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CN102041509A - Preparation method for constructing super-hydrophobic structure on surface of aluminum alloy - Google Patents

Preparation method for constructing super-hydrophobic structure on surface of aluminum alloy Download PDF

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CN102041509A
CN102041509A CN 201110007252 CN201110007252A CN102041509A CN 102041509 A CN102041509 A CN 102041509A CN 201110007252 CN201110007252 CN 201110007252 CN 201110007252 A CN201110007252 A CN 201110007252A CN 102041509 A CN102041509 A CN 102041509A
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aluminum alloy
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deionized water
acid solution
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CN102041509B (en
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梁叔全
吴若梅
袁志庆
陈洪
官迪凯
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Central South University
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Abstract

本发明公开了一种制备超疏水铝合金表面的方法,(1)先将铝合金板材进行机械磨光和抛光,去除表面缺陷和氧化膜,用去离子水清洗;(2)将0.08mol/L草酸溶液和1mol/L质量浓度为3.7%的盐酸溶液按1∶1的体积比例混合并充分搅拌制成混合酸溶液;(3)将铝合金板材浸入混合酸溶液中12~18小时,然后取出铝合金板材用去离子水充分清洗后浸入0.5mol/L高锰酸钾溶液中浸泡1~2小时,然后用去离子水清洗,并在炉温80-100℃中干燥0.5~1.5小时;(4)在质量分数为1%的硬脂酸乙醇溶液中浸泡25~35分钟,在相对湿度为60~75%,室温大气环境下干燥20~28小时,即可制备出铝合金超疏水表面。本发明操作工艺简单、可控性好、成本低、无需复杂的化学处理、也不需要昂贵的设备、易于产业化。

Figure 201110007252

The invention discloses a method for preparing the surface of a superhydrophobic aluminum alloy. (1) Firstly, the aluminum alloy plate is mechanically polished and polished to remove surface defects and oxide films, and then cleaned with deionized water; (2) 0.08mol/ L oxalic acid solution and 1mol/L mass concentration of 3.7% hydrochloric acid solution were mixed in a volume ratio of 1:1 and fully stirred to make a mixed acid solution; (3) the aluminum alloy plate was immersed in the mixed acid solution for 12 to 18 hours, and then Take out the aluminum alloy sheet and wash it thoroughly with deionized water, then immerse it in 0.5mol/L potassium permanganate solution for 1-2 hours, then wash it with deionized water, and dry it in a furnace at 80-100°C for 0.5-1.5 hours; (4) Soak in stearic acid ethanol solution with a mass fraction of 1% for 25 to 35 minutes, dry at room temperature and atmospheric environment for 20 to 28 hours at a relative humidity of 60 to 75%, and then the aluminum alloy superhydrophobic surface can be prepared . The invention has the advantages of simple operation process, good controllability, low cost, no complicated chemical treatment and expensive equipment, and easy industrialization.

Figure 201110007252

Description

在铝合金表面构建超疏水结构的制备方法 Preparation method for constructing superhydrophobic structure on aluminum alloy surface

技术领域technical field

本发明涉及一种在室温大气环境中在铝合金表面构建超疏水结构的制备方法。The invention relates to a preparation method for constructing a superhydrophobic structure on the surface of an aluminum alloy in an atmospheric environment at room temperature.

背景技术Background technique

金属由于具有优良的导电、导热性和一定的强度以及良好的加工性被广泛应用到军工、国防、船舶、建筑以及国民生产的各个部门中。然而,普通金属在潮湿或腐蚀性环境中,非常容易被腐蚀,从而影响材料的使用寿命,导致其不能正常发挥作用,也给使用者带来很多不安全因素。近年来,超疏水表面(材料表面与水的接触角大于150°,并且水滴在表面上有较小的滚动角)引起了广泛的研究兴趣。由于液体在超疏水表面上的接触面积非常小,可以有效地抑制表面氧化、腐蚀、霜冻、电流传导等现象;另外,超疏水表面的水滴不能在表面稳定停留,稍微倾斜表面便会从表面滚落而不留下任何痕迹,这意味着超疏水表面可以有效地减少腐蚀性液体与金属材料接触的机会,有助于提高金属材料的抗腐蚀性,这无疑给金属材料的防护研究提供了一个新的发展方向。因此,超疏水表面在室外天线、高楼窗框、外墙涂料、轮船、生物医疗器械、微流体、汽车挡风玻璃等领域都具有广泛的应用前景。为此,我们选择常用的铝材作为研究对象。Metals are widely used in various departments of military industry, national defense, shipbuilding, construction and national production because of their excellent electrical and thermal conductivity, certain strength and good processability. However, ordinary metals are easily corroded in humid or corrosive environments, which affects the service life of the material, causes it to not function normally, and brings many unsafe factors to users. In recent years, superhydrophobic surfaces (material surfaces with water contact angles greater than 150° and water droplets have small rolling angles on surfaces) have attracted extensive research interest. Since the contact area of the liquid on the super-hydrophobic surface is very small, it can effectively inhibit surface oxidation, corrosion, frost, current conduction, etc. It falls without leaving any traces, which means that the super-hydrophobic surface can effectively reduce the chance of corrosive liquids in contact with metal materials, and help to improve the corrosion resistance of metal materials, which undoubtedly provides a basis for the research on the protection of metal materials. new direction of development. Therefore, superhydrophobic surfaces have broad application prospects in outdoor antennas, high-rise window frames, exterior wall coatings, ships, biomedical devices, microfluidics, and automotive windshields. For this reason, we choose the commonly used aluminum material as the research object.

