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CN102061406B - A kind of highly elastic copper-nickel-manganese alloy and preparation method thereof - Google Patents

A kind of highly elastic copper-nickel-manganese alloy and preparation method thereof Download PDF

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CN102061406B
CN102061406B CN 201010565459 CN201010565459A CN102061406B CN 102061406 B CN102061406 B CN 102061406B CN 201010565459 CN201010565459 CN 201010565459 CN 201010565459 A CN201010565459 A CN 201010565459A CN 102061406 B CN102061406 B CN 102061406B
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manganese
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CN102061406A (en
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柳瑞清
蔡薇
吴语
彭丽军
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Jiangxi University of Science and Technology
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Abstract

The invention discloses a novel high-elasticity Cu-Ni-Mn alloy which comprises the following components in percent by weight: 15-20 percent of Ni, 15-20 percent of Mn, 0.1 percent of Ti, 0.5-1 percent of Al, 0.05 percent of P, 0-0.1 percent of Re and the balance of Cu, wherein the weight percent sum of all the components is 100 percent. The invention also discloses a preparation method of the high-elasticity Cu-Ni-Mn alloy, which is simpler, is capable of reducing the preparation cost of the alloy, and solves the problems of a mass of pores and defects and the like inside a cast ingot because the Cu-Ni-Mn alloy is extremely easy to absorb gas during smelting and casting, and a key problem that the cast ingot is easy to crack during the rolling to cause the subsequent processing not to be favorably carried out. The alloy is suitable for making various elastic elements, contact springs, switches, contacts and the like in industries of instruments, electrical appliances and the like.

Description

一种高弹性铜镍锰合金及其制备方法A kind of highly elastic copper-nickel-manganese alloy and preparation method thereof

技术领域 technical field

本发明设计一种白铜合金材料及其制备方法,具体涉及一种以铜为基体,镍、锰、铝、钛、磷、稀土为主要合金元素的新型弹性合金材料及其制备方法。  The invention designs a white copper alloy material and a preparation method thereof, in particular to a novel elastic alloy material with copper as a matrix and nickel, manganese, aluminum, titanium, phosphorus and rare earth as main alloy elements and a preparation method thereof. the

背景技术Background technique

弹性合金是功能材料中十分重要的一类合金,也是精密仪器仪表和精密机械中不可缺少的材料。这类合金广泛应用于制造各种弹性联接元件,例如,压力弹性接触片、热敏双金属弹性元件、继电器用导电弹性接插件以及航空仪器仪表中用的各类弹性元件,它们的功能是产生力或力矩、储藏能量、缓冲振动、作为弹性联接及隔离介质等。  Elastic alloy is a very important type of alloy in functional materials, and it is also an indispensable material in precision instruments and precision machinery. This type of alloy is widely used in the manufacture of various elastic connecting elements, such as pressure elastic contact pieces, heat-sensitive bimetallic elastic elements, conductive elastic connectors for relays, and various elastic elements used in aviation instruments. Their function is to produce force or moment, store energy, buffer vibration, serve as elastic connection and isolation medium, etc. the

弹性合金可分为:弹簧钢(包括碳钢和合金钢,比如65钢和65Mn),铁基弹性合金(如Fe-Cr-Ni系和Fe-Cr-Ni-Co系),镍基弹性合金(如著名的镍铍合金),钴基弹性合金(如Co40NiCrMo),铜基弹性合金(如铍青铜、锡磷青铜和铜镍锰合金等),铌基弹性合金(如Ni-Cr-Co系高温高弹性合金)等。铜基弹性合金具备优良的物理、化学、机械力学性能,在高强高导高弹性合金中具有重要的地位。  Elastic alloys can be divided into: spring steel (including carbon steel and alloy steel, such as 65 steel and 65Mn), iron-based elastic alloys (such as Fe-Cr-Ni series and Fe-Cr-Ni-Co series), nickel-based elastic alloys (such as the famous nickel-beryllium alloy), cobalt-based elastic alloys (such as Co40NiCrMo), copper-based elastic alloys (such as beryllium bronze, tin phosphor bronze and copper-nickel-manganese alloys, etc.), niobium-based elastic alloys (such as Ni-Cr-Co series high-temperature high-elasticity alloys), etc. Copper-based elastic alloys have excellent physical, chemical, and mechanical properties, and play an important role in high-strength, high-conductivity, and high-elasticity alloys. the

目前,常用的铜基弹性合金中最为著名的铍青铜和钛青铜等合金,是在铜中加入溶解度随温度降低而明显减小的合金元素,通过高温处理形成过饱和固溶体,而后在时效过程中使过饱和固溶体分解析出,合金元素以沉淀相的形式分布在基体中,这些合金属于沉淀强化型弹性合金;而铝黄铜、锌白铜、铝青铜、锡青铜等合金中大多数都是单相α固溶体,不产生相变,只能依靠冷变形及随后的低温热处理得到强化,合金属于形变强化型弹性合金。在铜基沉淀强化型弹性合金中,铍青铜是仅有的一种高弹高强合金。然而,铍青铜合金的生产成本高,而且其粉尘有毒,其化合物毒性更大。铍的化合物对人体有害,生产人员不宜长时间在较高温度下工作。因此,近年来随着人类环保意识的不断增强,国内外一直在寻找性能优良、与环境更和谐的新型弹性合金。  At present, the most famous alloys such as beryllium bronze and titanium bronze among the commonly used copper-based elastic alloys are alloying elements whose solubility decreases significantly with the decrease of temperature in copper, and supersaturated solid solution is formed by high temperature treatment, and then in the aging process The supersaturated solid solution is decomposed and separated, and the alloy elements are distributed in the matrix in the form of precipitated phases. These alloys belong to precipitation-strengthened elastic alloys; most of the alloys such as aluminum brass, zinc white copper, aluminum bronze, and tin bronze are single Phase α solid solution does not produce phase change, and can only be strengthened by cold deformation and subsequent low-temperature heat treatment. The alloy belongs to the deformation-strengthened elastic alloy. Among the copper-based precipitation-strengthened elastic alloys, beryllium bronze is the only high-elastic and high-strength alloy. However, the production cost of beryllium bronze alloy is high, and its dust is toxic, and its compounds are even more toxic. Beryllium compounds are harmful to the human body, and production personnel should not work at higher temperatures for a long time. Therefore, in recent years, with the continuous enhancement of human awareness of environmental protection, new elastic alloys with excellent performance and more harmonious with the environment have been looking for at home and abroad. the

