CN102019241B - Combined nozzle for preparing supercritical fluid nano-micron materials - Google Patents
Combined nozzle for preparing supercritical fluid nano-micron materials Download PDFInfo
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- 239000012530 fluid Substances 0.000 title claims description 192
- 239000000463 material Substances 0.000 title claims description 61
- 238000002156 mixing Methods 0.000 claims description 259
- 238000007789 sealing Methods 0.000 claims description 87
- 239000000843 powder Substances 0.000 claims description 20
- 238000002360 preparation method Methods 0.000 claims description 14
- 238000009434 installation Methods 0.000 claims description 12
- 239000007921 spray Substances 0.000 claims description 8
- 238000002347 injection Methods 0.000 claims description 4
- 239000007924 injection Substances 0.000 claims description 4
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 102
- 229910002092 carbon dioxide Inorganic materials 0.000 description 51
- 239000001569 carbon dioxide Substances 0.000 description 51
- 238000000889 atomisation Methods 0.000 description 22
- 239000000243 solution Substances 0.000 description 19
- 238000010586 diagram Methods 0.000 description 15
- 238000000034 method Methods 0.000 description 14
- 238000004519 manufacturing process Methods 0.000 description 12
- 238000002425 crystallisation Methods 0.000 description 10
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- 239000011248 coating agent Substances 0.000 description 6
- 239000003595 mist Substances 0.000 description 6
- 239000011148 porous material Substances 0.000 description 6
- 230000000694 effects Effects 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 4
- 238000011900 installation process Methods 0.000 description 4
- 238000005259 measurement Methods 0.000 description 4
- 238000003466 welding Methods 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 3
- 239000000725 suspension Substances 0.000 description 3
- 230000001186 cumulative effect Effects 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 238000005507 spraying Methods 0.000 description 2
- 230000003068 static effect Effects 0.000 description 2
- 238000009825 accumulation Methods 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
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Abstract
Description
一、技术领域 1. Technical field
本发明涉及纳微米材料及超微粉体制备设备,特别涉及到一种超临界流体纳微米材料制备用组合喷嘴。The invention relates to equipment for preparing nano-micron materials and ultrafine powders, in particular to a combined nozzle for preparing supercritical fluid nano-micron materials.
二、背景技术 2. Background technology
中国知识产权局2010年3月17日授权的,授权公告号为CN 100594070C(专利号为ZL200610045286.0),名称为“超临界流体纳微米材料制备用组合喷嘴”的专利,较好地解决了目前超临界流体纳微米材料或超微粉体制备用喷嘴中普遍存在的微孔难以加工、孔径不能够调节、喷嘴容易堵塞、生产效率低等问题。Authorized by the China Intellectual Property Office on March 17, 2010, the authorized announcement number is CN 100594070C (patent number is ZL200610045286.0), and the patent named "combined nozzle for supercritical fluid nano-micron material preparation" better solves the problem of At present, the common problems in the supercritical fluid nano-micron material or ultrafine powder preparation nozzle are that the micropore is difficult to process, the aperture cannot be adjusted, the nozzle is easy to block, and the production efficiency is low.
该专利所公开的喷嘴是轴向组合型可调环隙喷嘴,由端盖、动环、内混静环、外混静环、结晶器(又称收集器)、调节螺母、定距套、密封圈、连接件等构成,按照超临界流体纳微米材料或超微粉体制备工艺的要求,选用前述安装尺寸统一的基本构件组装多通道内混式喷嘴、多通道外混式喷嘴、多通道内外混式喷嘴,以及快速膨胀喷嘴。分析该专利,尽管与已有技术在结构和应用中具有许多优点,但是在加工制作和应用中存在结构复杂,加工工艺性不好、装配工艺复杂、累集误差大,各构件配合时定位性差,调整操作程序长、不方便等缺点,从而不仅增加了该专利产品的加工难度和加工成本,也严重影响了环隙分布的均匀性,降低了喷嘴的雾化质量和纳微米材料或超微粉体的制备质量。The nozzle disclosed in this patent is an axial combined adjustable annular gap nozzle, which consists of an end cover, a moving ring, an inner mixing and static ring, an outer mixing and static ring, a crystallizer (also known as a collector), an adjusting nut, a distance sleeve, Sealing rings, connectors, etc., according to the requirements of the supercritical fluid nano-micron material or ultrafine powder preparation process, select the aforementioned basic components with uniform installation dimensions to assemble multi-channel internal mixing nozzles, multi-channel external mixing nozzles, multi-channel Mixed internal and external nozzles, and rapid expansion nozzles. Analyzing this patent, although it has many advantages in structure and application compared with the prior art, there are complex structures in manufacturing and application, poor processing technology, complex assembly process, large accumulation error, and poor positioning when the components cooperate. , to adjust the shortcomings of long operating procedures and inconvenient, which not only increases the processing difficulty and processing cost of the patented product, but also seriously affects the uniformity of the distribution of the annular gap, reducing the atomization quality of the nozzle and nano-micron materials or ultra-micro The quality of powder preparation.
