CN102035344A - Linear vibration motor and manufacturing method thereof - Google Patents
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 6
- 238000003466 welding Methods 0.000 claims description 21
- 230000004308 accommodation Effects 0.000 claims description 9
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- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims 8
- 238000004804 winding Methods 0.000 claims 1
- 230000000903 blocking effect Effects 0.000 abstract description 11
- 230000006378 damage Effects 0.000 description 3
- 239000002994 raw material Substances 0.000 description 3
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Abstract
本发明提供了一种线性振动电机,其包括弹簧件、与弹簧件连接的振子以及收容所述弹簧件和振子的基座,所述弹簧件设有与振子连接的固定部、沿固定部延伸出的弹力臂以及沿弹力臂延伸出的且接合于基座的接合部,所述接合部设有靠近振子的第一表面以及与第一表面相对的第二表面,所述第二表面与基座连接,所述线性振动电机还包括与所述接合部连接的挡片,所述挡片置于第一表面上。本发明还包括一种线性振动电机的制造方法。本发明的线性振动电机能使产品更加可靠。
The invention provides a linear vibrating motor, which includes a spring, a vibrator connected with the spring and a base for accommodating the spring and the vibrator, the spring is provided with a fixing part connected with the vibrator, and extends along the fixing part. The elastic arm and the joint part extending along the elastic arm and jointed to the base, the joint part is provided with a first surface close to the vibrator and a second surface opposite to the first surface, the second surface and the base The linear vibration motor further includes a blocking piece connected to the joint portion, and the blocking piece is placed on the first surface. The invention also includes a manufacturing method of the linear vibration motor. The linear vibrating motor of the present invention can make the product more reliable.
Description
【技术领域】【Technical field】
本发明涉及一种振动电机,尤其涉及一种用于便携式消费性电子产品的扁平状的线性振动电机。The invention relates to a vibration motor, in particular to a flat linear vibration motor used in portable consumer electronic products.
【背景技术】【Background technique】
随着电子技术的发展,便携式消费性电子产品越来越受人们的追捧,如手机、掌上游戏机、导航装置或掌上多媒体娱乐设备等,一般都会用到振动电机来做系统反馈,比如手机的来电提示、信息提示、导航提示、游戏机的振动反馈等。如此广泛的应用,就要求振动电机的性能高,使用寿命长。With the development of electronic technology, portable consumer electronic products are becoming more and more popular, such as mobile phones, handheld game consoles, navigation devices or handheld multimedia entertainment equipment, etc., generally use vibration motors for system feedback, such as mobile phone Incoming call prompts, information prompts, navigation prompts, vibration feedback of game consoles, etc. Such a wide range of applications requires high performance and long service life of the vibration motor.
目前应用较多且性能能较好的振动电机是扁平状的线性振动电机,与本实用新型相关的线性振动电机主要包括设有容纳空间的基座、位于基座上的线圈、连接于基座的弹力支撑件、被弹性支撑件悬挂在容纳空间的由配重块与永磁体组成的振子,线圈位于永磁体的下方正中央,且二者一并收容于基座的容纳空间内。弹性支撑件的末端通过激光点焊固定到基座上,支撑振子在工作时的水平方向的往复运动。从力学的角度看,振子在运动的过程中,弹性支撑件在与基座点焊的部分将会出现应力集中,加之点焊会对弹性支撑件的原材料性能以及结构产生一定的破坏,因此非常容易产生断裂,使电机失效。At present, the vibration motor with more applications and better performance is a flat linear vibration motor. The linear vibration motor related to the utility model mainly includes a base with accommodating space, a coil on the base, and a coil connected to the base. The elastic support member, the vibrator composed of a counterweight and a permanent magnet suspended in the accommodation space by the elastic support member, the coil is located in the center below the permanent magnet, and both are accommodated in the accommodation space of the base. The end of the elastic support is fixed to the base by laser spot welding to support the reciprocating movement of the vibrator in the horizontal direction during operation. From a mechanical point of view, during the movement of the vibrator, stress concentration will occur at the spot welded part of the elastic support with the base, and the spot welding will cause certain damage to the raw material properties and structure of the elastic support, so it is very It is easy to break and cause the motor to fail.
因此,有必要提供一种新的线性振动电机。Therefore, it is necessary to provide a new linear vibration motor.
【发明内容】【Content of invention】
本发明的目的在于解决上述结构的焊点应力集中的不足,而提供一种使产品更加可靠的线性振动电机。The object of the present invention is to solve the problem of the stress concentration of the welding spot of the above structure, and provide a linear vibration motor that makes the product more reliable.
本发明的技术方案如下:一种线性振动电机,其包括弹簧件、与弹簧件连接的振子以及收容所述弹簧件和振子的基座,所述弹簧件设有与振子连接的固定部、沿固定部延伸出的弹力臂以及沿弹力臂延伸出的且接合于基座的接合部,所述接合部设有靠近振子的第一表面以及与第一表面相对的第二表面,所述第二表面与基座连接,所述线性振动电机还包括与所述接合部连接的挡片,所述挡片置于第一表面上。The technical solution of the present invention is as follows: a linear vibration motor, which includes a spring member, a vibrator connected with the spring member, and a base for accommodating the spring member and the vibrator, the spring member is provided with a fixing part connected with the vibrator, along The elastic arm extending from the fixing part and the joint part extending along the elastic arm and jointed to the base, the joint part is provided with a first surface close to the vibrator and a second surface opposite to the first surface, the second The surface is connected to the base, and the linear vibration motor further includes a blocking piece connected to the joint portion, and the blocking piece is placed on the first surface.