铜镍锰合金中,锰与镍形成的MnNi化合物具有细化晶粒的作用,且可借助MnNi的沉淀硬化提高合金的力学性能和加工性能。铜镍合金加入锰后,电阻值稳定,电阻温度系数较小,具有良好的导电性能,是著名的电工合金。研究表明,铜镍锰合金是可通过热处理强化、且具备高强、高弹和优良导电性能潜力的新型弹性合金。  In copper-nickel-manganese alloys, the MnNi compound formed by manganese and nickel has the effect of refining grains, and can improve the mechanical properties and processing properties of the alloy by means of the precipitation hardening of MnNi. After manganese is added to the copper-nickel alloy, the resistance value is stable, the temperature coefficient of resistance is small, and it has good electrical conductivity. It is a famous electrical alloy. Studies have shown that copper-nickel-manganese alloy is a new type of elastic alloy that can be strengthened by heat treatment and has the potential of high strength, high elasticity and excellent electrical conductivity. the

然而,在铜镍锰合金的高温熔炼铸造过程中,极易吸气,导致铸锭内部存在大量的气孔、夹杂、疏松等缺陷,合金在轧制过程中易开裂,至今尚未得到较好的应用。中国专利申请(申请号:200910309818)关于铜镍锰铁合金的制备方法,是将各种合金制成粉末,利用真空高温烧结、随炉冷却到室温后进行固溶时效得到合金体,这种方法需要将原料制成粉末,制备方法复杂要求高、生产效率低、成本高,此法所制得的合金坯锭小、形状单一,不利于进一步的加工和实现产业化,而且此法中只是对铸锭进行简单的固溶时效,没有进一步的塑性加工,不能充分发挥合金的性能,产品的应用十分有限。  However, during the high-temperature melting and casting process of copper-nickel-manganese alloy, it is very easy to absorb gas, resulting in a large number of defects such as pores, inclusions, and porosity inside the ingot. . Chinese patent application (application number: 200910309818) about the preparation method of copper-nickel-manganese-iron alloy is to make various alloys into powder, utilize vacuum high-temperature sintering, carry out solid solution aging to obtain alloy body after being cooled to room temperature with furnace, this method needs The raw material is made into powder, the preparation method is complex and demanding, the production efficiency is low, and the cost is high. The alloy billet produced by this method is small and single in shape, which is not conducive to further processing and industrialization. Simple solution aging of the ingot without further plastic processing cannot give full play to the performance of the alloy, and the application of the product is very limited. the

发明内容 Contents of the invention

一种新型铜镍锰弹性合金,按照重量百分比,所述铜镍锰弹性合金包含的合金元素为:15%~20%的镍,15%~20%的锰及微量元素钛,铝,磷和稀土,所述微量元素的含量分别为:钛:0.1%,铝:0.1%~1%,磷:0.05%,稀土:0%~0.1%;合金中各组分的重量百分比之和为100%,余量为铜和少量杂质。  A new type of copper-nickel-manganese elastic alloy. According to the weight percentage, the alloying elements contained in the copper-nickel-manganese elastic alloy are: 15%-20% nickel, 15%-20% manganese and trace elements titanium, aluminum, phosphorus and Rare earth, the contents of the trace elements are: titanium: 0.1%, aluminum: 0.1% to 1%, phosphorus: 0.05%, rare earth: 0% to 0.1%; the sum of the weight percentages of each component in the alloy is 100% , the balance is copper and a small amount of impurities. the

进一步,所述合金中元素镍Ni与锰Mn的重量百分比为1∶1。  Further, the weight percentage of elements nickel Ni and manganese Mn in the alloy is 1:1. the

进一步,所述铜镍锰弹性合金颜色为光亮的白色,抗拉强度σb:965~1200MPa;延伸率δ:1.5~4%;硬度300~374Hv;弹性模量E:136~153GPa的高强高弹优良性能的新型铜镍锰合金。  Further, the color of the copper-nickel-manganese elastic alloy is bright white, the tensile strength σb : 965-1200MPa; the elongation δ: 1.5-4%; the hardness 300-374Hv; the elastic modulus E: 136-153GPa high strength and high A new type of copper-nickel-manganese alloy with excellent elastic properties.

上述新型铜镍锰弹性合金的制备方法,具体工艺流程为:  The preparation method of above-mentioned novel copper-nickel-manganese elastic alloy, concrete process flow is:

a.按照重量百分比进行配料、投料及熔炼;  a. Dosing, feeding and smelting according to weight percentage;

b.铣面;  b. Milling;

c.均匀化退火;  c. Homogenization annealing;

d.热轧;  d. Hot rolling;

e.固溶处理;  e. Solution treatment;

f.冷粗轧;  f. cold rough rolling;

g.中间退火;  g. Intermediate annealing;

h.冷精轧;  h. Cold finish rolling;

i.时效处理。  i. Aging treatment. the

进一步,步骤a中所述的投料熔炼顺序为:1.铜+镍;2.在铜、镍熔化后,加入锰+铝,其中锰要用铜包裹入炉;3.出炉前加入铜钛中间合金和铜磷中间合金以及铜稀土中间合金;用于细化晶粒和除杂;熔炼温度为:1150~1300℃;浇铸温度为1200℃±20℃。  Further, the feeding and smelting sequence described in step a is: 1. Copper+nickel; 2. After the copper and nickel are melted, add manganese+aluminum, wherein the manganese should be wrapped with copper and put into the furnace; 3. Add copper and titanium intermediate Alloy and copper-phosphorus master alloy and copper rare earth master alloy; used for grain refinement and impurity removal; melting temperature: 1150-1300°C; casting temperature: 1200°C±20°C. the