三、发明内容 3. Contents of the invention
本发明的目的在于克服上述发明的不足,简化组成构件,降低加工制造成本,提供一种结构简单、体积小,加工工艺性好,组合、装配工艺简便,整体安装精度高,应用操作方便,喷嘴内流体流动效果好,雾化质量优良的轴向组合型可调环隙超临界流体纳微米材料或超微粉体制备用组合喷嘴喷。The purpose of the present invention is to overcome the shortcomings of the above invention, simplify the components, reduce the cost of processing and manufacturing, and provide a nozzle with simple structure, small volume, good processing technology, simple assembly and assembly process, high overall installation accuracy, and convenient application and operation. The inner fluid flow effect is good, and the axial combined adjustable ring gap supercritical fluid nano-micron material or ultrafine powder with excellent atomization quality is sprayed with a combined nozzle.
本发明的基本构思是:由端盖、内混盘、外混盘、喷口盘、结晶器又称收集器、调节螺母、紧固螺母、止旋销、限位螺钉、密封圈基本构件组成。The basic concept of the present invention is: it is composed of end cover, inner mixing plate, outer mixing plate, spout plate, crystallizer also known as collector, adjusting nut, fastening nut, anti-rotation pin, limit screw, sealing ring basic components.
端盖是由盘形圆柱体与细圆柱状喷嘴芯同轴连接的组合体,在组合体的轴心部有流体中心通道,流体中心通道在盘形圆柱体端面的孔口为流体入口;在盘形圆柱体的圆柱面上加工螺纹,盘形圆柱体与喷嘴芯同轴连接的一端端面上加工止旋销孔并与其配合件上的止旋销孔对应匹配,该端面的外缘沿环向加工限位半槽;喷嘴芯的圆柱表面上加工密封槽,喷嘴芯端部有小圆柱体与圆锥体组成的喷嘴芯锥,在喷嘴芯锥中心加工流体喷孔与流体中心通道相通。The end cover is a combination of a disc-shaped cylinder and a thin cylindrical nozzle core coaxially connected. There is a fluid center channel at the axial center of the combination. The orifice of the fluid center channel on the end face of the disc-shaped cylinder is a fluid inlet; The thread is processed on the cylindrical surface of the disc-shaped cylinder, and the anti-rotation pin hole is processed on the end surface of the disc-shaped cylinder coaxially connected with the nozzle core and matched with the anti-rotation pin hole on the matching part. The outer edge of the end surface is along the ring A half-groove is processed toward the limit; a sealing groove is processed on the cylindrical surface of the nozzle core, and a nozzle core cone composed of a small cylinder and a cone is formed at the end of the nozzle core, and the fluid nozzle hole is processed in the center of the nozzle core cone to communicate with the fluid center channel.
内混盘是由盘形圆柱体与细圆柱状喷嘴芯同轴连接的组合体,在组合体的轴心部加工内孔和流体中心通道,内孔底部为锥形;在盘形圆柱体的圆柱面中部加工退刀槽,退刀槽的上、下位置分别加工左、右旋螺纹,并沿径向加工流体侧向通道与内孔底部相通,流体侧向通道口为流体入口;盘形圆柱体两端面上有止旋销孔,并与其配合件的止旋销孔对应匹配;盘型圆柱体两端面的外缘分别沿环向加工限位半槽;喷嘴芯的圆柱表面上加工密封槽,喷嘴芯端部有小圆柱体与圆锥体组成的喷嘴芯锥,在喷嘴芯锥的小圆柱体上加工流体侧向喷孔与流体中心通道相通。The inner mixing disc is a combination of a disc-shaped cylinder and a thin cylindrical nozzle core coaxially connected. The inner hole and the fluid center channel are processed at the axial center of the combination. The bottom of the inner hole is tapered; The middle part of the cylindrical surface is processed with undercut grooves, the upper and lower positions of the undercut grooves are respectively processed with left and right-handed threads, and the fluid side channels are processed along the radial direction to communicate with the bottom of the inner hole, and the fluid side channel openings are fluid inlets; disc shape There are anti-rotation pin holes on both ends of the cylinder, which are matched with the anti-rotation pin holes of the matching parts; the outer edges of the two ends of the disc-shaped cylinder are respectively machined with half grooves along the ring direction; the cylindrical surface of the nozzle core is processed to seal There is a nozzle core cone composed of a small cylinder and a cone at the end of the nozzle core, and the fluid side nozzle hole is processed on the small cylinder of the nozzle core cone to communicate with the fluid central channel.
