CN102068965B - Method for preparing chitosan separation medium suitable for protein purification - Google Patents
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Abstract
Description
一.技术领域 1. Technical field
本发明属于天然高分子材料技术领域,具体涉及一种适于蛋白纯化的壳聚糖分离介质的制备方法。The invention belongs to the technical field of natural polymer materials, and in particular relates to a preparation method of a chitosan separation medium suitable for protein purification.
二.背景技术 2. Background technology
目前虽然用于蛋白分离的方法很多,但金属螯合层析(IMAC)具有螯合介质制备简单方便、交换载量大、分离条件温和、通用性强、易于放大,特别是在蛋白的纯化过程中,其温和的洗脱条件,可较好的保持蛋白的生物学活性等优点,使得其应用越来越受到重视,将成为蛋白质分离纯化中最具潜力的层析方法。Although there are many methods for protein separation at present, metal chelation chromatography (IMAC) has the advantages of simple and convenient preparation of chelation medium, large exchange capacity, mild separation conditions, strong versatility, and easy to scale up, especially in the purification process of proteins. Among them, its mild elution conditions can better maintain the biological activity of proteins and other advantages, making its application more and more attention, and will become the most potential chromatography method in protein separation and purification.
但常规的金属螯合层析(IMAC)层析柱大多以葡聚糖或琼脂糖等软基质作载体,一方面这些介质多为进口,价格昂贵,其制备技术均已被国外一些生物制品大公司所垄断;另一方面,这些介质在使用过程中金属离子容易泄漏,导致蛋白分离纯度的下降。因而国内外学者一直在寻找价廉、亲水性好、刚性强的IMAC载体。壳聚糖是迄今为止发现的唯一天然碱性多糖,结构及性能与琼脂糖、葡聚糖相似,资源丰富,生物相容性较好,其分子中含有活性胺基(-NH2)和羟基(-OH),易于衍生化得到具有各种不同吸附性能的多孔性材料,可直接或经修饰后作为各种层析和蛋白质分离纯化的载体。However, most of the conventional metal chelate chromatography (IMAC) chromatography columns use soft substrates such as dextran or agarose as carriers. On the one hand, these media are mostly imported and expensive, and their preparation techniques have been adopted by some foreign biological products. On the other hand, metal ions are easy to leak during the use of these media, resulting in a decrease in the purity of protein separation. Therefore, scholars at home and abroad have been looking for IMAC carriers with low price, good hydrophilicity and strong rigidity. Chitosan is the only natural alkaline polysaccharide found so far. Its structure and performance are similar to agarose and dextran. It is rich in resources and has good biocompatibility. Its molecules contain active amine groups (-NH 2 ) and hydroxyl groups (-OH), easy to derivatize to obtain porous materials with various adsorption properties, which can be directly or modified as carriers for various chromatography and protein separation and purification.
天然状态的壳聚糖大部分为粉末状,比表面积小,作为吸附载体,则使载体和吸附物都难以回收,从而限制其应用。因此,将壳聚糖制备成单分散的窄分布高分子微球,使壳聚糖和高分子微球的功能相符合,使其在生物医学等领域得到更大的应用。Chitosan in natural state is mostly in powder form and has small specific surface area. As an adsorption carrier, it is difficult to recover both the carrier and the adsorbate, thus limiting its application. Therefore, chitosan is prepared into monodisperse and narrowly distributed polymer microspheres, so that the functions of chitosan and polymer microspheres are consistent, so that it can be used in biomedicine and other fields.
近年,有关多孔壳聚薄膜和微球的研究已有文献报道,壳聚糖研究发展迅速,但多数研究集中在用壳聚糖修饰脂质体、微球、微囊等递药系统,而将其作为分离介质的报道并不多,且制备的壳聚糖分离介质条件不稳定,且吸附载量不高等问题。In recent years, the research on porous chitosan films and microspheres has been reported in the literature. The research on chitosan has developed rapidly, but most of the research has focused on the use of chitosan to modify drug delivery systems such as liposomes, microspheres, and microcapsules. There are not many reports about it as a separation medium, and the conditions of the prepared chitosan separation medium are not stable, and the adsorption capacity is not high.
三.发明内容 3. Contents of the invention
本发明要解决的技术问题是提供一种适于蛋白纯化的壳聚糖分离介质的制备方法。The technical problem to be solved by the present invention is to provide a preparation method of chitosan separation medium suitable for protein purification.
