CN102049960A - Resin impregnated cloth veneer and manufacture technology thereof - Google Patents
Resin impregnated cloth veneer and manufacture technology thereof Download PDFInfo
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- CN102049960A CN102049960A CN2009102129425A CN200910212942A CN102049960A CN 102049960 A CN102049960 A CN 102049960A CN 2009102129425 A CN2009102129425 A CN 2009102129425A CN 200910212942 A CN200910212942 A CN 200910212942A CN 102049960 A CN102049960 A CN 102049960A
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Abstract
The invention relates to a resin impregnated cloth veneer and a manufacture technology thereof, wherein the resin impregnated cloth veneer comprises a base material and a cloth; the cloth is pressed on the surface of the base material; the resin impregnated cloth veneer is characterized in that the cloth is a resin impregnated cloth; the surface of the cloth is impregnated with resin which is melamine resin or urea resin or phenolic resin, or the mixed resin of the melamine resin and the urea resin. During manufacture, a proper cloth is selected; and the cloth is impregnated and cemented in various manners, so as to obtain the impregnated cloth. And then, the impregnated cloth is covered on the base material and fed into a multilayer laminating machine, wherein the laminating time is 10 seconds to 60 minutes; the hot pressing temperature is 100 to 200 DEG C; and the loaded weight is 300-20000 tons. Finally the resin impregnated cloth veneer is obtained. Therefore the surface of the veneer has the characteristics of dry heat resistance, burning resistance, crack resistance, light fastness, corrosion resistance and the like.
Description
Technical field
The present invention relates to a kind of panel and manufacturing process thereof, relate in particular to a kind of resin impregnated cloth facing plate and manufacturing process thereof.
Background technology
Traditional with the melamine is, and the main veneer products that makes refers to melamine-impregnated bond paper facing wood-based plate mostly, according to the address difference of the different final finished of base material.Specifically, facing is the melamine decorative particieboard on particieboard, and facing is the melamine decorative multi-layer sheet on multi-layer sheet.Though the base material of melamine decorative veneer is constantly changing, its surperficial finishing material always is melamine paper, does not change.
At present, approve that mostly the consumer of melamine decorative veneer product pursues the material novelty, fashionable, the distinguished product of pattern, traditional melamine decorative veneer can not satisfy this part consumer demand.Specifically, the surface that single melamine paper constitutes is not anti-ly burnt, is not anti-ly chapped, light fugitive, not corrosion-resistant.And its surface needs painting again, lacks at present the feature of environmental protection that everybody advocates.And production operation is also more loaded down with trivial details, and mass production realizes difficulty.What is more important, product surface are not protected glued membrane, occur surface tear or pollution easily, the production cost height in transportation and process.
Summary of the invention
Purpose of the present invention is exactly in order to solve the above-mentioned problems in the prior art, and a kind of resin impregnated cloth facing plate and manufacturing process thereof are provided.
Purpose of the present invention is achieved through the following technical solutions:
Resin impregnated cloth facing plate, include base material and cloth, base material is density board, particieboard, density board, woodwork plate, brown paper or physics and chemistry plate, cloth is cotton, nonwoven, woven dacron, acrylic fibers cloth or blended cloth, cloth presser is combined in substrate surface, and wherein: described cloth is a resin dipping cloth, and the surface impregnation of cloth has resin, described resin is melmac or Lauxite or phenolic resins, or the hybrid resin of melmac and Lauxite.
The manufacturing process of resin impregnated cloth facing plate, it may further comprise the steps:
Step 1., choose cotton or nonwoven or woven dacron or acrylic fibers cloth or blended cloth as cloth, with melmac or Lauxite or phenolic resins, or the hybrid resin of melmac and Lauxite, cloth is flooded gluing, make the dipping cloth;
2. step is assembled into steel plate, cushion pad in the multilayer pressure attached machine, the base material raw material is delivered in it operating position get the raw materials ready;
3. step will carry out assembly after the base material raw material centering, constitutes base material, will flood cloth and cover substrate surface, sends in the multilayer pressure attached machine;
Step 4., closed multilayer pressure attached machine begins to overlay, the time of overlaying is 10 seconds to 60 minutes, hot pressing temperature is 100～200 degrees centigrade, the weight of loading is 300～2000 tons;
Step 5., ejecting plate, deburring obtain resin dipping cloth facing plate;
Step 6., treat the cooling of resin dipping cloth facing plate after, carry out overlay film.
