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CN102052812A - Method and device for preparing fluidized ice by utilizing air condensation-evaporation composite mode - Google Patents

Method and device for preparing fluidized ice by utilizing air condensation-evaporation composite mode Download PDF

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CN102052812A
CN102052812A CN 201010595100 CN201010595100A CN102052812A CN 102052812 A CN102052812 A CN 102052812A CN 201010595100 CN201010595100 CN 201010595100 CN 201010595100 A CN201010595100 A CN 201010595100A CN 102052812 A CN102052812 A CN 102052812A
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ice
air
making
water
evaporative
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CN102052812B (en
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张小松
闫俊海
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Southeast University
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Southeast University
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Abstract

本发明公开了一种空气冷凝复合蒸发式制取流态冰的方法及装置,该方法包括同时进行的湿空气冷凝复合蒸发式制冰空气循环、制冷剂循环和蒸发制冰水循环。该装置包括湿空气冷凝复合蒸发式制冰空气循环组件、制冷剂循环组件和蒸发制冰水循环组件,其中:湿空气冷凝复合蒸发式制冰空气循环组件,主要包括淋激式冷凝器、制冰室、第一过冷水解冷器、第一储冰槽、第一冰水分离器和蒸发制冰室,制冷剂循环组件,主要包括淋激式冷凝器、制冷压缩机、空气冷凝器和制冰室,蒸发制冰水循环组件,主要包括水箱、喷嘴、蒸发制冰室、第二过冷水解冷器、第二冰水分离器和第二储冰槽。本发明实现了系统稳定、制冰效率高、系统节能以及不会产生冰堵的目的。

The invention discloses a method and device for producing liquid ice by air condensation and combined evaporation. The method comprises simultaneous humid air condensation and combined evaporation ice-making air circulation, refrigerant circulation and evaporation ice-making water circulation. The device includes humid air condensing composite evaporative ice-making air circulation components, refrigerant circulation components and evaporative ice-making water circulation components, among which: humid air condensing composite evaporative ice-making air circulation components mainly include shower condensers, ice-making room, the first supercooled water cooler, the first ice storage tank, the first ice-water separator and the evaporative ice-making room, and the refrigerant cycle components, mainly including the shower condenser, the refrigeration compressor, the air condenser and the The ice room, the evaporative ice-making water circulation component, mainly includes a water tank, a nozzle, an evaporative ice-making room, a second supercooled hydrolysis cooler, a second ice-water separator, and a second ice storage tank. The invention achieves the objectives of stable system, high ice-making efficiency, energy saving of the system and no ice blockage.

Description

Air setting composite evaporation formula is produced the method and the device of fluid state ice
Technical field
The present invention relates to a kind of method and device of producing fluid state ice, relate in particular to method and device that a kind of air setting composite evaporation formula is produced fluid state ice.
Background technology
Ice storage technology is present electric power " peak load shifting " and solves one of important method of power shortage.This technology is utilized cheap and abundant electric power at night ice making cold-storage efficiently, releases cold in electric power peak hour ice-melt.In order to overcome the inherent shortcoming of static ice cold-storage, various dynamic ice cold-storage modes become the focus of present research.Fluid state ice is a kind of as dynamic ice-making, it is the solution based on the suspension ice particle of water, it can be pumped and get, in addition owing to the ice slurry is made up of many small ice crystals, this makes it compare with traditional ice groove cold-storage bigger heat exchange area when heat exchange, can more effectively adapt to the variation of refrigeration duty, and when system's refrigeration duty changed, temperature controlled accuracy and stability improved greatly.From range of application, fluid state ice not only can be applied in the ice-chilling air conditioning system, can also be applied to fields such as food refrigerated, fish production, fire-fighting and clinical medicine, and its application prospect is boundless.
The fluid state ice ice making method mainly contains direct contact type ice making method, scrape type ice making method, vacuum type ice making method and subcooled water method at present.Direct contact type ice making method requires the not dissolving mutually of contacted two media, so the range of choice of cold-producing medium is narrower, and has the attenuation problem of performance after operation a period of time.In addition, owing to can not fully water be separated with refrigerant, the emulsified pollution of the ice of making is disadvantageous for the application in the food fresh keeping relevant industries, and the feature of environmental protection is poor.Scrape type ice making method must dispose the rotating vane that external motor drives, its structure and manufacturing process complexity, and energy consumption is big, the fault rate height.Vacuum type ice making method needs to keep vacuum in ice-making process, the air-tightness and the vacuum of whole device are had relatively high expectations, the structure more complicated.The subcooled water method is to be cooled to supercooled state (being lower than 0 ℃) by water in subcooler, enter Ice Storage Tank then, in Ice Storage Tank, the subcooled water supercooled state is eliminated becomes mixture of ice and water, ice is wherein stayed in the Ice Storage Tank, and separated the going out of water enters subcooler once more.In the dynamic freezing of supercooled water process, remain the constant higher coefficient of heat transfer between water and the refrigerant, the ice making rate is higher, and energy loss is less, but the supercooled state of water is a unsure state, be difficult to keep and very easily undergo phase transition, therefore subcooled water just freezes in subcooler before running into through being everlasting and separating device for cooling, thereby produces the stifled problem of ice, simultaneously, control requirement to evaporating temperature is very accurate, and difficulty is bigger.
Summary of the invention
Technical problem:Technical problem to be solved by this invention is, provides a kind of air setting composite evaporation formula to produce the method and the device of fluid state ice, can solve the stifled and low problem of efficiency of ice, has good energy-saving effect.
