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CN102040902A - High-build epoxy coal tar pitch anticorrosive coating and preparation method thereof - Google Patents

High-build epoxy coal tar pitch anticorrosive coating and preparation method thereof Download PDF

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Publication number
CN102040902A
CN102040902A CN2010106208081A CN201010620808A CN102040902A CN 102040902 A CN102040902 A CN 102040902A CN 2010106208081 A CN2010106208081 A CN 2010106208081A CN 201010620808 A CN201010620808 A CN 201010620808A CN 102040902 A CN102040902 A CN 102040902A
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weight part
component
ciba
weight
tar pitch
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Inventor
杜建伟
何鱼游
张丽萍
郭晓军
段绍明
刘杨宇
吕光明
杜强
杨长春
张静
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Tianjin CNPC Boxing Engineering Technology Co Ltd
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Tianjin CNPC Boxing Engineering Technology Co Ltd
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Abstract

The invention relates to a high-build epoxy coal tar pitch anticorrosive coating and a preparation method thereof. The preparation method comprises the following steps of: adding dimethylbenzene, n-butyl alcohol, butanone, coal tar pitch resin liquid, toughened resin, precipitated barium sulfate, silk mica powder, talc powder, a hoof-joint type rheological control aid, a coupling agent 01, a CibaEFKA3650 aid, an organic defoaming agent and poly organic carboxylate into bisphenol A type epoxy resin with medium molecular weight, stirring, dispersing at a high speed, and grinding into a component A; stirring phenolic ammonia, an accelerator, ethanol and a CibaTINUVIN 460 light stabilizer to form a component B; and uniformly mixing the component A and the component B in a ratio of 10:1. The high-build epoxy coal tar pitch anticorrosive coating has certain toughness, and has excellent adhesion, high microbial corrosion resistance, long construction operating period and certain light ageing resistance when applied to prestressed concrete cylinder pipe (PCCP) exterior walls.

