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CN102022221B - Two-stage single-screw expander Organic Rankine Cycle Diesel Engine Exhaust Heat Utilization System - Google Patents

Two-stage single-screw expander Organic Rankine Cycle Diesel Engine Exhaust Heat Utilization System Download PDF

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CN102022221B
CN102022221B CN201010579930.9A CN201010579930A CN102022221B CN 102022221 B CN102022221 B CN 102022221B CN 201010579930 A CN201010579930 A CN 201010579930A CN 102022221 B CN102022221 B CN 102022221B
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diesel engine
expander
exhaust
screw expander
gas
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CN102022221A (en
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马重芳
张红光
梁虹
王恩华
陈研
刘彬
吴玉庭
王伟
杨凯
刘星
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Zhong Touyixing New Forms Of Energy Investment Co Ltd
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Beijing University of Technology
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Abstract

The invention relates to an organic Rankine cycle diesel engine tail gas and waste heat utilization system using a two-stage single-screw expanding machine, belonging to the field of energy conservation and emission reduction, and mainly comprising a gas compressor, an engine, a turbomachine, a tube bundle type evaporator, a single-screw expanding machine I, a magnetic powder dynamometer I, a single-screw expanding machine II, a magnetic powder dynamometer II, a plate type condenser, a liquid storage tank, a working medium pump, an intermediate heater, a cooling tower, an adjustable flow pump, a flow divider valve I of an expanding machine outlet, a flow divider valve II of the expanding machine outlet, a flow divider valve III of the expanding machine outlet, an exhaust control valve I, an exhaust control valve II, a turbomachine and compressor coupling shaft, a coupling shaft I, a coupling shaft II and various connecting pipelines. According to the conditions of different rotating speeds and different loads of a diesel engine, by utilizing the invention, the opening and closing of the flow divider valves of the expanding machine outlet and the exhaust control valves are adjusted, waste heat recoveries at different levels are realized and the energy taken away by the tail gas of the diesel engine is furthest recovered and utilized.

Description

两级单螺杆膨胀机有机朗肯循环柴油机尾气余热利用系统Two-stage single-screw expander Organic Rankine Cycle Diesel Engine Exhaust Heat Utilization System

技术领域 technical field

本发明涉及两级单螺杆膨胀机有机朗肯循环柴油机尾气余热利用系统,主要用于回收利用车用柴油机尾气所带走的热量,属于节能减排领域。The invention relates to a two-stage single-screw expander organic Rankine cycle diesel engine tail gas waste heat utilization system, which is mainly used for recycling the heat taken away by the tail gas of a vehicle diesel engine, and belongs to the field of energy saving and emission reduction.

背景技术 Background technique

根据热平衡分析,柴油机中转变为有效功的热量仅占燃料燃烧发出热量的30%-45%,而燃料燃烧的总热量的25%~45%随尾气排出。如果采用某些技术手段用来回收柴油机尾气所带走的热量,不仅可以提高柴油机的综合能量利用率,而且具有显著的节油效果。According to heat balance analysis, the heat converted into effective work in a diesel engine only accounts for 30%-45% of the heat emitted by fuel combustion, while 25%-45% of the total heat of fuel combustion is discharged with the exhaust gas. If some technical means are used to recover the heat taken away by the exhaust gas of the diesel engine, it can not only improve the comprehensive energy utilization rate of the diesel engine, but also have a significant fuel-saving effect.

目前,回收柴油机尾气所带走的能量的方式主要有废气涡轮增压技术、温差发电技术、发动机余热取暖和制冷技术、后接蒸气动力循环做功技术等。不过,这些技术目前都存在一些缺陷。废气涡轮增压技术主要缺点是只能利用发动机尾气所具有的动能,而其热能并没有被利用而是损失掉了;温差发电技术主要缺点是受到材料的限制,只能回收柴油机尾气的部分热能,而不能充分的回收柴油机尾气所带走的热量;发动机余热取暖和制冷的缺点是能量利用率比较低;后接蒸气动力循环做功技术主要缺点是很难回收低品位的热源能量。后热闹蒸气动力循环做功技术主要是通过经典朗肯循环原理,即由蒸发器、膨胀机、冷凝器、泵等主要部件组成的蒸气动力循环系统进行工作。经典朗肯循环所采用的工质是水,在常压情况下,其温度达到100℃时才会有蒸汽出现,而涡轮机的设计要求涡轮机内不可以出现液滴,因此系统的蒸发温度在100℃及以上时,才可以保证系统处于正常的运转状态;此外,水的气化潜热相对于有机工质来说非常大,水在从饱和液态转变为饱和气态时所需要吸收的热量相对有机工质来说非常大,因此对于热源的要求比较高,不可以吸收低品位热源的能量;而市面上可以看到的涡轮机械输出功率都在几十千瓦甚至以上,用涡轮机作为膨胀机械应用到朗肯循环中,所需要的是大流量高温的热源,而对于小流量低温的热源很难进行回收。At present, the methods of recovering the energy taken away by the exhaust gas of diesel engines mainly include exhaust gas turbocharging technology, thermoelectric power generation technology, engine waste heat heating and cooling technology, followed by steam power cycle technology, etc. However, these technologies currently have some shortcomings. The main disadvantage of exhaust gas turbocharging technology is that it can only use the kinetic energy of engine exhaust, and its heat energy is not used but lost; the main disadvantage of thermoelectric power generation technology is that it can only recover part of the heat energy of diesel engine exhaust due to the limitation of materials. , but cannot fully recover the heat taken away by the exhaust of the diesel engine; the disadvantage of engine waste heat heating and cooling is that the energy utilization rate is relatively low; the main disadvantage of the subsequent steam power cycle technology is that it is difficult to recover low-grade heat source energy. The work technology of the post-heated steam power cycle is mainly based on the principle of the classic Rankine cycle, that is, the steam power cycle system composed of evaporators, expanders, condensers, pumps and other main components works. The working fluid used in the classic Rankine cycle is water. Under normal pressure, steam will only appear when the temperature reaches 100°C. The design of the turbine requires that no liquid droplets appear in the turbine, so the evaporation temperature of the system is at 100°C. ℃ and above, the system can be guaranteed to be in a normal operating state; in addition, the latent heat of vaporization of water is very large compared with organic working fluids, and the heat that water needs to absorb when changing from a saturated liquid state to a saturated gas state is relatively higher than that of organic working fluids. The mass is very large, so the requirements for the heat source are relatively high, and the energy of the low-grade heat source cannot be absorbed; while the output power of the turbomachinery that can be seen on the market is tens of kilowatts or more, and the turbine is used as an expansion machine. In the Ken cycle, what is needed is a heat source with a large flow rate and a high temperature, but it is difficult to recover a heat source with a small flow rate and a low temperature.

