线圈的匝数为30~180匝;每个行波磁场线圈的截面形状为方形,电流为5~60A;三个行波磁场线圈的磁场强度为1~42.5mT。高频感应加热装置位于圆环形行波磁场线圈冷却箱的内孔中,套装在抽拉装置的陶瓷管上;高频感应加热装置中的辐射隔热挡板位于线圈架下两个行波磁场线圈相邻表面之间间隙的中心处。在真空室的一侧壁上有真空泵连接口;在真空室底部中心有抽拉装置的水冷结晶器的安装孔。The invention includes a cooling device, a high-frequency induction heating device, a drawing device, a vacuum pump connection port and a high-frequency induction heating power supply, and is characterized in that it also includes a traveling wave magnetic field generator and a traveling wave magnetic field variable frequency power supply. Wherein, the traveling wave magnetic field generator, the traveling wave magnetic field coil cooling box in the cooling device and the high frequency induction heating device are all located in the vacuum chamber; the pulling device is located at the center of the bottom of the vacuum chamber. The traveling wave magnetic field generator is located in the cooling box of the traveling wave magnetic field coil; the traveling wave magnetic field generator includes three traveling wave magnetic field coils and a coil frame; the three traveling wave magnetic field coils are respectively installed on the three-layer coil baffle on the coil frame, And the distance between adjacent traveling wave magnetic field coils is 54~72mm; the frequency range of traveling wave magnetic field variable frequency power supply is 50~600Hz; the number of turns of each traveling wave magnetic field coil is 30~180 turns; each traveling wave magnetic field coil The cross-sectional shape is square, and the current is 5-60A; the magnetic field strength of the three traveling-wave magnetic field coils is 1-42.5mT. The high-frequency induction heating device is located in the inner hole of the annular traveling wave magnetic field coil cooling box, and is set on the ceramic tube of the drawing device; the radiation heat insulation baffle in the high-frequency induction heating device is located in the two traveling wave At the center of the gap between adjacent surfaces of the field coil. There is a vacuum pump connection port on the side wall of the vacuum chamber; there is an installation hole for the water-cooled crystallizer of the drawing device in the center of the bottom of the vacuum chamber.
线圈架包括4根丝杆、12块线圈挡板和1个圆环形的底圈。其中,丝杆外圆表面带有螺纹。线圈挡板的一端有连接孔,该连接孔的直径与丝杆的外径相等。底圈为圆环状,外径小于外壁的内径并大于行波磁场线圈的外径,内径大于内壁的外径。在底圈表面边缘处圆周上均匀对称分布四个丝杆安装孔,4根丝杆的一端固定在该丝杆安装孔内;12块线圈挡板分为三层,沿丝杆的轴向均匀分布并套装在每个丝杆上,并且各层的四块线圈挡板处于同一高度;通过螺帽将线圈挡板固定在各丝杆上,组成了线圈架。The coil frame includes 4 screw rods, 12 coil baffles and 1 annular bottom ring. Wherein, the outer circular surface of the screw rod has threads. There is a connection hole at one end of the coil baffle, and the diameter of the connection hole is equal to the outer diameter of the screw rod. The bottom ring is annular, the outer diameter is smaller than the inner diameter of the outer wall and larger than the outer diameter of the traveling wave magnetic field coil, and the inner diameter is larger than the outer diameter of the inner wall. Four screw mounting holes are evenly and symmetrically distributed on the circumference of the surface edge of the bottom ring, and one end of the 4 screw rods is fixed in the screw mounting holes; 12 coil baffles are divided into three layers, and are uniformly distributed along the axial direction of the screw rods. Distributed and set on each screw rod, and the four coil baffles of each layer are at the same height; the coil baffles are fixed on each screw rod by nuts to form a coil frame.