Description

Epoxide coal bituminous anticorrosive coating of a kind of thick film and manufacture method
Technical field
The present invention relates to the epoxide coal bituminous anticorrosive coating of thick film and the manufacture method of a kind of PCCP of being exclusively used in (Prestressed concrete cylinder pipe) outer wall.
Background technology
It is that the coating light aging resisting property is poor that existing P CCP (Prestressed concrete cylinder pipe) outer wall anti-corrosion adopts epoxide coal bituminous coating, its weak point of such coating more, one-pass film-forming is thinner, the coating poor toughness, cause the anticorrosion back coating outdoor storage time short, executive cost height, opposing mortar stress crack ability.
Summary of the invention
What the purpose of this invention is to provide a kind ofly has certain anti-light aging and certain flexible one-pass film-forming build and surpasses acidproof, alkaline-resisting, the salt tolerant of the be directly used in initial set concrete surface of 500 μ m, PCCP outer wall special anti-corrosion erosion coating and the manufacture method of anti-microorganism.
The epoxide coal bituminous anticorrosive coating of a kind of thick film of the present invention is to adopt the intermediate molecular weight bisphenol A type epoxy resin to add dimethylbenzene, propyl carbinol, butanone, coal-tar pitch resin liquid *, toughened resin, process white, sericite in powder, talcum powder, hoof mould assembly rheology control auxiliary agent, coupling agent 201, Ciba EFKA
Figure BSA00000407672500012
3650 auxiliary agents, silicone antifoam agent and poly-organic carboxylate are made the A component through stirring, high speed dispersion, grinding; Phenolic aldehyde amine, promotor, ethanol and Ciba
Figure BSA00000407672500013
TINUVIN
Figure BSA00000407672500014
460 photostabilizers stir makes the B component.Both are by A: B=10: 1 (weight ratio) mixes the back and uses.Be a kind of epoxide coal bituminous anticorrosive coating of certain flexible that has, this coating is used for that the PCCP outer wall is anticorrosion to have that sticking power excellence, antimicrobial corrodibility are good, the construction usage period is long, and has certain opposing photooxidation aging property.
The manufacture method that is used for the epoxide coal bituminous anticorrosive coating of thick film of PCCP (Prestressed concrete cylinder pipe) outer wall of the present invention, it is characterized in that in 1 weight part intermediate molecular weight bisphenol A type epoxy resin, adding successively the dimethylbenzene of 0.2~0.3 weight part, 0.1 the butanols of~0.15 weight part, 0.05 the butanone of~0.1 weight part, 0.7 the coal-tar pitch resin liquid of~0.8 weight part, 0.2 the toughened resin of~0.3 weight part, 0.05 the process white of~0.1 weight part, 0.1 the sericite in powder of~0.15 weight part, 0.05 the talcum powder of~0.1 weight part, 0.008 the hoof mould assembly rheology control auxiliary agent of~0.03 weight part, high speed dispersion 0.5~1 hour is ground 0.5~1h with sand mill then.With the product after grinding, add the Ciba of coupling agent 201,0.005~0.02 weight part of 0.005~0.02 weight part successively
Figure BSA00000407672500021
EFKA The silicone antifoam agent of 3650 auxiliary agents and 0.005~0.02 weight part, high speed dispersion made the A component in 30 minutes then.In the stainless steel charging basket, add the phenolic aldehyde amine of 1 weight part, the tertiary amines curable epoxide promotor of 0.1~0.2 weight part, the ethanol of 0.15~0.2 weight part and the Ciba of 0.005~0.02 weight part
Figure BSA00000407672500023
TINUVIN
Figure BSA00000407672500024
460 photostabilizers made the B component in 30 minutes with the dispersion machine stirring.Both are by A: B=10: 1 (weight ratio) mixes the back and uses.
The more excellent epoxide coal bituminous anticorrosive coating of thick film that is used for PCCP (Prestressed concrete cylinder pipe) outer wall, it is characterized in that the A component is by 1 weight part intermediate molecular weight bisphenol A type epoxy resin, 0.23 the dimethylbenzene of weight part, 0.11 the butanols of weight part, 0.05 the butanone of weight part, 0.7 the coal-tar pitch resin liquid of weight part, 0.25 the toughened resin of weight part, 0.05 the process white of weight part, 0.13 the sericite in powder of weight part, 0.05 the talcum powder of weight part, 0.01 the hoof mould assembly rheology control auxiliary agent of weight part, the coupling agent 201 of 0.008 weight part, 0.01 the Ciba of weight part