优选的,所述固定部包括第一固定部与第二固定部,所述第一固定部与第二固定部相互垂直。Preferably, the fixing part includes a first fixing part and a second fixing part, and the first fixing part and the second fixing part are perpendicular to each other.
优选的,所述接合部与第二固定部平行。Preferably, the joint portion is parallel to the second fixing portion.
优选的,所述弹力臂设有中间部以及向所述中间部两端同向延伸的支持部。Preferably, the elastic arm is provided with a middle part and a support part extending to both ends of the middle part in the same direction.
优选的,所述支持部设有镂空的图案。Preferably, the support part is provided with a hollow pattern.
优选的,所述基座设有沿振子方向延伸的固定线圈的突出部。Preferably, the base is provided with a protruding portion extending along the vibrator direction to fix the coil.
一种线性振动电机的制作方法,包括以下步骤:提供基座;提供线路板,将线路板固定在基座底部;提供线圈,将线圈收容于基座的容纳空间内并与线路板电连接;提供挡片;提供弹簧件,所述弹簧件设有固定部、沿固定部延伸出的弹力臂以及沿弹力臂延伸出的接合部;将挡片与接合部利用激光点焊的方法焊接在一起,形成一个整体;提供振子;将振子与弹簧件的固定部连接;将弹簧件的接合部与基座利用激光点焊的方法焊接在一起;将上盖与基座组接。A method for manufacturing a linear vibration motor, comprising the following steps: providing a base; providing a circuit board, fixing the circuit board on the bottom of the base; providing a coil, storing the coil in the accommodation space of the base and electrically connecting the circuit board; Provide a baffle; provide a spring piece, the spring piece is provided with a fixed part, an elastic arm extending along the fixed part, and a joint part extending along the elastic arm; welding the baffle and the joint together by laser spot welding , form a whole; provide the vibrator; connect the vibrator with the fixed part of the spring part; weld the joint part of the spring part and the base together by laser spot welding; assemble the upper cover with the base.
优选的,提供设有第一固定部以及沿第一固定部延伸的第二固定部的弹簧件,第一固定部与第二固定部分别与振子的两相邻侧面连接。Preferably, a spring member is provided with a first fixing portion and a second fixing portion extending along the first fixing portion, the first fixing portion and the second fixing portion are respectively connected to two adjacent side surfaces of the vibrator.
本发明的有益效果在于:由于先将一单独的挡片与弹簧件利用激光点焊的方法焊接在一起,形成一个整体,再将带有挡片的弹簧件利用激光点焊的方法焊接到基座上。电机振子在运动时,弹簧件的接合部的应力将由点焊处分散,因而保护焊点,避免点焊对弹簧件原材料性能的影响以及结构的破坏,使电机在工作时更可靠。The beneficial effect of the present invention is that: firstly, a separate baffle and the spring part are welded together by laser spot welding to form a whole, and then the spring part with the baffle is welded to the base by laser spot welding. seat. When the motor vibrator is moving, the stress of the junction of the spring parts will be dispersed by the spot welding, thus protecting the solder joints, avoiding the impact of spot welding on the performance of the raw materials of the spring parts and the damage of the structure, making the motor more reliable during operation.
【附图说明】【Description of drawings】
图1是本发明的线性振动电机一实施例立体分解图;Fig. 1 is a three-dimensional exploded view of an embodiment of a linear vibration motor of the present invention;
图2是本发明的线性振动电机一实施例部分结构立体图;Fig. 2 is a partial structural perspective view of an embodiment of the linear vibration motor of the present invention;
图3是本发明的线性振动电机一实施例剖视图。Fig. 3 is a sectional view of an embodiment of the linear vibration motor of the present invention.
【具体实施方式】【Detailed ways】
下面结合附图和实施方式对本发明作进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and embodiments.