外混盘是由盘形圆柱体与细圆柱状喷嘴芯同轴连接的组合体,在组合体的轴心部加工内孔和流体中心通道,内孔底部为锥形;在盘形圆柱体的圆柱面中部加工退刀槽,退刀槽的上、下位置分别加工左、右旋螺纹,并沿径向加工流体侧向通道与内孔底部相通,流体侧向通道口为流体入口;盘形圆柱体两端面上有止旋销孔,并与其配合件的止旋销孔对应匹配;盘型圆柱体两端面的外缘分别沿环向加工限位半槽;喷嘴芯的圆柱表面上加工密封槽,喷嘴芯端部有小圆柱体与圆锥体组成的喷嘴芯锥,在喷嘴芯锥的中心加工流体喷孔与流体中心通道相通。The outer mixing disc is a combination of a disc-shaped cylinder and a thin cylindrical nozzle core coaxially connected. The inner hole and the fluid center channel are processed at the axial center of the combination. The bottom of the inner hole is tapered; The middle part of the cylindrical surface is processed with undercut grooves, the upper and lower positions of the undercut grooves are respectively processed with left and right-handed threads, and the fluid side channels are processed along the radial direction to communicate with the bottom of the inner hole, and the fluid side channel openings are fluid inlets; disc shape There are anti-rotation pin holes on both ends of the cylinder, which are matched with the anti-rotation pin holes of the matching parts; the outer edges of the two ends of the disc-shaped cylinder are respectively machined with half grooves along the ring direction; the cylindrical surface of the nozzle core is processed to seal There is a nozzle core cone composed of a small cylinder and a cone at the end of the nozzle core, and a fluid nozzle hole is processed in the center of the nozzle core cone to communicate with the fluid center channel.
喷口盘是在盘形圆柱体上下端面位置,分别与比盘形圆柱体直径小的连接端盖、内混盘及外混盘的盘盖接头和连接结晶器的结晶器接头同轴连接的组合体;在其轴心部同轴加工相通的内孔和锥形流体喷孔,内孔的底部为锥形;加工内孔一端的圆柱体为盘盖接头,盘盖接头上加工连接螺纹,其直径、旋向与其配合的端盖、内混盘、外混盘连接安装部位螺纹的直径、旋向相匹配;盘盖接头的端面外缘沿环向加工限位半槽,并沿其径向加工流体侧向通道与内孔底部相通,其端面上有止旋销孔,并与其配合件上的止旋销孔对应匹配;加工锥形流体喷孔一端的圆柱体为结晶器接头,结晶器接头上加工密封槽,其直径与结晶器安装部位的内腔直径相匹配;盘形圆柱体柱面上加工螺纹,其直径、旋向与结晶器连接部位相匹配,在与结晶器配合的端面连接部位对应加工止旋销孔。The nozzle disc is a combination of the upper and lower end faces of the disc-shaped cylinder, which are connected coaxially with the connecting end cover, the inner mixing disc and the outer mixing disc joint, and the crystallizer joint connecting the crystallizer, respectively. The inner hole and the conical fluid injection hole are processed coaxially at the central part of the shaft, and the bottom of the inner hole is conical; the cylinder at one end of the inner hole is the disc cover joint, and the connecting thread is processed on the disc cover joint. The diameter and direction of rotation match the diameter and direction of rotation of the threads on the connection and installation parts of the matching end cap, inner mixing disc, and outer mixing disc; The lateral channel of the processing fluid communicates with the bottom of the inner hole, and there are anti-rotation pin holes on the end surface, which match correspondingly with the anti-rotation pin holes on the matching parts; The seal groove is processed on the joint, and its diameter matches the inner cavity diameter of the crystallizer installation part; the thread is processed on the surface of the disc-shaped cylinder, and its diameter and direction of rotation match the connection part of the crystallizer. The connection part corresponds to the anti-rotation pin hole.
结晶器为一承压圆筒体,在与喷口盘连接的端面上对应加工止旋销孔,与喷口盘连接的圆柱面上对应加工螺纹,结晶器端面边缘有限位半槽。The crystallizer is a pressure-bearing cylinder. The anti-rotation pin hole is processed on the end face connected with the nozzle plate, and the thread is processed on the cylindrical surface connected with the nozzle plate.
端盖、内混盘、外混盘、喷口盘上的内孔直径、深度及其底部的锥度与端盖、内混盘、外混盘的喷嘴芯的外径、长度及喷嘴芯锥的锥度相匹配、互换,各配合件的喷嘴芯外径与内孔的配合关系为密配合。The diameter and depth of the inner hole on the end cover, the inner mixing plate, the outer mixing plate, and the nozzle plate, and the taper at the bottom, and the outer diameter, length, and taper of the nozzle core of the end cover, the inner mixing plate, and the outer mixing plate Matching and interchangeable, the matching relationship between the outer diameter of the nozzle core and the inner hole of each matching part is a tight fit.
调节螺母的内螺纹为方向相反的两段螺纹,中间有退刀槽分隔,并分别与端盖、内混盘、外混盘、喷口盘安装部位的螺纹相匹配,螺母壁上有螺钉孔并安装限位螺钉。The internal thread of the adjusting nut is two sections of thread in opposite directions, separated by a relief groove in the middle, and matched with the threads of the end cover, the inner mixing plate, the outer mixing plate, and the nozzle plate respectively. There are screw holes on the nut wall and Install the set screw.
紧固螺母的内螺纹为两段方向相反的螺纹,中间有退刀槽分隔,并分别与喷口盘和结晶器接口安装部位的螺纹相匹配,螺母壁上有螺钉孔并安装限位螺钉。The internal thread of the fastening nut is two sections of threads in opposite directions, separated by a relief groove in the middle, and matched with the threads of the spout plate and the crystallizer interface respectively. There are screw holes on the nut wall and limit screws are installed.