Figure BSA00000407672500025
EFKA The silicone antifoam agent of 3650 auxiliary agents, 0.008 weight part is formed.The B component has the phenolic aldehyde amine of 1 weight part, the tertiary amines curable epoxide promotor of 0.12 weight part, the ethanol of 0.15 weight part and the Ciba of 0.008 weight part
Figure BSA00000407672500027
TINUVIN
Figure BSA00000407672500028
460 photostabilizers are formed.Both are by A: B=10: 1 (weight ratio) mixes the back and uses.
Epoxide coal bituminous anticorrosive coating of thick film and the manufacture method that is used for PCCP (Prestressed concrete cylinder pipe) outer wall of the present invention, routine and functional filler by Resins, epoxy, mixed solvent, toughened resin, coal-tar pitch, the auxiliary agent that adds many varieties and functions property and some amount are formulated.Epoxy group(ing) and a large amount of hydroxyl polar groups are arranged in the Resins, epoxy molecular structure that uses in manufacturing processed, solidify with phenolic aldehyde amine and booster response, active epoxy group(ing) can form very firm chemical bond with the interface metal atomic reaction in solidification process, strengthened the sticking power of coating and base material, made coating have excellent physical and mechanical performance.Characteristics such as that the toughened resin that uses has is good with the Resins, epoxy compatibility, can participate in solidifying, can not separate out from cured article, effect for various chemical mediators is comparatively stable, because compact structure, the pore of coating structure is few, ventilation property is little, the shielding buffer action of filming is fine, and toughening effect is obvious.The mixed solvent that uses is good to the Resins, epoxy solvability, and evaporation rate and wettability are good, can form fine and close erosion shield uniformly.The coal-tar pitch that adopts has good antimicrobial destruction, can effectively kill and remove SRB and SOB, makes coating have good antimicrobial destruction, and its softening temperature is moderate simultaneously, and is better than the sticking power that adopts coal tar; Do not contain in the pigment and can promptly have been reduced the coating cost, effectively filled the physics space in the film-forming resin film simultaneously, strengthened the chemical resistance of coating by chemical mediator corrosive material.Especially the sericite in powder slabbing structure of Cai Yonging is favourable to the anti-light aging that improves paint coatings.The hoof mould assembly rheology control auxiliary agent that adopts can make coating condense at short notice and form thicker coat-thickness.Ciba
Figure BSA00000407672500031
EFKA
Figure BSA00000407672500032
3650 auxiliary agents can reduce the surface tension of coating system, have improved to flow and levelling property, and have avoided the formation of Bei Nade whirlpool.Ciba
Figure BSA00000407672500033
TINUVIN
Figure BSA00000407672500034
The adding of 460 photostabilizers can form the meagre rete of one deck at coatingsurface, effectively improves the anti-light aging performance of coating.
The present invention's beneficial effect compared with prior art
1, the epoxide coal bituminous anticorrosive coating of thick film that is used for PCCP (Prestressed concrete cylinder pipe) outer wall of the present invention, have good sticking power, toughness, chemical resistance and certain anti-light aging performance, the coating one-pass film-forming can reach more than the 500 μ m, can directly solidify in the concrete surface construction of initial set simultaneously.Be used for the PCCP outer wall anti-corrosion, have the effect of easy construction, saving duration, reduction executive cost.
2, epoxide coal bituminous anticorrosive coating of thick film and the manufacture method that is used for PCCP (Prestressed concrete cylinder pipe) outer wall of the present invention, technology is simple, need not specific installation.
Embodiment
The intermediate molecular weight bisphenol A type epoxy resin is commercially available E-20 type Resins, epoxy.
Toughened resin is the ZS102 toughened resin of Wuxi anti-impregnating material of a specified duration company limited exploitation.