发明内容 Contents of the invention

本发明的目的在于为了克服经典朗肯循环中不能回收低品位热源能量的局限性,而提出了一种采用两级单螺杆膨胀机有机朗肯循环柴油机尾气余热利用系统的方案用来回收柴油机尾气带走的热量。可以实现当柴油机处于不同转速不同负荷变工况条件下,在不影响柴油机正常工作的情况下,可以大幅提高柴油机尾气余热的回收率,从而提高柴油机的燃油经济性和柴油机的综合能量利用率。The purpose of the present invention is to overcome the limitation that low-grade heat source energy cannot be recovered in the classical Rankine cycle, and propose a scheme using a two-stage single-screw expander organic Rankine cycle diesel engine exhaust heat utilization system to recover diesel engine exhaust Take away the heat. It can be realized that when the diesel engine is under the conditions of different speeds and different loads, without affecting the normal operation of the diesel engine, the recovery rate of the exhaust heat of the diesel engine can be greatly improved, thereby improving the fuel economy of the diesel engine and the comprehensive energy utilization of the diesel engine.

为了实现上述目标,本发明采用了以下措施:In order to achieve the above object, the present invention adopts the following measures:

本发明采用有机物作为朗肯循环系统的工质。这种工质在常压下蒸发温度普遍都比较低,且其气化潜热比水低很多,可以在吸收较少的热量后就从饱和液态转化为饱和气态,因此,利用这种工质的朗肯循环可以吸收小流量、低温度的低品位热源的能量,适合车用柴油机排气温度较低,流量较小的特点。The present invention uses organic matter as the working fluid of the Rankine cycle system. The evaporation temperature of this working fluid is generally relatively low under normal pressure, and its latent heat of vaporization is much lower than that of water, and it can be converted from a saturated liquid state to a saturated gas state after absorbing less heat. The Rankine cycle can absorb the energy of low-grade heat sources with small flow and low temperature, which is suitable for the characteristics of low exhaust temperature and small flow of vehicle diesel engines.

本发明采用两级单螺杆膨胀机作为有机朗肯循环的膨胀动力机。这种两级单螺杆膨胀机结构适合柴油机在不同转速不同负荷变工况条件下尾气所带走能量不同的特点。单螺杆膨胀动力机是一种填补国际空白的容积式膨胀机,其原理是当高压气体或蒸汽进入单螺杆膨胀机后,通过膨胀将热能或压力能转换为机械能,带动发电机进行发电。这种膨胀机具有良好的功率输出特性以及温降特性,它的功率范围在1kW~1000kW范围内,克服了传统蒸汽轮机和燃气轮机不能太小的缺陷;它的膨胀比在1~8范围内,可以输出更多的轴功。另外单螺杆膨胀机可用多种类型的工质,可以为高压气体、过热蒸汽、饱和蒸汽、汽液两相或热液,因此,特别适合各种废气余热的回收。本发明采用两级单螺杆膨胀机,可以满足柴油机在不同转速不同负荷变工况条件下尾气所带走热量不同的特点,尽可能多地回收柴油机尾气所带走的热量。The invention adopts a two-stage single-screw expander as the expansion power machine of the organic Rankine cycle. This two-stage single-screw expander structure is suitable for the characteristics of the different energy carried away by the exhaust gas under the conditions of different speeds and different loads of the diesel engine. The single-screw expansion power machine is a volumetric expander that fills the gap in the world. Its principle is that when high-pressure gas or steam enters the single-screw expander, it converts thermal energy or pressure energy into mechanical energy through expansion, and drives the generator to generate electricity. This expander has good power output characteristics and temperature drop characteristics. Its power range is in the range of 1kW to 1000kW, which overcomes the shortcomings of traditional steam turbines and gas turbines that cannot be too small; its expansion ratio is in the range of 1 to 8. Can output more shaft work. In addition, the single-screw expander can use various types of working fluid, which can be high-pressure gas, superheated steam, saturated steam, vapor-liquid two-phase or hot liquid, so it is especially suitable for the recovery of waste heat from various waste gases. The invention adopts a two-stage single-screw expander, which can meet the characteristics of different heats taken away by the tail gas of the diesel engine under the conditions of different rotating speeds and different loads, and recover as much heat as possible from the tail gas of the diesel engine.

