Background technology
Produce rare abraum salt acid (1%~15%) recycling that is produced based on the enterprise of chlorine industry and belong to global problem.Domestic certain chlorinatedpolyethylene enterprise (120,000 tons of CPE/a, its rare abraum salt acid yield 750m
3/ d) produce the dilute hydrochloric acid produced to be taken as acid waste water and after the neutralizing treatment of super-alkaline substance (Wingdale or carbide slag), to discharge, required expense is approximately 7,000,000 yuan (except effluent charge), this has not only increased the economical load of enterprise, and is the huge wasting of resources.Therefore, exploitation is fit to the dilute hydrochloric acid resource technology, realizes the zero release of dilute hydrochloric acid resource utilization and pollution, not only has good economic benefit, and promotes its energy-saving and emission-reduction, goes on the motorway of recycling economy.
The abraum salt acid recovery and the resource technology of bibliographical information divide two classes.One, rare abraum salt acid (containing a large amount of metal ions) of Steel Wire Products Industry is purpose to obtain concentrated hydrochloric acid, generally adopts extraction process, roasting method, method of evaporation etc.They are two years old, for the enterprise that uses chlorine to produce (as polyvinyl chloride, chlorinatedpolyethylene, tolylene diisocyanate, 4,4-two isocyano-diphenylol methane, Cellmic C 121 etc.), by product HCl gas that is produced or employing direct oxidation method or employing catalytic oxidation prepare chlorine, and the patent documentation and the research paper that relate to these two kinds of methods are existing both at home and abroad a lot.
Another kind of HCl gas method of resource is that water absorbs the hydrochloric acid that obtains higher concentration.Chlorine is under-supply because the hydrochloric acid supply is often excessive, can stands with concentrated hydrochloric acid electrolytic preparation chlorine and pays close attention to widely or practical application.The patent documentation of this respect, research paper, production practice are reported also a lot both at home and abroad, mainly carry out around reduction bath voltage, raising current efficiency, the concentration of electrolysis hydrochloric acid is generally more than 20%, do not see as yet and concentration is lower than 15% electrolysis of hydrochloric acid bibliographical information.
Summary of the invention
The object of the present invention is to provide a kind of enterprise (as polyvinyl chloride, chlorinatedpolyethylene, tolylene diisocyanate, 4,4-two isocyano-diphenylol methane, Cellmic C 121, hydrochloric acid etc.) to produce the mixed solution electrolytic process of the rare abraum salt acid that is produced based on chlorine industry.
For achieving the above object, the method that the present invention adopts is:
1) salt after refining is to the saturated ionogen mixed solution that obtains with diluted hydrochloric acid dissolution, and the concentration of HCl is 1%~15% in this mixed solution;
2) mixed solution being heated to 30 ℃~90 ℃ by barrier film or cationic membrane electrolyzer, is that negative electrode, titanium alloy are anode with the copper mesh, and bath voltage is controlled at 1.9~3.2V, current density is controlled at 1000~4000A/m
2, obtain chlorine and hydrogen;
3) mode of continuous multi-stage is adopted in electrolysis, it is the extremely saturated II of the carrying out level electrolysis of the capable again post-refining salt of mixed solution after the electrolysis of I level, mixed solution after the electrolysis of II level is gone post-refining salt again and is carried out the electrolysis of III level to saturated, by that analogy, and until pH=3~5 of mixed solution;
4) the mixed solution restock salt after electrolysis is finished enters barrier film or ion-exchange membrane electrolyzer carries out normal chlorine industry production to saturated.
The present invention compares with chlorine industry, and the bath voltage of mixed solution electrolytic preparation chlorine, hydrogen is low, current efficiency is high.The present invention is that enterprise produces the sour resource utilization of the rare abraum salt that is produced one of effective means the most.
Embodiment
Embodiment 1:
1) salt after refining is to the saturated ionogen mixed solution that obtains with diluted hydrochloric acid dissolution, and the concentration of HCl is 1% in this mixed solution;
2) mixed solution being heated to 60 ℃ by barrier film or cationic membrane electrolyzer, is that negative electrode, titanium alloy are anode with the copper mesh, and bath voltage is controlled at 1.9V, current density is controlled at 1000A/m
2, obtain chlorine and hydrogen, current efficiency (chlorine) 90~98%;
3) mode of continuous multi-stage is adopted in electrolysis, it is the extremely saturated II of the carrying out level electrolysis of the capable again post-refining salt of mixed solution after the electrolysis of I level, mixed solution after the electrolysis of II level is gone post-refining salt again and is carried out the electrolysis of III level to saturated, by that analogy, and until the pH=3 of mixed solution;
4) the mixed solution restock salt after electrolysis is finished enters barrier film or ion-exchange membrane electrolyzer carries out normal chlorine industry production to saturated.