冷却装置包括行波磁场线圈冷却箱、冷却油箱和齿轮油泵;行波磁场线圈冷却箱为圆环形筒体,由圆环形底板、圆形内壁、圆形外壁、进油管、行波磁场线圈冷却箱盖和出油管组成;内壁和外壁分别焊接在底板表面的内边缘与外边缘上,形成了圆环形筒体,用于安放行波磁场发生器和冷却用的变压器油;圆环形行波磁场线圈冷却箱盖固定在行波磁场线圈冷却箱敞口端的法兰边上;行波磁场线圈冷却箱盖上有出油管;内壁与行波磁场线圈之间、外壁与行波磁场线圈之间有变压器油的循环流动通路;外壁底部有进油管的安装孔;在外壁一侧上排布有行波磁场线圈接线的过孔。The cooling device includes a traveling wave magnetic field coil cooling box, a cooling oil tank and a gear oil pump; the traveling wave magnetic field coil cooling box is a circular cylinder, which consists of a circular bottom plate, a circular inner wall, a circular outer wall, an oil inlet pipe, and a traveling wave magnetic field coil. The cooling box cover and the oil outlet pipe are composed; the inner wall and the outer wall are respectively welded on the inner edge and the outer edge of the bottom plate surface to form a ring-shaped cylinder, which is used to place the traveling wave magnetic field generator and the transformer oil for cooling; the ring-shaped The cooling box cover of the traveling wave magnetic field coil is fixed on the flange of the open end of the traveling wave magnetic field coil cooling box; there is an oil outlet pipe on the cooling box cover of the traveling wave magnetic field coil; between the inner wall and the traveling wave magnetic field coil, and between the outer wall and the traveling wave magnetic field coil There is a circulating flow path for transformer oil between them; there is an installation hole for the oil inlet pipe at the bottom of the outer wall; on one side of the outer wall is arranged a via hole for wiring of the traveling wave magnetic field coil.
冷却油箱为有内层和外层的夹层结构;冷却油箱的内层箱体内用于盛放变压器油;在冷却油箱的内层箱体的两端分别有变压器油的进口和出口;冷却油箱的内层和外层之间为循环冷却水通路;冷却油箱的内层和外层之间的循环冷却水通路密封;冷却油箱的小箱体内还排布有冷却水管;该冷却水管的两端分别焊接在小箱体两端端板上的通孔上,使小箱体内的冷却水管均与冷却油箱的内层和外层之间的循环冷却水通路连通。The cooling oil tank has a sandwich structure with an inner layer and an outer layer; the inner layer of the cooling oil tank is used to hold transformer oil; there are inlets and outlets for transformer oil at both ends of the inner layer of the cooling oil tank; There is a circulating cooling water passage between the inner layer and the outer layer; the circulating cooling water passage between the inner layer and the outer layer of the cooling oil tank is sealed; a cooling water pipe is also arranged in the small box of the cooling oil tank; the two ends of the cooling water pipe are respectively Welded on the through holes on the end plates at both ends of the small box body, the cooling water pipes in the small box body are all communicated with the circulating cooling water passage between the inner layer and the outer layer of the cooling oil tank.
安装时:When installing:
将四根丝杆分别插入底圈的四个圆孔中,并用螺母和垫片固定,使底圈在线圈架的最底部。将四个线圈挡板安置在丝杆上,紧靠底圈,线圈挡板的方形端指向线圈架的中心,并用螺母和垫片固定,在最下层的线圈挡板上安置第一个行波磁场线圈。在丝杆的上部分按同样的方式安装第二层线圈挡板和第二个行波磁场线圈以及第三层线圈挡板和第三个行波磁场线圈,构成行波磁场发生器,三个行波磁场线圈垂直排布,线圈间距d=54mm。将三个行波磁场线圈按星型连接的方式连接并将行波磁场发生器装入行波磁场线圈冷却箱。将行波磁场发生器的4根接线分别从外壁一侧上的9/10高度处相邻的4个圆孔中接出,在圆孔处的线外皮上再包一层绝缘胶带,并用环氧树脂将接线在4个圆孔处固定并密封。将涂有高真空硅脂的氟橡胶O型密封圈装进行波磁场线圈冷却箱盖的槽内,行波磁场线圈冷却箱的箱体和箱盖以法兰的形式连接,且进油管和出油管分布在中心轴的两侧。将装有行波磁场发生器的行波磁场线圈冷却箱放入真空室,并保证辐射隔热挡板处于下面两个相邻行波磁场线圈间隙的中心处,线圈接线通过外壁上的圆孔与真空室一侧的壁上的接线柱连接,接线柱于真空室外的行波磁场变频电源相连。冷却装置中进油管与齿轮油泵的出油口通过管路连接,接口处密封。齿轮油泵的进油管和冷却油箱的出油口通过管道连接,出油管与冷却油箱1的进油口通过管道连接,接口处密封。