为解决上述技术问题,本发明采用如下技术方案:In order to solve the problems of the technologies described above, the present invention adopts the following technical solutions:
一种适于蛋白纯化的壳聚糖分离介质的制备方法,包括如下步骤:A kind of preparation method of the chitosan separation medium suitable for protein purification, comprises the steps:
(1)壳聚糖骨架的制备:在搅拌下,将壳聚糖的乙酸溶液分散于液体石蜡中,在制孔剂环己烷和少许span 80存在下,形成壳聚糖微粒;然后在交联剂戊二醛的作用下,壳聚糖微粒进一步交联形成壳聚糖骨架;(1) Preparation of chitosan skeleton: under stirring, the acetic acid solution of chitosan is dispersed in liquid paraffin, and in the presence of pore-forming agent cyclohexane and a little span 80, chitosan particles are formed; Under the action of the linking agent glutaraldehyde, the chitosan particles are further cross-linked to form a chitosan skeleton;
(2)壳聚糖接枝:壳聚糖骨架先进行溶胀处理;然后在DMSO/NaOH混合液中,壳聚糖骨架上的羟基与环氧氯丙烷反应,在壳聚糖骨架上引入环氧基,得到接枝后的壳聚糖骨架;(2) Chitosan grafting: the chitosan skeleton is first swelled; then in the DMSO/NaOH mixture, the hydroxyl groups on the chitosan skeleton react with epichlorohydrin to introduce epoxy on the chitosan skeleton. base, obtain the chitosan skeleton after grafting;
(3)壳聚糖分离介质的制备:将IDA/NaOH混合溶液加入接枝后的壳聚糖骨架,20~80℃温度下反应1~10h,抽滤即得所述的壳聚糖分离介质;所述IDA/NaOH混合溶液中,IDA浓度为0.5~3.0mol/L,NaOH浓度为0.5~3.0mol/L。其中IDA即亚氨基二乙酸。(3) Preparation of chitosan separation medium: add the IDA/NaOH mixed solution to the grafted chitosan skeleton, react at a temperature of 20 to 80°C for 1 to 10 hours, and suction filter to obtain the chitosan separation medium ; In the IDA/NaOH mixed solution, the concentration of IDA is 0.5-3.0 mol/L, and the concentration of NaOH is 0.5-3.0 mol/L. Among them, IDA is iminodiacetic acid.
本发明步骤(1)利用反相悬浮聚合法制备具有凝胶孔、珠状结构的壳聚糖骨架。进一步,本发明具体推荐所述的步骤(1)按照如下进行:将壳聚糖溶解在质量分数为1.0~3.0%的醋酸溶液中配制得到浓度为0.01~0.05g/mL的壳聚糖溶液;在反应容器中依次加入液体石蜡(油相)、环己烷和少许Span 80,搅拌30~60min后加入配制得到的壳聚糖溶液(水相),加热至20~80℃搅拌0.5~1.5h;然后加入戊二醛,调节pH至8~12,然后升温至30~80℃,继续反应2~6h,趁热抽滤、洗涤、干燥得到壳聚糖骨架;所述壳聚糖溶液与液体石蜡的投料体积比为1∶0.5~5,优选为1∶1~3;所述交联剂戊二醛与壳聚糖氨基的摩尔比为1∶0.1~10,优选为1∶0.5~3;所述制孔剂环己烷与液体石蜡的投料体积比为5~50∶100,优选为10~30∶100。所述span 80的用量只需少许即可,如以100mL液体石蜡计,只需加入5-10滴span 80即可。The step (1) of the present invention utilizes a reverse-phase suspension polymerization method to prepare chitosan skeletons with gel pores and bead structures. Further, the present invention specifically recommends that the step (1) be carried out as follows: dissolving chitosan in an acetic acid solution with a mass fraction of 1.0 to 3.0% to prepare a chitosan solution with a concentration of 0.01 to 0.05 g/mL; Add liquid paraffin (oil phase), cyclohexane and a little Span 80 in turn to the reaction vessel, stir for 30-60 minutes, then add the prepared chitosan solution (water phase), heat to 20-80°C and stir for 0.5-1.5 hours Then add glutaraldehyde, adjust the pH to 8-12, then raise the temperature to 30-80°C, continue the reaction for 2-6h, suction filter while hot, wash and dry to obtain the chitosan skeleton; the chitosan solution and liquid The feeding volume ratio of paraffin wax is 1: 0.5~5, preferably 1: 1~3; the molar ratio of the crosslinking agent glutaraldehyde and chitosan amino is 1: 0.1~10, preferably 1: 0.5~3 ; The volume ratio of the pore-forming agent cyclohexane to liquid paraffin is 5-50:100, preferably 10-30:100. A small amount of span 80 is enough, for example, based on 100mL of liquid paraffin, just add 5-10 drops of span 80.