进一步,所述熔炼过程中每次投料后熔体均用10~15mm厚的木炭层覆盖,并用细小的石墨鳞片均匀撒在木炭层上,完全覆盖木炭层留下的缝隙。  Further, the melt is covered with a 10-15 mm thick charcoal layer after each feeding in the smelting process, and fine graphite scales are evenly sprinkled on the charcoal layer to completely cover the gaps left by the charcoal layer. the

进一步,所述均匀化退火、热轧的温度为:800~900℃,加热时间为:2~10h;所述中间退火工序中,退火温度为:600~750℃,时间为:2~5h。  Further, the temperature of the homogenizing annealing and hot rolling is 800-900° C., and the heating time is 2-10 hours; in the intermediate annealing process, the annealing temperature is 600-750° C., and the heating time is 2-5 hours. the

进一步,所述固溶处理工序中,固溶温度为:600~800℃,保温时间为:2~8h,冷却方式为水冷。  Further, in the solution treatment step, the solution temperature is 600-800° C., the holding time is 2-8 hours, and the cooling method is water cooling. the

进一步,所述时效处理工序中,时效温度为:400~500℃,时间为:8~20h,冷却方式为空冷或随炉冷却。  Further, in the aging treatment process, the aging temperature is 400-500° C., the time is 8-20 hours, and the cooling method is air cooling or furnace cooling. the

进一步,所述两次退火之间冷轧总加工率为:50~80%,成品冷轧总加工率为:40~60%。  Further, the total processing rate of cold rolling between the two annealings is 50-80%, and the total processing rate of finished cold rolling is 40-60%. the

与现有技术相比,本发明的优点在于新型铜镍锰弹性合金,无论是强度、硬度、加工性能方面都具有良好性能,同时还具有良好的综合性能。并且,该合金的制备过程比较简单,工艺流程短,并通过在金属熔融时覆盖木炭及石墨和在熔炼过程中添加合金金属来解决熔炼铸造过程中的极易吸气从而导致铸锭内部存在大量的气孔的问题;通过熔炼过程中添加合金金属,并控制各种合金金属的加入顺序和方式以及在压力加工过程中采用特定的退火工艺使铸锭在凝固和相变过程中避免脆性相的产生,所以解决了合金铸锭在压力加工过程中易开裂不利于后续加工处理的问题等。这类合金广泛应用于制造各种弹性元件,是一种很好的高 强度、高导电性、高弹性铜基合金,由于其不含有任何对环境、人体有害元素,又具有优良的综合性能,是铍青铜等传统弹性合金的优良替代品。  Compared with the prior art, the advantage of the present invention is that the novel copper-nickel-manganese elastic alloy has good performance in terms of strength, hardness and processing performance, and also has good comprehensive performance. Moreover, the preparation process of the alloy is relatively simple, the process flow is short, and by covering charcoal and graphite when the metal is molten and adding alloy metals during the smelting process, the extremely easy gas absorption during the smelting and casting process is solved, resulting in a large amount of gas in the ingot. The problem of porosity; by adding alloy metals during the smelting process, controlling the order and method of adding various alloy metals, and using a specific annealing process in the process of pressure processing to avoid the generation of brittle phases during the solidification and phase transformation of the ingot , so it solves the problem that the alloy ingot is easy to crack in the process of pressure processing, which is not conducive to subsequent processing. This type of alloy is widely used in the manufacture of various elastic components. It is a very good high-strength, high-conductivity, high-elasticity copper-based alloy. Because it does not contain any elements harmful to the environment and human body, and has excellent comprehensive properties, It is an excellent substitute for traditional elastic alloys such as beryllium bronze. the

具体实施方式 Detailed ways

以下通过实施例对本发明作进一步详细描述。  The present invention will be described in further detail below by way of examples. the

实施例1  Example 1

本发明的合金采用以下原料熔炼:电解铜、电解镍、锰片、铜-10%铈中间合金、铜-10%磷中间合金、铜-20%钛中间合金、纯铝。合金的成分见表1。  The alloy of the invention is smelted with the following raw materials: electrolytic copper, electrolytic nickel, manganese sheet, copper-10% cerium master alloy, copper-10% phosphorus master alloy, copper-20% titanium master alloy and pure aluminum. The composition of the alloy is shown in Table 1. the

表1 实施例1中铜镍锰弹性合金成分组成实例(重量%)  Copper-nickel-manganese elastic alloy composition example (weight %) in the embodiment 1 of table 1

  合金元素 alloy element   Ni Ni   Mn Mn   Al Al   Ce Ce   Ti Ti   P P   Cu Cu   含量 content   15 15   15 15   0.2 0.2   0.02 0.02   0.1 0.1   0.05 0.05   余量 Surplus

制备方法:  Preparation:

1.熔炼:采用中频感应炉进行熔炼。合金的加入顺序为:将电解铜、电解镍放入熔炼炉内,用10~15mm的木炭层将熔体表面完全覆盖,再用细小的石墨鳞片在木炭层上撒均匀,目的是将木炭层留下的缝隙完全覆盖,然后用石墨板盖住熔炼炉;按照熔炼工艺进行快速加热、熔炼;待炉内原料全部熔化后,加入铝片和用铜包裹的锰片,并用木炭、石墨鳞片熔体覆盖,使用的覆盖方法和覆盖厚度与前相同;锰片完全熔化后,加入铜-10%铈中间合金、铜-10%磷中间合金、铜-20%钛中间合金,然后用木炭、石墨鳞片覆盖熔体,石墨板盖住熔炼炉,使用的覆盖方法和覆盖厚度与前相同;搅拌,保温5~10min;出炉,扒渣,浇铸,制得该合金坯锭。合金熔炼温度1150~1300℃,浇铸温度1200±20℃;  1. Melting: Melting is carried out in an intermediate frequency induction furnace. The order of adding the alloy is: put the electrolytic copper and electrolytic nickel into the smelting furnace, completely cover the surface of the melt with a charcoal layer of 10-15mm, and then sprinkle evenly on the charcoal layer with fine graphite scales, the purpose is to make the charcoal layer The left gap is completely covered, and then the melting furnace is covered with graphite plates; rapid heating and melting are carried out according to the melting process; after all the raw materials in the furnace are melted, aluminum flakes and manganese flakes wrapped with copper are added, and melted with charcoal and graphite flakes Body covering, the covering method and covering thickness used are the same as before; after the manganese sheet is completely melted, add copper-10% cerium master alloy, copper-10% phosphorus master alloy, copper-20% titanium master alloy, and then use charcoal, graphite The scales cover the melt, and the graphite plate covers the melting furnace. The covering method and covering thickness used are the same as before; stirring and heat preservation for 5 to 10 minutes; taking out of the furnace, removing slag, and casting to obtain the alloy ingot. Alloy melting temperature 1150~1300℃, casting temperature 1200±20℃;

2.铣面:铣削铸锭表面的氧化皮和铸造缺陷。  2. Milling: Milling the scale and casting defects on the surface of the ingot. the

3.均匀化退火:在加热炉中加热至850℃,均匀化保温3小时。  3. Homogenization annealing: heating to 850°C in a heating furnace, and homogenization and heat preservation for 3 hours. the

4.热轧:通过热轧对合金坯锭进行63%的变形处理。  4. Hot rolling: 63% of the alloy billet is deformed by hot rolling. the

5.固溶处理:将经过热轧的合金进行加热至750℃保温3h、水冷。  5. Solution treatment: heat the hot-rolled alloy to 750°C for 3 hours, then water-cool. the

6.冷粗轧:将经过固溶处理的合金进行80%的冷变形处理。  6. Cold rough rolling: 80% cold deformation treatment is carried out on the solution treated alloy. the

7.中间退火:将冷轧后的合金装入热处理退火炉中,在700℃下保温2小时,充分的消除冷轧加工硬化。  7. Intermediate annealing: put the cold-rolled alloy into a heat treatment annealing furnace, and keep it at 700°C for 2 hours to fully eliminate the cold-rolled work hardening. the

8.冷精轧:将合金进行52%的冷精轧变形处理。  8. Cold finish rolling: the alloy is subjected to 52% cold finish rolling deformation treatment. the

9.时效:将冷轧后的合金装入热处理退火炉中,在450℃下保温8小时,随炉冷却。  9. Aging: Put the cold-rolled alloy into a heat treatment annealing furnace, keep it at 450°C for 8 hours, and cool with the furnace. the

实施例2  Example 2

本发明的合金采用以下原料熔炼:电解铜、电解镍、锰片、铜-10%镧中间合金、铜-10%磷中间合金、铜-20%钛中间合金、纯铝。合金的成分见表2。  The alloy of the present invention adopts the following raw materials for smelting: electrolytic copper, electrolytic nickel, manganese sheet, copper-10% lanthanum master alloy, copper-10% phosphorus master alloy, copper-20% titanium master alloy and pure aluminum. The composition of the alloy is shown in Table 2. the

表2 实施例2中铜镍锰弹性合金成分组成实例(重量%)  Copper-nickel-manganese elastic alloy composition example (weight %) in the embodiment 2 of table 2

  合金元素 alloy element   Ni Ni   Mn Mn   Al Al   La La   Ti Ti   P P   Cu Cu   含量 content   15 15   15 15   0.2 0.2   0.02 0.02   0.1 0.1   0.05 0.05   余量 Surplus

制备方法:  Preparation:

1、熔炼:采用中频感应炉进行熔炼。合金的加入顺序为:将电解铜、电解镍放入熔炼炉内,用10~15mm的木炭层覆盖,再用细小的石墨鳞片在木炭层上撒均匀,目的是覆盖木炭层留下的缝隙,然后用石墨板盖住熔炼炉;按照熔炼工艺进行快速加热、熔炼;待炉内原料全部熔化后加入铝片和用铜包裹的锰片,并用木炭、石墨鳞片覆盖熔体,使用的覆盖方法和覆盖厚度与前相同;锰片完全熔化后,加入铜-10%镧中间合金、铜-10%磷中间合金、铜-20%钛中间合金,然后用木炭、石墨鳞片覆盖熔体,使用的覆盖方法和覆盖厚度与前相同;石墨板盖住熔炼炉;搅拌,保温5~10min;出炉,扒渣,浇铸,制得该合金坯锭。合金熔炼温度1150~1300℃,浇铸温度1200±20℃。  1. Melting: Melting is carried out in an intermediate frequency induction furnace. The order of adding the alloy is: put the electrolytic copper and electrolytic nickel into the smelting furnace, cover with a 10-15mm charcoal layer, and then spread evenly on the charcoal layer with fine graphite flakes, the purpose is to cover the gap left by the charcoal layer, Then cover the smelting furnace with a graphite plate; perform rapid heating and smelting according to the smelting process; after all the raw materials in the furnace are melted, add aluminum flakes and manganese flakes wrapped with copper, and cover the melt with charcoal and graphite flakes. The covering thickness is the same as before; after the manganese flakes are completely melted, add copper-10% lanthanum master alloy, copper-10% phosphorus master alloy, copper-20% titanium master alloy, and then cover the melt with charcoal and graphite flakes. The method and covering thickness are the same as before; the graphite plate covers the smelting furnace; stirring, keeping warm for 5-10 minutes; taking out of the furnace, removing slag, and casting to obtain the alloy ingot. The alloy melting temperature is 1150-1300°C, and the casting temperature is 1200±20°C. the

2.铣面:铣削铸锭表面的氧化皮和铸造缺陷。  2. Milling: Milling the scale and casting defects on the surface of the ingot. the

