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CN102052964B - Real-time recognition method for vibration opposite-phase vector stability of turbogenerator unit rotor - Google Patents

Real-time recognition method for vibration opposite-phase vector stability of turbogenerator unit rotor Download PDF

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CN102052964B
CN102052964B CN 201010551133 CN201010551133A CN102052964B CN 102052964 B CN102052964 B CN 102052964B CN 201010551133 CN201010551133 CN 201010551133 CN 201010551133 A CN201010551133 A CN 201010551133A CN 102052964 B CN102052964 B CN 102052964B
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CN102052964A (en
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宋光雄
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North China Electric Power University
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Abstract

The invention discloses a real-time recognition method for the vibration opposite-phase vector stability of a turbogenerator unit rotor, belonging to the fields of mechanical vibration state monitoring and fault diagnosis. A vibration signal, a rotating speed signal and a bonded phase signal of a turbogenerator unit rotor shaft are collected to calculate and analyze vibration data in real time. The method comprises the following steps of: calculating and storing the real parts and the imaginary parts of opposite vibration opposite-phase vectors of two side shafts of the rotor in real time; calculating in real time by combining with statistic values, such as the mean value of the real parts and the imaginary parts of the opposite-phase vectors, a standard deviation, and the like; ordering the mean value sequence of the real parts and the imaginary parts of the opposite-phase vectors and a standard deviation sequence and calculating inversion numbers thereof; and calculating the steady-state parameters of the real parts and the imaginary parts of the opposite-phase vectors. On a basis of real-time quantitative calculation and analysis, various vibration results are combined to carry out the automatic real-time online judgment on whether the vibration opposite-phase vectors of a unit shafting rotor have stability. The invention has the advantages of scientific method, conclusion reliability and the like and can realize automatic real-time online monitoring, analysis, and the like.

Description

汽轮发电机组转子振动反相矢量稳态性实时辨识方法A real-time identification method for the steady-state property of anti-phase vector of rotor vibration of turbogenerator

技术领域 technical field

本发明属于旋转机械振动状态监测与故障诊断领域,特别涉及大型汽轮发电机组振动状态实时在线自动监测的一种汽轮发电机组转子振动反相矢量稳态性实时辨识方法。The invention belongs to the field of vibration state monitoring and fault diagnosis of rotating machinery, and in particular relates to a real-time identification method for the steady-state property of the rotor vibration antiphase vector of a large turbogenerator set for real-time on-line automatic monitoring of the vibration state of a large turbogenerator set.

背景技术 Background technique

汽轮发电机组振动状态是机组安全运行的一项重要指标。机组运行中振动稳定性是涉及机组安全可靠运行的首要问题之一。对振动状态的监测分析不及时,可能导致机组发生局部或整体的严重故障。由于机组振动情况恶化,经常发生减负荷运行,或停机处理,或紧急强迫停机。The vibration state of a steam turbine generator set is an important index for the safe operation of the set. Vibration stability during unit operation is one of the most important issues related to the safe and reliable operation of the unit. If the monitoring and analysis of the vibration state is not timely, it may lead to partial or overall serious failure of the unit. Due to the deterioration of the vibration of the unit, load reduction operation, or shutdown treatment, or emergency forced shutdown often occurs.

汽轮发电机组在工作转速下长期运行,对振动稳定性要求较高。如果汽轮发电机组转子二阶临界转速振动过大,会对工作转速下的振动状态造成较大的影响,在工作转速下存在较大的振动反相矢量。The turbo-generator set operates at a working speed for a long time, which requires high vibration stability. If the second-order critical speed vibration of the turbogenerator rotor is too large, it will have a great impact on the vibration state at the working speed, and there will be a large vibration anti-phase vector at the working speed.

现有的汽轮发电机组轴系转子振动反相矢量稳态性判别工作需要由具有一定现场振动故障诊断经验的专家完成,客观性较差,对专家的主观性依赖程度较高,并且无法做到振动反相矢量稳态性实时自动在线监测、分析及判别。因此,提出一种汽轮发电机组转子振动反相矢量稳态性实时辨识方法就显得十分重要。The existing identification of the stability of the shafting and rotor vibration of the turbogenerator needs to be completed by experts with certain experience in field vibration fault diagnosis, which is poor in objectivity, highly dependent on the subjectivity of experts, and cannot be done. Real-time automatic on-line monitoring, analysis and discrimination of vibration anti-phase vector stability. Therefore, it is very important to propose a real-time identification method for the steady state of the rotor vibration antiphase vector of the turbogenerator.

发明内容Contents of the invention

为解决上述技术问题,本发明提供了一种汽轮发电机组转子振动反相矢量稳态性实时辨识方法。In order to solve the above-mentioned technical problems, the present invention provides a method for real-time identification of the stability of the rotor vibration anti-phase vector of the steam turbine generator set.

该方法基于汽轮机运行中转子的轴相对振动幅值及相位数据,结合计算机程序计算自动实现。The method is based on the shaft relative vibration amplitude and phase data of the rotor in the operation of the steam turbine, combined with computer program calculation and automatically realized.