进一步,步骤(1)中,优选加热至50~60℃搅拌0.5~1.0h;然后加入戊二醛,调节pH至9~10,然后升温至60~70℃,继续反应2.5~4h。Further, in step (1), it is preferred to heat to 50-60°C and stir for 0.5-1.0h; then add glutaraldehyde, adjust the pH to 9-10, then raise the temperature to 60-70°C, and continue the reaction for 2.5-4h.
本发明步骤(2)对步骤(1)制得的壳聚糖骨架进行活化,在壳聚糖骨架上引入环氧基。进一步,本发明具体推荐所述的步骤(2)按照如下进行:称取壳聚糖骨架,经水充分溶胀后,依次用10%~100%梯度浓度的二甲基亚砜溶液清洗;向处理后的产物中加入DMSO/NaOH溶液和环氧氯丙烷,在20~80℃振荡反应1~10h,反应结束后用蒸馏水清洗,直至清洗液中无环氧基检出;所述DMSO/NaOH混合液由DMSO与0.1~1.0mol/L的NaOH水溶液按照体积比1∶0.1~10.0配制得到,优选按照体积比1∶0.5~2.0配制得到;所述环氧氯丙烷与DMSO/NaOH混合液的投料体积比为1~20∶100,优选为5~15∶100。The step (2) of the present invention activates the chitosan skeleton prepared in the step (1), and introduces an epoxy group on the chitosan skeleton. Further, the present invention specifically recommends that the described step (2) is carried out as follows: take the chitosan skeleton, and after fully swelling with water, wash it successively with dimethyl sulfoxide solution of 10%~100% gradient concentration; Add DMSO/NaOH solution and epichlorohydrin to the final product, shake and react at 20-80°C for 1-10 hours, wash with distilled water after the reaction, until no epoxy group is detected in the cleaning solution; the DMSO/NaOH mixed The solution is obtained by preparing DMSO and 0.1-1.0mol/L NaOH aqueous solution according to the volume ratio of 1:0.1-10.0, preferably according to the volume ratio of 1:0.5-2.0; the feeding of the epichlorohydrin and DMSO/NaOH mixed solution The volume ratio is 1-20:100, preferably 5-15:100.
进一步,步骤(2)中,优选在40~50℃振荡反应,反应时间优选3~5h。Furthermore, in step (2), it is preferable to shake the reaction at 40-50° C., and the reaction time is preferably 3-5 hours.
在上述方法中,壳聚糖骨架上环氧基密度可以通过硫代硫酸钠法进行测定。In the above method, the epoxy group density on the chitosan skeleton can be measured by the sodium thiosulfate method.
本发明步骤(3)中,所述IDA/NaOH混合溶液中,IDA浓度优选1mol/L,NaOH浓度优选1mol/L。步骤(3)的反应温度优选55~65℃,反应时间优选3~8h。In step (3) of the present invention, in the IDA/NaOH mixed solution, the IDA concentration is preferably 1 mol/L, and the NaOH concentration is preferably 1 mol/L. The reaction temperature in step (3) is preferably 55-65° C., and the reaction time is preferably 3-8 h.
与现有技术相比,本发明的有益效果在于:本发明所述的壳聚糖分离介质制备方法操作简单,且粒度均一性明显提高,具有非常强的耐酸耐碱性能,且具有更多的氨基,对金属离子具有更强的螯合能力,环氧基修饰密度可达到0.1mmol/g,Cu2+螯合量明显提高,在很大程度上解决了金属离子泄露的问题,BSA最大吸附量可达到128mg/g,具有工艺稳定性及重现性好等优点,适宜规模化生产。Compared with the prior art, the present invention has the beneficial effects that: the chitosan separation medium preparation method of the present invention is simple to operate, and the particle size uniformity is obviously improved, has very strong acid and alkali resistance, and has more Amino group has a stronger chelating ability for metal ions, the density of epoxy group modification can reach 0.1mmol/g, the amount of Cu 2+ chelation is significantly increased, and the problem of metal ion leakage is largely solved, and the maximum adsorption of BSA The amount can reach 128mg/g, has the advantages of process stability and good reproducibility, and is suitable for large-scale production.