Technical scheme:For solving the problems of the technologies described above, the air setting composite evaporation formula that the present invention adopts is produced the method for fluid state ice, comprise the humid air condensation composite evaporation formula ice making air circulation of carrying out simultaneously, cold-producing medium circulation and the circulation of evaporation ice making water, the cold-producing medium circulation provides low-temperature receiver for humid air condensation composite evaporation formula ice making air circulation, humid air condensation composite evaporation formula ice making air circulation provides ice making required low temperature and low humidity air for the circulation of evaporation ice making water, wherein: described humid air condensation composite evaporation formula ice making air circulation is: highly humid air is under the effect of blower fan, through after the adjusting of volume damper, enter in the passage between the inner tank theca of the outer tube inner wall of ice-making compartment and ice-making compartment; Highly humid air in this passage with the ice-making compartment outer tube wall outside the low-temperature refrigerant at place carry out heat exchange, humid air cooling is condensed, the fine liquid particles of freeze-outing from air continues to take place exchange heat and further cooling with condensed humid air in the decline process; Cooled off the water droplet after cold, and separated cooler through first cold water and separate cold back and produce ice crystal, the water droplet of Jie Binging outflow first ice machine bin after the first frozen water separator of the first ice machine bin bottom separates; Condensation low temperature and low humidity air is later discharged by the ice-making compartment inner core; In the process of discharging, the low temperature and low humidity air carries out heat exchange by inner core wall and the highly humid air of sending into ice-making compartment, and the highly humid air cooling effect is further strengthened; Then the low temperature and low humidity air of discharging in the ice-making compartment inner core is sent in the evaporation ice-making compartment; The water droplets of the nozzle ejection in the evaporation ice-making compartment is at low temperature and low humidity air evaporation cooling becoming ice crystal; After low temperature and low humidity air and the exchange of water droplets generation caloic, the evaporation ice-making compartment is discharged Cryogenic air, and this Cryogenic air enters in the showering spray type condenser, the partial condensation heat of absorption refrigeration agent circulation, and warming and humidifying becomes highly humid air; Under the effect of blower fan, send into condensation ice making in the ice-making compartment again, thereby finished a complete humid air condensation composite evaporation formula ice making air circulation; Described cold-producing medium circulation is: refrigeration compressor enters high temperature and high pressure gaseous refrigerant in the showering spray type condenser, the low temperature and low humidity air of discharging from ice-making compartment and the recirculated water of showering spray type condenser to refrigerant cools after, cold-producing medium enters further condensation liquefaction in the aerial condenser, forms high pressure liquid refrigerant; High pressure liquid refrigerant is flowed through after the expansion valve throttling, enters ice-making compartment; By the wall of urceolus, the highly humid air generation exchange heat in cold-producing medium and the ice-making compartment behind the heat and vaporization of absorption highly humid air, is discharged from ice-making compartment top, and refrigeration compressor sucks cold-producing medium, circulates thereby finished a complete cold-producing medium; Described evaporation ice making water circulation is: the evaporative cooling in the low temperature and low humidity air of the water droplets of the nozzle ejection in the evaporation ice-making compartment generates subcooled water, separating cooler through second subcooled water separates and generates ice crystal after cold, the water of Jie Binging does not flow in the water tank after the second frozen water separator separates; Under the pressure effect of water pump, after control valve was regulated flow, the water in the water tank entered the nozzle atomization spray again, thereby had finished a complete evaporation ice making water circulation.
Described air setting composite evaporation formula is produced in the method for fluid state ice, and the highly humid air that Cryogenic air that the evaporation ice-making compartment is discharged and showering spray type condenser are discharged carries out the sensible heat exchange in heat exchanger.
A kind of air setting composite evaporation formula is produced the device of fluid state ice, comprise humid air condensation composite evaporation formula ice making air circulation assembly, cold-producing medium recirculation assembly and evaporation ice making water recirculation assembly, wherein: the composite air recirculation assembly of humid air condensation ice making and evaporation ice making, comprise the showering spray type condenser, blower fan, volume damper, ice-making compartment, first subcooled water is separated cooler, first ice machine bin, the first frozen water separator and evaporation ice-making compartment, ice-making compartment comprises that top and bottom are the urceolus and the inner core of opening, inner core is arranged in urceolus, and is fixedly connected on the inwall of urceolus; First subcooled water is separated the top that cooler is positioned at first ice machine bin, and the first frozen water separator is positioned at the bottom of first ice machine bin; The air outlet of showering spray type condenser is communicated with the air inlet of blower fan by pipeline, the air outlet of blower fan is communicated with the urceolus top of ice-making compartment by volume damper, the urceolus bottom of ice-making compartment is communicated with the import of first ice machine bin, the inner core top of ice-making compartment is communicated with by the air inlet of pipeline with the evaporation ice-making compartment, and the air outlet of evaporation ice-making compartment is communicated with by the air inlet of pipeline with the showering spray type condenser.The cold-producing medium recirculation assembly, comprise showering spray type condenser, refrigeration compressor, aerial condenser, expansion valve and ice-making compartment, the refrigerant outlet of ice-making compartment is communicated with the low-pressure admission mouth of refrigeration compressor by pipeline, the high-pressure exhaust of refrigeration compressor is communicated with by the refrigerant inlet of pipeline with the showering spray type condenser, the refrigerant outlet of showering spray type condenser is communicated with the refrigerant inlet of aerial condenser by pipeline, and the refrigerant outlet of aerial condenser is communicated with the ice-making compartment refrigerant inlet by expansion valve.Evaporation ice making water recirculation assembly comprises that water tank, water pump, control valve, nozzle, evaporation ice-making compartment, second subcooled water separate cooler, the second frozen water separator and second ice machine bin; Second subcooled water is separated the top that cooler is positioned at second ice machine bin, and the second frozen water separator is positioned at the bottom of second ice machine bin; Nozzle is positioned at the top of evaporation ice-making compartment; The lower end of evaporation ice-making compartment is communicated with the import of second ice machine bin, and the outlet of second ice machine bin is communicated with the water inlet of water tank by pipeline, and the delivery port of water tank is communicated with the water inlet of water pump by pipeline, and the delivery port of water pump is communicated with nozzle by control valve.
