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CN102069422B - Crankshaft automatic indexing holddown device - Google Patents

Crankshaft automatic indexing holddown device Download PDF

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Publication number
CN102069422B
CN102069422B CN2009102460460A CN200910246046A CN102069422B CN 102069422 B CN102069422 B CN 102069422B CN 2009102460460 A CN2009102460460 A CN 2009102460460A CN 200910246046 A CN200910246046 A CN 200910246046A CN 102069422 B CN102069422 B CN 102069422B
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Prior art keywords
indexing
chuck
rotating shaft
crankshaft
electromagnetic brake
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Expired - Fee Related
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CN102069422A (en
Inventor
毕可国
夏丽君
王炳杰
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Tianrun Crankshaft Co Ltd
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Tianrun Crankshaft Co Ltd
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Abstract

本发明涉及一种曲轴自动分度压紧装置,其包括支架、上压紧块、卡盘、电磁制动器、分度转轴、转轴座、分度电机,所述支架呈“L”形,其一直角边上设有滑道,另一个直角边上安装有转轴座,上压紧块安装在支架的滑道上,分度转轴安装在转轴座中,其上端安装有卡盘,下端与电磁制动器连接,曲轴夹持在卡盘上,并用上压紧块压紧,分度转轴由分度电机通过同步带轮、同步带带动,在分度电机地驱动下,带动卡盘转动预定的角度,并由电磁制动器锁紧。本结构紧凑,分度、定位可靠,压紧动作效率高,降低了操作者的劳动强度,特别适合于钻曲轴大盘法兰孔分度压紧使用。

Figure 200910246046

The invention relates to a crankshaft automatic indexing and pressing device, which includes a bracket, an upper pressing block, a chuck, an electromagnetic brake, an indexing shaft, a shaft seat, and an indexing motor. The bracket is in an "L" shape, one of which is There is a slideway on the right-angle side, and a rotating shaft seat is installed on the other right-angled side. The upper pressing block is installed on the slideway of the bracket, and the indexing rotating shaft is installed in the rotating shaft seat. The upper end is equipped with a chuck, and the lower end is connected with the electromagnetic brake. , the crankshaft is clamped on the chuck and pressed with the upper pressing block. The indexing shaft is driven by the indexing motor through the synchronous pulley and the synchronous belt. Driven by the indexing motor, the chuck is driven to rotate a predetermined angle, and Locked by electromagnetic brake. The utility model has the advantages of compact structure, reliable indexing and positioning, high compacting action efficiency, and reduced labor intensity of the operator, and is especially suitable for indexing and compacting of crankshaft large plate flange holes.

Figure 200910246046

Description

曲轴自动分度压紧装置Crankshaft automatic indexing and pressing device

技术领域 technical field

本发明涉及一种分度压紧装置,具体地说是一种在曲轴生产过程中用摇臂钻钻曲轴大盘法兰孔的曲轴自动分度压紧装置。The invention relates to an indexing and pressing device, in particular to an automatic indexing and pressing device for a crankshaft which uses a rocker drill to drill the flange hole of the crankshaft plate during the production process of the crankshaft.

背景技术 Background technique

我们知道,曲轴的大盘法兰端面上均匀分布着一组圆孔。在摇臂钻上钻削该组圆孔时,需要使用钻模板进行分度。即移动摇臂钻的齿轮箱,使钻头对准钻模板上的导向孔,然后进行钻削。这种分度方式,不但分度精度低,而且很难在摇臂钻上实现钻孔的自动化。We know that a group of circular holes are evenly distributed on the end face of the large plate flange of the crankshaft. When drilling this group of round holes on the radial drill, it is necessary to use the drill template for indexing. That is, move the gear box of the radial drill so that the drill bit is aligned with the pilot hole on the drilling template, and then drill. This indexing method not only has low indexing accuracy, but also is difficult to realize the automation of drilling on the radial arm drill.

发明内容 Contents of the invention

本发明所要解决的技术问题是克服上述现有技术的不足,提供一种结构紧凑,分度、定位可靠,压紧动作效率高,操作者工作强度低的钻曲轴大盘法兰孔的曲轴自动分度压紧装置。The technical problem to be solved by the present invention is to overcome the deficiencies of the above-mentioned prior art, and provide an automatic crankshaft splitter for drilling crankshaft flange holes with compact structure, reliable indexing and positioning, high pressing action efficiency, and low operator work intensity. Degree of compression device.