本发明采用的技术方案是:一种汽轮发电机组转子振动反相矢量稳态性实时辨识方法,其特征是,它包括:The technical solution adopted in the present invention is: a method for real-time identification of the steady-state property of the rotor vibration inverse phase vector of a steam turbine generator set, which is characterized in that it includes:

(1)数据采集,实时采集机组转子两侧支持轴承附近测得的轴相对振动数据、转子的转速信号以及键相信号;(1) Data collection, real-time collection of shaft relative vibration data measured near the supporting bearings on both sides of the unit rotor, rotor speed signal and key phase signal;

(2)反相矢量实时运算及存储,针对机组转子两侧的轴相对振动数据,利用FFT频谱分析方法,实时同步计算转子A、B两侧轴相对振动工频振动幅值ara、arb(幅值单位为μm)和相位pra、prb数据(相位单位为°)。根据转子A、B两侧轴相对振动工频振动幅值ara、arb和相位pra、prb数据,计算转子A、B两侧轴振工频振动的反相矢量

Figure BSA00000352681600021
其中
Figure BSA00000352681600022
Figure BSA00000352681600023
分别为转子A、B两侧轴振工频振动矢量。存储转子两侧轴相对振动反相矢量
Figure BSA00000352681600024
的实部Rreal、虚部Rimagi,其中FFT为快速傅立叶变换;(2) Real-time calculation and storage of inverse vectors. For the shaft relative vibration data on both sides of the rotor of the unit, use the FFT spectrum analysis method to calculate the power frequency vibration amplitudes a ra and a rb of the shaft relative vibration on both sides of the rotor A and B synchronously in real time (the amplitude unit is μm) and phase p ra , p rb data (the phase unit is °). According to the shaft relative vibration power frequency vibration amplitudes a ra , a rb and phase p ra , p rb data on both sides of the rotor A and B, calculate the anti-phase vector of the shaft vibration power frequency vibration on both sides of the rotor A and B
Figure BSA00000352681600021
in
Figure BSA00000352681600022
Figure BSA00000352681600023
are the shaft vibration power frequency vibration vectors on both sides of rotor A and B respectively. Store the opposite phase vector of the relative vibration on both sides of the rotor
Figure BSA00000352681600024
The real part R real , the imaginary part R imagi , wherein FFT is Fast Fourier Transform;

(3)反相矢量统计量值实时计算,根据已存储的当前时刻T1前的转子A、B两侧轴振工频振动反相矢量

Figure BSA00000352681600025
的幅值Samp数据,从T1时刻向前截取至T0时刻的转子A、B两侧轴振工频振动的反相矢量
Figure BSA00000352681600026
的实部Rreal、虚部Rimagi数据,按照数据存储时间先后顺序,分别地将反相矢量
Figure BSA00000352681600027
的实部Rreal、虚部Rimagi数据,分为m组,每组n个数据,计算反相矢量
Figure BSA00000352681600028
实部Rreal的组内均值
Figure BSA00000352681600029
组内标准偏差
Figure BSA000003526816000210
及虚部Rimagi的组内均值组内标准偏差
Figure BSA00000352681600031
将上述数据分别地按照组号排成序列。(3) Real-time calculation of anti-phase vector statistic value, according to the stored current time T 1 before the shaft vibration power frequency vibration anti-phase vector on both sides of rotor A and B
Figure BSA00000352681600025
The amplitude S amp data of , intercepted forward from T 1 time to T 0 time, the anti-phase vector of shaft vibration power frequency vibration on both sides of rotor A and B
Figure BSA00000352681600026
The real part R real and the imaginary part R imagi data, according to the order of data storage time, respectively reverse the vector
Figure BSA00000352681600027
The real part R real and the imaginary part R imagi data are divided into m groups, each group has n data, and the inverse vector is calculated
Figure BSA00000352681600028
The group mean of the real part R real
Figure BSA00000352681600029
Within standard deviation
Figure BSA000003526816000210
and the group mean of the imaginary part R imagi Within standard deviation
Figure BSA00000352681600031
Arrange the above data in sequence according to the group numbers respectively.

分别计算反相矢量

Figure BSA00000352681600032
实部Rreal的组内均值
Figure BSA00000352681600033
序列的逆序数
Figure BSA00000352681600034
组内标准偏差
Figure BSA00000352681600035
序列的逆序数
Figure BSA00000352681600036
及虚部Rimagi的组内均值
Figure BSA00000352681600037
序列的逆序数
Figure BSA00000352681600038
组内标准偏差
Figure BSA00000352681600039
序列的逆序数
Figure BSA000003526816000310
其中,逆序是指在一个数据序列中,一对数的前后位置与大小顺序相反,即前面的数大于后面的数;逆序数是指一个数据序列中逆序的总数。Calculate the inverse vector separately
Figure BSA00000352681600032
The group mean of the real part R real
Figure BSA00000352681600033
reverse sequence number
Figure BSA00000352681600034
Within standard deviation
Figure BSA00000352681600035
reverse sequence number
Figure BSA00000352681600036
and the group mean of the imaginary part R imagi
Figure BSA00000352681600037
reverse sequence number
Figure BSA00000352681600038
Within standard deviation
Figure BSA00000352681600039
reverse sequence number
Figure BSA000003526816000310
Among them, the reverse order means that in a data sequence, the front and rear positions of a pair of numbers are opposite to the order of size, that is, the number in the front is greater than the number in the back; the reverse order number refers to the total number of reverse orders in a data sequence.

(4)反相矢量稳态参数实时计算,根据反相矢量

Figure BSA000003526816000311
实部Rreal的组内均值
Figure BSA000003526816000312
序列的逆序数
Figure BSA000003526816000313
组内标准偏差
Figure BSA000003526816000314
序列的逆序数
Figure BSA000003526816000315
及虚部Rimagi的组内均值
Figure BSA000003526816000316
序列的逆序数
Figure BSA000003526816000317
组内标准偏差
Figure BSA000003526816000318
序列的逆序数
Figure BSA000003526816000319
计算反相矢量的实部Rreal的稳态参数
Figure BSA000003526816000321
以及虚部Rimagi的稳态参数
Figure BSA000003526816000322
(4) Real-time calculation of the steady-state parameters of the reversed phase vector, according to the reversed phase vector
Figure BSA000003526816000311
The group mean of the real part R real
Figure BSA000003526816000312
reverse sequence number
Figure BSA000003526816000313
Within standard deviation
Figure BSA000003526816000314
reverse sequence number
Figure BSA000003526816000315
and the group mean of the imaginary part R imagi
Figure BSA000003526816000316
reverse sequence number
Figure BSA000003526816000317
Within standard deviation
Figure BSA000003526816000318
reverse sequence number
Figure BSA000003526816000319
Calculate the inverted vector The steady-state parameter of the real part R real
Figure BSA000003526816000321
and the steady-state parameters of the imaginary part R imagi
Figure BSA000003526816000322