Air setting composite evaporation formula is produced the device of fluid state ice, also comprises heat exchanger, and heat exchanger is positioned on the pipeline that is communicated with volume damper and ice-making compartment urceolus, also is positioned at simultaneously on the pipeline that is communicated with evaporation ice-making compartment and showering spray type condenser.
Beneficial effect:Compared with prior art, adopt the advantage of technical scheme of the present invention to be:
1. effectively avoid the stifled phenomenon of ice, improved the stability of producing fluid state ice.The method of producing fluid state ice and device thereof in the technical program, in ice-making compartment, be provided with urceolus and inner core, in the passage of highly humid air between inner core and urceolus, the cold ice crystal of producing condensed, low-temperature refrigerant in the ice-making compartment urceolus and the highly humid air generation heat exchange in the ice-making compartment, the water droplet that produces during the humid air condensation is relatively more even and particle diameter is very little, increased the heat exchange area of water droplet, water droplet is proceeded heat exchange with condensed air in dropping process, realized coldly, and separated cooler through subcooled water and separate and form ice crystal after cold.The device of producing fluid state ice of this structure has overcome traditional subcooled water method dynamic ice-making device and has iced stifled defective easily, has improved the stability of producing fluid state ice.
2. improved the efficient of producing fluid state ice.In technical scheme of the present invention, except being set, humid air condensation ice-making compartment produces fluid state ice, also be provided with the evaporation ice-making compartment.Low temperature and low humidity air from the discharge of humid air condensation ice-making compartment, enter in the evaporation ice-making compartment, the low temperature and low humidity air with from the exchange of the water droplets generation caloic of nozzle ejection, water droplets evaporative cooling in the low temperature and low humidity air generates subcooled water, separates cooler through second cold water and separates cold back and generate ice crystal.On the basis of humid air condensation ice-making compartment, increase is provided with the evaporation ice-making compartment, and making all has the ice crystal generation in humid air condensation ice-making compartment and the evaporation ice-making compartment, has improved the ice making efficient of whole device greatly.
3. secondary heat exchange has increased heat exchange area, has improved heat exchange efficiency.An inner core air duct is established in ice-making compartment inside in the technical program, highly humid air is entered by the top of ice-making compartment, flow in the passage between ice-making compartment outer tube inner wall face and inner tank theca face, wall and the outer low-temperature refrigerant heat exchange of wall by ice-making compartment, after air arrives the bottom of ice-making compartment, through the inner core air duct discharge ice-making compartment that moves upward again, the low temperature and low humidity air that moves upward in the inner core passage carries out heat exchange with the highly humid air that enters ice-making compartment equally by the inner core wall, the highly humid air that enters ice-making compartment is cooled, because increased secondary heat exchange, increase heat exchange area, improved heat exchange efficiency.
4. energy-saving effect is remarkable.In the technical program, utilize the showering spray type condenser to come the used circulating air of warming and humidifying ice making, this has not only solved the Humidification problem of circulating air, and has made full use of most of condensation waste heat of kind of refrigeration cycle, and the energy-saving effect of whole device is remarkable.
5. effectively raise heat exchanger effectiveness.The technical program can also comprise heat exchanger, and this heat exchanger is positioned on the pipeline that is communicated with showering spray type condenser and blower fan, also is positioned at simultaneously on the pipeline that is communicated with ice-making compartment inner core and showering spray type condenser.After the low temperature and low humidity air of the highly humid air behind the showering spray type condenser warming and humidifying through heat exchanger and ice-making compartment discharge is cooled after the row heat exchange, increases relative humidity, enter ice-making compartment and carry out the cold excessively ice crystal of producing of condensation.Owing to adopted heat exchanger, the heat exchanger effectiveness of whole device has obtained bigger raising.
Description of drawings
Fig. 1 is an apparatus structure composition frame chart of the present invention.
Fig. 2 is the structure composition frame chart of a kind of improvement project of the present invention.
Fig. 3 is the structure composition frame chart of another kind of improvement project of the present invention.
Have among the figure: showering spray type condenser 1, blower fan 2, volume damper 3, ice-making compartment 4, urceolus 401, inner core 402, first subcooled water is separated cooler 5, first ice machine bin 6, the first frozen water separator 7, refrigeration compressor 8, aerial condenser 9, expansion valve 10, water tank 11, water pump 12, control valve 13, nozzle 14, evaporation ice-making compartment 15, second subcooled water is separated cooler 16, the second frozen water separator 17, second ice machine bin 18, heat exchanger 19, Water flow adjusting valve 20, return pipe 21, by-passing valve 22.
The specific embodiment
Below in conjunction with accompanying drawing example of the present invention is explained in detail.
The method that air setting composite evaporation formula of the present invention is produced fluid state ice has comprised humid air condensation composite evaporation formula ice making air circulation, cold-producing medium circulation and the circulation of evaporation ice making water.These three cyclic processes are carried out simultaneously.The cold-producing medium circulation provides low-temperature receiver for humid air condensation composite evaporation formula ice making air circulation, and humid air condensation composite evaporation formula ice making air circulation is provided at the required low temperature and low humidity air of ice making in the evaporation ice-making compartment 15 for the circulation of evaporation ice making water.
