CN102062507B - Flow ice making method and device based on lithium bromide absorption type refrigeration cycle - Google Patents
Flow ice making method and device based on lithium bromide absorption type refrigeration cycle Download PDFInfo
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- AMXOYNBUYSYVKV-UHFFFAOYSA-M lithium bromide Chemical compound [Li+].[Br-] AMXOYNBUYSYVKV-UHFFFAOYSA-M 0.000 title claims abstract description 40
- 238000010521 absorption reaction Methods 0.000 title claims abstract description 18
- 238000000034 method Methods 0.000 title claims description 25
- 238000005057 refrigeration Methods 0.000 title claims description 19
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 134
- 238000007710 freezing Methods 0.000 claims abstract description 53
- 230000008014 freezing Effects 0.000 claims abstract description 53
- 239000007788 liquid Substances 0.000 claims abstract description 22
- 239000006096 absorbing agent Substances 0.000 claims abstract description 21
- 238000003860 storage Methods 0.000 claims description 36
- 239000005457 ice water Substances 0.000 claims description 23
- 238000000926 separation method Methods 0.000 claims description 17
- 238000004519 manufacturing process Methods 0.000 claims description 14
- 230000008569 process Effects 0.000 claims description 12
- 239000013078 crystal Substances 0.000 claims description 11
- 239000003507 refrigerant Substances 0.000 claims description 8
- 238000001816 cooling Methods 0.000 claims description 7
- 238000001704 evaporation Methods 0.000 claims description 6
- 230000008020 evaporation Effects 0.000 claims description 6
- 239000000203 mixture Substances 0.000 claims description 4
- 230000009471 action Effects 0.000 claims description 3
- 230000005484 gravity Effects 0.000 claims description 2
- 239000003795 chemical substances by application Substances 0.000 claims 1
- 238000012432 intermediate storage Methods 0.000 claims 1
- 238000011069 regeneration method Methods 0.000 abstract 1
- 239000012530 fluid Substances 0.000 description 6
- 239000000498 cooling water Substances 0.000 description 3
- 239000002245 particle Substances 0.000 description 3
- 238000004378 air conditioning Methods 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 230000007704 transition Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000004146 energy storage Methods 0.000 description 1
- 239000002440 industrial waste Substances 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A30/00—Adapting or protecting infrastructure or their operation
- Y02A30/27—Relating to heating, ventilation or air conditioning [HVAC] technologies
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
- Y02B30/00—Energy efficient heating, ventilation or air conditioning [HVAC]
- Y02B30/62—Absorption based systems
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Abstract
本发明是利用溴化锂浓溶液在吸收器中不断吸收水蒸气,造成蒸发蒸发冷冻室的低压环境,使水在蒸发蒸发冷冻室的低压环境下不断蒸发吸收自身热量而部分冷冻结成流态冰。溴化锂溶液在吸收器中吸收来自蒸发蒸发冷冻室中的水蒸气被稀释后,通过溶液泵送到发生器中被加热再生,溶液浓度得到提升,重新具有吸湿能力,然后经过冷却送至吸收器,构成溶液吸收—再生往复循环。来自发生器的水蒸气在冷凝器中冷凝成过冷水,经过节流后送至蒸发冷冻室制冰。制冰系统由水箱根据蒸发冷冻室水位的高低自动补充。
The invention utilizes concentrated lithium bromide solution to continuously absorb water vapor in the absorber to form a low-pressure environment in the evaporative freezing chamber, so that the water continuously evaporates and absorbs its own heat in the low-pressure environment of the evaporative freezing chamber, and partially freezes to form liquid ice. After the lithium bromide solution absorbs the water vapor from the evaporative freezer in the absorber and is diluted, it is pumped to the generator to be heated and regenerated. The concentration of the solution is increased, and it has moisture absorption capacity again, and then it is cooled and sent to the absorber. It constitutes a solution absorption-regeneration reciprocating cycle. The water vapor from the generator is condensed into supercooled water in the condenser, and then sent to the evaporative freezer to make ice after throttling. The ice making system is automatically replenished by the water tank according to the water level of the evaporative freezer.
Description
技术领域 technical field
本发明涉及一种蒸发冷冻的制取流态冰新方法,是一种基于溴化锂溶液吸收式制冷循环的蒸发冷冻制取流态冰的方法和装置,属于热驱动制冷、制取流态冰的技术领域。 The present invention relates to a new method of producing liquid ice by evaporative freezing, which is a method and device for producing liquid ice by evaporative freezing based on lithium bromide solution absorption refrigeration cycle, and belongs to heat-driven refrigeration and liquid ice production. technology field.
