CN102059396B - Double-sided sawing machine tool for aluminum alloy component - Google Patents
Double-sided sawing machine tool for aluminum alloy component Download PDFInfo
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- CN102059396B CN102059396B CN201010576273A CN201010576273A CN102059396B CN 102059396 B CN102059396 B CN 102059396B CN 201010576273 A CN201010576273 A CN 201010576273A CN 201010576273 A CN201010576273 A CN 201010576273A CN 102059396 B CN102059396 B CN 102059396B
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- 229910000838 Al alloy Inorganic materials 0.000 title claims abstract description 12
- 238000005520 cutting process Methods 0.000 claims abstract description 11
- 239000000463 material Substances 0.000 claims description 20
- 238000000034 method Methods 0.000 abstract description 6
- 239000012467 final product Substances 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- TVEXGJYMHHTVKP-UHFFFAOYSA-N 6-oxabicyclo[3.2.1]oct-3-en-7-one Chemical compound C1C2C(=O)OC1C=CC2 TVEXGJYMHHTVKP-UHFFFAOYSA-N 0.000 description 1
- 206010000372 Accident at work Diseases 0.000 description 1
- 208000027418 Wounds and injury Diseases 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
- 125000006850 spacer group Chemical group 0.000 description 1
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Abstract
The invention relates to a double-sided sawing machine tool for an aluminum alloy component. The machine tool is characterized by mainly comprising a main shaft mechanism, a feed mechanism, an oscillating saw cutting mechanism, a bed body with a bed surface and an operation console, wherein the main shaft mechanism is arranged under the bed surface; the oscillating saw cutting mechanism mainly comprises a worktable surface, an oscillating oil cylinder, a rotating shaft and a workpiece clamp device, wherein the front end of the worktable surface is hinged with a support sleeve of a bent plate which is fixed on the front lateral side of the bed body; the lower end of the oscillating oil cylinder is hinged with the bottom of the bed body; the piston rod of the oscillating oil cylinder is hinged with the rear end of the worktable surface; the workpiece clamp device is fixed on the worktable surface; and the feed mechanism and the oscillating saw cutting mechanism oscillate synchronously. The double-sided sawing machine tool has the advantages that the automatic double-sided sawing machine can automatically complete double-sided processing and push the workpiece out of the operation console as long as an operator puts the workpiece on the feed mechanism, the whole process only lasts for 20 to 30 seconds and performs automatically and continuously.
Description
Technical field
The invention belongs to the machined special purpose machine tool, relate in particular to the two-sided saw-cutting machine tool from structural of a kind of aluminium alloy element.
Background technology
The two ends of the radiator of block aluminum alloy blank such as aluminium alloy need guarantee its precision through machined.Technology is to adopt general milling machine processing at present.Its shortcoming is: manually-operated need be processed the workpiece both ends of the surface respectively, the workman need with workpiece on sawing machine, carry out repeatedly the operating time during long and garden rotation at a high speed saw blade saw the protrusion operating desk abnormally dangerous, go out industrial injury on the sawing machine and happen occasionally; Rely on manually-operated to guarantee workpiece, otherwise guaranteed not the uniformity of the two ends depth of parallelism and size,, cause the assurance degree of processing work quality low because operative employee's technical conditions are higher near datum level; Rely on artificial manual operations, the reliability of its production efficiency and quality is low.
Summary of the invention
The present invention is in order to overcome deficiency of the prior art; Provide a kind of aluminium alloy element two-sided saw-cutting machine tool from structural; Only needing the operative employee that workpiece is put on the feed mechanism gets final product; Automatically accomplish the two sides processing of workpiece and release operating desk, the whole machining process process only needs 20-30 second, and processes continuously automatically.