端盖、内混盘、外混盘、喷口盘、结晶器各端面外缘沿环向加工的限位半槽,是环向小于360度的不封闭半槽,与对应连接安装件的两个半槽相互匹配,构成完整的限位沟槽,调节螺母或紧固螺母壁上的限位螺钉导向柱插进限位沟槽内,防止过度调节调节螺母或松动紧固螺母,造成配合件的分离。End caps, inner mixing discs, outer mixing discs, spout discs, and the outer edge of each end face of the crystallizer are processed along the circumferential limit half groove, which is an unclosed half groove less than 360 degrees in the circumferential direction, and the two corresponding connecting fittings The half grooves are matched with each other to form a complete limit groove. The limit screw guide column on the wall of the adjusting nut or the fastening nut is inserted into the limit groove to prevent excessive adjustment of the adjusting nut or loosening of the fastening nut, which may cause damage to the fittings. separate.
各配合件的端面对应的止旋销孔内安装止旋销为滑动配合,该结构的作用是在转动调节螺母或紧固螺母时防止其连接件产生转动。The anti-rotation pins installed in the anti-rotation pin holes corresponding to the end faces of each fitting are sliding fits, and the effect of this structure is to prevent the connecting parts from rotating when the adjusting nut or fastening nut is rotated.
端盖、内混盘、外混盘、喷口盘上的流体中心通道或流体侧向通道的孔壁,以及内混盘的流体侧向喷孔、外混盘的流体中心喷孔、喷口盘的锥形流体喷孔的孔壁是光滑的或是带螺旋线的;由于带螺旋线的孔壁有助于增加流体的湍流度,优化雾化质量,所以孔壁最好带螺旋线。The end cover, the inner mixing plate, the outer mixing plate, the fluid center channel or the hole wall of the fluid side channel on the nozzle plate, and the fluid side nozzle hole of the inner mixing plate, the fluid center nozzle hole of the outer mixing plate, the nozzle plate The hole wall of the conical fluid nozzle is smooth or with helix; since the hole wall with helix helps to increase the turbulence of the fluid and optimize the atomization quality, it is better to have a helix on the hole wall.
内混盘、外混盘、喷口盘上的流体侧向通道轴线与该构件的轴线,及内混盘的流体侧向喷孔轴线与该构件的轴线相交或非相交,相交或非相交的两轴线间相互垂直或非垂直。内混盘、外混盘、喷口盘上的流体侧向通道轴线与该构件的轴线,及内混盘的流体侧向喷孔轴线与该构件的轴线非相交垂直或者非垂直结构,所形成流体的切向进入或喷出有助于增加流体的湍流度,有利于优化雾化质量;所以内混盘、外混盘、喷口盘上的流体侧向通道轴线与该构件的轴线,及内混盘的流体侧向喷孔轴线与该构件的轴线最好采用非相交的结构。The axis of the fluid lateral channel on the inner mixing plate, the outer mixing plate, and the nozzle plate intersects or does not intersect with the axis of the component, and the axis of the fluid lateral orifice of the inner mixing plate intersects or does not intersect with the axis of the component, and the intersecting or non-intersecting two The axes are perpendicular or non-perpendicular to each other. The axis of the fluid lateral channel on the inner mixing plate, the outer mixing plate, and the nozzle plate and the axis of the component, and the fluid lateral orifice axis of the inner mixing plate and the axis of the component are non-intersecting vertical or non-perpendicular structures, and the fluid formed The tangential entry or ejection of the fluid helps to increase the turbulence of the fluid, which is conducive to optimizing the atomization quality; therefore, the axis of the fluid side channel on the inner mixing plate, the outer mixing plate, and the nozzle plate is related to the axis of the component, and the inner mixing plate. The fluid lateral orifice axis of the disk is preferably in a non-intersecting configuration with the axis of the member.
按照超临界流体纳微米材料或超微粉体制备工艺的要求,选用以上安装尺寸统一的基本构件组装多通道内混式喷嘴、多通道外混式喷嘴、多通道内外混式喷嘴以及快速膨胀喷嘴。According to the requirements of the preparation process of supercritical fluid nano-micron materials or ultrafine powder, select the basic components with uniform installation dimensions above to assemble multi-channel internal mixing nozzles, multi-channel external mixing nozzles, multi-channel internal and external mixing nozzles and rapid expansion nozzles .
