CN102052499B - Ore pulp conveying electric valve device monitoring system and monitoring method thereof - Google Patents
Ore pulp conveying electric valve device monitoring system and monitoring method thereof Download PDFInfo
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- CN102052499B CN102052499B CN2011100265935A CN201110026593A CN102052499B CN 102052499 B CN102052499 B CN 102052499B CN 2011100265935 A CN2011100265935 A CN 2011100265935A CN 201110026593 A CN201110026593 A CN 201110026593A CN 102052499 B CN102052499 B CN 102052499B
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- electric valve
- time
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- ore pulp
- valve
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- 238000012544 monitoring process Methods 0.000 title claims abstract description 31
- 238000000034 method Methods 0.000 title claims description 11
- 238000004519 manufacturing process Methods 0.000 claims abstract description 14
- 238000004458 analytical method Methods 0.000 claims description 13
- 238000004364 calculation method Methods 0.000 claims description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 8
- 239000012141 concentrate Substances 0.000 description 4
- 229910052742 iron Inorganic materials 0.000 description 4
- 238000013461 design Methods 0.000 description 2
- 239000002002 slurry Substances 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
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Abstract
The invention relates to an ore pulp conveying electric valve device monitoring system which comprises an electric valve use information acquisition system and an electric valve use information analyzing and reading system, wherein the electric valve use information acquisition system is used for collecting use time data of a plurality of electric valves on an ore pulp conveying pipeline; and the electric valve use information analyzing and reading system is used for storing the use time data of the plurality of electric valves collected by the electric valve use information acquisition system, comparing the time data with rated use time of each electric valve, and displaying contrast results and/ or the use time data of the plurality of electric valves in a readable mode. According to the invention, the use time of the electric valves for conveying ore pulp in the pipeline can be calculated accurately, and the information such as the replacing time, ordering time, production time of the electric valves can be calculated accurately according to the use time, thus providing a time reference for electric valve users and electric valve suppliers.
Description
Technical field
The present invention relates to a kind of intelligent Web equipment monitoring system, especially relate to a kind of iron ore concentrate pipeline transportation on-line monitoring electric valve system and monitoring method thereof.
Background technique
In long-distance iron ore concentrate Slurry Pipeline Transportation process, a plurality of electric valves need be installed on pipeline, when the iron ore concentrate ore pulp is carried in pipeline since himself for the solidliquid mixture attribute can to the use electric valve wear and tear.
Simultaneously, and in course of conveying, there is the situation (during transporting water electric valve not being had wearing and tearing) of pulp-water Alternating Transportation, can't directly obtains wearing-in period very accurately according to the pipeline transport ore pulp time.Thereby; How accurately to calculate the service time of electric valve at the ore slurry pipeline transfer ore pulp; Make electric valve be issued to maximization service time, and the information such as situation that can let electric valve user of service and electric valve manufacturing business men in time grasp the electric valve use just seem very important in the condition of transfer ore pulp.
Summary of the invention
The present invention has designed a kind of ore pulp and has carried the electric valve equipment monitoring system; The technical problem of its solution is can't accurately calculate the time that each electric valve uses in the existing iron ore concentrate pipeline transportation process, thereby has influence on the carrying out of buying, maintenance and the replacement of electric valve.
In order to solve the technical problem of above-mentioned existence, the present invention has adopted following scheme:
A kind of ore pulp is carried the electric valve equipment monitoring system, comprises that electric valve uses information acquisition system (10) and electric valve to use information analysis and reading system (11);
Said electric valve uses information acquisition system (10) to be used to gather a plurality of electric valves (2) data service time on the ore pulp conveyance conduit (1);
Said electric valve uses information analysis and reading system (11) to be used to store time data that said a plurality of electric valves (2) that said electric valve uses information acquisition system (10) to gather use and above-mentioned time data and each said electric valve (2) is compared specified service time, shows through readable mode with comparing result and/or with the time data of a plurality of electric valves uses.
Further, the time data of said comparing result and/or electric valve use is transferred to different user terminals through internet or Local Area Network.
Further, said electric valve uses information acquisition system (10) to comprise PLC control system (4), SCADA control system (5) and internet intelligent instrument system (6); Said PLC control system (4) and SCADA control system (5) are used to control the use of said electric valve (2), and said internet intelligent instrument system (6) is carried out real time record to the control information of said electric valve (2).
Further, said PLC control system (4) is connected with said electric valve (2) through data connecting line (3).