为了实现上述目的,本发明采用了两级单螺杆膨胀机有机朗肯循环柴油机尾气余热利用系统回收柴油机尾气余热,其特征在于:包括压气机、发动机、涡轮机、管束式蒸发器、单螺杆膨胀机I、磁粉测功机I、单螺杆膨胀机II、磁粉测功机II、板式冷凝器、储液罐、工质泵、中间加热器、冷却塔、可调流量泵、膨胀机出口分流阀I、膨胀机出口分流阀II、膨胀机出口分流阀III、排气控制阀I、排气控制阀II、涡轮机压缩机联结轴、联结轴I、联结轴II以及各种连接管路;系统内部各部件的连接关系为:压气机、发动机、涡轮机、管束式蒸发器及中间加热器依次相连构成柴油机进气及排气系统中气体流动的方向,管束式蒸发器、单螺杆膨胀机I、中间加热器、单螺杆膨胀机II、板式冷凝器、储液罐与工质泵依次相连形成朗肯循环的闭合回路,其中单螺杆膨胀机I与磁粉测功机I通过联结轴I相连能够测量所输出的轴功,单螺杆膨胀机II与磁粉测功机II通过联结轴II相连能够测量所输出的轴功,板式冷凝器、冷却塔及可调流量泵依次相连形成闭合回路构成冷却系统;整个柴油机尾气余热利用系统的循环控制通过膨胀机出口分流阀及排气控制阀进行调节,具体连接方式为:单螺杆膨胀机I的出口通过管路被分成三条管路,第一条管路通过膨胀机出口分流阀I连接到板式冷凝器,第二条管路通过膨胀机出口分流阀II连接到单螺杆膨胀机II,第三条管路通过膨胀机出口分流阀III连接到中间加热器;管束式蒸发器尾气出口侧通过三通管分成二条管路,一条管路通过排气控制阀I连接到中间加热器后与排气管相接,另一条管路通过排气控制阀II与排气管直接相连;此外涡轮机与压气机通过涡轮机压气机连接轴连接成一体。In order to achieve the above object, the present invention adopts a two-stage single-screw expander Organic Rankine Cycle Diesel Engine Exhaust Heat Utilization System to recover the exhaust heat of diesel engine exhaust, which is characterized in that it includes a compressor, an engine, a turbine, a tube-bundle evaporator, and a single-screw expander I. Magnetic powder dynamometer I, single screw expander II, magnetic powder dynamometer II, plate condenser, liquid storage tank, working medium pump, intermediate heater, cooling tower, adjustable flow pump, expander outlet diverter valve I , expander outlet diverter valve II, expander outlet diverter valve III, exhaust control valve I, exhaust control valve II, turbine compressor coupling shaft, coupling shaft I, coupling shaft II and various connecting pipelines; The connection relationship of the components is: compressor, engine, turbine, tube bundle evaporator and intermediate heater are connected in sequence to form the direction of gas flow in the intake and exhaust system of the diesel engine, tube bundle evaporator, single screw expander I, intermediate heater The single-screw expander II, the plate condenser, the liquid storage tank and the working medium pump are sequentially connected to form a closed loop of the Rankine cycle, in which the single-screw expander I and the magnetic powder dynamometer I are connected through the coupling shaft I to measure the output The shaft work of the single-screw expander II and the magnetic powder dynamometer II are connected through the coupling shaft II to measure the output shaft work. The plate condenser, the cooling tower and the adjustable flow pump are connected in sequence to form a closed loop to form a cooling system; the entire diesel engine The circulation control of the tail gas waste heat utilization system is adjusted through the diverter valve at the outlet of the expander and the exhaust control valve. The outlet diverter valve I is connected to the plate condenser, the second pipeline is connected to the single-screw expander II through the expander outlet diverter valve II, and the third pipeline is connected to the intermediate heater through the expander outlet diverter valve III; tube bundle type The exhaust gas outlet side of the evaporator is divided into two pipelines through a three-way pipe. One pipeline is connected to the intermediate heater through the exhaust control valve I and then connected to the exhaust pipe, and the other pipeline is connected to the exhaust pipe through the exhaust control valve II. Directly connected; In addition, the turbine and the compressor are connected as a whole through the turbine-compressor connecting shaft.

附图说明 Description of drawings

图1为两级单螺杆膨胀机有机朗肯循环柴油机尾气余热利用系统示意图;Figure 1 is a schematic diagram of a two-stage single-screw expander organic Rankine cycle diesel engine exhaust waste heat utilization system;

图2为柴油机低转速低负荷时,低温循环系统流动示意图;Figure 2 is a flow diagram of the low-temperature circulation system when the diesel engine is at low speed and low load;

图3为柴油机中高转速中高负荷时,中温循环系统流动示意图;Figure 3 is a flow schematic diagram of the medium-temperature circulation system when the diesel engine is at medium-high speed and medium-high load;

图4为柴油机高转速大负荷时,高温循环系统流动示意图;Figure 4 is a flow diagram of the high-temperature circulation system when the diesel engine is running at high speed and under heavy load;

图中:1-压气机;2-发动机;3-涡轮机;4-管束式蒸发器;5-单螺杆膨胀机I;6-磁粉测功机I;7-单螺杆膨胀机II;8-磁粉测功机II;9-板式冷凝器;10-储液罐;11-工质泵;12-中间加热器;13-冷却塔;14-可调流量泵;15-膨胀机出口分流阀I;16-膨胀机出口分流阀II;17-膨胀机出口分流阀III;18-排气控制阀I;19-排气控制阀II;20-涡轮机压气机联结轴;21-联结轴I;22-联结轴II。In the figure: 1-compressor; 2-engine; 3-turbine; 4-tube bundle evaporator; 5-single-screw expander I; 6-magnetic powder dynamometer I; 7-single-screw expander II; 8-magnetic powder Dynamometer II; 9-plate condenser; 10-liquid storage tank; 11-working medium pump; 12-intermediate heater; 13-cooling tower; 14-adjustable flow pump; 15-expander outlet diverter valve I; 16-Expander outlet diverter valve II; 17-Expander outlet diverter valve III; 18-Exhaust control valve I; 19-Exhaust control valve II; 20-Turbine compressor coupling shaft; 21-Coupling shaft I; 22- Coupling axis II.

具体实施方式 Detailed ways

基于柴油机不同转速不同负荷变工况条件下尾气带走的热量随之改变的特点,本发明主要通过三套循环系统回收柴油机尾气所带走的热量:低温循环回收余热系统;中温循环回收余热系统;高温循环回收余热系统。Based on the characteristics that the heat taken away by the exhaust gas of the diesel engine changes under the conditions of different speeds and different loads, the present invention mainly recovers the heat taken away by the exhaust gas of the diesel engine through three sets of circulation systems: low-temperature cycle recovery waste heat system; medium-temperature cycle recovery waste heat system ; High temperature recycling waste heat system.