如图1至图3所示,为本实用新型一实施例线性振动电机,其包括基座16、与基座16组接形成容纳空间的上盖11、收容于容纳空间内的线圈15、连接于基座16的弹簧件13、被弹簧件13悬挂在容纳空间内的振子12。振动电机还包括固定于基座16底部的线路板17,该线路板17上设有与线圈15电连接的焊盘170。As shown in Figures 1 to 3, it is a linear vibration motor according to an embodiment of the present invention, which includes a
基座16设有侧壁161以及垂直于侧壁161的底壁160,底壁160的中央位置设有第一通孔162,线圈15固定于底壁160的通孔162内。所述侧壁161设有用于激光点焊的第一焊点610。所述基座16还设有沿振子12方向延伸的突出部163,所述突出部163可以限定线圈15的位置。The
振子12包括配重块121和永磁体120,配重块121设有第二通孔201这样,永磁体141通过配重块121连接于弹簧件13,并被其悬挂在容纳空间内。线圈15位于永磁体120的下方中央位置,线圈15与永磁体120之间具有间隙,永磁体120的磁极正对线圈15,且永磁体120正对线圈15的磁极极化方向相反。The
弹簧件13设有与振子12连接的固定部130,所述固定部130分为第一固定部301以及沿第一固定部301延伸的第二固定部302,所述第一固定部301与第二固定部302相互垂直,且分别连接至振子12的两相邻侧面。弹簧件13还包括由第二固定部302延伸而出的U型弹力臂131,以及从弹力臂131末端延伸而出的面向第二固定部302且与第二固定部302平行的接合部132,所述接合部132与基座16接合。所述弹力臂131呈U型结构,其包括中间部1312以及向所述中间部1312两端同向延伸的支持部1311,支持部1311设有镂空的图案,U型结构以及镂空图案可以增加弹簧件13的弹性。所述接合部132设有与基座16侧壁161上的第一焊点610对应的用于激光点焊的第二焊点320。The
在本实用新型线性振动电机中,还包括与弹簧件13的接合部132连接的挡片14,所述挡片14可以大于接合部132,也可小于接合部132,亦或与接合部132大小相等,挡片14可以为方形,也可为圆形,亦或其它形状。所述接合部132设有靠近振子12的第一表面(未标示)以及与第一表面相对的第二表面(未标示),所述挡片14可以先与第一表面激光点焊到一起,形成一个整体,再将带有挡片14的弹簧件13激光点焊到基座16的侧壁161上。In the linear vibration motor of the present utility model, it also includes a
一种线性振动电机的制作方法,包括以下步骤:提供基座16;提供线路板17,将线路板17固定在基座16底部;提供线圈15,将线圈15收容于基座16的容纳空间内并与线路板17电连接;提供挡片14;A method for manufacturing a linear vibration motor, comprising the following steps: providing a
提供弹簧件13,所述弹簧件设有固定部130、沿固定部130延伸出的弹力臂131以及沿弹力臂131延伸出的接合部132,所述固定部130包括第一固定部301与沿第一固定部301延伸的第二固定部302;将挡片14与接合部132利用激光点焊的方法焊接在一起,形成一个整体;提供振子12;将第一固定部301与第二固定部301分别与振子12的两相邻侧面连接;将弹簧件13的接合部132与基座16利用激光点焊的方法焊接在一起;将上盖11与基座16组接。A
由于先将挡片14与弹簧件13激光点焊到一起,形成一个整体,再将带有挡片14的弹簧件13激光点焊到基座16的侧壁161上。电机振子在运动时,弹簧件13的接合部132的应力将由点焊处分散,因而保护焊点,避免点焊对弹簧件13原材料性能的影响以及结构的破坏,使电机在工作时更可靠。Firstly, the blocking
以上所述的仅是本发明的实施方式,在此应当指出,对于本领域的普通技术人员来说,在不脱离本发明创造构思的前提下,还可以做出改进,但这些均属于本发明的保护范围。What has been described above is only the embodiment of the present invention. It should be pointed out that for those of ordinary skill in the art, improvements can be made without departing from the creative concept of the present invention, but these all belong to the present invention. scope of protection.
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CN102340229A (en) * | 2011-09-22 | 2012-02-01 | 瑞声声学科技(深圳)有限公司 | Linear vibration motor and manufacturing method thereof |
CN103401394A (en) * | 2013-08-13 | 2013-11-20 | 金龙机电股份有限公司 | Improved thin flat linear vibration motor |
CN105593939A (en) * | 2013-08-30 | 2016-05-18 | 西部数据技术公司 | Hard drive mounting and shock system |
CN105846639A (en) * | 2016-05-26 | 2016-08-10 | 歌尔声学股份有限公司 | Linear vibration motor and assembling method therefor |
CN106230221A (en) * | 2016-08-16 | 2016-12-14 | 歌尔股份有限公司 | A kind of linear vibration motor |
WO2018170943A1 (en) * | 2017-03-18 | 2018-09-27 | 歌尔股份有限公司 | Motor vibrator welding tooling and welding method |
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Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
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CN102340229A (en) * | 2011-09-22 | 2012-02-01 | 瑞声声学科技(深圳)有限公司 | Linear vibration motor and manufacturing method thereof |
CN103401394A (en) * | 2013-08-13 | 2013-11-20 | 金龙机电股份有限公司 | Improved thin flat linear vibration motor |
CN105593939A (en) * | 2013-08-30 | 2016-05-18 | 西部数据技术公司 | Hard drive mounting and shock system |
CN105846639A (en) * | 2016-05-26 | 2016-08-10 | 歌尔声学股份有限公司 | Linear vibration motor and assembling method therefor |
CN106230221A (en) * | 2016-08-16 | 2016-12-14 | 歌尔股份有限公司 | A kind of linear vibration motor |
WO2018170943A1 (en) * | 2017-03-18 | 2018-09-27 | 歌尔股份有限公司 | Motor vibrator welding tooling and welding method |
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