多通道内混式喷嘴由端盖、至少1个内混盘、喷口盘、结晶器构成,在端盖的喷嘴芯密封槽内安装密封圈后安装进内混盘的内孔,在内混盘的喷嘴芯密封槽内安装密封圈后安装进次级内混盘的内孔或喷口盘的内孔,在喷口盘的结晶器接头上的密封槽内安装密封圈后安装进结晶器内腔,在各配合件之间端面对应的止旋销孔内安装止旋销;用调节螺母将端盖与内混盘、内混盘与喷口盘连接在一起,旋入调节螺母上的限位螺钉使其导向柱插进两配合件组成的限位沟槽;用紧固螺母将喷口盘和结晶器连接在一起,旋入紧固螺母上的限位螺钉使其导向柱插进两配合件组成的限位沟槽。The multi-channel internal mixing nozzle is composed of an end cover, at least one internal mixing plate, nozzle plate, and crystallizer. After installing the sealing ring in the nozzle core sealing groove of the end cover, it is installed into the inner hole of the internal mixing plate, and the internal mixing plate Install the sealing ring in the sealing groove of the nozzle core and then install it into the inner hole of the secondary inner mixing plate or the inner hole of the spout plate, install the sealing ring in the sealing groove on the crystallizer joint of the spout plate and then install it into the inner cavity of the crystallizer, Install the anti-rotation pins in the anti-rotation pin holes corresponding to the end faces between the fittings; use the adjusting nut to connect the end cover with the inner mixing plate, the inner mixing plate and the nozzle plate, and screw in the limit screw on the adjusting nut to make The guide column is inserted into the limit groove formed by the two fittings; the spout plate and the crystallizer are connected together with a fastening nut, and the limit screw on the fastening nut is screwed in so that the guide post is inserted into the limit groove composed of the two fittings. limit groove.
多通道外混式喷嘴由端盖、至少1个外混盘、喷口盘、结晶器构成,在端盖的喷嘴芯密封槽内安装密封圈后安装进外混盘的内孔,在外混盘的喷嘴芯密封槽内安装密封圈后安装进次级外混盘的内孔或喷口盘的内孔,在喷口盘的结晶器接头上的密封槽内安装密封圈后安装进结晶器内腔,在各配合件之间端面对应的止旋销孔内安装止旋销;用调节螺母将端盖与外混盘、外混盘与喷口盘连接在一起,旋入调节螺母上的限位螺钉使其导向柱插进两配合件组成的限位沟槽;用紧固螺母将喷口盘和结晶器连接在一起,旋入紧固螺母上的限位螺钉使其导向柱插进两配合件组成的限位沟槽。The multi-channel external mixing nozzle is composed of an end cover, at least one external mixing plate, nozzle plate, and crystallizer. After installing the sealing ring in the nozzle core sealing groove of the end cover, it is installed into the inner hole of the external mixing plate. After installing the sealing ring in the sealing groove of the nozzle core, install it into the inner hole of the secondary outer mixing plate or the inner hole of the nozzle plate, install the sealing ring in the sealing groove on the crystallizer joint of the nozzle plate, and then install it into the inner cavity of the mold. Install the anti-rotation pins in the anti-rotation pin holes corresponding to the end faces between the fittings; use the adjusting nut to connect the end cover with the outer mixing plate, the outer mixing plate and the nozzle plate, and screw in the limit screw on the adjusting nut to make it The guide column is inserted into the limit groove formed by the two fittings; the spout plate and the crystallizer are connected together with a fastening nut, and the limit screw on the fastening nut is screwed in so that the guide post is inserted into the limit groove formed by the two fittings. bit groove.
多通道内外混式喷嘴是由端盖、至少1个内混盘、至少1个外混盘、喷口盘、结晶器构成;在端盖的喷嘴芯密封槽内安装密封圈后安装进内混盘的内孔,在内混盘的喷嘴芯密封槽内安装密封圈后安装进外混盘的内孔,在外混盘的喷嘴芯密封槽内安装密封圈后安装进喷口盘的内孔,在喷口盘的结晶器接头上的密封槽内安装密封圈后安装进结晶器内腔,在各配合件之间端面对应的止旋销孔内安装止旋销;用调节螺母将端盖与内混盘、内混盘与外混盘、外混盘与喷口盘连接在一起,旋入调节螺母上的限位螺钉使其导向柱插进两配合件组成的限位沟槽;用紧固螺母将喷口盘和结晶器连接在一起,旋入紧固螺母上的限位螺钉使其导向柱插进两配合件组成的限位沟槽。The multi-channel internal and external mixing nozzle is composed of an end cover, at least one inner mixing plate, at least one outer mixing plate, nozzle plate, and crystallizer; install the sealing ring in the sealing groove of the nozzle core of the end cover and then install it into the inner mixing plate Install the sealing ring in the nozzle core sealing groove of the inner mixing plate and then install it into the inner hole of the outer mixing plate, install the sealing ring in the nozzle core sealing groove of the outer mixing plate and install it into the inner hole of the nozzle plate, Install the sealing ring in the sealing groove on the crystallizer joint of the disc and install it into the inner cavity of the crystallizer, and install the anti-rotation pin in the corresponding anti-rotation pin hole on the end face between the fittings; use the adjusting nut to connect the end cover and the inner mixing disc. , The inner mixing plate and the outer mixing plate, the outer mixing plate and the spout plate are connected together, and the limit screw on the adjusting nut is screwed in so that the guide column is inserted into the limit groove formed by the two matching parts; the spout is fixed with the fastening nut The disk and the crystallizer are connected together, and the limit screw on the fastening nut is screwed in so that the guide column is inserted into the limit groove formed by the two matching parts.