本发明所用的两级单螺杆膨胀机有机朗肯循环柴油机尾气余热利用系统,主要包括压气机1、发动机2、涡轮机3、管束式蒸发器4、单螺杆膨胀机I 5、磁粉测功机I 6、单螺杆膨胀机II 7、磁粉测功机II 8、板式冷凝器9、储液罐10、工质泵11、中间加热器12、冷却塔13、可调流量泵14、膨胀机出口分流阀I 15、膨胀机出口分流阀II 16、膨胀机出口分流阀III17、排气控制阀I 18、排气控制阀II 19、涡轮机压缩机联结轴20、联结轴I 21、联结轴II22以及各种连接管路。系统内部各部件的连接关系如下:压气机1、发动机2、涡轮机3、管束式蒸发器4及中间加热器12依次相连构成柴油机进气及排气系统中气体流动的方向。管束式蒸发器4、单螺杆膨胀机I 5、中间加热器12、单螺杆膨胀机II 7、板式冷凝器9、储液罐10与工质泵11依次相连形成朗肯循环的闭合回路。其中单螺杆膨胀机I 5与磁粉测功机I 6通过联结轴I 21相连能够测量所输出的轴功,单螺杆膨胀机II 7与磁粉测功机II 8通过联结轴II 22相连能够测量所输出的轴功,板式冷凝器9、冷却塔13及可调流量泵14依次相连构成闭合回路。整个系统的循环控制通过膨胀机出口分流阀及排气控制阀进行调节,具体连接方式如下:单螺杆膨胀机I 5的出口通过管路被分成三条管路,第一条管路通过膨胀机出口分流阀I 15连接到板式冷凝器9,第二条管路通过膨胀机出口分流阀II 16连接到单螺杆膨胀机II 7,第三条管路通过膨胀机出口分流阀III17连接到中间加热器12;管束式蒸发器4尾气出口侧通过三通管分成二条管路,一条管路通过排气控制阀I 18连接到中间加热器12后与排气管相接,另一条管路通过排气控制阀II 19与排气管直接相连。此外涡轮机3与压气机1通过涡轮机压气机连接轴20连接成一体。(如图1所示)The used two-stage single-screw expander organic Rankine cycle diesel exhaust waste heat utilization system in the present invention mainly includes compressor 1, engine 2, turbine 3, tube bundle evaporator 4, single-screw expander 15, magnetic powder dynamometer 1 6. Single-screw expander II 7. Magnetic powder dynamometer II 8. Plate condenser 9. Liquid storage tank 10. Working medium pump 11. Intermediate heater 12. Cooling tower 13. Adjustable flow pump 14. Expander outlet shunt Valve I 15, expander outlet diverter valve II 16, expander outlet diverter valve III 17, exhaust control valve I 18, exhaust control valve II 19, turbine compressor coupling shaft 20, coupling shaft I 21, coupling shaft II 22 and various A connecting pipeline. The connection relationship of various components inside the system is as follows: compressor 1, engine 2, turbine 3, tube-bundle evaporator 4 and intermediate heater 12 are connected in sequence to form the direction of gas flow in the intake and exhaust systems of the diesel engine. Tube-bundle evaporator 4, single-screw expander I 5, intermediate heater 12, single-screw expander II 7, plate condenser 9, liquid storage tank 10 and working medium pump 11 are connected in sequence to form a closed loop of the Rankine cycle. Among them, the single-screw expander I 5 and the magnetic powder dynamometer I 6 are connected through the coupling shaft I 21 to measure the output shaft work, and the single-screw expander II 7 and the magnetic powder dynamometer II 8 are connected through the coupling shaft II 22 to measure all The output shaft work, the plate condenser 9, the cooling tower 13 and the adjustable flow pump 14 are sequentially connected to form a closed loop. The cycle control of the whole system is adjusted through the diverter valve at the outlet of the expander and the exhaust control valve. The specific connection method is as follows: the outlet of the single-screw expander I 5 is divided into three pipelines through the pipeline, and the first pipeline passes through the outlet of the expander. The diverter valve I 15 is connected to the plate condenser 9, the second line is connected to the single-screw expander II 7 through the expander outlet diverter valve II 16, and the third line is connected to the intermediate heater through the expander outlet diverter valve III17 12. The exhaust gas outlet side of the tube bundle evaporator 4 is divided into two pipelines through a three-way pipe, one pipeline is connected to the intermediate heater 12 through the exhaust control valve I 18 and then connected to the exhaust pipe, and the other pipeline passes through the exhaust gas The control valve II 19 is directly connected to the exhaust pipe. In addition, the turbine 3 and the compressor 1 are connected into one body through a turbine-compressor connection shaft 20 . (As shown in Figure 1)

下面是结合附图说明当柴油机处于不同的工况条件下,本发明的具体工作过程或运行情况。The specific work process or operation of the present invention is illustrated below in conjunction with the accompanying drawings when the diesel engine is in different working conditions.

当柴油机处于低转速低负荷工况下,系统启动低温余热回收循环系统。When the diesel engine is in low-speed and low-load conditions, the system starts the low-temperature waste heat recovery cycle system.

首先通过电控系统将膨胀机出口分流阀II 16、膨胀机出口分流阀III17、排气控制阀I 18关闭,将膨胀机出口分流阀I 15和排气控制阀II 19打开。低温循环系统主要由管束式蒸发器4、单螺杆膨胀机I 5、板式冷凝器9、储液罐10、工质泵11组成,其中单螺杆膨胀机I 5与磁粉测功机I 6通过联结轴I 21相连可以测量所输出的轴功,板式冷凝器9、冷却塔13及可调流量泵14依次相连形成闭合回路构成冷却系统。具体工作情况如下:空气经过压气机1被压缩后进入发动机2中,在气缸内经过燃烧膨胀做功后由发动机2排出,废气进入涡轮机3中推动涡轮机3旋转从而带动压气机1工作,从涡轮机3出来的高温气体再经过管束式蒸发器4中释放热量后通过排气管排入大气中。有机物在管束式蒸发器4中吸收柴油机尾气所释放的热量转化为气态,产生的气体推动单螺杆膨胀机I 5膨胀做功,这个过程可视为工质的绝热膨胀过程,气体降温降压后形成乏气,乏气进入板式冷凝器9中定压放热被冷却为液体,液体进入储液罐10中后,再由工质泵11泵到管束式蒸发器4中进行新一轮的循环。(如图2所示)First, the expander outlet diverter valve II 16, expander outlet diverter valve III 17, and exhaust control valve I 18 are closed through the electronic control system, and the expander outlet diverter valve I 15 and exhaust control valve II 19 are opened. The low-temperature circulation system is mainly composed of a tube bundle evaporator 4, a single-screw expander I 5, a plate condenser 9, a liquid storage tank 10, and a working medium pump 11, wherein the single-screw expander I 5 and the magnetic powder dynamometer I 6 are connected through The shafts I and 21 are connected to each other to measure the output shaft work, and the plate condenser 9, the cooling tower 13 and the adjustable flow pump 14 are connected in sequence to form a closed loop to form a cooling system. The specific working conditions are as follows: the air enters the engine 2 after being compressed by the compressor 1, and is discharged by the engine 2 after combustion and expansion in the cylinder, and the exhaust gas enters the turbine 3 to drive the turbine 3 to rotate to drive the compressor 1 to work. The high-temperature gas that comes out passes through the tube-bundle evaporator 4 to release heat and then is discharged into the atmosphere through the exhaust pipe. The organic matter absorbs the heat released by the exhaust gas of the diesel engine in the tube-bundle evaporator 4 and converts it into a gaseous state, and the generated gas pushes the single-screw expander I 5 to expand and do work. Depleted air, the exhausted air enters the plate condenser 9 to release heat at constant pressure and is cooled to liquid. After the liquid enters the liquid storage tank 10, it is pumped by the working medium pump 11 to the tube bundle evaporator 4 for a new round of circulation. (as shown in picture 2)

当柴油机处于中高转速中高负荷工况下,系统启动中温余热回收循环系统。When the diesel engine is in medium-to-high-speed, medium-to-high-load conditions, the system starts the medium-temperature waste heat recovery cycle system.