Insert the four screw rods into the four round holes of the bottom ring respectively, and fix them with nuts and washers so that the bottom ring is at the bottom of the coil frame. Place the four coil baffles on the screw, close to the bottom ring, the square ends of the coil baffles point to the center of the coil frame, and fix them with nuts and washers, place the first traveling wave on the bottom coil baffle magnetic field coil. Install the second layer of coil baffle and the second traveling wave magnetic field coil and the third layer of coil baffle and the third traveling wave magnetic field coil in the same way on the upper part of the screw to form a traveling wave magnetic field generator, three The traveling wave magnetic field coils are vertically arranged, and the coil spacing d=54mm. The three traveling wave magnetic field coils are connected in a star connection mode and the traveling wave magnetic field generator is installed in the cooling box of the traveling wave magnetic field coil. Connect the 4 wires of the traveling wave magnetic field generator from the 4 adjacent round holes at the height of 9/10 on one side of the outer wall, wrap a layer of insulating tape on the outer skin of the wires at the round holes, and use a ring The epoxy resin fixes and seals the wiring at the 4 round holes. Put the fluorine rubber O-ring seal coated with high vacuum silicone grease into the groove of the cooling box cover of the traveling wave magnetic field coil, the box body and the box cover of the traveling wave magnetic field coil cooling box are connected in the form of flanges, and the oil inlet pipe and The oil pipes are distributed on both sides of the central axis. Put the traveling wave magnetic field coil cooling box equipped with the traveling wave magnetic field generator into the vacuum chamber, and ensure that the radiation heat insulation baffle is in the center of the gap between the two adjacent traveling wave magnetic field coils below, and the coil wiring passes through the round hole on the outer wall It is connected with the terminal post on the wall on one side of the vacuum chamber, and the terminal post is connected with the traveling wave magnetic field frequency conversion power supply outside the vacuum chamber. The oil inlet pipe in the cooling device is connected with the oil outlet of the gear oil pump through a pipeline, and the interface is sealed. The oil inlet pipe of the gear oil pump is connected with the oil outlet of the cooling oil tank through a pipeline, and the oil outlet pipe is connected with the oil inlet of the
将辐射隔热挡板置于储有冷却用液态金属的水冷结晶器上,并安装高频感应加热线圈,使高频感应加热线圈下端面与辐射隔热挡板紧贴。将装有金属材料的陶瓷管穿过辐射隔热挡板的中心孔与下拉装置相连接,将石墨加热体和保温套置于辐射隔热挡板之上,使高频感应加热线圈和保温套之间保有间隙,保温套和石墨加热体之间保有间隙,石墨加热体与陶瓷管之间保有间隙。以上行波磁场线圈冷却箱、行波磁场发生器、高频感应加热装置、陶瓷管、水冷结晶器和下拉系统同轴,并将以上各组件共同置于真空室中。The radiation heat insulation baffle is placed on the water-cooled crystallizer storing liquid metal for cooling, and the high-frequency induction heating coil is installed so that the lower end surface of the high-frequency induction heating coil is closely attached to the radiation heat insulation baffle. Pass the ceramic tube filled with metal materials through the central hole of the radiation heat insulation baffle and connect it with the pull-down device, place the graphite heating body and the heat preservation cover on the radiation heat insulation baffle, and make the high frequency induction heating coil and heat preservation cover There is a gap between them, there is a gap between the insulation cover and the graphite heating body, and there is a gap between the graphite heating body and the ceramic tube. The cooling box of the traveling wave magnetic field coil, the traveling wave magnetic field generator, the high-frequency induction heating device, the ceramic tube, the water-cooled crystallizer and the pull-down system are coaxial, and the above components are placed together in a vacuum chamber.