快速膨胀喷嘴由端盖、喷口盘、结晶器构成;在端盖的喷嘴芯密封槽内安装密封圈后安装进喷口盘的内孔,在喷口盘的结晶器接头上的密封槽内安装密封圈后安装进结晶器内腔;在各配合件之间端面对应的止旋销孔内安装止旋销;用调节螺母将端盖与喷口盘连接在一起,旋入调节螺母上的限位螺钉使其导向柱插进两配合件组成的限位沟槽;用紧固螺母将喷口盘和结晶器连接在一起,旋入紧固螺母上的限位螺钉使其导向柱插进两配合件组成的限位沟槽。喷口盘与结晶器的连接还可以采用法兰盘式或卡箍式或齿啮式或螺纹卡套或螺纹压套等其他形式。The rapid expansion nozzle is composed of an end cover, a spout plate, and a crystallizer; install a sealing ring in the sealing groove of the nozzle core of the end cover and then install it into the inner hole of the spout plate, and install a sealing ring in the sealing groove on the crystallizer joint of the spout plate Finally, install it into the inner cavity of the crystallizer; install the anti-rotation pin in the corresponding anti-rotation pin hole on the end face between the fittings; use the adjustment nut to connect the end cover and the nozzle plate together, and screw in the limit screw on the adjustment nut The guide column is inserted into the limit groove formed by the two fittings; the spout plate and the crystallizer are connected together with a fastening nut, and the limit screw on the fastening nut is screwed in so that the guide post is inserted into the limit groove composed of the two fittings. limit groove. The connection between the spout plate and the crystallizer can also adopt other forms such as flange type, clamp type, toothed type, threaded ferrule or threaded pressure sleeve.
安装后的组合喷嘴的端盖、内混盘、外混盘喷嘴芯上的喷嘴芯锥与相配合的内孔锥形底部线性接触,转动调节螺母可以精确调节喷嘴芯锥与内孔锥形底部形成的环隙,以达到纳微米材料或超微粉体制备对喷嘴环隙的要求,实现一种物料的简单喷射,两种及两种以上物料的内混、外混、内外混以及快速膨胀的多种复合喷射。After installation, the nozzle core cone on the end cover, inner mixing disc, and outer mixing disc nozzle core of the combined nozzle is in linear contact with the matching inner hole conical bottom. Turning the adjusting nut can precisely adjust the nozzle core cone and the inner hole conical bottom. The annulus formed can meet the requirement of nozzle annulus for the preparation of nano-micron materials or ultrafine powders, realize simple injection of one material, internal mixing, external mixing, internal and external mixing and rapid expansion of two or more materials A variety of composite jets.
本发明与现有的超临界流体纳微米材料制备用组合喷嘴相比,简化了结构,缩小了体积,节约了原材料;优化了加工工艺性能,减少了构件的累积误差,提高了安装精度降低了加工制造成本;应用时,简化了调整程序和操作工艺,极大地提高了生产质量和工作效率。Compared with the existing combined nozzle for supercritical fluid nano-micron material preparation, the present invention simplifies the structure, reduces the volume, and saves raw materials; optimizes the processing performance, reduces the cumulative error of components, improves the installation accuracy and reduces the cost. Processing and manufacturing costs; when applied, it simplifies the adjustment procedure and operation process, and greatly improves the production quality and work efficiency.
四、附图说明 4. Description of drawings
图1为四通道内外混式组合喷嘴结构示意图;Figure 1 is a schematic diagram of the structure of a four-channel internal and external mixed nozzle;
图2为端盖结构示意图;Fig. 2 is a schematic diagram of the structure of the end cap;
图3为内混盘结构示意图;Figure 3 is a schematic diagram of the structure of the internal mixing disk;
图4为外混盘结构示意图;Figure 4 is a schematic diagram of the structure of the external mixing disk;
图5为喷口盘结构示意图;Fig. 5 is a schematic diagram of the nozzle plate structure;
图6为调节螺母结构示意图;Fig. 6 is a schematic diagram of the structure of the adjusting nut;
图7为紧固螺母结构示意图;Fig. 7 is a structural schematic diagram of a fastening nut;
图8为结晶器接口结构示意图;Fig. 8 is a schematic diagram of crystallizer interface structure;
图9为三通道内混式组合喷嘴结构示意图;Fig. 9 is a structural schematic diagram of a three-channel internal mixing combined nozzle;
图10为三通道外混式组合喷嘴结构示意图;Fig. 10 is a structural schematic diagram of a three-channel external mixing type combined nozzle;
图11为二通道快速膨胀喷嘴结构示意图;Fig. 11 is a structural schematic diagram of a two-channel rapid expansion nozzle;
图12为图1I部位喷嘴芯锥与喷嘴口所形成环隙的几何关系示意图;Fig. 12 is a schematic diagram of the geometric relationship between the nozzle core cone and the nozzle opening in Fig. 1I;
图13为图3II部位局部放大的流体侧向通道孔壁结构示意图;Fig. 13 is a schematic diagram of the hole wall structure of the fluid side channel partially enlarged at the part II of Fig. 3;
图14为图3III部位局部放大的流体中心通道结构示意图;Fig. 14 is a partially enlarged schematic view of the structure of the central channel of the fluid in the part III of Fig. 3;
图15为图3IV部位局部放大的流体侧向喷孔孔壁结构示意图;Fig. 15 is a partially enlarged schematic view of the wall structure of the fluid side nozzle hole in the IV portion of Fig. 3;
图16为图5V部位局部放大的流体中心锥形喷孔孔壁结构示意图;Fig. 16 is a schematic diagram of the wall structure of the tapered nozzle hole in the center of the fluid partially enlarged at the part V of Fig. 5;
图17为图3II部位局部放大的非相交流体侧向通道结构示意图;Fig. 17 is a partially enlarged schematic diagram of the structure of a non-intersecting fluid lateral channel at the II portion of Fig. 3;
图18为图3IV部位局部放大的非相交流体侧向喷孔孔壁结构示意图。Fig. 18 is a partially enlarged schematic view of the wall structure of the lateral injection hole of the non-intersecting fluid in the IV portion of Fig. 3 .