本发明解决上述技术问题采用的技术方案是:一种曲轴自动分度压紧装置,其包括支架、上压紧块、卡盘、电磁制动器、分度转轴、转轴座、分度电机,其特征是:所述支架呈“L”形,其一直角边上设有滑道,另一个直角边上安装有转轴座,上压紧块安装在支架的滑道上,可以上下滑动,分度转轴安装在转轴座中,其上端安装有卡盘,下端与电磁制动器连接,曲轴夹持在卡盘上,并用上压紧块压紧,分度转轴由分度电机通过小同步带轮、同步带和安装于分度转轴上的大同步带轮带动,在分度电机地驱动下,带动卡盘转动预定的角度,并由电磁制动器锁紧。The technical solution adopted by the present invention to solve the above-mentioned technical problems is: a crankshaft automatic indexing and pressing device, which includes a bracket, an upper pressing block, a chuck, an electromagnetic brake, an indexing shaft, a shaft seat, and an indexing motor. Yes: the bracket is in the shape of "L", with a slideway on one right-angled side, and a shaft seat installed on the other right-angled side, and the upper pressing block is installed on the slideway of the bracket, which can slide up and down, and the indexing shaft is installed In the rotating shaft seat, a chuck is installed at the upper end, and the lower end is connected with the electromagnetic brake. The crankshaft is clamped on the chuck and pressed with the upper pressing block. Driven by the large synchronous pulley installed on the indexing shaft, driven by the indexing motor, the chuck is driven to rotate at a predetermined angle and locked by the electromagnetic brake.

本发明所说的滑道的背面设有一支撑丝杠的平板,上压紧块一端向下设有顶尖,另一端有向外设有突出的螺孔板,螺孔板穿过支架的缺口与丝杠连接配合,转动丝杠可带动上压紧块上下滑动。在上压紧块压紧曲轴以后,通过锁紧螺栓将其锁紧固定。The back side of the said slideway in the present invention is provided with a flat plate supporting the lead screw, one end of the upper pressing block is provided with a tip downward, and the other end is provided with a protruding screw hole plate, and the screw hole plate passes through the gap of the bracket and The lead screw is connected and matched, and the rotation of the lead screw can drive the upper pressing block to slide up and down. After the crankshaft is pressed by the upper pressing block, it is locked and fixed by the locking bolt.

本发明所说的分度电机是步进电机或者是伺服电机。The said indexing motor of the present invention is a stepping motor or a servo motor.

本发明工作时,将工件曲轴夹持在卡盘上,并用上压紧块压紧。卡盘连同工件在分度电机地驱动下转过规定的角度,使曲轴大盘法兰上欲钻孔的位置对准钻头,完成分度动作。然后由电磁制动器将分度转轴及卡盘制动锁紧,钻头进行钻孔作业。When the present invention works, the workpiece crankshaft is clamped on the chuck, and is pressed with the upper pressing block. The chuck and the workpiece rotate through the specified angle under the driving of the indexing motor, so that the position to be drilled on the flange of the crankshaft is aligned with the drill bit, and the indexing action is completed. Then the indexing shaft and the chuck are braked and locked by the electromagnetic brake, and the drill bit performs the drilling operation.

本发明采用上述结构,对照现有技术,其结构紧凑,分度、定位可靠,压紧动作效率高,缩短了加工过程的辅助时间,降低了操作者的劳动强度,特别适合于钻曲轴大盘法兰孔分度压紧使用。The present invention adopts the above-mentioned structure, compared with the prior art, it has compact structure, reliable indexing and positioning, high efficiency of pressing action, shortens the auxiliary time of the processing process, reduces the labor intensity of the operator, and is especially suitable for drilling crankshaft large disc method The blue hole is divided and pressed for use.

附图说明 Description of drawings

下面结合附图对本发明作进一步的描述。The present invention will be further described below in conjunction with the accompanying drawings.

图1是本发明的结构示意图。Fig. 1 is a schematic structural view of the present invention.

图中的标号是:1.上压紧块,2.丝杠,3.锁紧螺栓,4.支架,5.卡盘,6.转轴座,7.分度转轴,8.电磁制动器,9.大同步带轮,10.接近开关,11.圆螺母,12.平键,13.轴用弹性挡圈,14.信号盘,15.同步带,16.小同步带轮,17.螺栓,18.电机安装座,19.分度电机,20.曲轴。The labels in the figure are: 1. Upper pressing block, 2. Lead screw, 3. Locking bolt, 4. Bracket, 5. Chuck, 6. Shaft seat, 7. Indexing shaft, 8. Electromagnetic brake, 9. .Large synchronous pulley, 10. Proximity switch, 11. Round nut, 12. Flat key, 13. Circlip for shaft, 14. Signal plate, 15. Timing belt, 16. Small synchronous pulley, 17. Bolt, 18. Motor mount, 19. Indexing motor, 20. Crankshaft.