3.均匀化退火:在加热炉中加热至800℃,均匀化保温4小时。  3. Homogenization annealing: heating to 800°C in a heating furnace, and homogenization and heat preservation for 4 hours. the

4.热轧:通过热轧对合金坯锭进行65%的变形处理。  4. Hot rolling: 65% of the alloy billet is deformed by hot rolling. the

5.固溶处理:将经过热轧的合金进行加热至700℃保温2h、水冷。  5. Solution treatment: heat the hot-rolled alloy to 700°C for 2 hours, then water-cool. the

6.冷粗轧:将经过固溶处理的合金进行70%的冷变形处理。  6. Cold rough rolling: 70% cold deformation treatment is performed on the solution-treated alloy. the

7.中间退火:将冷轧后的合金装入热处理退火炉中,在650℃下保温3小时,充分的消除冷轧加工硬化。  7. Intermediate annealing: put the cold-rolled alloy into a heat treatment annealing furnace, and keep it at 650°C for 3 hours to fully eliminate the cold-rolled work hardening. the

8.冷精轧:将合金进行50%的冷精轧变形处理。  8. Cold finish rolling: subject the alloy to 50% cold finish rolling deformation treatment. the

9.时效:将冷轧后的合金装入热处理退火炉中,在450℃下保温10 小时,随炉冷却。  9. Aging: Put the cold-rolled alloy into a heat treatment annealing furnace, keep it at 450°C for 10 hours, and cool with the furnace. the

实施例3  Example 3

本发明的合金采用以下原料熔炼:电解铜、电解镍、锰片、铜-10%镧中间合金、铜-10%磷中间合金、铜-20%钛中间合金、纯铝。合金的成分见表3。  The alloy of the present invention adopts the following raw materials for smelting: electrolytic copper, electrolytic nickel, manganese sheet, copper-10% lanthanum master alloy, copper-10% phosphorus master alloy, copper-20% titanium master alloy and pure aluminum. The composition of the alloy is shown in Table 3. the

表3 实施例3中铜镍锰弹性合金成分组成实例  Copper-nickel-manganese elastic alloy composition example in the embodiment 3 of table 3

  合金元素 alloy element   Ni Ni   Mn Mn   Al Al   La La   Ti Ti   P P   Cu Cu   含量(重量%) Content (weight%)   15 15   15 15   0.2 0.2   0.04 0.04   0.1 0.1   0.05 0.05   余量 Surplus

制备方法:  Preparation:

1.熔炼:采用中频感应炉进行熔炼。合金的加入顺序为:将电解铜、电解镍放入熔炼炉内,用10~15mm的木炭层覆盖,再用细小的石墨鳞片在木炭层上撒均匀,目的是覆盖木炭层留下的缝隙,然后用石墨板盖住熔炼炉;按照熔炼工艺进行快速加热、熔炼;待炉内原料全部熔化后加入铝片和用铜包裹的锰片,并用木炭、石墨鳞片覆盖熔体,使用的覆盖方法和覆盖厚度与前相同;锰片完全熔化后,加入铜-10%镧中间合金、铜-10%磷中间合金、铜-20%钛中间合金,然后用木炭、石墨鳞片覆盖熔体,使用的覆盖方法和覆盖厚度与前相同;石墨板盖住熔炼炉;搅拌,保温5~10min;出炉,扒渣,浇铸,制得该合金坯锭。合金熔炼温度1150~1300℃,浇铸温度1200±20℃。  1. Melting: Melting is carried out in an intermediate frequency induction furnace. The order of adding the alloy is: put the electrolytic copper and electrolytic nickel into the smelting furnace, cover it with a charcoal layer of 10-15mm, and then sprinkle evenly on the charcoal layer with fine graphite scales, the purpose is to cover the gap left by the charcoal layer, Then cover the smelting furnace with a graphite plate; perform rapid heating and smelting according to the smelting process; after all the raw materials in the furnace are melted, add aluminum flakes and manganese flakes wrapped with copper, and cover the melt with charcoal and graphite flakes. The covering thickness is the same as before; after the manganese flakes are completely melted, add copper-10% lanthanum master alloy, copper-10% phosphorus master alloy, copper-20% titanium master alloy, and then cover the melt with charcoal and graphite flakes. The method and covering thickness are the same as before; the graphite plate covers the smelting furnace; stirring, keeping warm for 5-10 minutes; taking out of the furnace, removing slag, and casting to obtain the alloy ingot. The alloy melting temperature is 1150-1300°C, and the casting temperature is 1200±20°C. the

2.铣面:铣削铸锭表面的氧化皮和铸造缺陷。  2. Milling: Milling the scale and casting defects on the surface of the ingot. the

3.均匀化退火:在加热炉中加热至900℃,均匀化保温5小时。  3. Homogenization annealing: heating to 900°C in a heating furnace, and homogenization and heat preservation for 5 hours. the

4.热轧:铸锭经铣面、均匀化保温处理后进行60%的变形。  4. Hot rolling: the cast ingot undergoes 60% deformation after face milling, homogenization and heat preservation treatment. the

5.固溶:将经过热轧的合金进行加热至750℃保温3h、水冷。  5. Solid solution: heat the hot-rolled alloy to 750°C for 3 hours, then water-cool. the

6.冷轧:将经过固溶处理的合金进行75%的冷变形处理。  6. Cold rolling: 75% cold deformation treatment is performed on the solution treated alloy. the

7.中间退火:将冷轧后的合金装入热处理退火炉中,在750℃下保温3小时,充分的消除冷轧加工硬化。  7. Intermediate annealing: put the cold-rolled alloy into a heat treatment annealing furnace, and keep it at 750°C for 3 hours to fully eliminate the cold-rolled work hardening. the

8.冷精轧:将合金进行60%的冷精轧变形处理。  8. Cold finish rolling: subject the alloy to 60% cold finish rolling deformation treatment. the

9.时效:将冷轧后的合金装入热处理退火炉中,在500℃下保温8小时,随炉冷却。  9. Aging: Put the cold-rolled alloy into a heat treatment annealing furnace, keep it at 500°C for 8 hours, and cool with the furnace. the