背景技术 Background technique
随着能源紧张局面的凸现,制冷空调设备的广泛应用导致的空调系统能耗问题引起了当前社会的普遍关注,节能成为制冷领域内再新形势下的迫切要求,我国也提出可持续发展的建国战略。蓄冷作为一种节能和移峰填谷的重要手段,具有重要的实际意义和应用价值,其中冰蓄冷具有相变潜热大、成本低等优势受到重视。传统的冰蓄能存在着蒸发温度低、制取过程中存在传热温差大、制冷性能系数低等不足,流态冰以其良好的热物性以及流动特性成为冰蓄冷具有可观前景的应用形式,因此研究开发新型高效的制取流态冰的方法具有重要的意义。 With the emergence of energy shortages, the energy consumption of air-conditioning systems caused by the wide application of refrigeration and air-conditioning equipment has aroused widespread concern in the current society. Energy conservation has become an urgent requirement in the refrigeration field under the new situation. my country has also proposed the sustainable development of the country. strategy. As an important means of saving energy and shifting peaks and valleys, cold storage has important practical significance and application value. Among them, ice storage has the advantages of large latent heat of phase change and low cost. Traditional ice energy storage has disadvantages such as low evaporation temperature, large heat transfer temperature difference in the production process, and low refrigeration performance coefficient. Fluid ice has become a promising application form of ice storage due to its good thermophysical properties and flow characteristics. Therefore, it is of great significance to research and develop new and efficient methods for producing liquid ice.
发明内容 Contents of the invention
技术问题:本发明提供一种节能、结构简单、易行的基于溴化锂吸收式制冷循 Technical problem: The present invention provides a lithium bromide-based absorption refrigeration cycle with energy saving, simple structure and easy operation.
环的流态冰制取方法与装置。 Ring liquid ice preparation method and device.
技术方案:为解决上述技术问题,本发明提供的技术方案为: Technical solution: In order to solve the above technical problems, the technical solution provided by the invention is:
本发明的技术方案是将传统的溴化锂吸收式制冷循环中的蒸发器加以变化和改造成流态冰制取模块,并辅以辅助功能部件即可实现。 The technical solution of the invention is to change and transform the evaporator in the traditional lithium bromide absorption refrigeration cycle into a flow ice production module, and realize it with auxiliary functional components.
本发明的基于溴化锂吸收式制冷循环的流态冰制取装置由溶液循环回路和蒸发冷冻制冰模块组成;溶液循环回路包括发生器、吸收器、溶液热交换器、冷却器、第一溶液泵、第二溶液泵、冷剂水泵;其中,吸收器的下部的浓溶液区分别通过第一溶液泵、第二溶液泵和溶液热交换器接发生器的下部,冷却器的输入端通过溶液热交换器接发生器的下部,冷却器的输出端接位于吸收器上部的喷淋器; The liquid ice preparation device based on the lithium bromide absorption refrigeration cycle of the present invention is composed of a solution circulation loop and an evaporative freezing ice-making module; the solution circulation loop includes a generator, an absorber, a solution heat exchanger, a cooler, and a first solution pump , the second solution pump, and the refrigerant water pump; wherein, the concentrated solution area in the lower part of the absorber is connected to the lower part of the generator through the first solution pump, the second solution pump and the solution heat exchanger respectively, and the input end of the cooler passes through the solution heat The exchanger is connected to the lower part of the generator, and the output end of the cooler is connected to the sprinkler on the upper part of the absorber;
蒸发冷冻制冰模块由冷凝器、补水装置、节流阀、蒸发冷冻室、成冰装置、冰水分离装置、单向阀门、中间储冰器、单向阀门、储冰槽构成;冷凝器下部的浓溶液区通过节流阀接蒸发冷冻室,蒸发冷冻室的输出端顺序通过单向阀门、中间储冰器、单向阀门接储冰槽;冷却塔底部的输出端顺序通过水泵、吸收器、冷凝器回到冷却塔上部的输入端。 The evaporative freezing ice-making module consists of a condenser, a water supply device, a throttle valve, an evaporative freezing chamber, an ice forming device, an ice-water separation device, a one-way valve, an intermediate ice storage device, a one-way valve, and an ice storage tank; the lower part of the condenser The concentrated solution area of the cooling tower is connected to the evaporative freezing chamber through a throttle valve, and the output end of the evaporative freezing chamber is connected to the ice storage tank through a one-way valve, an intermediate ice storage device, and a one-way valve in sequence; the output end at the bottom of the cooling tower is sequentially passed through a water pump and an absorber , The condenser returns to the input end of the upper part of the cooling tower.