首先通过电控系统将膨胀机出口分流阀I 15、膨胀机出口分流阀III17、排气控制阀I18关闭,将膨胀机出口分流阀II 16和排气控制阀II 19打开。中温循环系统主要由管束式蒸发器4、单螺杆膨胀机I 5、单螺杆膨胀机II 7、板式冷凝器9、储液罐10、工质泵11组成,其中单螺杆膨胀机I 5与磁粉测功机I 6通过联结轴I 21相连可以测量所输出的轴功,单螺杆膨胀机II 7与磁粉测功机II 8通过联结轴II22相连可以测量所输出的轴功,板式冷凝器9、冷却塔13及可调流量泵14依次相连形成闭合回路构成冷却系统。具体工作情况如下:空气经过压气机1被压缩后进入发动机2中,在气缸内经过燃烧膨胀做功后由发动机2排出,废气进入涡轮机3中推动涡轮机3旋转从而带动压气机1工作,从涡轮机3出来的高温气体再经过管束式蒸发器4中释放热量后通过排气管排入大气中。有机物在管束式蒸发器4中吸收柴油机尾气所释放的热量转化为气态,气体推动单螺杆膨胀机I 5膨胀做功,降温降压形成乏气,此时的乏气还具有很高的能量,可以继续回收,因此乏气还需接入单螺杆膨胀机II 7中继续膨胀做功,气体进一步的降温降压后进入板式冷凝器9中定压放热被冷却为液体,液体进入储液罐10中后,再由工质泵11泵到管束式蒸发器4中进行新一轮的循环。(如图3所示)First, the expander outlet diverter valve I 15, expander outlet diverter valve III 17, and exhaust control valve I18 are closed through the electronic control system, and the expander outlet diverter valve II 16 and exhaust control valve II 19 are opened. The medium-temperature circulation system is mainly composed of tube bundle evaporator 4, single-screw expander I 5, single-screw expander II 7, plate condenser 9, liquid storage tank 10, and working medium pump 11, among which single-screw expander I 5 and magnetic powder The dynamometer I 6 is connected through the coupling shaft I 21 to measure the output shaft work, the single screw expander II 7 and the magnetic powder dynamometer II 8 are connected through the coupling shaft II 22 to measure the output shaft work, and the plate condenser 9, The cooling tower 13 and the adjustable flow pump 14 are connected in sequence to form a closed loop to form a cooling system. The specific working conditions are as follows: the air enters the engine 2 after being compressed by the compressor 1, and is discharged by the engine 2 after combustion and expansion in the cylinder, and the exhaust gas enters the turbine 3 to drive the turbine 3 to rotate to drive the compressor 1 to work. The high-temperature gas that comes out passes through the tube-bundle evaporator 4 to release heat and then is discharged into the atmosphere through the exhaust pipe. The organic matter absorbs the heat released by the exhaust gas of the diesel engine in the tube-bundle evaporator 4 and converts it into a gaseous state. The gas pushes the single-screw expander 15 to expand and do work, and the temperature and pressure drop form exhaust gas. The exhaust gas at this time also has high energy and can be used. Continue to recover, so the exhaust gas needs to be connected to the single-screw expander II 7 to continue to expand and work. After the gas is further lowered in temperature and pressure, it enters the plate condenser 9 to release heat at a constant pressure and is cooled to liquid, and the liquid enters the liquid storage tank 10. Finally, it is pumped into the tube bundle evaporator 4 by the working medium pump 11 to perform a new round of circulation. (As shown in Figure 3)

当柴油机处于高转速高负荷工况下,系统启动高温余热回收循环系统。When the diesel engine is under high-speed and high-load conditions, the system starts the high-temperature waste heat recovery cycle system.