实施例4  Example 4

本发明的合金采用以下原料熔炼:电解铜、电解镍、锰片、铜-10%铱中间合金、铜-10%磷中间合金、铜-20%钛中间合金、纯铝。合金的成分见表4。  The alloy of the invention is smelted with the following raw materials: electrolytic copper, electrolytic nickel, manganese sheet, copper-10% iridium master alloy, copper-10% phosphorus master alloy, copper-20% titanium master alloy and pure aluminum. The composition of the alloy is shown in Table 4. the

表4 实施例4中铜镍锰弹性合金成分组成实例  Copper-nickel-manganese elastic alloy composition example in the embodiment 4 of table 4

  合金元素 alloy element   Ni Ni   Mn Mn   Al Al   Y Y   Ti Ti   P P   Cu Cu   含量(重量%) Content (weight%)   15 15   15 15   0.2 0.2   0.04 0.04   0.1 0.1   0.05 0.05   余量 Surplus

制备方法:  Preparation:

1.熔炼:采用中频感应炉进行熔炼。合金的加入顺序为:将电解铜、电解镍放入熔炼炉内,用10~15mm的木炭层覆盖,再用细小的石墨鳞片在木炭层上撒均匀,目的是覆盖木炭层留下的缝隙,然后用石墨板盖住熔炼炉;按照熔炼工艺进行快速加热、熔炼;待炉内原料全部熔化后加入铝片和用铜包裹的锰片,并用木炭、石墨鳞片覆盖熔体,使用的覆盖方法和覆盖厚度与前相同;锰片完全熔化后,加入铜-10%铱中间合金、铜-10%磷中间合金、铜-20%钛中间合金,然后用木炭、石墨鳞片覆盖熔体,使用的覆盖方法和覆盖厚度与前相同;石墨板盖住熔炼炉;搅拌,保温5~10min;出炉,扒渣,浇铸,制得该合金坯锭。合金熔炼温度1150~1300℃,浇铸温度1200±20℃。  1. Melting: Melting is carried out in an intermediate frequency induction furnace. The order of adding the alloy is: put the electrolytic copper and electrolytic nickel into the smelting furnace, cover with a 10-15mm charcoal layer, and then spread evenly on the charcoal layer with fine graphite flakes, the purpose is to cover the gap left by the charcoal layer, Then cover the smelting furnace with a graphite plate; perform rapid heating and smelting according to the smelting process; after all the raw materials in the furnace are melted, add aluminum flakes and manganese flakes wrapped with copper, and cover the melt with charcoal and graphite flakes. The covering thickness is the same as before; after the manganese sheet is completely melted, add copper-10% iridium master alloy, copper-10% phosphorus master alloy, copper-20% titanium master alloy, and then cover the melt with charcoal and graphite flakes, the covering The method and covering thickness are the same as before; the graphite plate covers the smelting furnace; stirring, keeping warm for 5-10 minutes; taking out of the furnace, removing slag, and casting to obtain the alloy ingot. The alloy melting temperature is 1150-1300°C, and the casting temperature is 1200±20°C. the

2.铣面:铣削铸锭表面的氧化皮和铸造缺陷。  2. Milling: Milling the scale and casting defects on the surface of the ingot. the

3.均匀化退火:在加热炉中加热至900℃,均匀化保温3小时。  3. Homogenization annealing: heating to 900°C in a heating furnace, and homogenization and heat preservation for 3 hours. the

4.热轧:铸锭经铣面后,均匀化处理,再进行65%的变形。  4. Hot rolling: After the ingot is milled, it is homogenized and then deformed by 65%. the

5.固溶:将经过热轧的合金进行加热至750℃保温5h、水冷。  5. Solid solution: heat the hot-rolled alloy to 750°C for 5 hours, then water-cool. the

6.冷轧:将经过固溶处理的合金进行80%的冷变形处理。  6. Cold rolling: 80% cold deformation treatment is performed on the solution treated alloy. the

7.中间退火:将冷轧后的合金装入热处理退火炉中,在600℃下保温5小时,充分的消除冷轧加工硬化。  7. Intermediate annealing: put the cold-rolled alloy into a heat treatment annealing furnace, and keep it at 600°C for 5 hours to fully eliminate the cold-rolled work hardening. the

8.冷精轧:将合金进行58%的冷精轧变形处理。  8. Cold finish rolling: the alloy is subjected to 58% cold finish rolling deformation treatment. the

9.时效:将冷轧后的合金装入热处理退火炉中,在400℃下保温12小时,随炉冷却。  9. Aging: Put the cold-rolled alloy into a heat treatment annealing furnace, keep it at 400°C for 12 hours, and cool with the furnace. the

实施例5  Example 5

本发明的合金采用以下原料熔炼:电解铜、电解镍、锰片、铜-10% 铱中间合金、铜-10%磷中间合金、铜-20%钛中间合金、纯铝。合金的成分见表5。  The alloy of the present invention is smelted using the following raw materials: electrolytic copper, electrolytic nickel, manganese sheet, copper-10% iridium master alloy, copper-10% phosphorus master alloy, copper-20% titanium master alloy, and pure aluminum. The composition of the alloy is shown in Table 5. the

表5 实施例5中铜镍锰弹性合金成分组成实例(重量%)  Copper-nickel-manganese elastic alloy composition example (weight %) among the table 5 embodiment 5

  合金元素 alloy element   Ni Ni   Mn Mn   Al Al   Y Y   Ti Ti   P P   Cu Cu   含量 content   15 15   15 15   0.2 0.2   0.06 0.06   0.1 0.1   0.05 0.05   余量 Surplus

制备方法:  Preparation:

1.熔炼:采用中频感应炉进行熔炼。合金的加入顺序为:将电解铜、电解镍放入熔炼炉内,用10~15mm的木炭层覆盖,再用细小的石墨鳞片在木炭层上撒均匀,目的是覆盖木炭层留下的缝隙,然后用石墨板盖住熔炼炉;按照熔炼工艺进行快速加热、熔炼;待炉内原料全部熔化后加入铝片和用铜包裹的锰片,并用木炭、石墨鳞片覆盖熔体,使用的覆盖方法和覆盖厚度与前相同;锰片完全熔化后,加入铜-10%铱中间合金、铜-10%磷中间合金、铜-20%钛中间合金,然后用木炭、石墨鳞片覆盖熔体,使用的覆盖方法和覆盖厚度与前相同;石墨板盖住熔炼炉;搅拌,保温5~10min;出炉,扒渣,浇铸,制得该合金坯锭。合金熔炼温度1150~1300℃,浇铸温度1200±20℃。  1. Melting: Melting is carried out in an intermediate frequency induction furnace. The order of adding the alloy is: put the electrolytic copper and electrolytic nickel into the smelting furnace, cover with a 10-15mm charcoal layer, and then spread evenly on the charcoal layer with fine graphite flakes, the purpose is to cover the gap left by the charcoal layer, Then cover the smelting furnace with a graphite plate; perform rapid heating and smelting according to the smelting process; after all the raw materials in the furnace are melted, add aluminum flakes and manganese flakes wrapped with copper, and cover the melt with charcoal and graphite flakes. The covering thickness is the same as before; after the manganese sheet is completely melted, add copper-10% iridium master alloy, copper-10% phosphorus master alloy, copper-20% titanium master alloy, and then cover the melt with charcoal and graphite flakes, the covering The method and covering thickness are the same as before; the graphite plate covers the smelting furnace; stirring, keeping warm for 5-10 minutes; taking out of the furnace, removing slag, and casting to obtain the alloy ingot. The alloy melting temperature is 1150-1300°C, and the casting temperature is 1200±20°C. the

2.铣面:铣削铸锭表面的氧化皮和铸造缺陷。  2. Milling: Milling the scale and casting defects on the surface of the ingot. the

3.均匀化退火:在加热炉中加热至850℃,均匀化保温3小时。  3. Homogenization annealing: heating to 850°C in a heating furnace, and homogenization and heat preservation for 3 hours. the

4.热轧:铸锭经铣面,均匀化后,进行65%的变形处理。  4. Hot rolling: After the ingot is milled and homogenized, it is deformed by 65%. the

5.固溶:将经过热轧的合金进行加热至800℃保温2h、水冷。  5. Solid solution: heat the hot-rolled alloy to 800°C for 2 hours, and then water-cool it. the

6.冷轧:将经过固溶处理的合金进行75%的冷变形处理。  6. Cold rolling: 75% cold deformation treatment is performed on the solution treated alloy. the

7.中间退火:将冷轧后的合金装入热处理退火炉中,在700℃下保温3小时,充分的消除冷轧加工硬化。  7. Intermediate annealing: put the cold-rolled alloy into a heat treatment annealing furnace, and keep it at 700°C for 3 hours to fully eliminate the cold-rolled work hardening. the

8.冷精轧:将合金进行55%的冷精轧变形处理。  8. Cold finish rolling: the alloy is subjected to 55% cold finish rolling deformation treatment. the

9.时效:将冷轧后的合金装入热处理退火炉中,在500℃下保温12小时,随炉冷却。  9. Aging: Put the cold-rolled alloy into a heat treatment annealing furnace, keep it at 500°C for 12 hours, and cool with the furnace. the

实施例6  Example 6

本发明的合金采用以下原料熔炼:电解铜、电解镍、锰片、铜-10%铈中间合金、铜-10%磷中间合金、铜-20%钛中间合金、纯铝。合金的成分见表6。  The alloy of the invention is smelted with the following raw materials: electrolytic copper, electrolytic nickel, manganese sheet, copper-10% cerium master alloy, copper-10% phosphorus master alloy, copper-20% titanium master alloy and pure aluminum. The composition of the alloy is shown in Table 6. the

表6 实施例6中铜镍锰弹性合金成分组成实例  Copper-nickel-manganese elastic alloy composition example in the embodiment 6 of table 6

  合金元素 alloy element   Ni Ni   Mn Mn   Al Al   Ce Ce   Ti Ti   P P   Cu Cu   含量 content   15 15   15 15   0.2 0.2   0.06 0.06   0.1 0.1   0.05 0.05   余量 Surplus

制备方法:  Preparation:

1.熔炼:采用中频感应炉进行熔炼。合金的加入顺序为:将电解铜、电解镍放入熔炼炉内,用10~15mm的木炭层覆盖,再用细小的石墨鳞片在木炭层上撒均匀,目的是完全覆盖木炭层留下的缝隙,然后用石墨板盖住熔炼炉;按照熔炼工艺进行快速加热、熔炼;待炉内原料全部熔化后加入铝片和用铜包裹的锰片,并用木炭、石墨鳞片完全覆盖熔体,使用的覆盖方法和覆盖厚度与前相同;锰片完全熔化后,加入铜-10%铈中间合金、铜-10%磷中间合金、铜-20%钛中间合金,然后用木炭、石墨鳞片覆盖熔体,使用的覆盖方法和覆盖厚度与前相同;石墨板盖住熔炼炉;搅拌,保温5~10min;出炉,扒渣,浇铸,制得该合金坯锭。合金熔炼温度1150~1300℃,浇铸温度1200±20℃。  1. Melting: Melting is carried out in an intermediate frequency induction furnace. The order of adding the alloy is: put the electrolytic copper and electrolytic nickel into the smelting furnace, cover with a charcoal layer of 10-15mm, and then spread evenly on the charcoal layer with fine graphite scales, the purpose is to completely cover the gap left by the charcoal layer , and then cover the smelting furnace with a graphite plate; perform rapid heating and smelting according to the smelting process; after all the raw materials in the furnace are melted, add aluminum flakes and manganese flakes wrapped with copper, and completely cover the melt with charcoal and graphite flakes. The method and covering thickness are the same as before; after the manganese sheet is completely melted, add copper-10% cerium master alloy, copper-10% phosphorus master alloy, copper-20% titanium master alloy, and then cover the melt with charcoal and graphite flakes, use The covering method and covering thickness are the same as before; the graphite plate covers the smelting furnace; it is stirred and kept for 5-10 minutes; The alloy melting temperature is 1150-1300°C, and the casting temperature is 1200±20°C. the