要使超疏水表面在实际工农业生产及日常生活中真正使用,超疏水表面的制备是关键,也是基础。近年来,发展了大量制备超疏水表面的技术,如溶胶-凝胶法、氟化涂层法、化学气相沉积法、电化学沉积法、聚电解质交替沉积法、阳极氧化法、机械拉伸法、等离子体法、化学蚀刻法、静电纺纱法等。然而,现有的这些方法要么使用昂贵的材料如表面能极低的氟化硅氧烷,要么需要特殊的加工设备如等离子加工设备或复杂的工艺过程,因而成本较高,难以产业化。因此发明一种简单而且成本低的技术制备超疏水铝合金表面是非常有必要的。The preparation of superhydrophobic surfaces is the key and the basis for the actual use of superhydrophobic surfaces in actual industrial and agricultural production and daily life. In recent years, a large number of techniques for preparing superhydrophobic surfaces have been developed, such as sol-gel method, fluorinated coating method, chemical vapor deposition method, electrochemical deposition method, polyelectrolyte alternate deposition method, anodic oxidation method, mechanical stretching method, etc. , plasma method, chemical etching method, electrospinning method, etc. However, these existing methods either use expensive materials such as fluorinated siloxane with extremely low surface energy, or require special processing equipment such as plasma processing equipment or complicated processes, so the cost is high and it is difficult to industrialize. Therefore, it is necessary to develop a simple and low-cost technique to prepare superhydrophobic aluminum alloy surfaces.

发明内容:Invention content:

本发明所要解决的技术问题是提供一种工艺简单而且成本低的在铝合金表面构建超疏水结构的制备方法。The technical problem to be solved by the present invention is to provide a simple and low-cost preparation method for constructing a superhydrophobic structure on the surface of an aluminum alloy.

为了解决上述技术问题,本发明提供的在铝合金表面构建超疏水结构的制备方法,包括如下步骤:In order to solve the above-mentioned technical problems, the preparation method for constructing a superhydrophobic structure on the surface of an aluminum alloy provided by the present invention comprises the following steps:

(1)、先将铝合金板材进行机械磨光和抛光,去除表面缺陷和氧化膜,用去离子水清洗;(1) Firstly, the aluminum alloy plate is mechanically polished and polished to remove surface defects and oxide films, and then cleaned with deionized water;

(2)、将0.08mo l/L草酸溶液和1mol/L质量浓度为3.7%的盐酸溶液按1∶1的体积比例混合并充分搅拌制成混合酸溶液;(2), 0.08mol/L oxalic acid solution and 1mol/L mass concentration are the hydrochloric acid solution of 3.7% by the volume ratio of 1: 1 and fully stir and make mixed acid solution;

(3)、将铝合金板材浸入混合酸溶液中12~18小时,然后取出铝合金板材用去离子水充分清洗后浸入0.5mol/L高锰酸钾溶液中浸泡1~2小时,然后用去离子水清洗,并在炉温80-100℃中干燥0.5~1.5小时;(3) Immerse the aluminum alloy plate in the mixed acid solution for 12 to 18 hours, then take out the aluminum alloy plate and wash it thoroughly with deionized water, then immerse it in 0.5mol/L potassium permanganate solution for 1 to 2 hours, then use Wash with deionized water and dry in a furnace at 80-100°C for 0.5-1.5 hours;

(4)、在质量分数为1%的硬脂酸乙醇溶液中浸泡25~35分钟,在相对湿度为60~75%,室温大气环境下干燥20~28小时,即可制备出铝合金超疏水表面。(4) Soak in stearic acid ethanol solution with a mass fraction of 1% for 25 to 35 minutes, dry at room temperature and atmospheric environment for 20 to 28 hours at a relative humidity of 60 to 75%, and then the superhydrophobic aluminum alloy can be prepared surface.