在蒸发冷冻室中,蒸发冷冻室下部的浓溶液区通过冷剂水泵连接位于蒸发冷冻室上部的喷淋器,在喷淋器下部设有成冰装置,在成冰装置的下部设有冰水分离装置。 In the evaporative freezing chamber, the concentrated solution area in the lower part of the evaporative freezing chamber is connected to the sprinkler located in the upper part of the evaporative freezing chamber through a refrigerant water pump, and an ice-forming device is installed in the lower part of the sprayer, and ice water is installed in the lower part of the ice-forming device. separation device.
本发明的基于溴化锂吸收式制冷循环的流态冰制取装置的制取流态冰的方法,为,吸收器的浓溶液通过溶液泵经过溶液热交换器送至发生器中,发生器中发生终了的稀溶液在发生器和吸收器间的差压作用下经溶液热交换器和冷却器进入吸收器,组成溶液循环回路;蒸发制冰流程中,补水装置向冷凝器补水,冷凝器的水经节流阀进入蒸发蒸发冷冻室,蒸发蒸发冷冻室中成冰装置上形成的冰水混合物经冰水分离装置、单向阀门、中间储冰室、单向阀门进入储冰槽完成制冰流程。 The method for producing fluid ice based on the fluid ice producing device of the lithium bromide absorption refrigeration cycle of the present invention is that the concentrated solution of the absorber is sent to the generator through the solution heat exchanger through the solution pump, and the The final dilute solution enters the absorber through the solution heat exchanger and cooler under the action of the differential pressure between the generator and the absorber to form a solution circulation loop; in the process of evaporative ice making, the water supply device supplies water to the condenser, and the water in the condenser It enters the evaporative freezing chamber through the throttle valve, and the ice-water mixture formed on the ice-forming device in the evaporative freezing chamber passes through the ice-water separation device, one-way valve, intermediate ice storage room, and one-way valve into the ice storage tank to complete the ice-making process .
该方法利用吸收器中的浓溶液吸收蒸发蒸发冷冻室中的蒸汽 ,为蒸发蒸发冷冻室制造低压环境,水在其中蒸发吸收自身热量,在成冰装置上生长成流态冰。 This method uses the concentrated solution in the absorber to absorb the steam in the evaporative freezing chamber to create a low-pressure environment for the evaporative freezing chamber, in which water evaporates and absorbs its own heat, and grows into liquid ice on the ice-forming device.
该方法的冰水分离过程是在成冰装置上形成的冰晶经冰水分离装置分离出来,中间储冰器中保持与蒸发蒸发冷冻室中相同压力,打开单向阀门进入中间储冰室,然后关闭单向阀门,打开单向阀门冰晶进入储冰槽,完成冰水分离过程;完成冰水分离之后,通过真空泵将中间储冰室抽真空。 The ice-water separation process of this method is that the ice crystals formed on the ice-forming device are separated by the ice-water separation device, the intermediate ice storage is kept at the same pressure as that in the evaporative freezing chamber, and the one-way valve is opened to enter the intermediate ice storage chamber, and then Close the one-way valve, open the one-way valve and the ice crystals enter the ice storage tank to complete the ice-water separation process; after the ice-water separation is completed, the intermediate ice storage chamber is evacuated by a vacuum pump.
有益效果:Beneficial effect:
1、此方法可以利用工业余热、太阳能等温度为100℃左右的热源作为发生器的驱动能源,节省了大量的电能,实现了能源利用的可持续性发展。 1. This method can use industrial waste heat, solar energy and other heat sources with a temperature of about 100 ℃ as the driving energy of the generator, which saves a lot of electric energy and realizes the sustainable development of energy utilization.
2、本装置可以直接由溴化锂吸收制冷装置改造而成,构造简单,运行稳定,可以克服机械抽气制造真空磨损大、噪声大、连续运行困难的缺点。 2. This device can be directly transformed from a lithium bromide absorption refrigeration device. It has a simple structure and stable operation, and can overcome the shortcomings of mechanical exhaust manufacturing vacuum wear, high noise, and difficulty in continuous operation.