The present invention is for realizing above-mentioned purpose; Realize through following technical scheme; The two-sided saw-cutting machine tool from structural of a kind of aluminium alloy element is characterized in that: mainly be made up of mainshaft mechanism, feed mechanism, swing saw material mechanism, the lathe bed that has bed surface and operating console, said mainshaft mechanism places the bed surface below; Said swing saw material mechanism mainly is made up of work top, oscillating oil cylinder, rotating shaft and workpiece clamping device; Said work top front end is hinged with the splicing sleeve of the angle block of right angle that is fixed on the lathe bed leading flank through rotating shaft, and said oscillating oil cylinder lower end and lathe bed bottom are hinged, and the piston rod of oscillating oil cylinder and work top rear end are hinged; Said workpiece clamping device is fixed on the work top; Workpiece clamping device mainly is made up of clamp and two adjustable type anchor points that front end has a circular arc, and the clamp rear end is provided with thrust spring, and said feed mechanism and swing saw material mechanism swing synchronously.
Be connected with safety guard through support on the work top of said swing saw material mechanism.
Said mainshaft mechanism mainly is made up of two saw blades, main shaft, collar bush, adjustment fixed cover and locknut; Said main shaft is bearing on the collar bush through bearing; Main shaft one end is linked with belt pulley; Its other end locknut that is spirally connected, suit adjustment fixed cover between the locknut, said two saw blades place respectively between locknut and the adjustment fixed cover.
Said feed mechanism is made up of orthogonal charging roller and feeding roller-way; Said charging roller middle part is provided with to float supports hinge, and the charging roller end is hinged with oscillating cylinder, and said feeding roller-way is provided with the pusher oil cylinder; The affixed right-angle connecting plate of said pusher oil cylinder piston front end; Said right-angle connecting plate and linear ramp are affixed, and linear ramp is affixed two expellers at interval, and feed mechanism places on the bed surface at lathe bed rear portion.
Beneficial effect: automatic double-sided sawing machine only needs the operative employee that workpiece is put on the feed mechanism to get final product, and accomplishes processing back, two sides automatically and releases at operating desk, and whole process is 20-30 second only, and carries out continuously automatically.Can't see saw blade on the whole process work top, the saw blade of mainshaft mechanism is arranged under the operating desk, safe and reliablely is difficult for industrial accident.Because two saw blades are installed on the same axle, there is not parallel problem in the workpiece both ends of the surface of processing, and consistent size does not have error.Spacer got final product in the middle of the processing different size was replaceable.
Description of drawings
Fig. 1 is a structural representation of the present invention;
Fig. 2 is the A-A profile of Fig. 1;
Fig. 3 is the structural representation of swing saw material mechanism;
Fig. 4 is the vertical view of Fig. 3 workbench;
Fig. 5 is the structural representation of mainshaft mechanism;
Fig. 6 is the structural representation of feed mechanism;
Fig. 7 is the A-A view of Fig. 6;
Fig. 8 is the vertical view of Fig. 6.
Among the figure: 1, mainshaft mechanism, 1-1, saw blade, 1-2, main shaft, 1-3, collar bush, 1-4, adjustment fixed cover, 1-5, locknut; 1-6, bearing, 1-7, belt pulley, 2, feed mechanism, 3, swing saw material mechanism, 3-1, work top, 3-2, oscillating oil cylinder; 3-3, rotating shaft, 3-4, clamp, 3-5, angle block of right angle, 3-6, splicing sleeve, 3-7, piston rod, 3-8, safety guard; 3-9, support, 3-10, anchor point, 3-11, thrust spring, 4, bed surface, 5, lathe bed; 6, operating console, 7, charging roller, 8, the feeding roller-way, 9, oscillating cylinder, 9-1, support hinge; 10, pusher oil cylinder, 10-1, right-angle connecting plate, 10-2, linear ramp, 11, expeller, 12, workpiece.