Humid air condensation composite evaporation formula ice making air circulation is: highly humid air through after the adjusting of volume damper 3, enters in the passage between inner core 402 outer walls of urceolus 401 inwalls of ice-making compartment 4 and ice-making compartment 4 under the effect of blower fan 2; Highly humid air in this passage with ice-making compartment 4 urceolus 401 walls outside the place low-temperature refrigerant carry out heat exchange, the humid air cooling is condensed, and the fine liquid particles of freeze-outing from air continues exchange heat to take place and further cooling with condensed humid air in the decline process; Cooled off the water droplet after cold, and separated cooler 5 through first cold water and separate cold back and produce ice crystal, the water droplet of Jie Binging outflow first ice machine bin 6 after the first frozen water separator 7 of first ice machine bin, 6 bottoms separates; Condensation low temperature and low humidity air is later discharged by ice-making compartment 4 inner cores 402; In the process of discharging, the low temperature and low humidity air carries out heat exchange by inner core 402 walls and the highly humid air of sending into ice-making compartment 4, and the highly humid air cooling effect is further strengthened; The low temperature and low humidity air of discharging in ice-making compartment 4 inner cores 402 is sent in the evaporation ice-making compartment 15 then; The water droplets that nozzle 14 in the evaporation ice-making compartment 15 sprays is at low temperature and low humidity air evaporation cooling becoming ice crystal; After low temperature and low humidity air and the exchange of water droplets generation caloic, evaporation ice-making compartment 15 is discharged Cryogenic air, and this Cryogenic air enters in the showering spray type condenser 1; The partial condensation heat of Cryogenic air absorption refrigeration agent circulation, and be heated humidification and become highly humid air; Under the effect of blower fan 2, highly humid air is sent into condensation ice making in the ice-making compartment 4 again, thereby has finished a complete humid air condensation composite evaporation formula ice making air circulation.This circulation can back and forth be carried out.
Cold-producing medium circulation is: refrigeration compressor 8 enters high temperature and high pressure gaseous refrigerant in the showering spray type condenser 1, low temperature and low humidity air of discharging from ice-making compartment 4 and the showering spray type condenser 1 recirculated water to refrigerant cools after; Cold-producing medium enters in the aerial condenser 9, and the further condensation liquefaction of cold-producing medium forms high pressure liquid refrigerant; High pressure liquid refrigerant is flowed through after expansion valve 10 throttlings, enters ice-making compartment 4; By the wall of urceolus 401, the highly humid air generation exchange heat in cold-producing medium and the ice-making compartment 4 behind the heat and vaporization of absorption highly humid air, is discharged from ice-making compartment 4 tops, and refrigeration compressor 8 sucks cold-producing medium, circulates thereby finished a complete cold-producing medium.This circulation can back and forth be carried out.
The circulation of evaporation ice making water is: water droplets evaporative cooling in the low temperature and low humidity air that the nozzle 14 in the evaporation ice-making compartment 15 sprays generates subcooled water, separating cooler 16 through second subcooled water separates and generates ice crystal after cold, the water of Jie Binging does not flow in the water tank 11 after the second frozen water separator 17 separates; Under the pressure effect of water pump 12, after control valve 13 was regulated flow, the water in the water tank 11 entered nozzle 14 atomizing sprays again, thereby had finished a complete evaporation ice making water circulation.This circulation can back and forth be carried out.
As shown in Figure 1, the present invention uses the device that said method is produced fluid state ice, comprises humid air condensation composite evaporation formula ice making air circulation assembly, cold-producing medium recirculation assembly and evaporation ice making water recirculation assembly.
Humid air condensation composite evaporation formula ice making air circulation assembly comprises that showering spray type condenser 1, blower fan 2, volume damper 3, ice-making compartment 4, first subcooled water separate cooler 5, first ice machine bin 6, the first frozen water separator 7 and evaporation ice-making compartment 15.This ice-making compartment 4 comprises that top and bottom are the urceolus 401 and the inner core 402 of opening, and inner core 402 is arranged in urceolus 401, and is fixedly connected on the inwall of urceolus 401.First subcooled water is separated the top that cooler 5 is positioned at first ice machine bin 6, and the first frozen water separator 7 is positioned at the bottom of first ice machine bin 6.The air outlet of this showering spray type condenser 1 is communicated with by the air inlet of pipeline with blower fan 2, the air outlet of blower fan 2 is communicated with urceolus 401 tops of ice-making compartment 4 by volume damper 3, urceolus 401 bottoms of ice-making compartment 4 are communicated with the import of first ice machine bin 6, inner core 402 tops of ice-making compartment 4 are communicated with by the air inlet of pipeline with evaporation ice-making compartment 15, and the air outlet of evaporation ice-making compartment 15 is communicated with by the air inlet of pipeline with showering spray type condenser 1.
The cold-producing medium recirculation assembly, comprise showering spray type condenser 1, refrigeration compressor 8, aerial condenser 9, expansion valve 10 and ice-making compartment 4, the refrigerant outlet of this ice-making compartment 4 is communicated with the low-pressure admission mouth of refrigeration compressor 8 by pipeline, the high-pressure exhaust of refrigeration compressor 8 is communicated with by the refrigerant inlet of pipeline with showering spray type condenser 1, the refrigerant outlet of showering spray type condenser 1 is communicated with by the refrigerant inlet of pipeline with aerial condenser 9, and the refrigerant outlet of aerial condenser 9 is communicated with ice-making compartment 4 refrigerant inlets by expansion valve 10.
Evaporation ice making water recirculation assembly comprises that water tank 11, water pump 12, control valve 13, nozzle 14, evaporation ice-making compartment 15, second subcooled water separate cooler 16, the second frozen water separator 17 and second ice machine bin 18; This second subcooled water is separated the top that cooler 16 is positioned at second ice machine bin 18, and this second frozen water separator 17 is positioned at the bottom of second ice machine bin 18; This nozzle 14 is positioned at the top of evaporation ice-making compartment 15; The lower end of this evaporation ice-making compartment 15 is communicated with the import of second ice machine bin 18, the outlet of second ice machine bin 18 is communicated with by the water inlet of pipeline with water tank 11, the delivery port of water tank 11 is communicated with by the water inlet of pipeline with water pump 12, and the delivery port of water pump 12 is communicated with nozzle 14 by control valve 13.