Further, the manufacturing process of above-mentioned resin impregnated cloth facing plate, wherein: the 1. described dipping gluing of step is an impregnation, or spray glue, or gluing.
Further, the manufacturing process of above-mentioned resin impregnated cloth facing plate, wherein: in the described dipping gluing, the gluing adhesive rate of resin is 100%～200%.
Further, the manufacturing process of above-mentioned resin impregnated cloth facing plate, wherein: the 2. described base material raw material of step is a density board, or particieboard, or multi-layer sheet, or woodwork plate, or brown paper, or the physics and chemistry plate.
Further, the manufacturing process of above-mentioned resin impregnated cloth facing plate, wherein: described step 2. back is carried out dedusting to base material raw material surface.
Further, the manufacturing process of above-mentioned resin impregnated cloth facing plate, wherein: the steel plate working face of described step in 2. is pitted skin or matte or relief surface or minute surface; The multilayer pressure attached machine is the heat conducting oil type hydraulic press, or steam heat-conducting hydraulic press.
Further, the manufacturing process of above-mentioned resin impregnated cloth facing plate, wherein: described step 3. in the middle of, all surface of base material all covers the dipping cloth.
Again further, the manufacturing process of above-mentioned resin impregnated cloth facing plate, wherein: described step is the center line and the multilayer pressure attached machine central lines of middle base material raw material 3..
The outstanding substantive distinguishing features and the obvious improvement of technical solution of the present invention is mainly reflected in: product surface has the diaphragm of one deck based on resins such as melamines; thus; make that facing plate surface has dry heat resistance, anti-ly burns, anti-be full of cracks, characteristics such as fast light, corrosion-resistant; its surface no longer needs painting, and makes it to have the better feature of environmental protection.The manufacturing process of resin impregnated cloth facing plate of the present invention is also more easy, helps mass production; And, by overlay film, can in transportation and process, effectively avoid surface tear or pollution, improved the utilization rate of sheet material, significantly reduce production costs.
Description of drawings
Fig. 1 is that schematic diagram is implemented in the manufacturing of resin impregnated cloth facing plate.
The specific embodiment
Purpose of the present invention, advantage and characteristics will illustrate by the non-limitative illustration of following preferred embodiment and explain.These embodiment only are the prominent examples of using technical solution of the present invention, and all technical schemes of taking to be equal to replacement or equivalent transformation and forming all drop within the scope of protection of present invention.
Resin impregnated cloth facing plate is formed by impregnated cloth and various base material pressing.Specifically, impregnated cloth adopts melmac that the cloth dipping is formed, and also available Lauxite dipping cloth is made, again can be at cloth surface impregnation phenolic resins, and the hybrid resin of also available melmac and Lauxite dipping forms.
Specifically, the selection of used cloth comprises cotton, nonwoven, woven dacron, acrylic fibers cloth, blended cloth.It also can be tatting that their weaving method can make knitting.For preferable dipping effect is arranged, promptly can be impregnation for the photoresist coating process of cloth, also can be spray glue, can also be the various gluing modes that comprise gluing.And, consider that resin impregnated cloth facing plate can be in the application of different occasions, the gluing adhesive rate of resin is 100%～200% in the dipping gluing.
And, consider that base material has certain external force and bears degree and ability of anti-deformation, the available material of base material comprises the various sheet materials of density board, particieboard, multi-layer sheet, woodwork plate, brown paper, physics and chemistry plate.Any thickness of the thickness 3mm～50mm of its base material all can.
Process chart as shown in Figure 1, the manufacturing process of resin impregnated cloth facing plate: at first, choose cotton, or nonwoven, or woven dacron, or acrylic fibers cloth, or blended cloth adopts melmac as cloth to cloth, or Lauxite, or Lauxite, or the hybrid resin of melmac and Lauxite floods gluing, makes impregnated cloth.Specifically, the gluing adhesive rate of resin is 100%～200%, by impregnation, or spray glue, or gluing floods gluing.