上述步骤(3)中将铝合金板材浸入混合酸溶液中15小时,然后取出铝合金板材用去离子水充分清洗后浸入0.5mol/L高锰酸钾溶液中浸泡1小时,然后用去离子水清洗,并在炉温80-100℃中干燥。In the above step (3), immerse the aluminum alloy sheet in the mixed acid solution for 15 hours, then take out the aluminum alloy sheet and wash it fully with deionized water, then immerse it in a 0.5mol/L potassium permanganate solution for 1 hour, and then wash it with deionized water Wash and dry in an oven at 80-100°C.

上述步骤(4)中在质量分数为1%的硬脂酸乙醇溶液中浸泡30分钟,在相对湿度为60~75%,室温大气环境下干燥24小时。In the above-mentioned step (4), the stearic acid ethanol solution with a mass fraction of 1% was soaked for 30 minutes, and the relative humidity was 60 to 75%, and dried for 24 hours at room temperature and atmospheric environment.

采用上述技术方案的在铝合金表面构建超疏水结构的制备方法,所用的酸刻蚀剂是:草酸、盐酸。所用的表面涂覆材料为:硬脂酸、乙醇。超疏水基底材料可以是纯铝或铝合金。超疏水铝合金表面与水的接触角在150°~165°之间,水滴在材料表面的滚动角小于15°。超疏水铝合金表面的超疏水性质稳定,在温度范围为0~40℃、相对湿度为30%~90%的环境中放置一年,超疏水性质没有发生变化。In the preparation method for constructing a superhydrophobic structure on the surface of an aluminum alloy by adopting the above technical solution, the acid etchant used is: oxalic acid and hydrochloric acid. The surface coating materials used are: stearic acid, ethanol. The superhydrophobic base material can be pure aluminum or aluminum alloy. The contact angle between the superhydrophobic aluminum alloy surface and water is between 150° and 165°, and the rolling angle of water droplets on the surface of the material is less than 15°. The superhydrophobic property of the superhydrophobic aluminum alloy surface is stable, and the superhydrophobic property does not change after being placed in an environment with a temperature range of 0-40°C and a relative humidity of 30%-90% for one year.

综上所述,本发明的具有超疏水铝合金的制备方法操作工艺简单、可控性好、重现性好、无需任何昂贵设备、也不需要复杂的化学处理过程,易于产业化,具有很好的工业化应用前景。In summary, the preparation method of the superhydrophobic aluminum alloy of the present invention has simple operation process, good controllability, good reproducibility, does not require any expensive equipment, and does not require complicated chemical treatment process, is easy to industrialize, and has great advantages. Good prospects for industrial application.

附图说明Description of drawings

图1是本发明实施例1获得的超疏水铝合金表面的扫描电镜图;Fig. 1 is the scanning electron micrograph of the superhydrophobic aluminum alloy surface that the embodiment of the present invention 1 obtains;

图2是本发明实施例1获得的超疏水铝合金表面与水的接触角测试图。Fig. 2 is a test diagram of the contact angle between the superhydrophobic aluminum alloy surface and water obtained in Example 1 of the present invention.

具体实施方式Detailed ways

下面结合附图和实施例对本发明作进一步说明。The present invention will be further described below in conjunction with drawings and embodiments.

实施例1:Example 1:

首先,先将铝合金板材进行机械磨光和抛光,去除表面缺陷和氧化膜,用去离子水清洗。将0.08mol/L草酸溶液和1mol/L质量浓度为3.7%的盐酸溶液按1∶1的体积比例混合并充分搅拌制成混合酸溶液;然后将铝合金板材浸入混合酸溶液中15小时,然后取出铝合金板材用去离子水充分清洗后浸入0.5mol/L高锰酸钾溶液中浸泡1小时,然后用去离子水清洗,并在炉温100℃中干燥1小时。在质量分数为1%的硬脂酸乙醇溶液中浸泡30分钟,在相对湿度为75%,室温大气环境下干燥24小时,即可制备出铝合金超疏水表面。用OCA20接触角测试仪测试该涂层表面的润湿性,参见图1和图2,结果表明该表面与水的接触角为154±2°。First, the aluminum alloy plate is mechanically polished and polished to remove surface defects and oxide films, and then cleaned with deionized water. 0.08mol/L oxalic acid solution and 1mol/L hydrochloric acid solution with a mass concentration of 3.7% were mixed in a volume ratio of 1:1 and fully stirred to form a mixed acid solution; then the aluminum alloy plate was immersed in the mixed acid solution for 15 hours, and then Take out the aluminum alloy plate and wash it thoroughly with deionized water, then immerse it in 0.5mol/L potassium permanganate solution for 1 hour, then wash it with deionized water, and dry it in a furnace at 100°C for 1 hour. The aluminum alloy superhydrophobic surface can be prepared by immersing in stearic acid ethanol solution with a mass fraction of 1% for 30 minutes, drying at room temperature and air for 24 hours at a relative humidity of 75%. The wettability of the coating surface was tested with an OCA20 contact angle tester, see Figure 1 and Figure 2, the results showed that the contact angle of the surface with water was 154±2°.