首先通过电控系统将膨胀机出口分流阀I 15、膨胀机出口分流阀II 16、排气控制阀II 19关闭,将膨胀机出口分流阀III17和排气控制阀I 18打开。高温循环系统主要由管束式蒸发器4、单螺杆膨胀机I 5、中间加热器12、单螺杆膨胀机II 7、板式冷凝器9、储液罐10、工质泵11组成,其中单螺杆膨胀机I5与磁粉测功机I6通过联结轴I 21相连可以测量所输出的轴功,单螺杆膨胀机II 7与磁粉测功机II 8通过联结轴II 22相连可以测量所输出的轴功,板式冷凝器9、冷却塔13及可调流量泵14依次相连形成闭合回路构成冷却系统。具体工作情况如下:空气经过压气机1被压缩后进入发动机2中,在气缸内经过燃烧膨胀做功后由发动机2排出,废气进入涡轮机3中推动涡轮机3旋转从而带动压气机1工作,从涡轮机3出来的高温气体再经过管束式蒸发器4中释放热量后,进入中间加热器12继续释放热量后通过排气管直接排入大气中。这是因为当柴油机处于高转速高负荷工况条件时,尾气的能量并没有在管束式蒸发器4中被充分地回收,在其后面接中间加热器12可以更多地回收尾气能量。有机物在管束式蒸发器4中吸收柴油机尾气所释放的热量转化为气态,产生的气体推动单螺杆膨胀机I 5膨胀做功,气体降温降压形成乏气,乏气在中间加热器12中进一步吸收柴油机尾气所释放的热量,温度升高焓值增大,高温乏气进入单螺杆膨胀机II 7中继续膨胀做功,气体进一步的降温降压后进入板式冷凝器9中定压放热被冷却为液体,液体进入储液罐10中后,再由工质泵11泵到管束式蒸发器4中进行新一轮的循环。(如图4所示)First, the expander outlet diverter valve I 15, expander outlet diverter valve II 16, and exhaust control valve II 19 are closed through the electronic control system, and the expander outlet diverter valve III 17 and exhaust control valve I 18 are opened. The high-temperature circulation system is mainly composed of tube-bundle evaporator 4, single-screw expander I 5, intermediate heater 12, single-screw expander II 7, plate condenser 9, liquid storage tank 10, and working fluid pump 11, of which the single-screw expansion The output shaft work can be measured by connecting the machine I5 and the magnetic powder dynamometer I6 through the coupling shaft I 21, and the output shaft work can be measured by connecting the single screw expander II 7 and the magnetic powder dynamometer II 8 through the coupling shaft II 22. The condenser 9, the cooling tower 13 and the adjustable flow pump 14 are connected in sequence to form a closed circuit to form a cooling system. The specific working conditions are as follows: the air enters the engine 2 after being compressed by the compressor 1, and is discharged by the engine 2 after combustion and expansion in the cylinder, and the exhaust gas enters the turbine 3 to drive the turbine 3 to rotate to drive the compressor 1 to work. The high-temperature gas that comes out passes through the tube-bundle evaporator 4 to release heat, then enters the intermediate heater 12 to continue releasing heat, and then is directly discharged into the atmosphere through the exhaust pipe. This is because when the diesel engine is in a high-speed and high-load working condition, the energy of the exhaust gas is not fully recovered in the tube-bundle evaporator 4, and the intermediate heater 12 behind it can recover more energy of the exhaust gas. The organic matter absorbs the heat released by the exhaust gas of the diesel engine in the tube-bundle evaporator 4 and converts it into a gaseous state, and the generated gas pushes the single-screw expander 15 to expand and do work, and the gas is cooled and depressurized to form exhaust gas, which is further absorbed in the intermediate heater 12 The heat released by the exhaust gas of the diesel engine, the enthalpy value increases as the temperature rises, and the high-temperature exhaust gas enters the single-screw expander II 7 to continue to expand and perform work. After the gas is further lowered in temperature and pressure, it enters the plate condenser 9 and is cooled to Liquid, after the liquid enters the liquid storage tank 10, it is pumped to the tube bundle evaporator 4 by the working medium pump 11 to perform a new round of circulation. (As shown in Figure 4)

Claims (2)