具体实施方式 Detailed ways

从图1中可以看出,一种曲轴自动分度压紧装置,其包括上压紧块1、丝杠2、锁紧螺栓3、支架4、卡盘5、转轴座6、分度转轴7、电磁制动器8、分度电机19等。As can be seen from Figure 1, a crankshaft automatic indexing and pressing device includes an upper pressing block 1, a screw 2, a locking bolt 3, a bracket 4, a chuck 5, a rotating shaft seat 6, and an indexing rotating shaft 7 , Electromagnetic brake 8, indexing motor 19, etc.

所述支架4呈“L”直角形,其一个直角边上设有滑道,另一个直角边上有转轴座6安装孔和分度电机19安装孔。上压紧块1安装在支架4的滑道上,可以上下滑动。分度转轴7安装在转轴座6中,分度电机19通过螺栓17安装在固定于支架4上的电机安装座18上。具体是在滑道的背面有一平板用于支撑丝杠2,上压紧块1一端向下设有顶尖,另一端有向外设有突出的螺孔板,螺孔板穿过支架4的缺口与丝杠连接配合,转动丝杠2可带动上压紧块1上下滑动。在上压紧块1压紧曲轴20以后,通过锁紧螺栓3将其锁紧固定。Described support 4 is " L " right-angled shape, and its one right-angled side is provided with slideway, and rotating shaft seat 6 installation holes and indexing motor 19 installation holes are arranged on the other right-angled side. Upper pressing block 1 is installed on the slideway of support 4, can slide up and down. The indexing rotating shaft 7 is installed in the rotating shaft seat 6, and the indexing motor 19 is installed on the motor mount 18 fixed on the support 4 by bolts 17. Specifically, there is a flat plate on the back side of the slideway for supporting the screw 2, one end of the upper pressing block 1 is provided with a tip downward, and the other end is provided with a protruding screw plate, and the screw plate passes through the gap of the bracket 4 Connected with the leading screw, turning the leading screw 2 can drive the upper pressing block 1 to slide up and down. After the upper compression block 1 compresses the crankshaft 20, it is locked and fixed by the locking bolt 3.

所说转轴座6固定在支架4的转轴座安装孔上,分度转轴7安装在转轴座6中,其上端安装有用于卡紧曲轴20的卡盘5,下端与电磁制动器8连接,并用圆螺母11锁紧。曲轴20夹持在卡盘5上,并用上压紧块1压紧。分度转轴7由分度电机19通过小同步带轮16、同步带15和安装于分度转轴7上的大同步带轮9带动。大同步带轮9通过平键12安装在分度转轴7下端。Said rotating shaft seat 6 is fixed on the rotating shaft seat mounting hole of support 4, and the indexing rotating shaft 7 is installed in the rotating shaft seat 6, and its upper end is equipped with the chuck 5 that is used for clamping crankshaft 20, and the lower end is connected with electromagnetic brake 8, and uses circular Nut 11 is locked. The crankshaft 20 is clamped on the chuck 5 and pressed with the upper pressing block 1 . Indexing rotating shaft 7 is driven by indexing motor 19 through small synchronous belt pulley 16, synchronous belt 15 and the large synchronous belt wheel 9 that is installed on the indexing rotating shaft 7. Large synchronous belt pulley 9 is installed on the index rotating shaft 7 lower ends by flat key 12.

在分度电机19驱动下,在转过规定的角度后,分度电机19停止转动,电磁制动器8通电制动分度转轴7。并由电磁制动器锁紧。在分度转轴7的下方,还通过轴用弹性挡圈13安装有信号盘14和接近开关10,用于控制摇臂钻主轴的进给动作。Driven by the indexing motor 19, after turning over a specified angle, the indexing motor 19 stops rotating, and the electromagnetic brake 8 energizes and brakes the indexing rotating shaft 7. And locked by electromagnetic brake. Below the indexing shaft 7, a signal disc 14 and a proximity switch 10 are also installed through a circlip 13 for the shaft to control the feed action of the spindle of the radial arm drill.

本发明所说的分度电机19是步进电机或者是伺服电机。The said indexing motor 19 of the present invention is a stepping motor or a servo motor.