Further, said electric valve uses information analysis and reading system (11) to comprise expert intelligence database (7), FW (8) and exterior I nternet network (9); Said FW (8) is arranged between said expert intelligence database (7) and the said exterior I nternet network (9) in order to ensure data security; Said expert intelligence database (7) is stored specified service time of the relevant information of all said electric valves (2) and relevant device; And the service time that receives that said internet intelligent instrument system (6) calculates each electric valve (2) and relevant device is after the information, and said expert intelligence database (7) just automatically and compare the time rating of each electric valve (2) and relevant device.
Further, to be connected the realization data in real time with said expert intelligence database (7) through network shared for said internet intelligent instrument system (6).
Further, said electric valve (2) comprises ball valve, dish valve or knife plate valve.
A kind of ore pulp is carried the monitoring method of electric valve equipment monitoring system, may further comprise the steps:
Step 1: a plurality of electric valves (2) and relevant device that said PLC control system (4) and said SCADA control system (5) are used the production scene are controlled, and said internet intelligent instrument system (6) is carried out the calculating of service time through said PLC control system (4) and said SCADA control system (5) to employed a plurality of electric valves (2) and relevant device thereof simultaneously;
Step 2: the aforementioned calculation result is aggregated in the said expert intelligence database (7), and said expert intelligence database (7) is made judgement according to replacing time, order time and the electric valve production time to comparing said a plurality of electric valve (2) of computing time and time rating;
Step 3:, shown in green on user interface when said a plurality of electric valves (2) time used reaches specified service time greater than 60% and when being no more than 80%; Greater than 80% and be no more than at 90% o'clock and be shown as yellow; Shown in red greater than 90% o'clock; Said electric valve (2) reaches service time at 60% o'clock and proposed repair schedule, and said electric valve (2) reaches at 80% o'clock service time implements repair schedule, and electric valve (2) reaches at 90% o'clock and carry out stop production to overhaul service time.A kind of intelligent Web equipment monitoring system is characterized in that: comprise that electric valve uses information acquisition system and electric valve to use information analysis and reading system; Said electric valve uses information acquisition system to comprise the ore pulp conveyance conduit, electric valve, data connecting line, PLC control system, SCADA control system and internet intelligent instrument system; Said electric valve uses information analysis and reading system to comprise the expert intelligence database, FW and exterior I nternet network.
Ore pulp of the present invention carries electric valve equipment monitoring system and monitoring method thereof to have following beneficial effect:
(1) the present invention uses information acquisition system and electric valve to use information analysis and reading system owing to be provided with electric valve; Thereby can accurately calculate the service time of electric valve at the line transportation ore pulp, and accurately calculating electric valve according to this time, to change information such as time, order time, electric valve production time be that electric valve user and electric valve supplier provide basis of time.
(2) among the present invention owing to can monitor in real time service time to each electric valve, thereby reasonable arrangement monitoring time of the time that can use according to electric valve and equipment of the personnel of patrolling and examining.
(3) the present invention is owing to can monitor service time each electric valve in real time, and the member can formulate buying hour and procurement plan according to this time, avoids out the generation of the existing stock of electric valve, introduces the expenditure of enterprise operation capital.
(4) the present invention be owing to can offer MANUFACTURER's reference with electric valve use information through the internet, thereby makes business men and can grasp user's use condition through the present invention, and makes the rational production schedule and improve with device.
(5) concerning manufacturer and user, can reduce the both sides stock; Closely the relation of user and marketing unit; Information exchange resource-sharing to greatest extent through both sides.
(6) the present invention can realize that dynamic monitoring (user's monitoring and the monitoring of manufacturing side) can propose the electric valve life-span method of assuring under different operating modes to the fault of electric valve and relevant device.
(7) the present invention can be used as global electric valve and prepares records center owing to set up a perfect expert intelligence database.
Description of drawings
Fig. 1 intelligent Web equipment monitoring system of the present invention parts connect schematic representation.
Description of reference numerals:
1-ore pulp conveyance conduit; 2-electric valve; 3-data connecting line; 4-PLC control system; 5-SCADA (Supervisory Control And Data Acquisition) control system; 6 internet intelligent instrument systems; 7-expert intelligence database; 8-FW; 9-exterior I nternet network; 10-electric valve uses information acquisition system; 11-electric valve uses information analysis and reading system.
Embodiment
Below in conjunction with accompanying drawing, the present invention is further specified:
As shown in Figure 1, a kind of ore pulp is carried the electric valve equipment monitoring system, comprises that electric valve uses information acquisition system 10 and electric valve to use information analysis and reading system 11; Electric valve uses information acquisition system 10 to be used to gather a plurality of electric valves data 2 service time on the ore pulp conveyance conduit 1.