Then, steel plate, cushion pad are assembled in the multilayer pressure attached machine.Specifically, for follow-up resin impregnated cloth facing plate is carried out different surface treatments, the steel plate working face is pitted skin or matte or relief surface or minute surface, can cause resin impregnated cloth facing plate surface effects such as pitted skin, matte, relief surface, minute surface to occur thus.And, consider that the multilayer pressure attached machine can have a preferable effect to preparation, the multilayer pressure attached machine is the heat conducting oil type hydraulic press, or steam heat-conducting hydraulic press.
Further, adopt density board, or particieboard, or multi-layer sheet, or woodwork plate, or brown paper, or the physics and chemistry plate is as the base material raw material.Simultaneously, dedusting is carried out on base material raw material surface.
Then, will carry out assembly after the base material raw material centering, constitute base material.And then, impregnated cloth is covered on the base material, send in the multilayer pressure attached machine.In order to ensure having good finished product effect, all surface of base material all covers the dipping cloth.And, the center line of base material raw material and multilayer pressure attached machine central lines.
Subsequently, closed multilayer pressure attached machine begins to overlay.Specifically, the time of overlaying is 10 seconds to 60 minutes, and hot pressing temperature is 100～200 degrees centigrade, and the weight of loading is 300～～2000 tons.
At last, carry out ejecting plate, deburring, obtain resin impregnated cloth facing plate.After treating the cooling of resin impregnated cloth facing plate, carry out overlay film, can obtain the final products of resin impregnated cloth facing plate.
" embodiment one "
Selecting specification for use is the tatting nonwoven of 1220mm * 2440mm, by the impregnation mode, nonwoven is carried out the dipping gluing of melmac, and cymel gluing adhesive rate is 150%, and oven dry is to being fit to aridity.
Afterwards, select the particieboard of 1220mm * 2440mm * 18mm for use, brush the dust on it, melamine-impregnated cloth is covered on the particieboard that brushes dust.Then, adopt the heat conducting oil type hydraulic press, select the pitted skin steel form for use, particieboard and melamine-impregnated cloth are put into press, and guarantee particieboard center line and press central lines.
Subsequently, closed press begins to overlay.Specifically, the time of overlaying is 10 seconds, and 100 ℃ of hot pressing temperatures, the weight of loading are 300 tons.After finishing, carry out ejecting plate, deburring obtains resin impregnated cloth facing plate, and overlay film gets final product after cooling.
" embodiment two "
Selecting specification for use is the knitting cotton of 750mm * 3660mm, by spray glue mode, cotton is evenly sprayed the hybrid resin of melmac and Lauxite.Specifically, the gluing adhesive rate of hybrid resin is 100%, and oven dry is to being fit to aridity.
Afterwards, select the multi-layer sheet of 750mm * 3660mm * 38mm for use, brush the dust on it, impregnated hybrid resin cotton is covered on the multi-layer sheet that brushes dust.Adopt steam heat-conducting hydraulic press, cooperate the minute surface steel form to be prepared.Then, multi-layer sheet and dry good cotton are put into press, and guarantee multi-layer sheet center line and press central lines.
Subsequently, closed press begins to overlay.Specifically, the time of overlaying is 60 minutes, and 120 ℃ of hot pressing temperatures, the weight of loading are 500 tons.After finishing, carry out ejecting plate, deburring obtains the resin impregnated cloth facing plate that the hybrid resin cotton makes, and overlay film gets final product after cooling.
" embodiment three "
Selecting specification for use is the knitting blended cloth of 1220mm * 2440mm, by the gluing mode, acrylic fibers cloth is evenly sprayed Lauxite, and its gluing adhesive rate is 200%, and oven dry is to being fit to aridity.
Afterwards, select the multi-layer sheet of 1220mm * 2440mm * 18mm for use, brush the dust on it, Lauxite acrylic fibers cloth is covered on the density board that brushes dust.Adopt steam heat-conducting hydraulic press, select the matte steel form for use.Then, density board and Lauxite acrylic fibers cloth are put into press, and guarantee density board center line and press central lines.