(5)轴系转子振动反相矢量稳态性判定,依据上述计算,如果反相矢量

Figure BSA000003526816000323
的实部Rreal数据满足条件
Figure BSA000003526816000325
并且反相矢量
Figure BSA000003526816000326
的虚部Rimagi数据满足条件
Figure BSA000003526816000327
Figure BSA000003526816000328
那么可以判定反相矢量
Figure BSA000003526816000329
具备稳态性;否则,反相矢量不具备稳态性。N1-α/2(0,1)是概率为(1-α/2)的标准正态分布变量值,设定α/2=2.5%,可知N0.975(0,1)=1.9604。。(5) Judgment of the stability of the shafting rotor vibration anti-phase vector, according to the above calculation, if the anti-phase vector
Figure BSA000003526816000323
The real part of R real data satisfies the condition and
Figure BSA000003526816000325
and inverts the vector
Figure BSA000003526816000326
The imaginary part of the R imagi data satisfies the condition
Figure BSA000003526816000327
and
Figure BSA000003526816000328
Then it can be determined that the inverse vector
Figure BSA000003526816000329
is steady-state; otherwise, the inverting vector Not stable. N 1-α/2 (0, 1) is a standard normal distribution variable value with probability (1-α/2), setting α/2=2.5%, it can be known that N 0.975 (0,1)=1.9604. .

本发明汽轮发电机组转子振动反相矢量稳态性实时辨识方法利用机组运行中转子的轴相对振动幅值及相位数据,经过计算分析判断得到故障诊断结论,具有方法科学,结论可靠,能够实现自动实时在线监测、分析判别等优点。The real-time identification method of the rotor vibration anti-phase vector stability of the steam turbine generator set uses the relative shaft vibration amplitude and phase data of the rotor during the operation of the unit, and obtains the fault diagnosis conclusion through calculation, analysis and judgment. The method is scientific, the conclusion is reliable, and it can realize Automatic real-time online monitoring, analysis and discrimination, etc.

附图说明 Description of drawings

下面结合附图对本发明作详细说明:The present invention is described in detail below in conjunction with accompanying drawing:

图1为转子振动反相矢量稳态性实时辨识功能流程图;Figure 1 is a flow chart of the real-time identification function of rotor vibration anti-phase vector steady state;

图2为反相矢量统计量值实时计算流程图;Fig. 2 is the flow chart of real-time calculation of inverse vector statistic value;

图3为反相矢量稳态性判定流程图;Fig. 3 is a flow chart of judging the stability of the reverse vector;

图4为汽轮机组转子振动反相矢量稳态性实时辨识示意图。Fig. 4 is a schematic diagram of the real-time identification of the steady state of the rotor vibration anti-phase vector of the steam turbine unit.

具体实施方式 Detailed ways

本发明提出的汽轮发电机组转子振动反相矢量稳态性实时辨识方法主要由数据采集、反相矢量实时运算及存储、反相矢量统计量值实时计算、反相矢量稳态参数实时计算及轴系转子振动反相矢量稳态性判定等环节组成,其功能流程图如图1所示。在实时辨识过程中,实时同步计算反相矢量实部Rreal的稳态参数以及虚部Rimagi的稳态参数,并在轴系转子振动反相矢量稳态性判定中,同时依据反相矢量实部Rreal的稳态参数以及虚部Rimagi的稳态参数进行判别,由此保证了机组轴系转子振动反相矢量稳态性实时辨识过程的可靠性以及诊断结果的准确性。下面结合附图进一步说明具体实施步骤及诊断方法。The method for real-time identification of the steady-state property of the rotor vibration of the steam turbine-generator set against the phase vector is mainly composed of data collection, real-time calculation and storage of the reverse phase vector, real-time calculation of the statistical value of the reverse phase vector, real-time calculation of the steady-state parameters of the reverse phase vector, and Shafting rotor vibration anti-phase vector steady-state judgment and other links, its functional flow chart is shown in Figure 1. During the real-time identification process, the steady-state parameters of the real part R real of the anti-phase vector and the steady-state parameters of the imaginary part R imagi are calculated synchronously in real time, and in the determination of the stability of the anti-phase vector of the shafting rotor vibration, at the same time according to the anti-phase vector The steady-state parameters of the real part R real and the steady-state parameters of the imaginary part R imagi are discriminated, thereby ensuring the reliability of the real-time identification process of the steady-state property of the shafting rotor vibration anti-phase vector and the accuracy of the diagnosis results. The specific implementation steps and diagnostic methods will be further described below in conjunction with the accompanying drawings.