Specifically; Electric valve uses information analysis and reading system 11 to be used for time data that a plurality of electric valves 2 that the store electricity movable valve uses information acquisition system 10 to gather use and above-mentioned time data and each electric valve is compared for 2 specified service times, shows through readable mode with comparing result and/or with the time data of a plurality of electric valves uses.
And the time data that comparing result and/or electric valve use is transferred to different user terminals through internet or Local Area Network.Electric valve 2 can be ball valve, dish valve or knife plate valve.
Electric valve uses information acquisition system 10 to comprise PLC control system 4, SCADA control system 5 and internet intelligent instrument system 6; PLC control system 4 and SCADA control system 5 are used to control the use of said electric valve 2, and real time record is carried out in the control information of 6 pairs of electric valves 2 of internet intelligent instrument system.
PLC control system 4 is connected with electric valve 2 through data connecting line 3.
Electric valve uses information analysis and reading system 11 to comprise expert intelligence database 7, FW 8 and exterior I nternet network 9; FW 8 is arranged between said expert intelligence database 7 and the exterior I nternet network 9 in order to ensure data security; Specified service time of the relevant information of expert intelligence database 7 all electric valves 2 of storage and relevant device; And the service time that receives that said internet intelligent instrument system 6 calculates each electric valve 2 and relevant device is after the information, and expert intelligence database 7 just automatically and compare the time rating of each electric valve 2 and relevant device.
Internet intelligent instrument system 6 is connected the realization data in real time through network and shares with expert intelligence database 7.
A kind of ore pulp carries the working principle of electric valve equipment monitoring system following:
Step 1: a plurality of electric valves 2 and the relevant device that use 5 pairs of production scenes of PLC control system 4 and SCADA control system are controlled, and internet intelligent instrument system 6 is carried out the calculating of service time through PLC control system 4 and 5 pairs of employed a plurality of electric valves 2 of SCADA control system and relevant device thereof simultaneously;
Step 2: the aforementioned calculation result is aggregated in the expert intelligence database 7, and expert intelligence database 7 is made judgement according to replacing time, order time and the electric valve production time to comparing a plurality of electric valves 2 of computing time and time rating;
Step 3:, shown in green on user interface when a plurality of electric valve 2 time useds reach specified service time greater than 60% and when being no more than 80%; Greater than 80% and be no more than at 90% o'clock and be shown as yellow; Shown in red greater than 90% o'clock; Electric valve reaches 2 service times at 60% o'clock and proposed repair schedule, and electric valve reaches at 80% o'clock 2 service times implements repair schedule, and electric valve reaches at 90% o'clock and carry out stop production to overhaul 2 service times.
Combine accompanying drawing that the present invention has been carried out exemplary description above; Obvious realization of the present invention does not receive the restriction of aforesaid way; As long as the various improvement of having adopted method design of the present invention and technological scheme to carry out; Or design of the present invention and technological scheme are directly applied to other occasion without improving, all in protection scope of the present invention.
Claims (8)
1. an ore pulp is carried the electric valve equipment monitoring system, it is characterized in that: comprise that electric valve uses information acquisition system (10) and electric valve to use information analysis and reading system (11);
Said electric valve uses information acquisition system (10) to be used to gather a plurality of electric valves (2) data service time on the ore pulp conveyance conduit (1);
Said electric valve uses information analysis and reading system (11) to be used to store time data that said a plurality of electric valves (2) that said electric valve uses information acquisition system (10) to gather use and above-mentioned time data and each said electric valve (2) is compared specified service time, shows through readable mode with comparing result and/or with the time data of a plurality of electric valves uses;
Said electric valve uses information acquisition system (10) to comprise PLC control system (4), SCADA control system (5) and internet intelligent instrument system (6); Said PLC control system (4) and SCADA control system (5) are used to control the use of said electric valve (2), and said internet intelligent instrument system (6) is carried out real time record to the control information of said electric valve (2).
2. carry the electric valve equipment monitoring system according to the said ore pulp of claim 1, it is characterized in that: the time data that said comparing result and/or electric valve use is transferred to different user terminals through internet or Local Area Network.
3. carry the electric valve equipment monitoring system according to the said ore pulp of claim 2, it is characterized in that: said PLC control system (4) is connected with said electric valve (2) through data connecting line (3).
4. carry the electric valve equipment monitoring system according to any one said ore pulp in the claim 1 to 3; It is characterized in that: said electric valve uses information analysis and reading system (11) to comprise expert intelligence database (7), FW (8) and exterior I nternet network (9); Said FW (8) is arranged between said expert intelligence database (7) and the said exterior I nternet network (9) in order to ensure data security; Said expert intelligence database (7) is stored specified service time of the relevant information of all said electric valves (2) and relevant device; And the service time that receives that said internet intelligent instrument system (6) calculates each electric valve (2) and relevant device is after the information, and said expert intelligence database (7) just automatically and compare the time rating of each electric valve (2) and relevant device.