四.附图说明 4. Description of drawings
图1是本发明制备的壳聚糖分离介质的分子结构示意图。Fig. 1 is the molecular structure schematic diagram of the chitosan separation medium prepared by the present invention.
图2是本发明制备的壳聚糖分离介质的扫描电镜图。Fig. 2 is the scanning electron micrograph of the chitosan separation medium prepared by the present invention.
图3是本发明制备的壳聚糖分离介质的粒径分布图。Fig. 3 is the particle size distribution diagram of the chitosan separation medium prepared by the present invention.
五.具体实施方式 5. Specific implementation
下面以具体实施例对本发明的技术方案做进一步说明,但本发明的保护范围不限于此:The technical scheme of the present invention will be further described below with specific examples, but protection scope of the present invention is not limited to this:
实施例1壳聚糖骨架的制备The preparation of embodiment 1 chitosan skeleton
将3.0g壳聚糖(分子量为30000Da,脱乙酰度≥95%)溶解在100mL质量分数为2.0%的醋酸溶液中,室温下静置过夜,备用。于装有机械搅拌器及温度计的500mL三口瓶内,依次加入液体石蜡100mL、环己烷15mL和6滴Span 80,搅拌0.5h后,加入上述壳聚糖溶液,用水浴锅将体系加热至55℃,搅拌1h,加入质量分数为25%的戊二醛3mL;用10%NaOH溶液调pH值至10,然后升温至65℃,继续反应3h后,趁热用真空抽滤泵将得到的微球滤出,用蒸馏水反复水洗后,再用石油醚和无水乙醇洗涤,真空干燥至恒重,制得壳聚糖骨架,90%颗粒粒径分布在125~200μm。3.0 g of chitosan (molecular weight 30000 Da, deacetylation degree ≥ 95%) was dissolved in 100 mL of acetic acid solution with a mass fraction of 2.0%, and left standing overnight at room temperature for later use. In a 500mL three-necked bottle equipped with a mechanical stirrer and a thermometer, add 100mL of liquid paraffin, 15mL of cyclohexane and 6 drops of Span 80 in sequence, after stirring for 0.5h, add the above chitosan solution, and heat the system to 55°C with a water bath. ℃, stirred for 1 h, added 3 mL of glutaraldehyde with a mass fraction of 25%; adjusted the pH value to 10 with 10% NaOH solution, then raised the temperature to 65 °C, continued the reaction for 3 h, and filtered the micro The ball is filtered out, washed repeatedly with distilled water, then washed with petroleum ether and absolute ethanol, and vacuum-dried to constant weight to obtain a chitosan skeleton, 90% of which has a particle size distribution of 125-200 μm.
实施例2壳聚糖接枝Embodiment 2 chitosan grafting
称取0.5g实施例1得到的产品,经水充分溶胀后,依次用20%、50%、70%的DMSO水溶液清洗;向处理后的产物中加入27mL DMSO/NaOH溶液(DMSO体积分数为0.4,NaOH水溶液浓度为0.4mol/L)和环氧氯丙烷,使环氧氯丙烷的体积分数为10%,振荡反应4h,反应温度为50℃。反应结束后用大量蒸馏水冲洗,直至清洗液中无环氧基检出。壳聚糖环氧基修饰密度采用硫代硫酸钠滴定法测定,其环氧基修饰密度达到0.1mmol/g。Take by weighing the product that 0.5g embodiment 1 obtains, after water fully swells, wash with the DMSO aqueous solution of 20%, 50%, 70% successively; Add 27mL DMSO/NaOH solution (DMSO volume fraction is 0.4 , the concentration of NaOH aqueous solution is 0.4mol/L) and epichlorohydrin, so that the volume fraction of epichlorohydrin is 10%, the shaking reaction is 4h, and the reaction temperature is 50°C. After the reaction, rinse with a large amount of distilled water until no epoxy group is detected in the cleaning solution. Chitosan epoxy group modification density was measured by sodium thiosulfate titration method, and the epoxy group modification density reached 0.1mmol/g.