In above-mentioned three recirculation assemblies, humid air condensation composite evaporation formula ice making air circulation assembly and shared identical showering spray type condenser 1 of cold-producing medium recirculation assembly and ice-making compartment 4, humid air condensation composite evaporation formula ice making air circulation assembly and the shared identical evaporation ice-making compartment 15 of evaporation ice making water recirculation assembly.
The device of producing fluid state ice of this structure, in ice-making compartment 4, be provided with urceolus 401 and inner core 402, in the passage of highly humid air between inner core 402 and urceolus 401, the cold ice crystal of producing condensed, low-temperature refrigerant in ice-making compartment 4 urceolus 401 and the highly humid air generation heat exchange in the ice-making compartment 4, the water droplet that produces during the humid air condensation is relatively more even and particle diameter is very little, increased the heat exchange area of water droplet, water droplet is proceeded heat exchange with condensed air in dropping process, realized coldly, and separated cooler 5 through first subcooled water and separate and form ice crystal after cold.The device of producing fluid state ice of this structure has overcome traditional subcooled water method dynamic ice-making device and has iced stifled defective easily, has improved stability and the efficient of producing fluid state ice.Simultaneously, condensation low temperature and low humidity air later, discharge from ice-making compartment 4, enter in the evaporation ice-making compartment 15, the low temperature and low humidity air generates subcooled water with the water droplets generation caloic exchange of spraying from nozzle 14, water droplets evaporative cooling in the low temperature and low humidity air, separates cooler 16 through second subcooled water and separates cold back generation ice crystal, the water of Jie Binging does not flow in the water tank 11 after the second frozen water separator 17 separates.On the basis of ice-making compartment 4, increase to be provided with and evaporate ice-making compartment 15, making all has the ice crystal generation in ice-making compartment 4 and the evaporation ice-making compartment 15, has improved the ice making efficient of whole device greatly.In addition, highly humid air is entered by the top of ice-making compartment 4, flow in the passage between ice-making compartment 4 urceolus, 401 internal faces and inner core 402 outside wall surface, wall and the outer low-temperature refrigerant heat exchange of wall by ice-making compartment 4, after air arrives the bottom of ice-making compartment 4, move upward again through inner core 402 air ducts and to discharge ice-making compartment 4, the low temperature and low humidity air that moves upward in inner core 402 passages carries out heat exchange with the highly humid air that enters ice-making compartment 4 equally by inner core 402 walls, and the highly humid air that enters ice-making compartment 4 is cooled.Because increased secondary heat exchange,, improved heat exchange efficiency so increased heat exchange area.In addition, utilize showering spray type condenser 1 to come the used circulating air of warming and humidifying ice making, this has not only solved the Humidification problem of circulating air, and has made full use of most of condensation waste heat of kind of refrigeration cycle, and the energy-saving effect of whole device is remarkable.
Further, as shown in Figure 2, the described device of producing fluid state ice also comprises heat exchanger 19, this heat exchanger 19 is positioned on the pipeline that is communicated with volume damper 3 and ice-making compartment 4 urceolus 401, also is positioned at simultaneously on the pipeline that is communicated with evaporation ice-making compartment 15 and showering spray type condenser 1.This heat exchanger 19 can adopt existing gas and gas heat-exchanger structure.After heat exchanger 19 is installed, low temperature humid air from 15 discharges of evaporation ice-making compartment, by heat exchanger 19 and the highly humid air generation sensible heat exchange that enters ice-making compartment 4, its relative humidity also was improved when the highly humid air that enters ice-making compartment 4 was cooled, and the low temperature humid air of discharging from evaporation ice-making compartment 15 enters in the showering spray type condenser 1 after heat exchanger 19 heat exchange heat up.Owing to adopted heat exchanger 19, the heat exchanger effectiveness of whole device is greatly improved.
Further, as shown in Figure 3, the described device of producing fluid state ice also comprises return pipe 21 and Water flow adjusting valve 20.Return pipe 21 1 ends are connected with the delivery port of the first frozen water separator 7, and the other end is connected with the aqua storage tank of showering spray type condenser 1.Water flow adjusting valve 20 is arranged on the return pipe 21.In first ice machine bin 6, after the water droplet that forms ice separates by the first frozen water separator 7, can in turning back to the aqua storage tank of showering spray type condenser 1, Water flow adjusting valve 20 be utilized once more.Can reduce outside water injection rate like this, effective recycling water resource to showering spray type condenser 1.
Further, the refrigerant inlet of described ice-making compartment 4 is positioned at the bottom of ice-making compartment 4, and the refrigerant outlet of ice-making compartment 4 is positioned at the top of ice-making compartment 4.Because the air inlet of ice-making compartment 4 is positioned at top, air outlet is positioned at the bottom, be that the flow direction of air on the passage between urceolus and the inner core is from top to bottom, so when the flow direction of cold-producing medium in ice-making compartment 4 urceolus be from bottom to top in, can increase the heat exchange effect of the gas in cold-producing medium and the passage.
Further, the air inlet of described evaporation ice-making compartment 15 is positioned at the bottom of evaporation ice-making compartment 15, and the air outlet of evaporation ice-making compartment 15 is positioned at the top of evaporation ice-making compartment 15.Because the air inlet of evaporation ice-making compartment 15 is positioned at the bottom, air outlet is positioned at top, and promptly the flow direction of air in evaporation ice-making compartment 15 is from bottom to top, so, when nozzle 14 sprays, can increase the heat exchange effect between water droplets and the gas from top to bottom.