附图标记:Reference signs:
1端盖,1-1流体入口,1-2流体中心通道,1-3右旋螺纹,1-4止旋销孔,1-5密封槽,1-6喷嘴芯,1-7喷嘴芯锥,1-8流体中心喷孔,1-9限位半槽;2内混盘,2-1流体入口,2-2流体侧向通道,2-2-1螺旋线,2-3限位半槽,2-4内孔,2-5喷嘴口,2-6止旋销孔,2-7左旋螺纹,2-8退刀槽,2-9右旋螺纹,2-10止旋销孔,2-11流体中心流道,2-11-1螺旋线,2-12密封槽,2-13喷嘴芯,2-14喷嘴芯锥,2-15流体侧向喷孔,2-16限位半槽;3外混盘,3-1流体入口,3-2流体侧向通道,3-3限位半槽,3-4内孔,3-5喷嘴口,3-6止旋销孔,3-7左旋螺纹,3-8退刀槽,3-9右旋螺纹,3-10止旋销孔,3-11流体中心通道,3-12密封槽,3-13喷嘴芯,3-14喷嘴芯锥,3-15流体中心喷孔,3-16限位半槽;4喷口盘,4-1流体入口,4-2流体侧向通道,4-3限位半槽,4-4内孔,4-5喷嘴口,4-6止旋销孔,4-7左旋螺纹,4-8退刀槽,4-9右旋螺纹,4-10止旋销孔,4-11密封槽,4-12锥形流体喷孔,4-12-1螺旋线,4-13结晶器接头,4-14限位半槽;5调节螺母,5-1左旋螺纹,5-2限位螺钉孔,5-3右旋螺纹,5-4退刀槽,5-5滚花;6紧固螺母,6-1右旋螺纹,6-2限位螺钉孔,6-3左旋螺纹,6-4退刀槽,6-5滚花;7结晶器,7-1限位半槽,7-2内腔,7-3止旋销孔,7-4左旋螺纹,7-5退刀槽;8止旋销;9小密封圈;10大密封圈;11限位螺钉;12流体接管。1 end cover, 1-1 fluid inlet, 1-2 fluid center channel, 1-3 right-hand thread, 1-4 anti-rotation pin hole, 1-5 sealing groove, 1-6 nozzle core, 1-7 nozzle core cone , 1-8 fluid center nozzle, 1-9 limit half groove; 2 inner mixing plate, 2-1 fluid inlet, 2-2 fluid side channel, 2-2-1 helix, 2-3 limit half Groove, 2-4 inner hole, 2-5 nozzle opening, 2-6 anti-rotation pin hole, 2-7 left-handed thread, 2-8 relief groove, 2-9 right-handed thread, 2-10 anti-rotation pin hole, 2-11 fluid center flow channel, 2-11-1 helix, 2-12 sealing groove, 2-13 nozzle core, 2-14 nozzle core cone, 2-15 fluid side nozzle hole, 2-16 limit half Groove; 3 outer mixing disc, 3-1 fluid inlet, 3-2 fluid side channel, 3-3 limit half groove, 3-4 inner hole, 3-5 nozzle opening, 3-6 anti-rotation pin hole, 3 -7 left-handed thread, 3-8 relief groove, 3-9 right-handed thread, 3-10 anti-rotation pin hole, 3-11 fluid center channel, 3-12 sealing groove, 3-13 nozzle core, 3-14 nozzle Core cone, 3-15 fluid center nozzle hole, 3-16 limit half groove; 4 nozzle plate, 4-1 fluid inlet, 4-2 fluid side channel, 4-3 limit half groove, 4-4 inner hole , 4-5 nozzle mouth, 4-6 anti-rotation pin hole, 4-7 left-handed thread, 4-8 relief groove, 4-9 right-handed thread, 4-10 anti-rotation pin hole, 4-11 sealing groove, 4 -12 conical fluid nozzle, 4-12-1 helix, 4-13 crystallizer joint, 4-14 limit half groove; 5 adjusting nut, 5-1 left-handed thread, 5-2 limit screw hole, 5 -3 right-hand thread, 5-4 undercut, 5-5 knurling; 6 fastening nut, 6-1 right-hand thread, 6-2 limit screw hole, 6-3 left-hand thread, 6-4 retract Groove, 6-5 knurling; 7 crystallizer, 7-1 limit half groove, 7-2 inner cavity, 7-3 anti-rotation pin hole, 7-4 left-handed thread, 7-5 retreat groove; 8 anti-rotation Pin; 9 small sealing ring; 10 large sealing ring; 11 limit screw; 12 fluid connection.