Hoof mould assembly rheology control auxiliary agent is Ciba
Figure BSA00000407672500041
RHEOVIS
Figure BSA00000407672500042
The 132nd, the commercially available prod of Sweden vapour crust fine chemistry industry company.
Ciba
Figure BSA00000407672500043
EFKA
Figure BSA00000407672500044
3650 auxiliary agents are the commercially available prod of Dutch EFKA auxiliary agent company limited.
Coupling agent 201 is the commercially available prod of Nanjing dawn chemical industry company limited.
Promotor is commercially available tertiary amines curable epoxide promotor (commercially available model K-54).
Ciba
Figure BSA00000407672500045
TINUVIN
Figure BSA00000407672500046
460 photostabilizers are the commercially available prod of Sweden vapour crust fine chemistry industry company.
Coal-tar pitch solution: be to make by every 300g xylene soluble 700g coal-tar pitch.Its preparation method is: the dimethylbenzene of specified amount is added in the reactor, constantly the coal-tar pitch of specified amount is added in the reactor under agitation condition, keep temperature of reaction kettle at 105 ± 5 ℃, disperse just to make in 5~8 hours coal-tar pitch solution.
Embodiment 1:
Epoxide coal bituminous anticorrosive coating of thick film and the manufacture method that is used for PCCP (Prestressed concrete cylinder pipe) outer wall of the present invention.
In the stainless steel charging basket, add the E-20 bisphenol A type epoxy resin of 1 weight part, the dimethylbenzene of 0.23 weight part, the butanols of 0.11 weight part, the butanone of 0.05 weight part, the coal-tar pitch resin liquid of 0.7 weight part, the toughened resin of 0.25 weight part, the process white of 0.05 weight part, the sericite in powder of 0.01 weight part, the talcum powder of 0.008 weight part, the Ciba of 0.01 weight part successively
Figure BSA00000407672500051
RHEOVIS 132, high speed dispersion 0.5~1 hour is ground 1h with sand mill then.With the product after grinding, add the Ciba of coupling agent 201,0.01 weight part of 0.008 weight part successively EFKA
Figure BSA00000407672500054
The silicone antifoam agent of 3650 auxiliary agents and 0.008 weight part, high speed dispersion made the A component in 30 minutes then.
In another stainless steel charging basket, add the phenolic aldehyde amine of 1 weight part, the promotor of 0.12 weight part, the ethanol of 0.15 weight part and the Ciba of 0.008 weight part
Figure BSA00000407672500055
TINUVIN
Figure BSA00000407672500056
460 photostabilizers made the B component in 30 minutes with the dispersion machine stirring.
With A component and B component by weight A: B=10: 1, mix the back and use.
Experiment mainly the results are shown in following table:
Figure BSA00000407672500057
Embodiment 2:
Epoxide coal bituminous anticorrosive coating of thick film and the manufacture method that is used for PCCP (Prestressed concrete cylinder pipe) outer wall of the present invention.
In the stainless steel charging basket, add the E-20 bisphenol A type epoxy resin of 1 weight part, the dimethylbenzene of 0.23 weight part, the butanols of 0.11 weight part, the butanone of 0.05 weight part, the coal-tar pitch resin liquid of 0.75 weight part, the toughened resin of 0.27 weight part, the process white of 0.05 weight part, the sericite in powder of 0.01 weight part, the talcum powder of 0.008 weight part, the Ciba of 0.009 weight part successively
Figure BSA00000407672500061
RHEOVIS
Figure BSA00000407672500062
132, high speed dispersion 0.5 hour is ground 1h with sand mill then.With the product after grinding, add the Ciba of coupling agent 201,0.011 weight part of 0.008 weight part successively EFKA
Figure BSA00000407672500064
The silicone antifoam agent of 3650 auxiliary agents and 0.008 weight part, high speed dispersion made the A component in 30 minutes then.
In another stainless steel charging basket, add the phenolic aldehyde amine of 1 weight part, the promotor of 0.12 weight part, the ethanol of 0.15 weight part and the Ciba of 0.008 weight part
Figure BSA00000407672500065
TINUVIN
Figure BSA00000407672500066
460 photostabilizers made the B component in 30 minutes with the dispersion machine stirring.
With A component and B component by weight A: B=10: 1, mix the back and use.
Experiment mainly the results are shown in following table:
Figure BSA00000407672500067