实施例2:Example 2:

首先,先将铝合金板材进行机械磨光和抛光,去除表面缺陷和氧化膜,用去离子水清洗。将0.08mol/L草酸溶液和1mol/L质量浓度为3.7%的盐酸溶液按1∶1的体积比例混合并充分搅拌制成混合酸溶液;然后将铝合金板材浸入混合酸溶液中12小时,然后取出铝合金板材用去离子水充分清洗后浸入0.5mol/L高锰酸钾溶液中浸泡2小时,然后用去离子水清洗,并在炉温80℃中干燥1.5小时。在质量分数为1%的硬脂酸乙醇溶液中浸泡25分钟,在相对湿度为60%,室温大气环境下干燥20小时,即可制备出铝合金超疏水表面。First, the aluminum alloy plate is mechanically polished and polished to remove surface defects and oxide films, and then cleaned with deionized water. 0.08mol/L oxalic acid solution and 1mol/L hydrochloric acid solution with a mass concentration of 3.7% were mixed in a volume ratio of 1:1 and fully stirred to form a mixed acid solution; then the aluminum alloy plate was immersed in the mixed acid solution for 12 hours, and then Take out the aluminum alloy sheet and wash it thoroughly with deionized water, then immerse it in 0.5mol/L potassium permanganate solution for 2 hours, then wash it with deionized water, and dry it in a furnace at 80°C for 1.5 hours. The aluminum alloy superhydrophobic surface can be prepared by immersing in stearic acid ethanol solution with a mass fraction of 1% for 25 minutes, drying at room temperature and atmospheric environment at a relative humidity of 60% for 20 hours.

实施例3:Example 3:

首先,先将铝合金板材进行机械磨光和抛光,去除表面缺陷和氧化膜,用去离子水清洗。将0.08mol/L草酸溶液和1mol/L质量浓度为3.7%的盐酸溶液按1∶1的体积比例混合并充分搅拌制成混合酸溶液;然后将铝合金板材浸入混合酸溶液中14小时,然后取出铝合金板材用去离子水充分清洗后浸入0.5mol/L高锰酸钾溶液中浸泡1.5小时,然后用去离子水清洗,并在炉温100℃中干燥0.5小时。在质量分数为1%的硬脂酸乙醇溶液中浸泡28分钟,在相对湿度为70%,室温大气环境下干燥22小时,即可制备出铝合金超疏水表面。First, the aluminum alloy plate is mechanically polished and polished to remove surface defects and oxide films, and then cleaned with deionized water. 0.08mol/L oxalic acid solution and 1mol/L hydrochloric acid solution with a mass concentration of 3.7% were mixed in a volume ratio of 1:1 and fully stirred to form a mixed acid solution; then the aluminum alloy plate was immersed in the mixed acid solution for 14 hours, and then Take out the aluminum alloy sheet and wash it thoroughly with deionized water, then soak it in 0.5mol/L potassium permanganate solution for 1.5 hours, then wash it with deionized water, and dry it in a furnace at 100°C for 0.5 hours. The aluminum alloy superhydrophobic surface can be prepared by immersing in stearic acid ethanol solution with a mass fraction of 1% for 28 minutes, drying at room temperature and atmospheric environment at a relative humidity of 70% for 22 hours.