本发明将三个行波磁场线圈垂直排布,并用循环变压器油进行冷却,循环变压器油顺利带走行波磁场线圈通电后产生的热量和石墨加热体的辐射热。同时,石墨加热体屏蔽了高频感应加热线圈的磁场,而低频的行波磁场能顺利通过。利用CT-3特斯拉计测量磁场,该装置正中心部位能够获得Bmax为42.5mT的行波磁场,而且该磁场对装入陶瓷管中金属熔体的定向凝固过程发生作用,并能够研究真空条件下较强的行波磁场对易氧化合金、较高熔点合金甚至高熔点合金的晶体生长过程的影响。The invention arranges three traveling wave magnetic field coils vertically and cools them with circulating transformer oil, and the circulating transformer oil smoothly takes away the heat generated after the traveling wave magnetic field coils are energized and the radiant heat of the graphite heating body. At the same time, the graphite heating body shields the magnetic field of the high-frequency induction heating coil, while the low-frequency traveling wave magnetic field can pass through smoothly. The CT-3 Tesla meter is used to measure the magnetic field. The central part of the device can obtain a traveling wave magnetic field with a B max of 42.5mT, and this magnetic field has an effect on the directional solidification process of the metal melt in the ceramic tube, and can be studied The effect of strong traveling wave magnetic field under vacuum condition on the crystal growth process of easily oxidized alloys, higher melting point alloys and even high melting point alloys.
与自然对流仅使溶质在糊状区传输相比,行波磁场引起的对称子午线流能够使溶质在整个试样中传输,这种流动有利于控制溶质和温度的分布,子午线流的方向由线圈中电流的相序来决定。利用本发明对直径为4mm试样的Sn-0.65Cd合金初步进行了实验,其中温度梯度G=109k/cm,抽拉速率V=4μm/s。当B=0mT时,如图10(a)所示,试样内自然对流导致溶质和温度的分布不均匀,使得试样界面呈现微弱不平整。当通入三个线圈4的电流的相序是b/a/c且B=3.2mT,I=10A时,如图10(b)所示,由于行波磁场产生的子午线流和自然对流作用,径向溶质分布均匀,界面前沿溶质较少,凝固界面为平界面,且整个凝固界面较平整。当通入三个线圈4的电流的相序是a/b/c且B=3.2mT,I=10A时,如图10(c)所示,行波磁场产生的子午线流与相序为b/a/c时产生的子午线流方向相反,这种子午线流与自然对流相互作用后,使得界面前沿的溶质较多,从而出现胞状界面,而且径向溶质分布不均匀,导致凝固界面不平整。Compared with natural convection, which only transports solute in the mushy region, the symmetrical meridian flow caused by the traveling wave magnetic field can make the solute transport throughout the sample. This flow is beneficial to control the distribution of solute and temperature. The direction of the meridian flow is determined by the coil. The phase sequence of the medium current is determined. Using the present invention, a preliminary experiment was carried out on a Sn-0.65Cd alloy with a diameter of 4mm, wherein the temperature gradient G=109k/cm, and the pulling rate V=4μm/s. When B=0mT, as shown in Figure 10(a), the natural convection in the sample leads to uneven distribution of solute and temperature, making the sample interface weakly uneven. When the phase sequence of the current passing into the three
另外,为了检测该发明能否应用于高温合金的研究,于是以熔点为1350℃左右的DZ125高温合金为研究对象,在本发明下进行定向凝固实验,磁场B=10.3mT,I=40A,加热和抽拉时间保持为5小时。如图11所示,进入冷却油箱的最高油温达到57℃,经过细长的冷却油箱的冷却后由齿轮油泵抽出的变压器油的温度为36℃,而25#变压器油的闪点为168℃,所以最高油温57℃为安全温度,即本发明可以应用于高温合金的研究。In addition, in order to detect whether the invention can be applied to the research of superalloys, the DZ125 superalloy with a melting point of about 1350° C. is taken as the research object, and a directional solidification experiment is carried out under the present invention. The magnetic field B=10.3mT, I=40A, heating And the draw time is kept at 5 hours. As shown in Figure 11, the maximum temperature of the oil entering the cooling oil tank reaches 57°C, the temperature of the transformer oil pumped out by the gear oil pump after being cooled by the slender cooling oil tank is 36°C, and the flash point of 25# transformer oil is 168°C , so the maximum oil temperature of 57°C is a safe temperature, that is, the present invention can be applied to the research of superalloys.