The specific embodiment
Below in conjunction with preferred embodiment; To details are as follows according to the specific embodiment provided by the invention: see accompanying drawing for details; The two-sided saw-cutting machine tool from structural of a kind of aluminium alloy element mainly is made up of mainshaft mechanism 1, feed mechanism 2, swing saw material mechanism 3, the lathe bed 5 that has bed surface 4 and operating console 6, and said mainshaft mechanism places the bed surface below; Said swing saw material mechanism mainly is made up of work top 3-1, oscillating oil cylinder 3-2, rotating shaft 3-3 and workpiece clamping device; Said work top front end is hinged with the splicing sleeve 3-6 of the angle block of right angle 3-5 that is fixed on the lathe bed leading flank through rotating shaft, and said oscillating oil cylinder lower end and lathe bed bottom are hinged, and the piston rod 3-7 and the work top rear end of oscillating oil cylinder are hinged; Said workpiece clamping device is fixed on the work top; Workpiece clamping device mainly is made up of clamp 3-4 and two adjustable type anchor point 3-10 that front end has a circular arc, and the clamp rear end is provided with thrust spring 3-11, and said feed mechanism and swing saw material mechanism swing synchronously.Be connected with safety guard 3-8 through support 3-9 on the work top of said swing saw material mechanism.Said mainshaft mechanism mainly is made up of two saw blade 1-1, main shaft 1-2, collar bush 1-3, adjustment fixed cover 1-4 and locknut 1-5; Said main shaft is bearing on the collar bush through bearing 1-6; Main shaft one end is linked with belt pulley 1-7; Its other end locknut that is spirally connected, suit adjustment fixed cover between the locknut, said two saw blades place respectively between locknut and the adjustment fixed cover.Said feed mechanism is made up of with feeding roller-way 8 orthogonal charging roller 7; Said charging roller middle part is provided with to float supports hinge 9-1, and the charging roller end is hinged with oscillating cylinder 9, and said feeding roller-way is provided with pusher oil cylinder 10; The affixed right-angle connecting plate 10-1 of said pusher oil cylinder piston front end; Said right-angle connecting plate and linear ramp 10-2 are affixed, and linear ramp is affixed two expellers 11 at interval, and feed mechanism places on the bed surface at lathe bed rear portion.
The course of work: be decided to be the lathe front with operator's operating position.Operating console 6 places the lathe front side, and operating console is through the whole lathe work of PLC programming Control.Start lathe, said feed mechanism and swing saw material mechanism swing synchronously.The operative employee sends workpiece to be processed 12 into charging roller 7 one by one, and charging roller tilts to the feeding roller-way under cylinder action, and workpiece is sent into the feeding roller-way by deadweight; Swing saw material mechanism is also simultaneously to lower swing; Pusher oil cylinder piston on this moment feeding roller-way drive line slideway and two expellers 11 move to work top and the charging roller of swing saw material mechanism straight between the position.After accomplishing the sawing action, swing saw material mechanism and charging roller rise simultaneously, and the pusher oil cylinder work on the feeding roller-way is sent into workpiece to be processed on the work top of swing saw material mechanism, simultaneously manufactured workpiece is ejected work top.When workpiece got into the workpiece clamping device of work top, the spring of clamp rear end produced thrust to the circular arc of clamp 3-4 front end, makes workpiece and clamped near two anchor points.Anchor point can be according to the geometric accuracy adjustment of workpiece.Get into second process segment, oscillating oil cylinder work drives swing saw material mechanism and moves downward, and charging roller descends synchronously simultaneously, and workpiece is to the saw blade feeding of rotating, and saw blade is with workpiece two sides while completion of processing.So circulation.
The above only is preferred embodiment of the present invention, is not structure of the present invention is done any pro forma restriction.Every foundation technical spirit of the present invention all still belongs in the scope of technical scheme of the present invention any simple modification, equivalent variations and modification that above embodiment did.