Further, described low temperature and low humidity air circulation assembly also comprises by-passing valve 22, and this by-passing valve 22 is connected between water tank 11 and the control valve 13 by pipeline.When nozzle 14 discharges are smaller, by by-passing valve 22, guarantee that the circular flow of water pump 12 is constant substantially, it is moved at efficacious workaround.
Further, the urceolus 401 of described cool room 4 and inner core 402 concentric settings.Such position is provided with the urceolus 401 that can improve cool room 4 and the heat exchange effect between the inner core 402.
In sum, no matter the present invention is important breakthrough to prior art with regard to purpose, means and effect.The foregoing description only is the exemplary illustration to principle of the present invention and effect, but not limiting the scope of the invention.Any personage who is familiar with this technology all can make modification and change embodiment under know-why of the present invention and spirit.Protection scope of the present invention should be as described claim described.

Claims (10)

1.一种空气冷凝复合蒸发式制取流态冰的方法,其特征在于,该方法包括同时进行的湿空气冷凝复合蒸发式制冰空气循环、制冷剂循环和蒸发制冰水循环,制冷剂循环为湿空气冷凝复合蒸发式制冰空气循环提供冷源,湿空气冷凝复合蒸发式制冰空气循环为蒸发制冰水循环提供制冰所需的低温低湿空气,其中:1. A method for producing liquid ice by air condensing and compound evaporation, characterized in that the method comprises simultaneous wet air condensation and compound evaporative ice-making air circulation, refrigerant circulation and evaporation ice-making water circulation, refrigerant circulation Provide cold source for humid air condensation combined evaporative ice-making air circulation, humid air condensation combined evaporative ice-making air circulation provides low-temperature and low-humidity air required for ice-making for evaporative ice-making water circulation, of which: 所述的湿空气冷凝复合蒸发式制冰空气循环是:高湿空气在风机(2)的作用下,经过风量调节阀(3)的调节后,进入制冰室(4)的外筒(401)内壁和制冰室(4)的内筒(402)外壁之间的通道中;高湿空气在该通道中与制冰室(4)外筒(401)壁外处的低温制冷剂进行热交换,湿空气冷却凝结,从空气中凝结出来的细小水滴在下降过程中与冷凝后的湿空气继续发生热量交换而进一步冷却;冷却过冷后的水滴,经过第一冷水解冷器(5)解冷后产生冰晶,未结冰的水滴经第一储冰槽(6)下部的第一冰水分离器(7)分离后流出第一储冰槽(6);冷凝过后的低温低湿空气通过制冰室(4)内筒(402)排出;在排出的过程中,低温低湿空气通过内筒(402)壁面与送入制冰室(4)的高湿空气进行换热,使高湿空气冷却效果得到进一步强化;然后将制冰室(4)内筒(402)中排出的低温低湿空气送入蒸发制冰室(15)中;蒸发制冰室(15)中的喷嘴(14)喷射的雾化水滴,在低温低湿空气中蒸发冷却结为冰晶;低温低湿空气与雾化水滴发生热质交换后,蒸发制冰室(15)排出低温空气,该低温空气进入淋激式冷凝器(1)中,吸收制冷剂循环的部分冷凝热,加热加湿成为高湿空气;在风机(2)的作用下再一次送入制冰室(4)中冷凝制冰,从而完成了一个完整的湿空气冷凝复合蒸发式制冰空气循环;The humid air condensing compound evaporative ice-making air circulation is: under the action of the fan (2), the high-humidity air enters the outer cylinder (401 ) inner wall and the inner cylinder (402) outer wall of the ice-making compartment (4); the high-humidity air is heated with the low-temperature refrigerant outside the outer cylinder (401) wall of the ice-making compartment (4) in this passage Exchange, the humid air is cooled and condensed, and the fine water droplets condensed from the air continue to exchange heat with the condensed humid air during the descent process to further cool; the cooled water droplets pass through the first cold water decomposition cooler (5) Ice crystals are produced after decooling, and the unfrozen water droplets are separated by the first ice-water separator (7) at the lower part of the first ice storage tank (6) and then flow out of the first ice storage tank (6); the condensed low-temperature and low-humidity air passes through The inner cylinder (402) of the ice-making chamber (4) is discharged; during the discharge process, the low-temperature and low-humidity air exchanges heat with the high-humidity air sent into the ice-making chamber (4) through the wall of the inner cylinder (402), so that the high-humidity air The cooling effect is further strengthened; then the low-temperature and low-humidity air discharged from the inner tube (402) of the ice-making chamber (4) is sent into the evaporative ice-making chamber (15); the nozzle (14) in the evaporating ice-making chamber (15) sprays The atomized water droplets evaporate and cool in the low-temperature and low-humidity air to form ice crystals; after the heat and mass exchange between the low-temperature and low-humidity air and the atomized water droplets, the evaporative ice-making chamber (15) discharges low-temperature air, and the low-temperature air enters the deluge condenser ( In 1), it absorbs part of the condensation heat of the refrigerant cycle, heats and humidifies it to become high-humidity air; under the action of the fan (2), it is sent again to the ice-making chamber (4) to condense and make ice, thus completing a complete humidification process. Air condensing combined evaporative ice-making air circulation; 