利用该方法可以实现对汽轮机组转子振动反相矢量稳态性的实时辨识。实时辨识方法需要的汽轮发电机组轴相对振动信号及振动信号分析处理需要的键相信号可以从配置汽轮发电机组的监视仪表(TSI)获得或者可以从专业振动数据采集调理设备获得。本实施例中,汽轮发电机组轴相对振动信号及振动信号分析处理需要的键相信号从与振动传感器相连的专业振动数据采集调理设备获得。汽轮发电机组轴系转子振动反相矢量稳态性实时辨识示意图如下图4所示,高速数据采集卡插入工业用微型计算机(IPC)提供的插槽内。根据高速数据采集卡的要求,专业振动数据采集调理设备处理汽轮发电机组轴相对振动信号及振动信号分析处理需要的键相信号,经过处理后的汽轮发电机组轴相对振动信号及振动信号分析处理需要的键相信号输入IPC内的高速数据采集卡。根据该方法设计具体的机组轴系转子振动反相矢量稳态性计算机实时辨识程序,将实时辨识程序安装在工业用微型计算机(IPC)内。机组轴系转子振动反相矢量稳态性实时辨识程序中的一次诊断循环过程,包括诊断方法中涉及的数据采集、反相矢量实时运算及存储、反相矢量统计量值实时计算、反相矢量稳态参数实时计算及轴系转子振动反相矢量稳态性判定等一系列计算分析验证环节。The method can be used to realize the real-time identification of the steady state of the rotor vibration anti-phase vector of the steam turbine unit. The shaft-relative vibration signal of the turbogenerator set required by the real-time identification method and the key-phase signal required for vibration signal analysis and processing can be obtained from the monitoring instrument (TSI) equipped with the turbogenerator set or from professional vibration data acquisition and conditioning equipment. In this embodiment, the shaft-relative vibration signal of the steam turbine generator set and the key-phase signal required for the analysis and processing of the vibration signal are obtained from professional vibration data acquisition and conditioning equipment connected to the vibration sensor. The schematic diagram of the real-time identification of the vibration anti-phase vector steady-state of the shafting rotor of the steam turbine generator set is shown in Figure 4 below. The high-speed data acquisition card is inserted into the slot provided by the industrial microcomputer (IPC). According to the requirements of the high-speed data acquisition card, the professional vibration data acquisition and conditioning equipment processes the shaft relative vibration signal of the steam turbine generator set and the key phase signal required for vibration signal analysis and processing, and the processed shaft relative vibration signal of the steam turbine generator set and the vibration signal analysis The key-phase signal required for processing is input to the high-speed data acquisition card in the IPC. According to this method, a specific computer real-time identification program for the stability of the shafting rotor vibration inverse phase vector is designed, and the real-time identification program is installed in an industrial microcomputer (IPC). A diagnostic cycle process in the real-time identification program of the shafting rotor vibration inversion vector stability, including data acquisition involved in the diagnosis method, real-time calculation and storage of inversion vectors, real-time calculation of inversion vector statistics, inversion vector A series of calculation, analysis and verification links such as real-time calculation of steady-state parameters and determination of the stability of the shafting rotor vibration anti-phase vector.

首先,工业用微型计算机(IPC)通过高速数据采集卡实时采集汽轮发电机组轴相对振动信号及振动信号分析处理需要的键相信号。First of all, the industrial microcomputer (IPC) collects the shaft relative vibration signal of the steam turbine generator set in real time through the high-speed data acquisition card and the key phase signal required for vibration signal analysis and processing.

利用转子不平衡故障实时辨识程序监测识别低压转子是否发生不平衡故障。采用FFT(快速傅立叶变换)频谱分析方法,对机组低压转子A、B两侧的轴相对振动数据,实时同步计算转子A、B两侧轴相对振动工频振动幅值ara、arb(幅值单位为μm)和相位pra、prb数据(相位单位为°)。轴振工频是指转子运转时工作转速对应的频率。The rotor unbalance fault real-time identification program is used to monitor and identify whether the low-pressure rotor has an unbalance fault. Using the FFT (fast fourier transform) spectrum analysis method, for the shaft relative vibration data on both sides of the low-pressure rotor A and B of the unit, the real-time synchronous calculation of the shaft relative vibration amplitudes a ra and a rb (amplitude Value unit is μm) and phase p ra , p rb data (phase unit is °). Shaft vibration power frequency refers to the frequency corresponding to the working speed when the rotor is running.

根据转子A、B两侧轴相对振动工频振动幅值ara、arb和相位pra、prb数据,计算转子A、B两侧轴振工频振动的反相矢量其中

Figure BSA00000352681600052
Figure BSA00000352681600053
分别为转子A、B两侧轴振工频振动矢量。根据下列步骤,计算转子A、B两侧轴振工频振动的反相矢量
Figure BSA00000352681600054
的实部Rreal、虚部Rimagi。According to the shaft relative vibration power frequency vibration amplitudes a ra , a rb and phase p ra , p rb data on both sides of the rotor A and B, calculate the anti-phase vector of the shaft vibration power frequency vibration on both sides of the rotor A and B in
Figure BSA00000352681600052
Figure BSA00000352681600053
are the shaft vibration power frequency vibration vectors on both sides of rotor A and B respectively. According to the following steps, calculate the anti-phase vector of the shaft vibration power frequency vibration on both sides of the rotor A and B
Figure BSA00000352681600054
The real part R real and the imaginary part R imagi .

计算A侧轴振工频振动矢量

Figure BSA00000352681600055
的实部Areal、虚部Aimagi以及B侧轴振工频振动矢量
Figure BSA00000352681600056
的实部Breal、虚部Bimagi,分别采用公式(1)、(2)、(3)、(4)计算。Calculation of A side shaft vibration power frequency vibration vector
Figure BSA00000352681600055
The real part A real , the imaginary part A imagi and the B side shaft vibration power frequency vibration vector
Figure BSA00000352681600056
The real part B real and the imaginary part B imagi are calculated by formulas (1), (2), (3) and (4) respectively.

Areal=ara×cos(pra)  (1)A real =a ra ×cos(p ra ) (1)

Aimagi=ara×sin(pra)    (2)A imagi =a ra ×sin(p ra ) (2)

Breal=arb×cos(prb)     (3)B real =a rb ×cos(p rb ) (3)

Bimagi=arb×sin(prb)    (4)B imagi =a rb ×sin(p rb ) (4)

计算反相矢量的实部Rreal、虚部Rimagi,分别采用公式(5)、(6)计算。Calculate the inverted vector The real part R real and the imaginary part R imagi are calculated using formulas (5) and (6) respectively.