1.两级单螺杆膨胀机有机朗肯循环柴油机尾气余热利用系统,其特征在于:包括压气机(1)、柴油机(2)、涡轮机(3)、管束式蒸发器(4)、单螺杆膨胀机I(5)、磁粉测功机I(6)、单螺杆膨胀机II(7)、磁粉测功机II(8)、板式冷凝器(9)、储液罐(10)、工质泵(11)、中间加热器(12)、冷却塔(13)、可调流量泵(14)、膨胀机出口分流阀I(15)、膨胀机出口分流阀II(16)、膨胀机出口分流阀III(17)、排气控制阀I(18)、排气控制阀II(19)、涡轮机压缩机联结轴(20)、联结轴I(21)、联结轴II(22)以及各种连接管路;系统内部各部件的连接关系为:压气机(1)、柴油机(2)、涡轮机(3)、管束式蒸发器(4)及中间加热器(12)依次相连构成柴油机进气及排气系统中气体流动的方向,管束式蒸发器(4)、单螺杆膨胀机I(5)、中间加热器(12)、单螺杆膨胀机II(7)、板式冷凝器(9)、储液罐(10)与工质泵(11)依次相连形成朗肯循环的闭合回路,其中单螺杆膨胀机I(5)与磁粉测功机I(6)通过联结轴I(21)相连能够测量所输出的轴功,单螺杆膨胀机II(7)与磁粉测功机II(8)通过联结轴II(22)相连能够测量所输出的轴功,板式冷凝器(9)、冷却塔(13)及可调流量泵(14)依次相连形成闭合回路构成冷却系统;整个柴油机尾气余热利用系统的循环控制通过膨胀机出口分流阀及排气控制阀进行调节,具体连接方式为:单螺杆膨胀机I(5)的出口通过管路被分成三条管路,第一条管路通过膨胀机出口分流阀I(15)连接到板式冷凝器(9),第二条管路通过膨胀机出口分流阀II(16)连接到单螺杆膨胀机II(7),第三条管路通过膨胀机出口分流阀III(17)连接到中间加热器(12);管束式蒸发器(4)尾气出口侧通过三通管分成二条管路,一条管路通过排气控制阀I(18)连接到中间加热器(12)后与排气管相接,另一条管路通过排气控制阀II(19)与排气管直接相连;此外涡轮机(3)与压气机(1)通过涡轮机压缩机联结轴(20)连接成一体。1. Two-stage single-screw expander organic Rankine cycle diesel engine exhaust waste heat utilization system, characterized in that it includes a compressor (1), a diesel engine (2), a turbine (3), a tube-bundle evaporator (4), and a single-screw expansion Machine I (5), magnetic powder dynamometer I (6), single screw expander II (7), magnetic powder dynamometer II (8), plate condenser (9), liquid storage tank (10), working medium pump (11), intermediate heater (12), cooling tower (13), adjustable flow pump (14), expander outlet diverter valve I (15), expander outlet diverter valve II (16), expander outlet diverter valve III (17), exhaust control valve I (18), exhaust control valve II (19), turbine compressor coupling shaft (20), coupling shaft I (21), coupling shaft II (22) and various connecting pipes The connection relationship of each component inside the system is: compressor (1), diesel engine (2), turbine (3), tube-bundle evaporator (4) and intermediate heater (12) are connected in sequence to form the intake and exhaust of the diesel engine Direction of gas flow in the system, tube bundle evaporator (4), single screw expander I (5), intermediate heater (12), single screw expander II (7), plate condenser (9), liquid storage tank (10) is sequentially connected with the working medium pump (11) to form a closed loop of the Rankine cycle, wherein the single screw expander I (5) is connected with the magnetic powder dynamometer I (6) through the coupling shaft I (21) to measure the output shaft work, the single-screw expander II (7) is connected to the magnetic powder dynamometer II (8) through the coupling shaft II (22) to measure the output shaft work, the plate condenser (9), the cooling tower (13) and The adjustable flow pumps (14) are connected in turn to form a closed circuit to form a cooling system; the cycle control of the entire diesel engine exhaust waste heat utilization system is adjusted through the expander outlet diverter valve and the exhaust control valve. The specific connection method is: single screw expander I ( The outlet of 5) is divided into three pipelines through the pipeline, the first pipeline is connected to the plate condenser (9) through the expander outlet diverter valve I (15), and the second pipeline is connected to the plate condenser (9) through the expander outlet diverter valve II ( 16) Connected to the single-screw expander II (7), the third pipeline is connected to the intermediate heater (12) through the outlet diverter valve III (17) of the expander; the exhaust gas outlet side of the tube bundle evaporator (4) is passed through a tee The pipe is divided into two pipelines, one pipeline is connected to the intermediate heater (12) through the exhaust control valve I (18) and then connected to the exhaust pipe, and the other pipeline is connected to the exhaust pipe through the exhaust control valve II (19). The pipes are directly connected; in addition, the turbine (3) and the compressor (1) are connected into one body through the turbine-compressor coupling shaft (20). 2.一种实现如权利要求1所述的两级单螺杆膨胀机有机朗肯循环柴油机尾气余热利用系统的工作过程的方法,其特征在于:2. A method for realizing the working process of the two-stage single-screw expander organic Rankine cycle diesel engine tail gas waste heat utilization system as claimed in claim 1, is characterized in that: 1)当柴油机处于低转速低负荷工况下,系统启动低温余热回收循环系统1) When the diesel engine is in low-speed and low-load conditions, the system starts the low-temperature waste heat recovery cycle system 首先通过电控系统将膨胀机出口分流阀II(16)、膨胀机出口分流阀III(17)、排气控制阀I(18)关闭,将膨胀机出口分流阀I(15)和排气控制阀II(19)打开;低温循环系统主要由管束式蒸发器(4)、单螺杆膨胀机I(5)、板式冷凝器(9)、储液罐(10)、工质泵(11)组成,其中单螺杆膨胀机I(5)与磁粉测功机I(6)通过联结轴I(21)相连可以测量所输出的轴功,板式冷凝器(9)、冷却塔(13)及可调流量泵(14)依次相连形成闭合回路构成冷却系统,具体工作过程为:空气经过压气机(1)被压缩后进入柴油机(2)中,在气缸内经过燃烧膨胀做功后由柴油机(2)排出,废气进入涡轮机(3)中推动涡轮机(3)旋转从而带动压气机(1)工作,从涡轮机(3)出来的高温气体再经过管束式蒸发器(4)中释放热量后通过排气管排入大气中,有机物在管束式蒸发器(4)中吸收柴油机尾气所释放的热量转化为气态,产生的气体推动单螺杆膨胀机I(5)膨胀做功,这个过程可视为工质的绝热膨胀过程,气体降温降压后形成乏气,乏气进入板式冷凝器(9)中定压放热被冷却为液体,液体进入储液罐(10)中后,再由工质泵(11)泵到管束式蒸发器(4)中进行新一轮的循环;First, the expander outlet diverter valve II (16), expander outlet diverter valve III (17) and exhaust control valve I (18) are closed by the electronic control system, and the expander outlet diverter valve I (15) and exhaust control valve are closed. Valve II (19) is opened; the low temperature circulation system is mainly composed of tube bundle evaporator (4), single screw expander I (5), plate condenser (9), liquid storage tank (10), and working medium pump (11) , wherein the single-screw expander I (5) and the magnetic powder dynamometer I (6) are connected through the coupling shaft I (21) to measure the output shaft work, the plate condenser (9), the cooling tower (13) and the adjustable The flow pumps (14) are connected in turn to form a closed circuit to form a cooling system. The specific working process is: the air is compressed by the compressor (1) and then enters the diesel engine (2), and is discharged from the diesel engine (2) after combustion and expansion in the cylinder. , the exhaust gas enters the turbine (3) and drives the turbine (3) to rotate to drive the compressor (1) to work. The high-temperature gas from the turbine (3) releases heat through the tube-bundle evaporator (4) and then is exhausted through the exhaust pipe. Into the atmosphere, the organic matter absorbs the heat released by the exhaust gas of the diesel engine in the tube-bundle evaporator (4) and converts it into a gaseous state, and the generated gas pushes the single-screw expander I (5) to expand and do work. This process can be regarded as the adiabatic expansion of the working fluid During the process, the gas is cooled and decompressed to form exhaust gas, which enters the plate condenser (9) to release heat at a constant pressure and is cooled to liquid. After the liquid enters the liquid