Claims (3)
1. two-sided saw-cutting machine tool from structural of aluminium alloy element; It is characterized in that: mainly constitute by mainshaft mechanism, feed mechanism, swing saw material mechanism, the lathe bed that has bed surface and operating console; Said mainshaft mechanism places bed surface below, and said swing saw material mechanism mainly is made up of work top, oscillating oil cylinder, rotating shaft and workpiece clamping device, and said work top front end is hinged with the splicing sleeve of the angle block of right angle that is fixed on the lathe bed leading flank through rotating shaft; Said oscillating oil cylinder lower end and lathe bed bottom are hinged; The piston rod of oscillating oil cylinder and work top rear end are hinged, and said workpiece clamping device is fixed on the work top, and workpiece clamping device mainly is made up of clamp and two adjustable type anchor points that front end has a circular arc; The clamp rear end is provided with thrust spring, and said feed mechanism and swing saw material mechanism swing synchronously; Said mainshaft mechanism mainly is made up of two saw blades, main shaft, collar bush, adjustment fixed cover and locknut; Said main shaft is bearing on the collar bush through bearing; Main shaft one end is linked with belt pulley; Its other end locknut that is spirally connected, suit adjustment fixed cover between the locknut, said two saw blades place respectively between locknut and the adjustment fixed cover.
2. the two-sided saw-cutting machine tool from structural of aluminium alloy element according to claim 1 is characterized in that: be connected with safety guard through support on the work top of said swing saw material mechanism.
3. the two-sided saw-cutting machine tool from structural of aluminium alloy element according to claim 1; It is characterized in that: said feed mechanism is made up of orthogonal charging roller and feeding roller-way; Said charging roller middle part is provided with to float supports hinge, and the charging roller end is hinged with oscillating cylinder, and said feeding roller-way is provided with the pusher oil cylinder; The affixed right-angle connecting plate of said pusher oil cylinder piston front end; Said right-angle connecting plate and linear ramp are affixed, and linear ramp is affixed two expellers at interval, and feed mechanism places on the bed surface at lathe bed rear portion.
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CN201010576273A CN102059396B (en) | 2010-12-07 | 2010-12-07 | Double-sided sawing machine tool for aluminum alloy component |
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CN201010576273A CN102059396B (en) | 2010-12-07 | 2010-12-07 | Double-sided sawing machine tool for aluminum alloy component |
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CN102059396B true CN102059396B (en) | 2012-10-10 |
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CN104609165A (en) * | 2014-11-12 | 2015-05-13 | 苏州泓翰成自动化系统设备有限公司 | Midway slewing mechanism |
CN104785851B (en) * | 2015-04-25 | 2017-12-01 | 深圳市鑫汇成五金制品有限公司 | Section steel cutting process equipment |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN2524876Y (en) * | 2001-12-30 | 2002-12-11 | 邢玉琪 | Gantry flying saw machine |
CN2799145Y (en) * | 2004-07-21 | 2006-07-26 | 刘洪� | Material cutting machine |
CN101850443A (en) * | 2010-04-02 | 2010-10-06 | 翟秋朗 | Double-saw-blade cutting machine capable of adjusting cutting angle |
CN201900326U (en) * | 2010-12-07 | 2011-07-20 | 天津锐新电子热传技术股份有限公司 | Double-sided sawing machine tool of aluminum alloy members |
-
2010
- 2010-12-07 CN CN201010576273A patent/CN102059396B/en active Active
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN2524876Y (en) * | 2001-12-30 | 2002-12-11 | 邢玉琪 | Gantry flying saw machine |
CN2799145Y (en) * | 2004-07-21 | 2006-07-26 | 刘洪� | Material cutting machine |
CN101850443A (en) * | 2010-04-02 | 2010-10-06 | 翟秋朗 | Double-saw-blade cutting machine capable of adjusting cutting angle |
CN201900326U (en) * | 2010-12-07 | 2011-07-20 | 天津锐新电子热传技术股份有限公司 | Double-sided sawing machine tool of aluminum alloy members |
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Address after: 300384 Tianjin Huayuan Industrial Park Xiqing District No. 5 North Road Haitai Patentee after: Tianjin Rui Xinchang Polytron Technologies Inc Address before: 300384 Tianjin Huayuan Industrial Park Xiqing District No. 5 North Road Haitai Patentee before: Tianjin Ruixinchang Light Alloy Co., Ltd. |
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