Rreal=1/2×(Areal-Breal)    (5)R real =1/2×(A real -B real ) (5)

Rimagi=1/2×(Aimagi-Bimagi) (6)R imagi =1/2×(A imagi -B imagi ) (6)

存储转子A、B两侧轴振工频振动的反相矢量的实部Rreal、虚部Rimagi,数据是每隔0.1秒存储一次。Store the anti-phase vector of the shaft vibration power frequency vibration on both sides of the rotor A and B The real part R real and the imaginary part R imagi are stored every 0.1 seconds.

图2所示为反相矢量统计量值实时计算流程图,实时辨识程序的反相矢量统计量值实时计算环节,根据已存储的当前时刻T1前的转子A、B两侧轴振工频振动反相矢量

Figure BSA00000352681600063
的幅值Samp数据,从T1时刻向前截取至T0时刻的转子A、B两侧轴振工频振动的反相矢量的实部Rreal、虚部Rimagi数据(振动幅值单位为μm),|T1-T0|=PT01,PT01为预设时间段长度,PT01=1200秒。针对T0时刻至T1时刻的转子A、B两侧轴振工频振动的反相矢量
Figure BSA00000352681600065
的实部Rreal、虚部Rimagi数据,振动数据是每隔0.1秒存储一次,并且预设时间段长度PT01=1200秒,因此反相矢量
Figure BSA00000352681600066
的实部Rreal、虚部Rimagi的数据量各为12000个。Figure 2 shows the flow chart of real-time calculation of anti-phase vector statistic value. The real-time calculation link of anti-phase vector statistic value of the real-time identification program is based on the stored power frequency of shaft vibration on both sides of rotor A and B before the current time T1 . Vibration Antiphase Vector
Figure BSA00000352681600063
The amplitude S amp data of , intercepted forward from T 1 time to T 0 time, the anti-phase vector of shaft vibration power frequency vibration on both sides of rotor A and B The real part R real and the imaginary part R imagi data (vibration amplitude unit is μm), |T 1 -T 0 |=P T01 , P T01 is the length of the preset time period, P T01 =1200 seconds. The anti-phase vector of shaft vibration and power frequency vibration on both sides of rotor A and B from time T 0 to time T 1
Figure BSA00000352681600065
The real part R real and the imaginary part R imagi data, the vibration data is stored every 0.1 seconds, and the preset time period length P T01 = 1200 seconds, so the inversion vector
Figure BSA00000352681600066
The data volumes of the real part R real and the imaginary part R imagi are 12000 respectively.

按照数据存储时间先后顺序,分别地将反相矢量

Figure BSA00000352681600067
的实部Rreal、虚部Rimagi数据,分为m组,每组n个数据,其中m=100,n=120。即反相矢量
Figure BSA00000352681600068
的实部Rreal(或虚部Rimagi)数据中,第1至第n个元素为第1组,第121至第240个元素为第2组,第241至第360个元素为第3组,...,依次地第(k-1)×120+1至第k×120个元素为第k组,...,第11881至第12000个元素为第100组。反相矢量
Figure BSA00000352681600071
实部Rreal、虚部Rimagi数据的组号以下标i表示,组内数据的序号以下标j表示,因此
Figure BSA00000352681600073
的下标i=1,2,3,...,100,j=1,2,3,...,120。轴振工频是指转子正常工作运行时工作转速对应的频率。According to the order of data storage time, respectively reverse the vector
Figure BSA00000352681600067
The data of real part R real and imaginary part R imagi are divided into m groups, each group has n data, where m=100, n=120. the inverse vector
Figure BSA00000352681600068
In the real part R real (or imaginary part R imagi ) data, the 1st to nth elements are the first group, the 121st to 240th elements are the second group, and the 241st to 360th elements are the third group , ..., sequentially (k-1)×120+1th to k×120th elements are the kth group, ..., the 11881st to 12000th elements are the 100th group. inverse vector
Figure BSA00000352681600071
The group number of the real part R real and the imaginary part R imagi data is represented by the subscript i, and the serial number of the data in the group is represented by the subscript j, so
Figure BSA00000352681600073
The subscripts i=1, 2, 3, . . . , 100, j=1, 2, 3, . . . , 120. Shaft vibration power frequency refers to the frequency corresponding to the working speed of the rotor during normal operation.

计算反相矢量实部Rreal的组内均值

Figure BSA00000352681600075
组内标准偏差
Figure BSA00000352681600076
及虚部Rimagi的组内均值
Figure BSA00000352681600077
组内标准偏差
Figure BSA00000352681600078
分别采用公式(7)、(8)、(9)、(10)计算。Calculate the inverted vector The group mean of the real part R real
Figure BSA00000352681600075
Within standard deviation
Figure BSA00000352681600076
and the group mean of the imaginary part R imagi
Figure BSA00000352681600077
Within standard deviation
Figure BSA00000352681600078
Calculated using formulas (7), (8), (9) and (10) respectively.

μ i real = 1 / 120 Σ j = 1 120 R ij real , 其中i=1,2,3,...,100 (7) μ i real = 1 / 120 Σ j = 1 120 R ij real , where i = 1, 2, 3, ..., 100 (7)

μ i imagi = 1 / 120 Σ j = 1 120 R ij imagi , 其中i=1,2,3,...,100 (8) μ i imagi = 1 / 120 Σ j = 1 120 R ij imagi , where i=1, 2, 3, ..., 100 (8)

σ i real = 1 / 120 Σ j = 1 120 ( R ij real - μ i real ) 2 , 其中i=1,2,3,...,100 (9) σ i real = 1 / 120 Σ j = 1 120 ( R ij real - μ i real ) 2 , where i = 1, 2, 3, ..., 100 (9)

σ i imagi = 1 / 120 Σ j = 1 120 ( R ij imagi - μ i imagi ) 2 , 其中i=1,2,3,...,100 (10) σ i imagi = 1 / 120 Σ j = 1 120 ( R ij imagi - μ i imagi ) 2 , where i = 1, 2, 3, ..., 100 (10)

将反相矢量

Figure BSA000003526816000713
实部Rreal的组内均值
Figure BSA000003526816000714
组内标准偏差
Figure BSA000003526816000715
及虚部Rimagi的组内均值
Figure BSA000003526816000716
组内标准偏差
Figure BSA000003526816000717
分别地按照组号排成序列。will invert the vector
Figure BSA000003526816000713
The group mean of the real part R real
Figure BSA000003526816000714
Within standard deviation
Figure BSA000003526816000715
and the group mean of the imaginary part R imagi
Figure BSA000003526816000716
Within standard deviation
Figure BSA000003526816000717
Arranged in sequence according to the group number respectively.