附图说明Description of drawings
图1是有行波磁场发生器的定向凝固装置的结构示意图;Fig. 1 is the structural representation of the directional solidification device with traveling wave magnetic field generator;
图2是行波磁场发生器的主视图;Fig. 2 is the front view of traveling wave magnetic field generator;
图3是行波磁场发生器的俯视图;Fig. 3 is the top view of traveling wave magnetic field generator;
图4是行波磁场线圈和行波磁场变频电源的连接图;Fig. 4 is a connection diagram of a traveling wave magnetic field coil and a traveling wave magnetic field variable frequency power supply;
图5是行波磁场线圈冷却箱的主视图;Fig. 5 is the front view of the traveling wave magnetic field coil cooling box;
图6是行波磁场线圈冷却箱的俯视图;Fig. 6 is the top view of traveling wave magnetic field coil cooling box;
图7是行波磁场线圈冷却箱的左视图;Fig. 7 is the left side view of traveling wave magnetic field coil cooling box;
图8是冷却油箱的俯视图;Figure 8 is a top view of the cooling oil tank;
图9是冷却油箱的左视图;Fig. 9 is a left side view of the cooling oil tank;
图10是不同条件下凝固界面的宏观组织;其中:a.自然对流,b.B=3.2mT(b/a/c),c.B=3.2mT(a/b/c);Figure 10 is the macrostructure of the solidification interface under different conditions; wherein: a. natural convection, b.B=3.2mT(b/a/c), c.B=3.2mT(a/b/c);
图11是本发明的冷却效果(研究对象为DZ125高温合金,B=10.3mT)Fig. 11 is the cooling effect of the present invention (research object is DZ125 superalloy, B=10.3mT)
1.冷却油箱2.齿轮油泵3.进油管4.行波磁场线圈5.丝杆6.真空泵连接口7.密封圈8.高频感应加热线圈9.保温套10.石墨加热体11.陶瓷管12.行波磁场线圈冷却箱盖13.出油管14.高频感应加热电源15.行波磁场线圈冷却箱16.线圈挡板17.真空室18.底圈19.辐射隔热挡板20.冷却用液态金属21.水冷结晶器22.下拉装置23.外壁24.内壁25.底板26.行波磁场变频电源1. Cooling oil tank 2.
具体实施方式Detailed ways
本实施例涉及一种有行波磁场发生器的布里奇曼定向凝固装置。该定向凝固装置的高频感应加热电源14的频率为200KHz。This embodiment relates to a Bridgman directional solidification device with a traveling wave magnetic field generator. The frequency of the high-frequency induction
本实施例包括行波磁场发生器、冷却装置、高频感应加热装置、抽拉装置、真空泵连接口6、高频感应加热电源14和行波磁场变频电源26。其中,行波磁场发生器、冷却装置中的行波磁场线圈冷却箱15和高频感应加热装置均位于真空室17内。行波磁场发生器包括三个行波磁场线圈4和线圈架;三个行波磁场线圈4分别安装在线圈架上的三层线圈挡板16上;行波磁场发生器位于行波磁场线圈冷却箱15内。高频感应加热装置位于圆环形行波磁场线圈冷却箱15的内孔中,套装在抽拉装置的陶瓷管11上;高频感应加热装置中的辐射隔热挡板19位于线圈架下两个行波磁场线圈4相邻表面之间间隙的中心处。高频感应加热装置通过导线与高频感应加热电源14连接;行波磁场线圈与行波磁场变频电源26之间的接线采用星型连接方式连接。在真空室17的一侧壁上有真空泵连接口6;在真空室底部中心有抽拉装置的水冷结晶器21的安装孔。由陶瓷管11、水冷结晶器21和下拉装置22组成的抽拉装置位于真空室17内底部中心处。This embodiment includes a traveling wave magnetic field generator, a cooling device, a high frequency induction heating device, a drawing device, a vacuum pump connection port 6 , a high frequency induction
如附图2和附图3所示,行波磁场发生器包括环形的行波磁场线圈4和线圈架,行波磁场线圈4有三个,均用1.8×4mm2的缩醛漆包铜扁线绕制而成。As shown in accompanying drawing 2 and accompanying drawing 3, traveling wave magnetic field generator comprises annular traveling wave
本实施例中,通过调整行波磁场发生器的参数,实现在不同参数条件下定向凝固装置中磁场的调整。本实施例中行波磁场发生器的参数如表所示:In this embodiment, the adjustment of the magnetic field in the directional solidification device under different parameter conditions is realized by adjusting the parameters of the traveling wave magnetic field generator. The parameters of the traveling wave magnetic field generator in the present embodiment are as shown in the table:
本实施例中,所述的行波磁场线圈4的间距是指相邻的行波磁场线圈4高度中心之间的垂直间距。In this embodiment, the distance between the traveling wave magnetic field coils 4 refers to the vertical distance between the height centers of adjacent traveling wave magnetic field coils 4 .