3、本方法和装置为流态冰的制取提供了一种可行的方法与方案,只需要将技术已经很成熟的吸收式制冷装置加以改造和升级即可实现。 3. The method and device provide a feasible method and solution for producing liquid ice, which can be realized only by modifying and upgrading the absorption refrigeration device with mature technology.
附图说明 Description of drawings
图1是本发明的结构示意图; Fig. 1 is a structural representation of the present invention;
其中有:发生器1,冷凝器2,水箱3,节流阀4,蒸发冷冻室5,成冰装置6,冰水分离器7,中间储冰器8,储冰槽9,吸收器10,溶液热交换器11,第一单向阀门12、第二单向阀门13,冷却塔14,冷却器15,第一溶液泵16、第二溶液泵17、冷剂水泵18,水泵19,真空泵20,热源加热流体21,补水节流阀22。
Among them: generator 1,
具体实施方式 Detailed ways
该装置由溶液循环回路和蒸发冷冻制冰模块组成;溶液循环回路包括发生器1、吸收器10、溶液热交换器11、冷却器15、第一溶液泵16、第二溶液泵17、冷剂水泵18;蒸发冷冻制冰模块由冷凝器2、补水装置3、节流阀4、蒸发冷冻室5、连接补水装置3与蒸发冷冻室5的补水节流阀22、成冰装置6、冰水分离装置7、单向阀门12、中间储冰器8、单向阀门13、储冰槽9构成;冷凝器2中的冷凝水通过节流阀4接蒸发冷冻室5,蒸发冷冻室5的输出端顺序通过单向阀门12、中间储冰器8、单向阀门13接储冰槽9。
The device consists of a solution circulation loop and an evaporative freezing ice-making module; the solution circulation loop includes a generator 1, an
在蒸发冷冻室5中,蒸发冷冻室5下部的冷剂水区通过冷剂水泵18连接位于蒸发冷冻室5上部的喷淋器,在喷淋器下部设有成冰装置6,在成冰装置6的下部设有冰水分离装置7。
In the
基于溴化锂溶液吸收式制冷循环的蒸发冷冻制取流态冰的方法,包括溶液循环和蒸发冷冻取流态冰两个过程。其具体方案如下: The method for producing fluid ice by evaporative freezing based on lithium bromide solution absorption refrigeration cycle comprises two processes of solution circulation and evaporative freezing to obtain fluid ice. The specific plan is as follows:
溴化锂溶液循环过程与传统的溴化锂吸收式制冷循环中的溶液循环类似,采用溶液在吸收器中吸收蒸发蒸发冷冻室中的水蒸气,以维持蒸发冷冻室中低水蒸汽压的状态,低于622.8Pa(0℃的水对应的饱和相变压力),溶液吸收水分后被稀释浓度降低,溴化锂稀溶液通过溶液泵,到发生器中被加热再生,浓度得到提高,重新恢复吸收水蒸气的能力。蒸发冷冻制取流态冰过程是吸收器中浓溶液不断吸收蒸发器出来的水蒸气造成蒸发冷冻室的低压环境(低于622.8Pa),冷凝器中的过冷水经过节流后进入蒸发冷冻室,由于蒸发冷冻室内压力低于0℃水对应的相变压力622.8Pa,蒸发冷冻室内的水就会不断地蒸发吸收自身的热量,温度逐渐降低至0℃,甚至低于0℃,在成冰装置上经过解冷而生成流态冰,并经过一定结构的冰水分离装置,分离出流态冰,蒸发冷冻室底部的冷冻水不断地喷洒到成冰装置上,逐渐形成冰晶或者冰粒。随着制冰循环中水分的不断减少,通过在蒸发冷冻室侧加设补水装置。 The lithium bromide solution circulation process is similar to the solution circulation in the traditional lithium bromide absorption refrigeration cycle. The solution is used in the absorber to absorb the water vapor in the evaporative freezer to maintain a low water vapor pressure in the evaporative freezer, which is lower than 622.8 Pa (the saturated phase transition pressure corresponding to water at 0°C), the solution is diluted after absorbing water and the concentration is reduced. The dilute lithium bromide solution passes through the solution pump and is heated and regenerated in the generator. The concentration is increased and the ability to absorb water vapor is restored. The process of producing liquid ice by evaporative freezing is that the concentrated solution in the absorber continuously absorbs the water vapor from the evaporator to create a low-pressure environment (less than 622.8Pa) in the evaporative freezing chamber, and the supercooled water in the condenser enters the evaporative freezing chamber after throttling , because the pressure in the evaporative freezing chamber is lower than the phase transition pressure 622.8Pa corresponding to 0°C water, the water in the evaporative freezing chamber will continue to evaporate and absorb its own heat, and the temperature will gradually drop to 0°C, or even lower than 0°C. The liquid ice is generated on the device through decooling, and the liquid ice is separated by an ice-water separation device with a certain structure. The frozen water at the bottom of the evaporation freezer is continuously sprayed on the ice forming device, and ice crystals or ice particles are gradually formed. With the continuous reduction of moisture in the ice-making cycle, a water replenishment device is added on the side of the evaporative freezer.