Subsequently, closed press begins to overlay.Specifically, the time of overlaying is 60 seconds, and 200 ℃ of hot pressing temperatures, the weight of loading are 2000 tons.After finishing, carry out ejecting plate, deburring obtains the prepared resin impregnated cloth of Lauxite acrylic fibers cloth facing plate, and overlay film gets final product after cooling.
By above-mentioned character express also in conjunction with the accompanying drawings as can be seen, behind employing the present invention, it is the diaphragm of main material with melamine that there is one deck on its surface.Thus, make that panel surface has dry heat resistance, anti-ly burns, anti-be full of cracks, characteristics such as fast light, corrosion-resistant.Its surface no longer needs painting simultaneously, makes it to have the better feature of environmental protection.And the production operation of resin impregnated cloth facing plate is also more easy, helps mass production.Moreover, by overlay film, can in transportation and process, effectively avoid surface tear or pollution, improved the utilization rate of sheet material, significantly reduce production costs.
Claims (9)
1. resin impregnated cloth facing plate, include base material and cloth, base material is density board, particieboard, density board, woodwork plate, brown paper or physics and chemistry plate, cloth is cotton, nonwoven, woven dacron, acrylic fibers cloth or blended cloth, cloth presser is combined in substrate surface, it is characterized in that: described cloth is a resin dipping cloth, and the surface impregnation of cloth has resin, described resin is melmac or Lauxite or phenolic resins, or the hybrid resin of melmac and Lauxite.
2. the manufacturing process of resin impregnated cloth facing plate is characterized in that may further comprise the steps:
Step 1., choose cotton or nonwoven or woven dacron or acrylic fibers cloth or blended cloth as cloth, with melmac or Lauxite or phenolic resins, or the hybrid resin of melmac and Lauxite, cloth is flooded gluing, make the dipping cloth;
2. step is assembled into steel plate, cushion pad in the multilayer pressure attached machine, the base material raw material is delivered in it operating position get the raw materials ready;
3. step will carry out assembly after the base material raw material centering, constitutes base material, will flood cloth and cover substrate surface, sends in the multilayer pressure attached machine;
Step 4., closed multilayer pressure attached machine begins to overlay, the time of overlaying is 10 seconds to 60 minutes, hot pressing temperature is 100～200 degrees centigrade, the weight of loading is 300～2000 tons;
Step 5., ejecting plate, deburring obtain resin dipping cloth facing plate;
Step 6., treat the cooling of resin dipping cloth facing plate after, carry out overlay film.
3. the manufacturing process of resin impregnated cloth facing plate according to claim 2 is characterized in that: the 1. described dipping gluing of step is an impregnation, or spray glue, or gluing.
4. the manufacturing process of resin impregnated cloth facing plate according to claim 2 is characterized in that: in the 1. described dipping gluing of step, the gluing adhesive rate of resin is 100%～200%.
5. the manufacturing process of resin impregnated cloth facing plate according to claim 2 is characterized in that: the 2. described base material raw material of step is a density board, or particieboard, or multi-layer sheet, or woodwork plate, or brown paper, or the physics and chemistry plate.
6. the manufacturing process of resin impregnated cloth facing plate according to claim 2 is characterized in that: described step 2. back is carried out dedusting to base material raw material surface.
7. the manufacturing process of resin impregnated cloth facing plate according to claim 2 is characterized in that: the steel plate working face of described step in 2. is pitted skin or matte or relief surface or minute surface; The multilayer pressure attached machine is the heat conducting oil type hydraulic press, or steam heat-conducting hydraulic press.
8. the manufacturing process of resin impregnated cloth facing plate according to claim 2 is characterized in that: described step 3. in the middle of, all surface of base material all covers the dipping cloth.
9. the manufacturing process of resin impregnated cloth facing plate according to claim 2 is characterized in that: described step is the center line and the multilayer pressure attached machine central lines of middle base material raw material 3..