Claims (4)

1. epoxide coal bituminous anticorrosive coating of thick film, it is characterized in that: the A component is by 1 weight part intermediate molecular weight bisphenol A type epoxy resin, 0.2 the dimethylbenzene of~0.3 weight part, 0.1 the butanols of~0.15 weight part, 0.05 the butanone of~0.1 weight part, 0.7 the coal-tar pitch resin liquid of~0.8 weight part, 0.2 the toughened resin of~0.3 weight part, 0.05 the process white of~0.1 weight part, 0.1 the sericite in powder of~0.15 weight part, 0.05 the talcum powder of~0.1 weight part, 0.008 the hoof mould assembly rheology control auxiliary agent of~0.03 weight part, the coupling agent 201 of 0.005~0.02 weight part, 0.005 the Ciba of~0.02 weight part
Figure FSA00000407672400011
EFKA
Figure FSA00000407672400012
The silicone antifoam agent of 3650 auxiliary agents, 0.005~0.02 weight part is formed; The B component is by the phenolic aldehyde amine of 1 weight part, the tertiary amines curable epoxide promotor of 0.1~0.2 weight part, the ethanol of 0.15~0.2 weight part and the Ciba of 0.005~0.02 weight part
Figure FSA00000407672400013
TINUVIN
Figure FSA00000407672400014
460 photostabilizers are formed, and both are A: B=10 by weight: 1, and mix the back and use.
2. the epoxide coal bituminous anticorrosive coating of thick film according to claim 1, it is characterized in that: the A component is by the dimethylbenzene of 1 weight part intermediate molecular weight bisphenol A type epoxy resin, 0.23 weight part, the butanols of 0.11 weight part, the butanone of 0.05 weight part, the coal-tar pitch resin liquid of 0.7 weight part, the toughened resin of 0.25 weight part, the process white of 0.05 weight part, the sericite in powder of 0.13 weight part, the talcum powder of 0.05 weight part, the hoof mould assembly rheology control auxiliary agent of 0.01 weight part, the Ciba of coupling agent 201,0.01 weight part of 0.008 weight part
Figure FSA00000407672400015
EFKA
Figure FSA00000407672400016
The silicone antifoam agent of 3650 auxiliary agents, 0.008 weight part is formed; The B component is by the phenolic aldehyde amine of 1 weight part, the tertiary amines curable epoxide promotor of 0.12 weight part, the ethanol of 0.15 weight part and the Ciba of 0.008 weight part
Figure FSA00000407672400017
TINUVIN
Figure FSA00000407672400018
460 photostabilizers are formed.
3. the manufacture method of the epoxide coal bituminous anticorrosive coating of thick film according to claim 1, it is characterized in that: in stainless steel or aluminium alloy charging basket, add 1 weight part intermediate molecular weight bisphenol A type epoxy resin successively, 0.2 the dimethylbenzene of~0.3 weight part, 0.1 the butanols of~0.15 weight part, 0.05 the butanone of~0.1 weight part, 0.7 the coal-tar pitch resin liquid of~0.8 weight part, 0.2 the toughened resin of~0.3 weight part, 0.05 the process white of~0.1 weight part, 0.1 the sericite in powder of~0.15 weight part, 0.05 the talcum powder of~0.1 weight part, 0.008 the hoof mould assembly rheology control auxiliary agent of~0.03 weight part, high speed dispersion 0.5~1 hour is ground 0.5~1h with sand mill then.With the product after grinding, add the Ciba of coupling agent 201,0.005~0.02 weight part of 0.005~0.02 weight part successively
Figure FSA00000407672400021
EFKA
Figure FSA00000407672400022
The silicone antifoam agent of 3650 auxiliary agents and 0.005~0.02 weight part, high speed dispersion made the A component in 30 minutes then; In the stainless steel charging basket, add the phenolic aldehyde amine of 1 weight part, the tertiary amines curable epoxide promotor of 0.1~0.2 weight part, the ethanol of 0.15~0.2 weight part and the Ciba of 0.005~0.02 weight part
Figure FSA00000407672400023
TINUVIN
Figure FSA00000407672400024
460 photostabilizers made the B component in 30 minutes with the dispersion machine stirring.
4. the manufacture method of the epoxide coal bituminous anticorrosive coating of thick film according to claim 3, it is characterized in that: in stainless steel or aluminium alloy charging basket, add 1 weight part intermediate molecular weight bisphenol A type epoxy resin successively, 0.23 the dimethylbenzene of weight part, 0.11 the butanols of weight part, 0.05 the butanone of weight part, 0.7 the coal-tar pitch resin liquid of weight part, 0.25 the toughened resin of weight part, 0.05 the process white of weight part, 0.13 the sericite in powder of weight part, 0.05 the talcum powder of weight part, 0.01 the hoof mould assembly rheology control auxiliary agent of weight part, high speed dispersion 0.5~1 hour is ground 0.5~1h with sand mill then; With the product after grinding, add the Ciba of coupling agent 201,0.01 weight part of 0.008 weight part successively
Figure FSA00000407672400025
EFKA
Figure FSA00000407672400026
The silicone antifoam agent of 3650 auxiliary agents and 0.008 weight part, high speed dispersion made the A component in 30 minutes then; In the stainless steel charging basket, add the phenolic aldehyde amine of 1 weight part, the tertiary amines curable epoxide promotor of 0.12 weight part, the ethanol of 0.15 weight part and the Ciba of 0.008 weight part
Figure FSA00000407672400027
TINUVIN
Figure FSA00000407672400028
460 photostabilizers made the B component in 30 minutes with the dispersion machine stirring.
CN2010106208081A 2010-12-23 2010-12-23 High-build epoxy coal tar pitch anticorrosive coating and preparation method thereof Pending CN102040902A (en)