实施例3壳聚糖接枝Embodiment 3 chitosan grafting
称取0.5g实施例1得到的产品,经水充分溶胀后,依次用20%、50%、70%的DMSO水溶液清洗;向处理后的产物中加入27mL DMSO/NaOH溶液(DMSO体积分数为0.5,NaOH水溶液浓度为0.4mol/L)和环氧氯丙烷,使环氧氯丙烷的体积分数为6%,振荡反应3h,反应温度为40℃。反应结束后用大量蒸馏水冲洗,直至清洗液中无环氧基检出。壳聚糖环氧基修饰密度采用硫代硫酸钠滴定法测定,其环氧基修饰密度达到0.089mmol/g。Take by weighing the product that 0.5g embodiment 1 obtains, after water fully swells, wash with the DMSO aqueous solution of 20%, 50%, 70% successively; Add 27mL DMSO/NaOH solution (DMSO volume fraction is 0.5 , the concentration of NaOH aqueous solution is 0.4mol/L) and epichlorohydrin, so that the volume fraction of epichlorohydrin is 6%, the shaking reaction is 3h, and the reaction temperature is 40°C. After the reaction, rinse with a large amount of distilled water until no epoxy group is detected in the cleaning solution. Chitosan epoxy-modified density was measured by sodium thiosulfate titration method, and the epoxy-modified density reached 0.089mmol/g.
实施例4壳聚糖分离介质的制备The preparation of embodiment 4 chitosan separation medium
将50mL IDA/NaOH混合溶液(IDA和NaOH的浓度分别为1.0mol/L)加入实施例2制得的接枝后的微球,60℃温度下反应3h,将得到的产品抽滤即可。Add 50mL IDA/NaOH mixed solution (the concentrations of IDA and NaOH are 1.0mol/L respectively) to the grafted microspheres prepared in Example 2, react at 60°C for 3h, and filter the obtained product with suction.
Cu2+螯合量的测定:准确称取一定量制得的壳聚糖分离介质,加入同体积同浓度(0.1mol/L)的CuSO4溶液中螯合Cu2+,真空抽滤后,测定滤液中残留Cu2+的量即可知Cu2+螯合量。分光光度法(波长为660nm)测定溶液中铜离子含量,Cu2+螯合量达到162.0mg/g。Determination of Cu 2+ chelation amount: Accurately weigh a certain amount of prepared chitosan separation medium, add CuSO 4 solution with the same volume and concentration (0.1mol/L) to chelate Cu 2+ , after vacuum filtration, The amount of Cu 2+ chelation can be known by measuring the amount of residual Cu 2+ in the filtrate. Spectrophotometric method (wavelength is 660nm) measures copper ion content in the solution, and Cu 2+ chelation amount reaches 162.0mg/g.
牛血清白蛋白(BSA)吸附容量的测定:取制得的壳聚糖分离介质1mL,以5mL、10mg/mL的BSA上柱,流速20mL/h,以0.05mol/L、pH7.5的Tris-HCl缓冲液洗脱,在线监控收集洗脱液,测定洗脱液中蛋白,得BSA吸附容量。BSA浓度的测定采用考马斯亮蓝法(595nm)。BSA的最大吸附量达到128.0mg/g。Determination of bovine serum albumin (BSA) adsorption capacity: Take 1 mL of the prepared chitosan separation medium, put it on the column with 5 mL, 10 mg/mL BSA,
实施例5壳聚糖分离介质的制备The preparation of
将50mL IDA/NaOH混合溶液(IDA和NaOH的浓度分别为1.0mol/L)加入实施例3制得的接枝后的微球,60℃温度下反应3h,将得到的产品抽滤即可。Add 50 mL of IDA/NaOH mixed solution (the concentrations of IDA and NaOH are 1.0 mol/L respectively) to the grafted microspheres prepared in Example 3, react at 60° C. for 3 h, and filter the obtained product with suction.
Cu2+螯合量和BSA吸附量的测定方法同实施例4,结果显示:采用分光光度法(波长为660nm)测定Cu2+螯合量,其螯合量达到103.8mg/g;利用考马斯亮蓝法(595nm)测定BSA含量,其最大吸附量达到89.2mg/g。The assay method of Cu 2+ chelation amount and BSA adsorption amount is the same as embodiment 4, and the result shows: adopt spectrophotometry (wavelength is 660nm) to measure Cu 2+ chelation amount, and its chelation amount reaches 103.8mg/g; The BSA content was determined by the Mas Brilliant Blue method (595nm), and the maximum adsorption amount reached 89.2mg/g.
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