Embodiment 2:
1) salt after refining is to the saturated ionogen mixed solution that obtains with diluted hydrochloric acid dissolution, and the concentration of HCl is 8% in this mixed solution;
2) mixed solution being heated to 30 ℃ by barrier film or cationic membrane electrolyzer, is that negative electrode, titanium alloy are anode with the copper mesh, and bath voltage is controlled at 3.2V, current density is controlled at 3000A/m
2, obtain chlorine and hydrogen, current efficiency (chlorine) 90~98%;
3) mode of continuous multi-stage is adopted in electrolysis, it is the extremely saturated II of the carrying out level electrolysis of the capable again post-refining salt of mixed solution after the electrolysis of I level, mixed solution after the electrolysis of II level is gone post-refining salt again and is carried out the electrolysis of III level to saturated, by that analogy, and until the pH=4 of mixed solution;
4) the mixed solution restock salt after electrolysis is finished enters barrier film or ion-exchange membrane electrolyzer carries out normal chlorine industry production to saturated.
Embodiment 3:
1) salt after refining is to the saturated ionogen mixed solution that obtains with diluted hydrochloric acid dissolution, and the concentration of HCl is 5% in this mixed solution;
2) mixed solution being heated to 90 ℃ by barrier film or cationic membrane electrolyzer, is that negative electrode, titanium alloy are anode with the copper mesh, and bath voltage is controlled at 2.5V, current density is controlled at 2000A/m
2, obtain chlorine and hydrogen, current efficiency (chlorine) 90~98%;
3) mode of continuous multi-stage is adopted in electrolysis, it is the extremely saturated II of the carrying out level electrolysis of the capable again post-refining salt of mixed solution after the electrolysis of I level, mixed solution after the electrolysis of II level is gone post-refining salt again and is carried out the electrolysis of III level to saturated, by that analogy, and until the pH=5 of mixed solution;
4) the mixed solution restock salt after electrolysis is finished enters barrier film or ion-exchange membrane electrolyzer carries out normal chlorine industry production to saturated.
Embodiment 4:
1) salt after refining is to the saturated ionogen mixed solution that obtains with diluted hydrochloric acid dissolution, and the concentration of HCl is 10% in this mixed solution;
2) mixed solution being heated to 50 ℃ by barrier film or cationic membrane electrolyzer, is that negative electrode, titanium alloy are anode with the copper mesh, and bath voltage is controlled at 2.8V, current density is controlled at 2600A/m
2, obtain chlorine and hydrogen, current efficiency (chlorine) 90~98%;
3) mode of continuous multi-stage is adopted in electrolysis, it is the extremely saturated II of the carrying out level electrolysis of the capable again post-refining salt of mixed solution after the electrolysis of I level, mixed solution after the electrolysis of II level is gone post-refining salt again and is carried out the electrolysis of III level to saturated, by that analogy, and until the pH=5 of mixed solution;
4) the mixed solution restock salt after electrolysis is finished enters barrier film or ion-exchange membrane electrolyzer carries out normal chlorine industry production to saturated.
Embodiment 5:
1) salt after refining is to the saturated ionogen mixed solution that obtains with diluted hydrochloric acid dissolution, and the concentration of HCl is 15% in this mixed solution;
2) mixed solution being heated to 70 ℃ by barrier film or cationic membrane electrolyzer, is that negative electrode, titanium alloy are anode with the copper mesh, and bath voltage is controlled at 3.0V, current density is controlled at 4000A/m
2, obtain chlorine and hydrogen, current efficiency (chlorine) 90~98%;
3) mode of continuous multi-stage is adopted in electrolysis, it is the extremely saturated II of the carrying out level electrolysis of the capable again post-refining salt of mixed solution after the electrolysis of I level, mixed solution after the electrolysis of II level is gone post-refining salt again and is carried out the electrolysis of III level to saturated, by that analogy, and until the pH=4 of mixed solution;
4) the mixed solution restock salt after electrolysis is finished enters barrier film or ion-exchange membrane electrolyzer carries out normal chlorine industry production to saturated.
The present invention is the enterprise on basis for chlorine industry, and it is produced rare abraum salt acid (need suitably the handle in case of necessity) place of water that is produced and makees solvent, and the salt after dissolving is refining is to the saturated ionogen mixed solution that obtains; Mixed solution is by barrier film (or ionic membrane) electrolytic tank electrolysis, and bath voltage, current density are controlled at suitable scope, obtain chlorine and hydrogen; Multistage successive mode (ensureing higher current efficiency) is adopted in electrolysis, it is the extremely saturated II of the carrying out level electrolysis of the capable again post-refining salt of mixed solution after the electrolysis of I level, the capable again post-refining salt of mixed solution after the electrolysis of II level carries out the electrolysis of III level by that analogy to saturated, until pH of mixed=3~7; Mixed solution restock salt after electrolysis is finished to saturated barrier film (or ionic membrane) electrolyzer that enters carries out normal chlorine industry production.Compare with chlorine industry, the bath voltage of mixed solution electrolytic preparation chlorine, hydrogen is low, current efficiency is high.The present invention's (technology) is that this type of enterprise produces the sour resource utilization of the rare abraum salt that is produced one of effective means the most.