分别计算反相矢量

Figure BSA000003526816000718
实部Rreal的组内均值
Figure BSA000003526816000719
序列的逆序数
Figure BSA000003526816000720
组内标准偏差
Figure BSA000003526816000721
序列的逆序数
Figure BSA000003526816000722
及虚部Rimagi的组内均值
Figure BSA00000352681600081
序列的逆序数组内标准偏差
Figure BSA00000352681600083
序列的逆序数
Figure BSA00000352681600084
其中,逆序是指在一个数据序列中,一对数的前后位置与大小顺序相反,即前面的数大于后面的数;逆序数是指一个数据序列中逆序的总数。Calculate the inverse vector separately
Figure BSA000003526816000718
The group mean of the real part R real
Figure BSA000003526816000719
reverse sequence number
Figure BSA000003526816000720
Within standard deviation
Figure BSA000003526816000721
reverse sequence number
Figure BSA000003526816000722
and the group mean of the imaginary part R imagi
Figure BSA00000352681600081
reverse sequence number Within standard deviation
Figure BSA00000352681600083
reverse sequence number
Figure BSA00000352681600084
Among them, the reverse order means that in a data sequence, the front and rear positions of a pair of numbers are opposite to the order of size, that is, the number in the front is greater than the number in the back; the reverse order number refers to the total number of reverse orders in a data sequence.

实时辨识程序的反相矢量稳态参数实时计算环节,计算反相矢量

Figure BSA00000352681600085
的实部Rreal的稳态参数
Figure BSA00000352681600086
以及虚部Rimagi的稳态参数
Figure BSA00000352681600087
分别采用公式(11)、(12)、(13)、(14)计算。In the real-time calculation link of the inverse vector steady-state parameters of the real-time identification program, the inverse vector is calculated
Figure BSA00000352681600085
The steady-state parameter of the real part R real
Figure BSA00000352681600086
and the steady-state parameters of the imaginary part R imagi
Figure BSA00000352681600087
Calculated using formulas (11), (12), (13) and (14) respectively.

ϵϵ μμ realreal == (( SS μμ realreal ++ 0.50.5 -- μμ AA )) // σσ AA -- -- -- (( 1111 ))

ϵϵ σσ realreal == (( SS σσ realreal ++ 0.50.5 -- μμ AA )) // σσ AA -- -- -- (( 1212 ))

ϵϵ μμ imagiimagi == (( SS μμ imagiimagi ++ 0.50.5 -- μμ AA )) // σσ AA -- -- -- (( 1313 ))

ϵϵ σσ imagiimagi == (( SS σσ imagiimagi ++ 0.50.5 -- μμ AA )) // σσ AA -- -- -- (( 1414 ))

公式(11)、(12)、(13)、(14)中,μA是序列(数据项数为n)的逆序数理论均值,μA=m(m-1)/4,m=100;σA是序列(数据项数为n)的逆序数理论标准偏差, σ A = m ( 2 m 2 + 3 m - 5 ) / 72 , m = 100 . In the formulas (11), (12), (13), and (14), μ A is the theoretical mean value of the inverse ordinal number of the sequence (the number of data items is n), μ A = m(m-1)/4, m = 100 ;σ A is the theoretical standard deviation of the inverse ordinal number of the sequence (the number of data items is n), σ A = m ( 2 m 2 + 3 m - 5 ) / 72 , m = 100 .

假设低压转子A、B两侧轴振工频振动T1时刻至T0时刻的反相矢量

Figure BSA000003526816000813
实部Rreal的组内均值
Figure BSA000003526816000814
序列的逆序数
Figure BSA000003526816000815
组内标准偏差
Figure BSA000003526816000816
序列的逆序数
Figure BSA000003526816000817
及虚部Rimagi的组内均值
Figure BSA000003526816000818
序列的逆序数
Figure BSA000003526816000819
组内标准偏差
Figure BSA000003526816000820
序列的逆序数
Figure BSA000003526816000821
根据公式(11)、(12)、(13)、(14),可以计算得到反相矢量的实部Rreal的稳态参数
Figure BSA000003526816000823
Figure BSA000003526816000824
以及虚部Rimagi的稳态参数
Figure BSA00000352681600091
Figure BSA00000352681600092
Assuming that the shaft vibration on both sides of the low-pressure rotor A and B is the reverse phase vector from the time T 1 to the time T 0 of the power frequency vibration
Figure BSA000003526816000813
The group mean of the real part R real
Figure BSA000003526816000814
reverse sequence number
Figure BSA000003526816000815
Within standard deviation
Figure BSA000003526816000816
reverse sequence number
Figure BSA000003526816000817
and the group mean of the imaginary part R imagi
Figure BSA000003526816000818
reverse sequence number
Figure BSA000003526816000819
Within standard deviation
Figure BSA000003526816000820
reverse sequence number
Figure BSA000003526816000821
According to the formulas (11), (12), (13), (14), the inverse vector can be calculated The steady-state parameter of the real part R real
Figure BSA000003526816000823
Figure BSA000003526816000824
and the steady-state parameters of the imaginary part R imagi
Figure BSA00000352681600091
Figure BSA00000352681600092