storage tank (10), it is pumped by the working medium pump (11) Carry out a new round of circulation in the tube bundle evaporator (4); 2)当柴油机处于中高转速中高负荷工况下,系统启动中温余热回收循环系统2) When the diesel engine is under medium-high speed and medium-high load conditions, the system starts the medium-temperature waste heat recovery circulation system 首先通过电控系统将膨胀机出口分流阀I(15)、膨胀机出口分流阀III(17)、排气控制阀I(18)关闭,将膨胀机出口分流阀II(16)和排气控制阀II(19)打开;中温循环系统主要由管束式蒸发器(4)、单螺杆膨胀机I(5)、单螺杆膨胀机II(7)、板式冷凝器(9)、储液罐(10)、工质泵(11)组成,其中单螺杆膨胀机I(5)与磁粉测功机I(6)通过联结轴I(21)相连可以测量所输出的轴功,单螺杆膨胀机II(7)与磁粉测功机II(8)通过联结轴II(22)相连可以测量所输出的轴功,板式冷凝器(9)、冷却塔(13)及可调流量泵(14)依次相连形成闭合回路构成冷却系统,具体工作过程为:空气经过压气机(1)被压缩后进入柴油机(2)中,在气缸内经过燃烧膨胀做功后由柴油机(2)排出,废气进入涡轮机(3)中推动涡轮机(3)旋转从而带动压气机(1)工作,从涡轮机(3)出来的高温气体再经过管束式蒸发器(4)中释放热量后通过排气管排入大气中,有机物在管束式蒸发器(4)中吸收柴油机尾气所释放的热量转化为气态,气体推动单螺杆膨胀机I(5)膨胀做功,降温降压形成乏气,此时的乏气还具有很高的能量,可以继续回收,因此乏气还需接入单螺杆膨胀机II(7)中继续膨胀做功,气体进一步的降温降压后进入板式冷凝器(9)中定压放热被冷却为液体,液体进入储液罐(10)中后,再由工质泵(11)泵到管束式蒸发器(4)中进行新一轮的循环;First, the expander outlet diverter valve I (15), expander outlet diverter valve III (17) and exhaust control valve I (18) are closed by the electronic control system, and the expander outlet diverter valve II (16) and exhaust control valve are closed. Valve II (19) is opened; the medium temperature circulation system is mainly composed of tube bundle evaporator (4), single screw expander I (5), single screw expander II (7), plate condenser (9), liquid storage tank (10 ), a working medium pump (11), wherein the single-screw expander I (5) is connected to the magnetic powder dynamometer I (6) through the coupling shaft I (21) to measure the output shaft work, and the single-screw expander II ( 7) Connect with the magnetic powder dynamometer II (8) through the coupling shaft II (22) to measure the output shaft work, and the plate condenser (9), cooling tower (13) and adjustable flow pump (14) are connected in sequence to form A closed circuit constitutes a cooling system, and the specific working process is as follows: the air is compressed by the compressor (1) and then enters the diesel engine (2), and is discharged by the diesel engine (2) after combustion and expansion in the cylinder, and the exhaust gas enters the turbine (3) Push the turbine (3) to rotate to drive the compressor (1) to work. The high-temperature gas from the turbine (3) releases heat from the tube-bundle evaporator (4) and then is discharged into the atmosphere through the exhaust pipe. The heat released by absorbing the diesel engine exhaust in the evaporator (4) is converted into a gaseous state, and the gas pushes the single-screw expander I (5) to expand and do work, and the temperature and pressure are lowered to form exhaust gas. At this time, the exhaust gas still has high energy and can be Continue to recover, so the exhaust gas needs to be connected to the single-screw expander II (7) to continue to expand and work. After the gas is further lowered in temperature and pressure, it enters the plate condenser (9) and is cooled to liquid at constant pressure. After the liquid tank (10) is pumped into the tube bundle evaporator (4) by the working medium pump (11), a new round of circulation is carried out; 3)当柴油机处于高转速高负荷工况下,系统启动高温余热回收循环系统3) When the diesel engine is in high-speed and high-load conditions, the system starts the high-temperature waste heat recovery cycle system 首先通过电控系统将膨胀机出口分流阀I(15)、膨胀机出口分流阀II(16)、排气控制阀II(19)关闭,将膨胀机出口分流阀III(17)和排气控制阀I(18)打开;高温循环系统主要由管束式蒸发器(4)、单螺杆膨胀机I(5)、中间加热器(12)、单螺杆膨胀机II(7)、板式冷凝器(9)、储液罐(10)、工质泵(11)组成,其中单螺杆膨胀机I(5)与磁粉测功机I(6)通过联结轴I(21)相连可以测量所输出的轴功,单螺杆膨胀机II(7)与磁粉测功机II(8)通过联结轴II(22)相连可以测量所输出的轴功,板式冷凝器(9)、冷却塔(13)及可调流量泵(14)依次相连形成闭合回路构成冷却系统,具体工作过程为:空气经过压气机(1)被压缩后进入柴油机(2)中,在气缸内经过燃烧膨胀做功后由柴油机(2)排出,废气进入涡轮机(3)中推动涡轮机(3)旋转从而带动压气机(1)工作,从涡轮机(3)出来的高温气体再经过管束式蒸发器(4)中释放热量后,进入中间加热器(12)继续释放热量后通过排气管直接排入大气中,这是因为当柴油机处于高转速高负荷工况条件时,尾气的能量并没有在管束式蒸发器(4)中被充分地回收,在其后面接中间加热器(12)可以更多地回收尾气能量;有机物在管束式蒸发器(4)中吸收柴油机尾气所释放的热量转化为气态,产生的气体推动单螺杆膨胀机I(5)膨胀做功,气体降温降压形成乏气,乏气在中间加热器(12)中进一步吸收柴油机尾气所释放的热量,温度升高焓值增大,高温乏气进入单螺杆膨胀机II(7)中继续膨胀做功,气体进一步的降温降压后进入板式冷凝器(9)中定压放热被冷却为液体,液体进入储液罐(10)中后,再由工质泵(11)泵到管束式蒸发器(4)中进行新一轮的循环。First, the expander outlet diverter valve I (15), expander outlet diverter valve II (16), and exhaust control valve II (19) are closed by the electronic control system, and the expander outlet diverter valve III (17) and exhaust control valve are closed. Valve I (18) is opened; the high-temperature circulation system is mainly composed of tube-bundle evaporator (4), single-screw expander I (5), intermediate heater (12), single-screw expander II (7), plate condenser (9 ), a liquid storage tank (10), and a working medium pump (11), in which the single-screw expander I (5) is connected to the magnetic powder dynamometer I (6) through the coupling shaft I (21) to measure the output shaft work , the single-screw expander II (7) is connected with the magnetic powder dynamometer II (8) through the coupling shaft II (22) to measure the output shaft work, the plate condenser (9), the cooling tower (13) and the adjustable flow The pumps (14) are connected in turn to form a closed circuit to form a cooling system. The specific working process is: the air is compressed by the compressor (1) and then enters the diesel engine (2), and is discharged by the diesel engine (2) after combustion and expansion in the cylinder. The exhaust gas enters the turbine (3) and drives the turbine (3) to rotate to drive the compressor (1) to work. The high-temperature gas from the turbine (3) releases heat through the tube-bundle evaporator (4) and then enters the intermediate heater ( 12) After continuing to release heat, it is directly discharged into the atmosphere through the exhaust pipe. This is because when the diesel engine is under high-speed and high-load conditions, the energy of the exhaust gas is not fully recovered in the tube-bundle evaporator (4), Connecting intermediate heater (12) behind it can reclaim tail gas energy more; Organic matter absorbs the heat released by diesel engine tail gas in tube bundle evaporator (4) and converts into gaseous state, and the gas that produces pushes single-screw expander 1 (5 ) expands to do work, the gas is cooled and depressurized to form exhaust gas, and the exhaust gas further absorbs the heat released by the exhaust gas of the diesel engine in the intermediate heater (12). ) continues to expand and do work, and the gas enters the plate condenser (9) after further cooling and decompression to release heat at a constant pressure and is cooled to liquid. After the liquid enters the liquid storage tank (10), it is pumped by the working fluid pump (11) Carry out a new round of circulation in the tube bundle evaporator (4).
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