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103666129A (en) * 2013-11-29 2014-03-26 江苏帕齐尼铜业有限公司 High-build coating for copper
CN104073127A (en) * 2014-07-04 2014-10-01 天津市津海特种涂料装饰有限公司 Moisture-cured epoxy asphalt anticorrosive paint and preparation method thereof
CN105086768A (en) * 2015-09-17 2015-11-25 浙江钱浪涂料科技有限公司 Thick paste type epoxy-modified coal pitch heavy anti-corrosion coating material and preparing method thereof
CN106189718A (en) * 2016-08-30 2016-12-07 福州皇家地坪有限公司 A kind of modified epoxy coal bituminous coating and preparation method thereof
CN106280893A (en) * 2016-08-29 2017-01-04 山东帝高漆业有限公司 A kind of coal tar epoxide Colophonium finish paint and production method thereof
CN109957270A (en) * 2019-04-04 2019-07-02 刘珍 A kind of aluminum alloy surface high-performance coating
CN115197630A (en) * 2022-08-08 2022-10-18 白稀坤域能源科技(成都)有限公司 High-solid low-viscosity ship hull paint and preparation method thereof

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101591498A (en) * 2009-06-26 2009-12-02 天津中油渤星工程科技有限公司 Flexible epoxy anticorrosion coating and manufacture method
CN101942265A (en) * 2010-09-07 2011-01-12 天津中油渤星工程科技有限公司 Epoxy coal asphalt anti-corrosion paint and manufacturing method

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101591498A (en) * 2009-06-26 2009-12-02 天津中油渤星工程科技有限公司 Flexible epoxy anticorrosion coating and manufacture method
CN101942265A (en) * 2010-09-07 2011-01-12 天津中油渤星工程科技有限公司 Epoxy coal asphalt anti-corrosion paint and manufacturing method

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103666129A (en) * 2013-11-29 2014-03-26 江苏帕齐尼铜业有限公司 High-build coating for copper
CN104073127A (en) * 2014-07-04 2014-10-01 天津市津海特种涂料装饰有限公司 Moisture-cured epoxy asphalt anticorrosive paint and preparation method thereof
CN104073127B (en) * 2014-07-04 2016-08-24 天津市津海特种涂料装饰有限公司 A kind of moisturecuring bituminous epoxy anticorrosive paint and preparation method thereof
CN105086768A (en) * 2015-09-17 2015-11-25 浙江钱浪涂料科技有限公司 Thick paste type epoxy-modified coal pitch heavy anti-corrosion coating material and preparing method thereof
CN105086768B (en) * 2015-09-17 2018-08-14 浙江钱浪涂料科技有限公司 Thick paste type epoxy modified coal pitch anticorrosive paint and preparation method
CN106280893A (en) * 2016-08-29 2017-01-04 山东帝高漆业有限公司 A kind of coal tar epoxide Colophonium finish paint and production method thereof
CN106189718A (en) * 2016-08-30 2016-12-07 福州皇家地坪有限公司 A kind of modified epoxy coal bituminous coating and preparation method thereof
CN109957270A (en) * 2019-04-04 2019-07-02 刘珍 A kind of aluminum alloy surface high-performance coating
CN115197630A (en) * 2022-08-08 2022-10-18 白稀坤域能源科技(成都)有限公司 High-solid low-viscosity ship hull paint and preparation method thereof

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Application publication date: 20110504