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| Application Number | Priority Date | Filing Date | Title |
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| CN2009102129425A CN102049960A (en) | 2009-11-11 | 2009-11-11 | Resin impregnated cloth veneer and manufacture technology thereof |
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| CN2009102129425A CN102049960A (en) | 2009-11-11 | 2009-11-11 | Resin impregnated cloth veneer and manufacture technology thereof |
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Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102501292A (en) * | 2011-12-02 | 2012-06-20 | 何洪城 | All-natural raw material wood fiber composite dalle and manufacture method thereof |
| CN103334562A (en) * | 2012-05-21 | 2013-10-02 | 刘树成 | Stress decorative board and preparation method of decorative board |
| CN103496287A (en) * | 2013-10-11 | 2014-01-08 | 吴根水 | Flexible melamine rubber sheet and manufacturing method thereof |
| CN103707612A (en) * | 2013-12-27 | 2014-04-09 | 重庆星星套装门（集团）有限责任公司 | Production technology of melamine edge band |
| CN104453213A (en) * | 2014-10-23 | 2015-03-25 | 广西林安木业有限公司 | Method for manufacturing building formwork |
| CN105882046A (en) * | 2016-04-07 | 2016-08-24 | 孔德玲 | Production method of reinforced waterproof board and production method of reinforced waterproof decorative board |
| CN106032022A (en) * | 2015-03-16 | 2016-10-19 | 天津市利顺兴达板材有限公司 | Pressing plate process for high-density chipboard |
| CN106739247A (en) * | 2016-11-22 | 2017-05-31 | 江苏欧圣木业有限公司 | A kind of flame retardant type reinforced composite floorboard and its coating process |
| CN107599556A (en) * | 2017-09-30 | 2018-01-19 | 珠海拾比佰彩图板股份有限公司 | A kind of environmentally friendly cloth cover color steel and its manufacture method |
| CN107867109A (en) * | 2017-12-14 | 2018-04-03 | 广东鹏美森木业科技有限公司 | A kind of good toughness and wear-resisting fabrics plank and its preparation technology |
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- 2009-11-11 CN CN2009102129425A patent/CN102049960A/en active Pending
Cited By (13)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN102501292B (en) * | 2011-12-02 | 2013-12-11 | 何洪城 | Manufacture method of all-natural raw material wood fiber composite dalle |
| CN102501292A (en) * | 2011-12-02 | 2012-06-20 | 何洪城 | All-natural raw material wood fiber composite dalle and manufacture method thereof |
| CN103334562B (en) * | 2012-05-21 | 2015-04-29 | 刘树成 | Stress decorative board and preparation method of decorative board |
| CN103334562A (en) * | 2012-05-21 | 2013-10-02 | 刘树成 | Stress decorative board and preparation method of decorative board |
| CN103496287A (en) * | 2013-10-11 | 2014-01-08 | 吴根水 | Flexible melamine rubber sheet and manufacturing method thereof |
| CN103707612A (en) * | 2013-12-27 | 2014-04-09 | 重庆星星套装门（集团）有限责任公司 | Production technology of melamine edge band |
| CN104453213A (en) * | 2014-10-23 | 2015-03-25 | 广西林安木业有限公司 | Method for manufacturing building formwork |
| CN106032022A (en) * | 2015-03-16 | 2016-10-19 | 天津市利顺兴达板材有限公司 | Pressing plate process for high-density chipboard |
| CN105882046A (en) * | 2016-04-07 | 2016-08-24 | 孔德玲 | Production method of reinforced waterproof board and production method of reinforced waterproof decorative board |
| CN106739247A (en) * | 2016-11-22 | 2017-05-31 | 江苏欧圣木业有限公司 | A kind of flame retardant type reinforced composite floorboard and its coating process |
| CN107599556A (en) * | 2017-09-30 | 2018-01-19 | 珠海拾比佰彩图板股份有限公司 | A kind of environmentally friendly cloth cover color steel and its manufacture method |
| CN107867109A (en) * | 2017-12-14 | 2018-04-03 | 广东鹏美森木业科技有限公司 | A kind of good toughness and wear-resisting fabrics plank and its preparation technology |
| CN113547821A (en) * | 2021-07-21 | 2021-10-26 | 刘大卫 | Preparation method of textile fabric composite board |
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Application publication date: 20110511 |