所述的制冷剂循环是:制冷压缩机(8)将高温高压气态制冷剂排入淋激式冷凝器(1)中,从制冰室(4)排出的低温低湿空气及淋激式冷凝器(1)的循环水对制冷剂冷却后,制冷剂进入空气冷凝器(9)中进一步冷凝液化,形成高压液态制冷剂;高压液态制冷剂流经膨胀阀(10)节流后,进入制冰室(4);通过外筒(401)的壁面,制冷剂与制冰室(4)内的高湿空气发生热量交换,吸收高湿空气的热量并汽化后,从制冰室(4)上部排出,制冷压缩机(8)吸入制冷剂,从而完成了一个完整的制冷剂循环;The refrigerant cycle is: the refrigeration compressor (8) discharges the high-temperature and high-pressure gaseous refrigerant into the shower condenser (1), and the low-temperature and low-humidity air discharged from the ice making chamber (4) and the shower condenser After the circulating water in (1) cools the refrigerant, the refrigerant enters the air condenser (9) to further condense and liquefy to form a high-pressure liquid refrigerant; the high-pressure liquid refrigerant flows through the expansion valve (10) and enters the ice making room (4); through the wall of the outer cylinder (401), the refrigerant exchanges heat with the high-humidity air in the ice-making room (4), absorbs the heat of the high-humidity air and vaporizes, and flows from the upper part of the ice-making room (4) discharge, the refrigeration compressor (8) sucks the refrigerant, thereby completing a complete refrigerant cycle; 所述的蒸发制冰水循环是:蒸发制冰室(15)中的喷嘴(14)喷射的雾化水滴在低温低湿空气内蒸发冷却生成过冷水,经第二过冷水解冷器(16)解冷后生成冰晶,未结冰的水经第二冰水分离器(17)分离后,流入水箱(11)中;在水泵(12)的压力作用下,经调节阀(13)调节流量后,水箱(11)中的水再一次进入喷嘴(14)雾化喷淋,从而完成了一个完整的蒸发制冰水循环。The evaporative ice-making water cycle is: the atomized water droplets sprayed by the nozzle (14) in the evaporative ice-making chamber (15) are evaporated and cooled in the low-temperature and low-humidity air to generate supercooled water, which is decomposed by the second supercooled water decomposition cooler (16) Ice crystals are formed after cooling, and the unfrozen water flows into the water tank (11) after being separated by the second ice-water separator (17); under the pressure of the water pump (12), after the flow is adjusted by the regulating valve (13), The water in the water tank (11) enters the nozzle (14) for atomization and spraying again, thereby completing a complete evaporative ice-making water cycle. 2.按照权利要求1所述的空气冷凝复合蒸发式制取流态冰的方法,其特征在于,所述的蒸发制冰室(15)排出的低温空气,和淋激式冷凝器(1)排出的高湿空气,在热交换器(19)中进行显热交换。2. The method for producing liquid ice according to the air condensation compound evaporation type according to claim 1, characterized in that, the low-temperature air discharged from the evaporation ice-making chamber (15) and the shower condenser (1) The discharged high-humidity air exchanges sensible heat in the heat exchanger (19). 3.一种应用权利要求1所述的方法制取流态冰的装置,其特征在于,该装置包括湿空气冷凝复合蒸发式制冰空气循环组件、制冷剂循环组件和蒸发制冰水循环组件,其中:3. A device for producing liquid ice by applying the method according to claim 1, characterized in that the device comprises a humid air condensation compound evaporative ice-making air circulation assembly, a refrigerant circulation assembly and an evaporative ice-making water circulation assembly, in: 所述的湿空气冷凝复合蒸发式制冰空气循环组件,包括淋激式冷凝器(1)、风机(2)、风量调节阀(3)、制冰室(4)、第一过冷水解冷器(5)、第一储冰槽(6)、第一冰水分离器(7)和蒸发制冰室(15),制冰室(4)包括顶端和底端均为开口的外筒(401)和内筒(402),内筒(402)位于外筒(401)中,并固定连接在外筒(401)的内壁上;第一过冷水解冷器(5)位于第一储冰槽(6)的上部,第一冰水分离器(7)位于第一储冰槽(6)的底部;淋激式冷凝器(1)的出风口通过管道与风机(2)的进风口连通,风机(2)的出风口通过风量调节阀(3)与制冰室(4)的外筒(401)顶端连通,制冰室(4)的外筒(401)底端与第一储冰槽(6)的进口连通,制冰室(4)的内筒(402)顶端通过管道与蒸发制冰室(15)的进风口连通,蒸发制冰室(15)的出风口通过管道与淋激式冷凝器(1)的进风口连通;The humid air condensing compound evaporative ice-making air circulation assembly includes a shower condenser (1), a fan (2), an air volume regulating valve (3), an ice-making chamber (4), a first supercooled hydrolysis cooling device (5), the first ice storage tank (6), the first ice-water separator (7) and the evaporative ice-making chamber (15), the ice-making chamber (4) comprises an outer cylinder ( 401) and an inner cylinder (402), the inner cylinder (402) is located in the outer cylinder (401), and is fixedly connected on the inner wall of the outer cylinder (401); the first supercooled water decomposition cooler (5) is located in the first ice storage tank (6), the first ice-water separator (7) is positioned at the bottom of the first ice storage tank (6); the air outlet of the shower condenser (1) communicates with the air inlet of the blower fan (2) through the pipeline, The air outlet of the fan (2) communicates with the top of the outer cylinder (401) of the ice making chamber (4) through the air volume regulating valve (3), and the bottom of the outer cylinder (401) of the ice making chamber (4) communicates with the first ice storage tank The inlet of (6) is connected, the top of the inner cylinder (402) of the ice making chamber (4) is connected with the air inlet of the evaporative ice making chamber (15) through the pipeline, and the air outlet of the evaporating ice making chamber (15) is connected with the dehydrating air outlet through the pipeline. The air inlet of type condenser (1) is connected; 