如附图4所示行波磁场线圈4的外径小于外壁23的内径,行波磁场线圈4的内径大于内壁24的外径。线圈装置总高度小于行波磁场线圈冷却箱15的高度。行波磁场线圈与行波磁场变频电源26之间采用星型连接方式连接。As shown in FIG. 4 , the outer diameter of the traveling wave
线圈架包括4根丝杆5、12块线圈挡板16和1个圆环形的底圈18。其中,丝杆5外圆表面带有螺纹,材质为奥氏体不锈钢。线圈挡板16为矩形,该线圈挡板16的一端为圆弧边,在该圆弧处有连接孔;该连接孔的内径与丝杆5的外径相等。底圈18为圆环状,外径小于外壁23的内径并大于行波磁场线圈4的外径,内径大于内壁24的外径。在底圈18表面边缘处圆周上均匀对称分布四个丝杆5的安装孔,将4根丝杆5的一端固定在该安装孔内,从而稳定整个线圈架。4根丝杆5对称分布并固定在底圈18表面的外缘处。4根丝杆5的高度均小于外壁23的高度。12块线圈挡板16分为三层,沿丝杆5的轴向均匀分布并套装在每个丝杆5上,并且各层的四块线圈挡板16处于同一高度。通过螺帽将线圈挡板16固定在各丝杆5上,组成了线圈架。The coil frame includes 4
冷却装置包括行波磁场线圈冷却箱15、冷却油箱1、齿轮油泵2和连接管。如附图5、图6和图7所示,行波磁场线圈冷却箱15为有夹层的圆形筒体,由底板25、内壁24、外壁23、进油管3、冷却箱盖12、出油管13和O型密封圈7组成。底板25为圆环板,底板25的内径与内壁24的内径相等,底板25的外径与外壁23的外径相等。内壁24和外壁23分别焊接在底板25表面的内边缘与外边缘上,形成了夹层,用于安放行波磁场线圈装置和冷却用的变压器油。在行波磁场线圈冷却箱15的敞口端,有向箱体壁外侧凸出的法兰边,通过该法兰边,将圆环形冷却箱盖12固定在行波磁场线圈冷却箱15的箱体上。冷却箱盖12上有出油管13。内壁24与行波磁场线圈4之间有间隙,外壁23与行波磁场线圈4之间有间隙,通过间隙便于变压器油的循环流动。在外壁23底部有进油管3的安装孔,该安装孔的直径与进油管3外径相等。进油管3为一端有螺纹的圆管。在外壁23一侧上的9/10高度处排布有4个过孔,用于穿过行波磁场线圈4的4根接线。以上底板25、内壁24和外壁23,外壁23的底部圆孔与进油管3均以氩弧焊的方式无缝连接。冷却箱盖12的上表面为平面,下表面有凸台,凸台的两侧边分别与内壁24和外壁23配合,嵌装在内壁24和外壁23之间。凸台内外边缘均有O型密封圈7的安装槽。在冷却箱盖12上有出油管13。出油管13与冷却箱盖12上的圆孔以氩弧焊的方式无缝连接。冷却箱盖12与箱体以法兰的形式连接,构成行波磁场线圈冷却箱15,该行波磁场线圈冷却箱15除密封圈外其它均为奥氏体不锈钢。The cooling device includes a traveling wave magnetic field
如附图8和图9所示,冷却油箱1为用防锈铝制成的长方形夹层结构,即由一个大箱体和一个小箱体嵌套而成,形成了有内层和外层的夹层结构。冷却油箱1内层与外层之间的间隙为30mm。大箱体的长度为1200mm,宽度为长度的1/3倍,高度为长度的1/2倍。As shown in accompanying
冷却油箱1的内层箱体内用于盛放变压器油;在冷却油箱1的内层箱体的两端分别有变压器油的进口和出口。The inner casing of the cooling
冷却油箱1的内层和外层之间为循环冷却水通路,在冷却油箱1的外层箱体的两端分别有冷却水的进口和出口。冷却油箱1的内层和外层之间的循环冷却水通路上焊接有板条,将循环冷却水通路密封。Between the inner layer and the outer layer of the cooling