本发明工作时,将工件曲轴夹持在卡盘上,并用上压紧块压紧。卡盘连同工件在分度电机地驱动下转过规定的角度,使曲轴大盘法兰上欲钻孔的位置对准钻头,完成分度动作。然后由电磁制动器将分度转轴及卡盘制动锁紧,钻头进行钻孔作业。其结构紧凑,分度、定位可靠,压紧动作效率高,缩短了加工过程的辅助时间,降低了操作者的劳动强度,特别适合于钻曲轴大盘法兰孔分度压紧使用。When the present invention works, the workpiece crankshaft is clamped on the chuck, and is pressed with the upper pressing block. The chuck and the workpiece rotate through the specified angle under the driving of the indexing motor, so that the position to be drilled on the flange of the crankshaft is aligned with the drill bit, and the indexing action is completed. Then the indexing shaft and the chuck are braked and locked by the electromagnetic brake, and the drill bit performs the drilling operation. It has compact structure, reliable indexing and positioning, high efficiency of pressing action, shortens the auxiliary time of the processing process, and reduces the labor intensity of the operator. It is especially suitable for indexing and pressing of crankshaft flange holes.

Claims (1)

1. bent axle automatic indexing hold down gag, it comprises support, goes up compact heap, chuck, electromagnetic brake, calibration rotating shaft, shaft seat, indexing motor, and it is characterized in that: said support is L-shaped; The one of which right-angle side is provided with slideway, on another right-angle side shaft seat is installed, and last compact heap is installed on the slideway of support; Can slide up and down, the calibration rotating shaft is installed in the shaft seat, and its upper end is equipped with chuck; The lower end is connected with electromagnetic brake, and bent axle is clamped on the chuck, and uses compact heap and compress; The calibration rotating shaft by indexing motor through small synchronous pulley, synchronously with and the big synchronous pulley that is installed in the calibration rotating shaft drive; Under indexing motor ground drives, drive chuck and rotate predetermined angle, and lock by electromagnetic brake; The back side of said slideway be provided with one support leading screw flat board, last compact heap one end is top to having, the other end has and outwards is provided with outstanding screw plate, the breach that screw plate passes support is connected cooperation with leading screw, rotational lead screw can drive compact heap and slide up and down.
CN2009102460460A 2009-11-19 2009-11-19 Crankshaft automatic indexing holddown device Expired - Fee Related CN102069422B (en)

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US11685034B2 (en) 2014-05-24 2023-06-27 Andreas Stihl Ag & Co. Kg Handheld work apparatus
DE102014007878A1 (en) 2014-05-24 2015-11-26 Andreas Stihl Ag & Co. Kg Hand-held implement
CN104385286B (en) * 2014-08-26 2016-03-02 长沙长泰机器人有限公司 A kind of bent axle grasping manipulation method, bent axle robot clamp system and assemble method thereof
CN107214367A (en) * 2017-07-07 2017-09-29 浙江博星工贸有限公司 A kind of camshaft deep hole drilling machine
CN109936260B (en) * 2017-12-15 2024-02-06 深圳市三诺数字科技有限公司 Rotary positioning method applied to rotary positioning device
CN109226790A (en) * 2018-10-19 2019-01-18 淄柴动力有限公司 High speed Crankshaft of Marine Diesel Engine mounting surface and hole system processing unit (plant) and method
CN109605218B (en) * 2018-11-06 2023-08-18 华南理工大学 RV speed reducer double-cam shaft finish machining clamp and method

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CN101116949A (en) * 2007-08-24 2008-02-06 湖南大学 180-degree automatic indexing device for crankshaft connecting rod neck grinding
CN201151066Y (en) * 2007-12-25 2008-11-19 张锡军 Numerical control index of electric sparkle wire cutter
CN201559073U (en) * 2009-11-19 2010-08-25 天润曲轴股份有限公司 Crankshaft automatic indexing and pressing device

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DE2909227A1 (en) * 1979-03-09 1980-10-09 Deutsche Ind Anlagen Kolb FITTING ON MACHINE TOOLS
CN2170173Y (en) * 1993-05-17 1994-06-29 刘希斌 Multifunctional vertical division drilling machine
CN1986150A (en) * 2006-12-20 2007-06-27 徐许林 Baffle-type automatically indexing and precisely locating device
CN101116949A (en) * 2007-08-24 2008-02-06 湖南大学 180-degree automatic indexing device for crankshaft connecting rod neck grinding
CN201151066Y (en) * 2007-12-25 2008-11-19 张锡军 Numerical control index of electric sparkle wire cutter
CN201559073U (en) * 2009-11-19 2010-08-25 天润曲轴股份有限公司 Crankshaft automatic indexing and pressing device

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