所述的制冷剂循环组件,包括淋激式冷凝器(1)、制冷压缩机(8)、空气冷凝器(9)、膨胀阀(10)和制冰室(4),制冰室(4)的制冷剂出口通过管道与制冷压缩机(8)的低压进气口连通,制冷压缩机(8)的高压排气口通过管道与淋激式冷凝器(1)的制冷剂进口连通,淋激式冷凝器(1)的制冷剂出口通过管道与空气冷凝器(9)的制冷剂进口连通,空气冷凝器(9)的制冷剂出口通过膨胀阀(10)与制冰室(4)制冷剂入口连通;The refrigerant cycle assembly includes a shower condenser (1), a refrigeration compressor (8), an air condenser (9), an expansion valve (10) and an ice-making chamber (4), the ice-making chamber (4 ) is communicated with the low-pressure air inlet of the refrigeration compressor (8) through a pipeline, and the high-pressure exhaust port of the refrigeration compressor (8) is communicated with the refrigerant inlet of the shower condenser (1) through a pipeline. The refrigerant outlet of the exciting condenser (1) communicates with the refrigerant inlet of the air condenser (9) through a pipe, and the refrigerant outlet of the air condenser (9) is refrigerated with the ice making chamber (4) through an expansion valve (10) The agent inlet is connected; 所述的蒸发制冰水循环组件,包括水箱(11)、水泵(12)、调节阀(13)、喷嘴(14)、蒸发制冰室(15)、第二过冷水解冷器(16)、第二冰水分离器(17)和第二储冰槽(18);第二过冷水解冷器(16)位于第二储冰槽(18)的上部,第二冰水分离器(17)位于第二储冰槽(18)的底部;喷嘴(14)位于蒸发制冰室(15)的上部;蒸发制冰室(15)的下端与第二储冰槽(18)的进口连通,第二储冰槽(18)的出口通过管道与水箱(11)的进水口连通,水箱(11)的出水口通过管道与水泵(12)的进水口连通,水泵(12)的出水口通过调节阀(13)与喷嘴(14)连通。The evaporative ice-making water circulation assembly includes a water tank (11), a water pump (12), a regulating valve (13), a nozzle (14), an evaporative ice-making chamber (15), a second supercooled water decomposition cooler (16), The second ice-water separator (17) and the second ice storage tank (18); Located at the bottom of the second ice storage tank (18); the nozzle (14) is located at the upper part of the evaporative ice making chamber (15); the lower end of the evaporative ice making chamber (15) communicates with the inlet of the second ice storage tank (18), and the The outlet of the two ice storage tanks (18) is communicated with the water inlet of the water tank (11) through the pipeline, and the water outlet of the water tank (11) is communicated with the water inlet of the water pump (12) through the pipeline, and the water outlet of the water pump (12) is connected through the regulating valve (13) communicates with the nozzle (14). 4.按照权利要求3所述的制取流态冰的装置,其特征在于,还包括热交换器(19),热交换器(19)位于连通风量调节阀(3)和制冰室(4)外筒(401)的管道上,同时也位于连通蒸发制冰室(15)和淋激式冷凝器(1)的管道上。4. The device for making liquid ice according to claim 3, further comprising a heat exchanger (19), the heat exchanger (19) is located in the air volume regulating valve (3) and the ice making chamber (4) ) on the pipeline of the outer cylinder (401), and also on the pipeline communicating with the evaporative ice-making chamber (15) and the shower condenser (1). 5.按照权利要求4所述的制取流态冰的装置,其特征在于,所述的热交换器(19)是气体与气体热交换器。5. The device for producing liquid ice according to claim 4, characterized in that said heat exchanger (19) is a gas-to-gas heat exchanger. 6.按照权利要求3、4或5所述的制取流态冰的装置,其特征在于,还包括回水管(21)和水流量调节阀(20),回水管(21)一端与第一冰水分离器(7)的出水口连接,另一端与淋激式冷凝器(1)的储水槽连接;水流量调节阀(20)设置在回水管(21)上。6. The device for producing liquid ice according to claim 3, 4 or 5, characterized in that it also includes a water return pipe (21) and a water flow regulating valve (20), and one end of the water return pipe (21) is connected to the first The water outlet of the ice-water separator (7) is connected, and the other end is connected with the water storage tank of the shower condenser (1); the water flow regulating valve (20) is arranged on the return pipe (21). 7.按照权利要求6所述的制取流态冰的装置,其特征在于,所述的制冰室(4)的制冷剂入口位于制冰室(4)的下部,制冰室(4)的制冷剂出口位于制冰室(4)的上部。7. The device for making liquid ice according to claim 6, characterized in that, the refrigerant inlet of the ice-making chamber (4) is located at the bottom of the ice-making chamber (4), and the ice-making chamber (4) The refrigerant outlet is located at the top of the ice making compartment (4). 8.按照权利要求7所述的制取流态冰的装置,其特征在于,所述的蒸发制冰室(15)的进风口位于蒸发制冰室(15)的下部,蒸发制冰室(15)的出风口位于蒸发制冰室(15)的上部。8. The device for making liquid ice according to claim 7, characterized in that, the air inlet of the evaporative ice-making chamber (15) is located at the bottom of the evaporative ice-making chamber (15), and the evaporative ice-making chamber ( 15) The air outlet is located at the top of the evaporative ice making chamber (15). 9.按照权利要求8所述的制取流态冰的装置,其特征在于,所述的蒸发制冰水循环组件还包括旁通阀(22),旁通阀(22)通过管道连接在水箱(11)和调节阀(13)之间。9. The device for making liquid ice according to claim 8, characterized in that, said evaporative ice-making water circulation assembly also includes a bypass valve (22), and the bypass valve (22) is connected to the water tank ( 11) and the regulating valve (13). 10.按照权利要求9所述的制取流态冰的装置,其特征在于,所述的制冷室(4)的外筒(401)和内筒(402)同轴心设置。10. The device for producing liquid ice according to claim 9, characterized in that the outer cylinder (401) and inner cylinder (402) of the refrigeration chamber (4) are coaxially arranged.
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