2.铣面:铣削铸锭表面的氧化皮和铸造缺陷。  2. Milling: Milling the scale and casting defects on the surface of the ingot. the

3.均匀化退火:在加热炉中加热至850℃,均匀化保温5小时。  3. Homogenization annealing: heating to 850°C in a heating furnace, and homogenization and heat preservation for 5 hours. the

4.热轧:铸锭经铣面,均匀化后,进行65%的变形处理。  4. Hot rolling: After the ingot is milled and homogenized, it is deformed by 65%. the

5.固溶:将经过热轧的合金进行加热至750℃保温3h、水冷。  5. Solid solution: heat the hot-rolled alloy to 750°C for 3 hours, then water-cool. the

6.冷轧:将经过固溶处理的合金进行80%的冷变形处理。  6. Cold rolling: 80% cold deformation treatment is performed on the solution treated alloy. the

7.中间退火:将冷轧后的合金装入热处理退火炉中,在750℃下保温2小时,充分的消除冷轧加工硬化。  7. Intermediate annealing: put the cold-rolled alloy into a heat treatment annealing furnace, and keep it at 750°C for 2 hours to fully eliminate the cold-rolled work hardening. the

8.冷精轧:将合金进行56%的冷精轧变形处理。  8. Cold finish rolling: the alloy is subjected to 56% cold finish rolling deformation treatment. the

9.时效:将冷轧后的合金装入热处理退火炉中,在450℃下保温16小时,随炉冷却。  9. Aging: Put the cold-rolled alloy into a heat treatment annealing furnace, keep it at 450°C for 16 hours, and cool with the furnace. the

表7、8、9分别表示的是发明铜镍锰合金与对比合金主要性能、对比合金成分组成(重量%)和本发明铜镍锰合金成分组成(重量%),以直观的方式表示本发明中铜镍锰合金中各合金含量和性能。  Tables 7, 8, and 9 respectively represent the main properties of the inventive copper-nickel-manganese alloy and the comparative alloy, the comparative alloy composition (weight %) and the copper-nickel-manganese alloy composition (weight %) of the present invention, representing the present invention in an intuitive manner The content and properties of each alloy in the copper-nickel-manganese alloy. the

表7 本发明铜镍锰合金与对比合金主要性能  Table 7 Main properties of copper-nickel-manganese alloys of the present invention and comparison alloys

  合金 Alloy   弹性模量(GPa) Elastic modulus (GPa)   抗拉强度(MPa) Tensile strength (MPa)   延伸率(%) Elongation (%)   硬度(Hv) Hardness (Hv)   对比合金QBe2 Comparative Alloy QBe 2   122~137 122~137   1125~1175 1125~1175   ≥1.5 ≥1.5   320~360 320~360   铜镍锰合金 Copper Nickel Manganese Alloy   136~153 136~153   965~1200 965~1200   1.5~4 1.5~4   300~374 300~374

[0115] 表8 对比合金成分组成(重量%)  Table 8 contrast alloy composition (weight %)

  合金元素 alloy element   Ni Ni   Al Al   Si Si   Fe Fe   Be be   Cu Cu   合金含量 Alloy content   0.2-0.5 0.2-0.5   0.15 0.15   0.15 0.15   0.15 0.15   1.8-2.1 1.8-2.1   余量 Surplus

表9 本发明铜镍锰合金成分组成(重量%)  Table 9 Composition of copper-nickel-manganese alloy of the present invention (weight %)

  合金元素 alloy element   Ni Ni   Mn Mn   Al Al   Re Re   Ti Ti   P P   Cu Cu   合金含量 Alloy content   15-20 15-20   15-20 15-20   0.5-1.0 0.5-1.0   0-0.1 0-0.1   0-0.1 0-0.1   0.05 0.05   余量 Surplus

Claims (1)

1. the preparation method of a copper nickel manganese elastic alloy is characterized by, and the alloy preparation technology flow process is as follows:
A. according to weight percent Ni:15%~20%, Mn:15%~20%, Ti:0.1%, Al:0.1%~1%, P:0.05%, rare earth Re:0%~0.1%, surplus is Cu and a small amount of impurity, and the weight percent sum of each component is 100% to prepare burden, feed intake and melting; The described melting that feeds intake sequentially is: 1. copper and mickel; 2. after copper, nickel fusing, add manganese and aluminium, wherein manganese will entrain into stove with copper-clad; 3. come out of the stove front adding copper titanium master alloy and copper phosphorus master alloy and copper rare earth intermediate alloy are used for crystal grain thinning and removal of impurities; Smelting temperature is: 1150~1300 ℃; Pouring temperature is 1200 ℃ ± 20 ℃, and the rear melt that at every turn feeds intake in the described fusion process all covers with the thick charcoal layer of 10~15mm, and evenly is sprinkling upon on the charcoal layer with tiny graphite scale, covers the slit that charcoal layer stays fully;
B. mill face;
C. homogenizing annealing, the temperature of described homogenizing annealing is: 800~900 ℃, be heat-up time: 2~10h;
D. hot rolling, hot-rolled temperature are 800-900 ℃;
E. solution treatment, solid solubility temperature is: 600~800 ℃, soaking time is: 2~8h, the type of cooling is water-cooled;
F. cold roughing, general working rate is: 50~80%;
G. process annealing, annealing temperature is: 600~750 ℃, the time is: 2~5h;
H. cold finish rolling, general working rate is: 40~60%;
I. ageing treatment, aging temp is: 400~500 ℃, the time is: 8~20h, the type of cooling is air cooling or furnace cooling.
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