最后,实时辨识程序依据反相矢量实部Rreal的稳态参数以及虚部Rimagi的稳态参数进行判别,判定机组轴系转子振动反相矢量是否具备稳态性,如图3所示。如果反相矢量

Figure BSA00000352681600093
的实部Rreal数据满足条件
Figure BSA00000352681600094
Figure BSA00000352681600095
并且反相矢量
Figure BSA00000352681600096
的虚部Rimagi数据满足条件
Figure BSA00000352681600097
那么可以判定反相矢量
Figure BSA00000352681600099
具备稳态性;否则,反相矢量
Figure BSA000003526816000910
不具备稳态性。其中,N1-α/2(0,1)是概率为(1-α/2)的标准正态分布变量值,设定α/2=2.5%,可知N0.975(0,1)=1.9604。Finally, the real-time identification program judges based on the steady-state parameters of the real part R real of the anti-phase vector and the steady-state parameters of the imaginary part R imagi to determine whether the anti-phase vector of the shafting rotor vibration of the unit is stable, as shown in Figure 3. If the inverting vector
Figure BSA00000352681600093
The real part of R real data satisfies the condition
Figure BSA00000352681600094
and
Figure BSA00000352681600095
and inverts the vector
Figure BSA00000352681600096
The imaginary part of the R imagi data satisfies the condition
Figure BSA00000352681600097
and Then it can be determined that the inverse vector
Figure BSA00000352681600099
is steady-state; otherwise, the inverting vector
Figure BSA000003526816000910
Not stable. Among them, N 1-α/2 (0, 1) is the standard normal distribution variable value with probability (1-α/2), setting α/2=2.5%, it can be seen that N 0.975 (0, 1)=1.9604 .

根据当前的假设情况,低压转子振动反相矢量

Figure BSA000003526816000911
的实部Rreal数据满足条件
Figure BSA000003526816000912
Figure BSA000003526816000913
并且反相矢量
Figure BSA000003526816000914
的虚部Rimagi数据满足条件因此可以判断低压转子在工作转速下振动反相矢量
Figure BSA000003526816000917
具备稳态性。According to the current assumptions, the low-pressure rotor vibration anti-phase vector
Figure BSA000003526816000911
The real part of R real data satisfies the condition
Figure BSA000003526816000912
and
Figure BSA000003526816000913
and inverts the vector
Figure BSA000003526816000914
The imaginary part of the R imagi data satisfies the condition and Therefore, it can be judged that the vibration anti-phase vector of the low-pressure rotor at the operating speed is
Figure BSA000003526816000917
It is stable.

Claims (3)