蒸发制冰流程中,补水装置3根据蒸发冷冻室5中的最低水位要求向蒸发冷冻室5中自动补水,补水过程中补水装置3中的常温水经过补水节流阀22节流降压后进入蒸发冷冻室5中,冷凝器的水经节流阀4进入蒸发蒸发冷冻室5,蒸发蒸发冷冻室5中成冰装置6上形成的冰水混合物经冰水分离装置7、单向阀门12、中间储冰室8、单向阀门13进入储冰槽9完成制冰流程。
During the evaporative ice-making process, the
本发明将通过100℃以上热源驱动的发生器发生出的水蒸气进入冷凝器,发生后的溴化锂溶液浓度得到提升,经过换热器、冷却水冷却之后喷洒到吸收器中,吸收来自蒸发冷冻室中的水蒸气,吸收过程水蒸气变成液体释放的热量由来自冷却塔中的冷却水带走,吸收终了的溴化锂溶液浓度降低,然后通过溶液泵经过热交换器送至发生器中完成溶液发生过程。来自发生器中的水蒸气在冷凝器中经过来自冷却塔的冷却水冷却,冷凝成过冷水,然后经过节流装置节流后喷洒至蒸发冷冻室,在蒸发冷冻室中的成冰装置上蒸发并冷冻成冰晶,蒸发出的水蒸气被吸收器中浓溶液吸收,维持蒸发冷冻室内低压环境。为了防止该系统中水分不断地变成冰粒之后,循环中的水分减少,在适当的时候通过补水装置向冷凝器中补充水以保持系统循环中的水量。当蒸发冷冻室中冰水分离器中的冰晶聚集到一定量之后,打开蒸发冷冻室与中间储冰器间的单向阀门,冰晶在重力作用下进入中间储冰器,然后关闭该单向阀门。当中间储冰器中的冰晶达到一定量之后,打开中间储冰器与储冰槽之间的单向阀门,取走生成的冰晶或者冰粒,然后关闭单向阀门,开启真空泵保证中间储冰器一定的真空度。 In the present invention, the water vapor generated by the generator driven by a heat source above 100°C enters the condenser, and the concentration of the lithium bromide solution after generation is increased, and after being cooled by the heat exchanger and cooling water, it is sprayed into the absorber and absorbed from the evaporation and freezing chamber. The water vapor in the absorption process, the heat released by the water vapor into the liquid is taken away by the cooling water from the cooling tower, and the concentration of the lithium bromide solution after the absorption is reduced, and then sent to the generator through the heat exchanger through the solution pump to complete the solution generation. process. The water vapor from the generator is cooled by the cooling water from the cooling tower in the condenser, condensed into supercooled water, and then sprayed to the evaporative freezing chamber after being throttled by the throttling device, and evaporated on the ice forming device in the evaporative freezing chamber And freeze into ice crystals, the evaporated water vapor is absorbed by the concentrated solution in the absorber, maintaining the low pressure environment in the evaporation and freezing chamber. In order to prevent the water in the system from continuously turning into ice particles, the water in the circulation is reduced, and the water replenishment device is used to replenish water in the condenser at an appropriate time to maintain the amount of water in the system circulation. When the ice crystals in the ice-water separator in the evaporative freezing chamber accumulate to a certain amount, open the one-way valve between the evaporative freezing chamber and the intermediate ice storage, and the ice crystals enter the intermediate ice storage under the action of gravity, and then close the one-way valve . When the ice crystals in the intermediate ice storage reach a certain amount, open the one-way valve between the intermediate ice storage and the ice storage tank, remove the generated ice crystals or ice particles, then close the one-way valve, and turn on the vacuum pump to ensure the intermediate ice storage A certain degree of vacuum.
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