实施例4:Example 4:

首先,先将铝合金板材进行机械磨光和抛光,去除表面缺陷和氧化膜,用去离子水清洗。将0.08mol/L草酸溶液和1mol/L质量浓度为3.7%的盐酸溶液按1∶1的体积比例混合并充分搅拌制成混合酸溶液;然后将铝合金板材浸入混合酸溶液中18小时,然后取出铝合金板材用去离子水充分清洗后浸入0.5mol/L高锰酸钾溶液中浸泡1小时,然后用去离子水清洗,并在炉温90℃中干燥1.2小时。在质量分数为1%的硬脂酸乙醇溶液中浸泡35分钟,在相对湿度为75%,室温大气环境下干燥28小时,即可制备出铝合金超疏水表面。First, the aluminum alloy plate is mechanically polished and polished to remove surface defects and oxide films, and then cleaned with deionized water. 0.08mol/L oxalic acid solution and 1mol/L hydrochloric acid solution with a mass concentration of 3.7% were mixed in a volume ratio of 1:1 and fully stirred to form a mixed acid solution; then the aluminum alloy plate was immersed in the mixed acid solution for 18 hours, and then Take out the aluminum alloy sheet and wash it thoroughly with deionized water, then immerse it in 0.5mol/L potassium permanganate solution for 1 hour, then wash it with deionized water, and dry it in a furnace at 90°C for 1.2 hours. The superhydrophobic surface of the aluminum alloy can be prepared by immersing in stearic acid ethanol solution with a mass fraction of 1% for 35 minutes, drying at room temperature and air for 28 hours at a relative humidity of 75%.

Claims (3)

1.一种在铝合金表面构建超疏水结构的制备方法,其特征是:包括如下步骤:1. A preparation method for constructing a superhydrophobic structure on the surface of an aluminum alloy, characterized in that it may further comprise the steps: (1)、先将铝合金板材进行机械磨光和抛光,去除表面缺陷和氧化膜,用去离子水清洗;(1) Firstly, the aluminum alloy plate is mechanically polished and polished to remove surface defects and oxide films, and then cleaned with deionized water; (2)、将0.08mol/L草酸溶液和1mol/L质量浓度为3.7%的盐酸溶液按1∶1的体积比例混合并充分搅拌制成混合酸溶液;(2), 0.08mol/L oxalic acid solution and 1mol/L mass concentration are the hydrochloric acid solution of 3.7% and mix and fully stir to make mixed acid solution by the volume ratio of 1:1; (3)、将铝合金板材浸入混合酸溶液中12~18小时,然后取出铝合金板材用去离子水充分清洗后浸入0.5mol/L高锰酸钾溶液中浸泡1~2小时,然后用去离子水清洗,并在炉温80-100℃中干燥0.5~1.5小时;(3) Immerse the aluminum alloy plate in the mixed acid solution for 12 to 18 hours, then take out the aluminum alloy plate and wash it thoroughly with deionized water, then immerse it in 0.5mol/L potassium permanganate solution for 1 to 2 hours, then use Wash with deionized water and dry in a furnace at 80-100°C for 0.5-1.5 hours; (4)、在质量分数为1%的硬脂酸乙醇溶液中浸泡25~35分钟,在相对湿度为60~75%,室温大气环境下干燥20~28小时,即可制备出铝合金超疏水表面。(4) Soak in stearic acid ethanol solution with a mass fraction of 1% for 25 to 35 minutes, dry at room temperature and atmospheric environment for 20 to 28 hours at a relative humidity of 60 to 75%, and then the superhydrophobic aluminum alloy can be prepared surface. 2.根据权利要求1所述的在铝合金表面构建超疏水结构的制备方法,其特征是:上述步骤(3)中将铝合金板材浸入混合酸溶液中15小时,然后取出铝合金板材用去离子水充分清洗后浸入0.5mol/L高锰酸钾溶液中浸泡1小时,然后用去离子水清洗,并在炉温80-100℃中干燥。2. the preparation method of constructing superhydrophobic structure on aluminum alloy surface according to claim 1, is characterized in that: in above-mentioned step (3), aluminum alloy plate is immersed in mixed acid solution for 15 hours, then takes out aluminum alloy plate and uses After fully washing with deionized water, immerse in 0.5mol/L potassium permanganate solution for 1 hour, then wash with deionized water, and dry in an oven at 80-100°C. 3.根据权利要求1或2所述的在铝合金表面构建超疏水结构的制备方法,其特征是:上述步骤(4)中在质量分数为1%的硬脂酸乙醇溶液中浸泡30分钟,在相对湿度为60~75%,室温大气环境下干燥24小时。3. the preparation method of constructing superhydrophobic structure on the aluminum alloy surface according to claim 1 or 2, is characterized in that: in the above-mentioned step (4), in the stearic acid ethanol solution that massfraction is 1%, soak 30 minutes, The relative humidity is 60-75%, and it is dried for 24 hours under room temperature and atmospheric environment.
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