5. carry the electric valve equipment monitoring system according to the said ore pulp of claim 4, it is characterized in that: said internet intelligent instrument system (6) is connected the realization data in real time through network and shares with said expert intelligence database (7).
6. carry the electric valve equipment monitoring system according to any one said ore pulp in the claim 1,2,3 or 5, it is characterized in that: said electric valve (2) comprises ball valve, dish valve or knife plate valve.
7. carry the electric valve equipment monitoring system according to ore pulp described in the claim 4, it is characterized in that: said electric valve (2) comprises ball valve, dish valve or knife plate valve.
8. the monitoring method that any one said ore pulp is carried the electric valve equipment monitoring system among the claim 4-7 may further comprise the steps:
Step 1: a plurality of electric valves (2) and relevant device that said PLC control system (4) and said SCADA control system (5) are used the production scene are controlled, and said internet intelligent instrument system (6) is carried out the calculating of service time through said PLC control system (4) and said SCADA control system (5) to employed a plurality of electric valves (2) and relevant device thereof simultaneously;
Step 2: the aforementioned calculation result is aggregated in the said expert intelligence database (7), and said expert intelligence database (7) is made judgement according to replacing time, order time and the electric valve production time to comparing said a plurality of electric valve (2) of computing time and time rating;
Step 3: when said a plurality of electric valves (2) time used reach greater than specified service time 60% and when being no more than 80%, shown in green on user interface; Greater than 80% and be no more than at 90% o'clock and be shown as yellow; Shown in red greater than 90% o'clock; Said electric valve (2) reaches service time at 60% o'clock and proposed repair schedule, and said electric valve (2) reaches at 80% o'clock service time implements repair schedule, and electric valve (2) reaches at 90% o'clock and carry out stop production to overhaul service time.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011100265935A CN102052499B (en) | 2011-01-25 | 2011-01-25 | Ore pulp conveying electric valve device monitoring system and monitoring method thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011100265935A CN102052499B (en) | 2011-01-25 | 2011-01-25 | Ore pulp conveying electric valve device monitoring system and monitoring method thereof |
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| Publication Number | Publication Date |
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| CN102052499A CN102052499A (en) | 2011-05-11 |
| CN102052499B true CN102052499B (en) | 2012-11-07 |
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| CN2011100265935A Active CN102052499B (en) | 2011-01-25 | 2011-01-25 | Ore pulp conveying electric valve device monitoring system and monitoring method thereof |
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Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102537469B (en) * | 2012-02-10 | 2014-01-22 | 云南大红山管道有限公司 | Remote monitoring device of electric valve of iron ore concentrate pipeline and monitoring method of remote monitoring device |
| CN103063420A (en) * | 2012-11-23 | 2013-04-24 | 河南龙宇煤化工有限公司 | Gasification furnace switch valve comprehensive fault forecasting method |
| DE102015210204A1 (en) * | 2015-06-02 | 2016-12-08 | Gemü Gebr. Müller Apparatebau Gmbh & Co. Kommanditgesellschaft | Method for operating a diaphragm valve, and system and read-out device |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1201887A (en) * | 1997-06-06 | 1998-12-16 | 运载器有限公司 | System for monitoring expansion valve |
| CN101561309A (en) * | 2009-05-31 | 2009-10-21 | 常州市计量测试技术研究所 | Online measurement device and measurement method thereof for pipeline flux instrument |
| CN202056529U (en) * | 2011-01-25 | 2011-11-30 | 云南大红山管道有限公司 | Ore pulp conveying electric valve equipment monitoring system |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US9081389B2 (en) * | 2008-04-01 | 2015-07-14 | Premier-Fosters (Australia) Pty Limited | Flow control device and flow control method |
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- 2011-01-25 CN CN2011100265935A patent/CN102052499B/en active Active
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1201887A (en) * | 1997-06-06 | 1998-12-16 | 运载器有限公司 | System for monitoring expansion valve |
| CN101561309A (en) * | 2009-05-31 | 2009-10-21 | 常州市计量测试技术研究所 | Online measurement device and measurement method thereof for pipeline flux instrument |
| CN202056529U (en) * | 2011-01-25 | 2011-11-30 | 云南大红山管道有限公司 | Ore pulp conveying electric valve equipment monitoring system |
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| CN102052499A (en) | 2011-05-11 |
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