冷却油箱1的小箱体内还排布有5根冷却水管;该冷却水管的两端分别焊接在小箱体两端端板上的通孔上,使小箱体内的5根冷却水管均与冷却油箱1的内层和外层之间的循环冷却水通路连通。5根冷却水管的排布方式为中间一根,四周四根。Five cooling water pipes are also arranged in the small box of the cooling
冷却装置中进油管3与齿轮油泵2的出油口通过管路连接,接口处用O型密封圈密封,齿轮油泵2的进油管和冷却油箱的出油口通过管道连接,出油管13与冷却油箱1的进油口通过管道连接,接口处用O型密封圈密封。In the cooling device, the
高频感应加热装置包括高频感应加热线圈8、保温套9、石墨加热体10和辐射隔热挡板19。高频感应加热线圈10为三匝。高频感应加热线圈的内径大于保温套的外径;保温套内径大于石墨加热体外径。The high-frequency induction heating device includes a high-frequency
安装时:When installing:
将四根丝杆5分别插入底圈18的四个圆孔中,并用螺母和垫片固定,使底圈18在线圈架的最底部。将四个线圈挡板16安置在丝杆5上,紧靠底圈18,线圈挡板16的方形端指向线圈架的中心,并用螺母和垫片固定,在最下层的线圈挡板16上安置第一个行波磁场线圈4。在丝杆5的上部分按同样的方式安装第二层线圈挡板16和第二个行波磁场线圈4以及第三层线圈挡板16和第三个行波磁场线圈4,构成行波磁场发生器,三个行波磁场线圈4垂直排布,相邻线圈间距d=54mm。将三个行波磁场线圈4按星型连接的方式连接并将行波磁场发生器装入行波磁场线圈冷却箱15。将行波磁场发生器的4根接线分别从外壁23一侧上的9/10高度处的相邻4个圆孔中接出,在圆孔处的线外皮上再包一层绝缘胶带,并用环氧树脂将接线在4个圆孔处固定并密封。将涂有高真空硅脂的氟橡胶O型密封圈7装进行波磁场线圈冷却箱盖12的槽内,行波磁场冷却箱的箱体和箱盖以法兰的形式连接,且进油管3和出油管13分布在中心轴的两侧。将装有行波磁场发生器的行波磁场线圈冷却箱放入真空室17,并保证辐射隔热挡板19处于下面两匝相邻行波磁场线圈4之间间隙的中心处,线圈接线通过外壁23上的圆孔与真空室17一侧的壁上的接线柱连接,接线柱于真空室17外的行波磁场变频电源26相连。冷却装置中进油管3与齿轮油泵2的出油口通过管路连接,接口处用O型密封圈密封,齿轮油泵2的进油管和冷却油箱的出油口通过管道连接,出油管13与冷却油箱1的进油口通过管道连接,接口处用O型密封圈密封。Insert the four
将辐射隔热挡板19置于储有冷却用液态金属20的水冷结晶器21上,并安装高频感应加热线圈8,使高频感应加热线圈8下端面与辐射隔热挡板19紧贴。将装有金属材料的陶瓷管13穿过辐射隔热挡板19的中心孔与下拉装置22相连接,将石墨加热体10和保温套9置于辐射隔热挡板19之上,使高频感应加热线圈8和保温套9之间保有间隙,保温套9和石墨加热体10之间保有间隙,石墨加热体10与陶瓷管11之间保有间隙。以上行波磁场线圈冷却箱、行波磁场发生器、高频感应加热装置、陶瓷管11、水冷结晶器21和下拉装置22同轴,并将以上各组件共同置于真空室17中。Place the radiation heat insulation baffle 19 on the water-cooled
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