1. real-time recognition method for vibration opposite-phase vector stability of turbogenerator unit rotor is characterized in that, may further comprise the steps:
-data acquisition, near the axle Relative Vibration data that record the radial journal bearing of Real-time Collection machine group rotor both sides, tach signal and the key signal of rotor;
-anti-phase vector real-time operation and storage for described axle Relative Vibration data, utilizes the FFT frequency spectrum analysis method, and real-time synchronization calculates rotor A, B two side shaft Relative Vibration power frequency vibration amplitude a Ra, a RbWith phase place p Ra, p RbData; According to rotor A, B two side shaft Relative Vibration power frequency vibration amplitude a Ra, a RbWith phase place p Ra, p RbData, the anti-phase vector of calculating rotor A, B two side shaft Relative Vibration power frequency vibrations
Figure FSB00000944934500011
Wherein
Figure FSB00000944934500012
Figure FSB00000944934500013
Figure FSB00000944934500014
Be respectively rotor A, B two side shaft Relative Vibration power frequency vibration vectors; The anti-phase vector of storage rotor A, B two side shaft Relative Vibration power frequency vibrations
Figure FSB00000944934500015
Real part R Real, imaginary part R Imagi
-anti-phase vector statistics value calculates in real time, according to the current time T that has stored 1Front rotor A, the anti-phase vector of B two side shaft Relative Vibration power frequency vibrations
Figure FSB00000944934500016
Amplitude S AmpData are from T 1Constantly be truncated to forward T 0Rotor A constantly, the anti-phase vector of B two side shaft Relative Vibration power frequency vibrations
Figure FSB00000944934500017
Real part R Real, imaginary part R ImagiData are according to the time data memory sequencing, respectively with anti-phase vector
Figure FSB00000944934500018
Real part R Real, imaginary part R ImagiData are divided into the m group, every group of n data; Calculate anti-phase vector
Figure FSB00000944934500019
Real part R RealGroup in average Group internal standard deviation
Figure FSB000009449345000111
And imaginary part R ImagiGroup in average
Figure FSB000009449345000112
Group internal standard deviation
Figure FSB000009449345000113
Above-mentioned data are lined up sequence according to group number respectively;
Calculate respectively anti-phase vector
Figure FSB000009449345000114
Real part R RealGroup in average The backward number of sequence
Figure FSB00000944934500021
Group internal standard deviation
Figure FSB00000944934500022
The backward number of sequence
Figure FSB00000944934500023
And imaginary part R ImagiGroup in average
Figure FSB00000944934500024
The backward number of sequence
Figure FSB00000944934500025
Group internal standard deviation
Figure FSB00000944934500026
The backward number of sequence
Figure FSB00000944934500027
-anti-phase vector Steady-state Parameters calculates in real time, according to anti-phase vector
Figure FSB00000944934500028
Real part R RealGroup in average The backward number of sequence
Figure FSB000009449345000210
Group internal standard deviation The backward number of sequence
Figure FSB000009449345000212
And imaginary part R ImagiGroup in average The backward number of sequence
Figure FSB000009449345000214
Group internal standard deviation
Figure FSB000009449345000215
The backward number of sequence
Figure FSB000009449345000216
Calculate anti-phase vector
Figure FSB000009449345000217
Real part R RealSteady-state Parameters
Figure FSB000009449345000219
And imaginary part R ImagiSteady-state Parameters
Figure FSB000009449345000220
Figure FSB000009449345000221
-axle is the anti-phase vector stable state of rotor oscillation sex determination, according to above-mentioned calculating, if anti-phase vector
Figure FSB000009449345000222
Real part R RealData satisfy condition
Figure FSB000009449345000223
And
Figure FSB000009449345000224
And anti-phase vector
Figure FSB000009449345000225
Imaginary part R ImagiData satisfy condition
Figure FSB000009449345000226
And
Figure FSB000009449345000227
Then judge anti-phase vector
Figure FSB000009449345000228
Possesses stable state; Otherwise, anti-phase vector
Figure FSB000009449345000229
Do not possess stable state, described N 1-α/2(0,1) is that probability is the standardized normal distribution variate-value of (1-α/2), sets α/2=2.5%, then N 0.975(0,1)=1.9604.
2. the method for claim 1 is characterized in that, it is the current time T that basis has been stored that described anti-phase vector statistics value calculates in real time 1Front rotor A, the anti-phase vector of B two side shaft Relative Vibration power frequency vibrations
Figure FSB000009449345000230
Amplitude S AmpData are from T 1Constantly be truncated to forward T 0Rotor A constantly, the anti-phase vector of B two side shaft Relative Vibration power frequency vibrations
Figure FSB000009449345000231
Real part R Real, imaginary part R ImagiData, | T 1-T 0|=P T01, P T01Be Preset Time segment length, P T01=1200 seconds, for T 0Constantly to T 1Rotor A constantly, the anti-phase vector of B two side shaft Relative Vibration power frequency vibrations
Figure FSB000009449345000232
Real part R Real, imaginary part R ImagiData, vibration data are every storage in 0.1 second once, and Preset Time segment length P T01=1200 seconds, so anti-phase vector Real part R Real, imaginary part R ImagiData volume respectively be 12000;
According to the time data memory sequencing, respectively with anti-phase vector
Figure FSB00000944934500032
Real part R Real, imaginary part R ImagiData are divided into m group, every group of n data, m=100 wherein, n=120, i.e. anti-phase vector
Figure FSB00000944934500033
Real part R RealOr imaginary part R ImagiIn the data, the 1st to n element is the 1st group, n+1 to a 2n element is the 2nd group, and the 2nd * n+1 to the 3 * n element is the 3rd group ..., in turn k * n element of (k-1) * n+1 to the is the k group, ..., m * n element of (m-1) * n+1 to the is m group, wherein m=100, n=120, anti-phase vector
Figure FSB00000944934500034
Real part R Real, imaginary part R ImagiThe group number of data represents that with subscript i the sequence number of data represents with subscript j in the group, therefore
Figure FSB00000944934500035
Figure FSB00000944934500036
Subscript i=1,2,3 ..., m, j=1,2,3 ..., n, frequency corresponding to working speed when power frequency refers to the rotor normal operation;
Calculate anti-phase vector Real part R RealGroup in average Group internal standard deviation
Figure FSB00000944934500039
And imaginary part R ImagiGroup in average
Figure FSB000009449345000310
Group internal standard deviation
Figure FSB000009449345000311
Adopt respectively formula (1), (2), (3), (4) to calculate;
μ i real = 1 / n Σ j = 1 n R ij real , I=1 wherein, 2,3 ..., m (1)
μ i imagi = 1 / n Σ j = 1 n R ij imagi , I=1 wherein, 2,3 ..., m (2)
σ i real = 1 / n Σ j = 1 n ( R ij real - μ i real ) 2 , I=1 wherein, 2,3 ..., m (3)
σ i imagi = 1 / n Σ j = 1 n ( R ij imagi - μ i imagi ) 2 , I=1 wherein, 2,3 ..., m (4)
With anti-phase vector Real part R RealGroup in average
Figure FSB000009449345000317
Group internal standard deviation And imaginary part R ImagiGroup in average
Figure FSB00000944934500042
Group internal standard deviation
Figure FSB00000944934500043
Line up sequence according to group number respectively;
Calculate respectively anti-phase vector
Figure FSB00000944934500044
Real part R RealGroup in average
Figure FSB00000944934500045
The backward number of sequence
Figure FSB00000944934500046
Group internal standard deviation
Figure FSB00000944934500047
The backward number of sequence
Figure FSB00000944934500048
And imaginary part R ImagiGroup in average
Figure FSB00000944934500049
The backward number of sequence
Figure FSB000009449345000410
Group internal standard deviation
Figure FSB000009449345000411
The backward number of sequence
3. method as claimed in claim 2 is characterized in that, it is to calculate anti-phase vector that described anti-phase vector Steady-state Parameters calculates in real time
Figure FSB000009449345000413
Real part R RealSteady-state Parameters
Figure FSB000009449345000414
And imaginary part R ImagiSteady-state Parameters
Figure FSB000009449345000416
Figure FSB000009449345000417
Adopt respectively formula (5), (6), (7), (8) to calculate,
ϵ μ real = ( S μ real + 0.5 - μ A ) / σ A - - - ( 5 )
ϵ σ real = ( S σ real + 0.5 - μ A ) / σ A - - - ( 6 )
ϵ μ imagi = ( S μ imagi + 0.5 - μ A ) / σ A - - - ( 7 )
ϵ σ imagi = ( S σ imagi + 0.5 - μ A ) / σ A - - - ( 8 )
In formula (5), (6), (7), (8), μ A is the backward mathematics opinion average of sequence, μ A=m (m-1)/4, m=100; σ AThe backward mathematics opinion standard deviation of sequence,
Figure FSB000009449345000422
M=100.
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