五、具体实施方式 5. Specific implementation
结合附图详细叙述本发明的实施方式:Describe the embodiment of the present invention in detail in conjunction with accompanying drawing:
1、实施例一:选用基本构件组装一套四通道内外混喷嘴。1. Embodiment 1: Select basic components to assemble a set of four-channel internal and external mixing nozzles.
如图1所示,四通道内外混喷嘴是由一个端盖1、一个内混盘2、一个外混盘3、一个喷口盘4、三个调节螺母5、一个紧固螺母6、一个结晶器7、四根止旋销8、三个小密封圈9、一个大密封圈10、四个限位螺钉11组成;限位螺钉由带螺丝刀口的丝杆和尾端直径小于丝杆的圆柱体构成,圆柱体为导向柱。As shown in Figure 1, the four-channel inner and outer mixing nozzle is composed of an end cover 1, an
安装过程是:The installation process is:
先在调节螺母5和紧固螺母6上的限位螺钉孔5-2、6-2内拧进限位螺钉11,在端盖1的喷嘴芯1-6上的密封槽1-5、内混盘2的喷嘴芯2-13上的密封槽2-12、外混盘3的喷嘴芯3-13的密封槽3-12上套装小密封圈9;在喷口盘4的结晶器接头4-13上的密封槽4-11内套装大密封圈10备用。Screw in the
将第一个调节螺母5的右旋螺纹5-1对准端盖1上的右旋螺纹1-3,将止旋销8的一端插入内混盘2的止旋销孔2-6内,将端盖1的喷嘴芯1-6安装进内混盘2上的内孔2-4内,止旋销8的另一端插入端盖1的止旋销孔1-4,调节螺母5的左旋螺纹5-3对准内混盘2的左旋螺纹2-7,转动调节螺母5同时将端盖1和内混盘2连接在一起,这时端盖1上的喷嘴芯1-6的喷嘴芯锥1-7与内混盘2的内孔2-4锥形底部的喷嘴口2-5线性接触无环隙。端盖1端面的外缘上的限位半槽1-9与内混盘2配合的端面外缘上的限位半槽2-3构成限位槽,与调节螺母5上的限位螺钉11相对应,转动限位螺钉11,限位螺钉11的导向柱插进限位槽。Align the right-handed thread 5-1 of the
然后,将第2个调节螺母5的右旋螺纹5-1对准内混盘2上的右旋螺纹2-9,将止旋销8的一端插入外混盘3的止旋销孔3-6内,将内混盘2的喷嘴芯2-13安装进外混盘3的内孔3-4内,止旋销8的另一端插入内混盘2的止旋销孔2-10内,调节螺母5的左旋螺纹5-3对准外混盘3的左旋螺纹3-7,转动调节螺母5同时将内混盘2和外混盘3连接在一起,这时内混盘2的喷嘴芯2-13上的喷嘴芯锥2-14与外混盘3的内孔3-4锥形底部的喷嘴口3-5线性接触无环隙。内混盘2端面的外缘上的限位半槽2-16与外混盘3配合的端面外缘上的限位半槽3-3构成限位槽,与调节螺母5上的限位螺钉11相对应,转动限位螺钉11,限位螺钉11的导向柱插进限位槽。Then, align the right-handed thread 5-1 of the
再将第3个调节螺母5的右旋螺纹5-1对准外混盘3上的右旋螺纹3-9,将止旋销8的一端插入喷口盘4的止旋销孔4-6内,将外混盘3的喷嘴芯3-13安装进喷口盘4的内孔4-4内,止旋销8的另一端插入外混盘3的止旋销孔3-10,调节螺母5的左旋螺纹5-3对准喷口盘4的左旋螺纹4-7,转动调节螺母5同时将外混盘3和喷口盘4连接在一起,这时外混盘3的喷嘴芯3-13上的喷嘴芯锥3-14与喷口盘4的内孔4-4锥形底部的喷嘴口4-5线性接触无环隙。外混盘3端面的外缘上的限位半槽3-16与喷口盘4配合的端面外缘上的限位半槽4-3构成限位槽,与调节螺母5上的限位螺钉11相对应,转动限位螺钉11,限位螺钉11的导向柱插进限位槽。Then align the right-handed thread 5-1 of the
在用调节螺母5连接端盖1和内混盘2或内混盘2和外混盘3或外混盘3和喷口盘4时,分别旋进两被连接件的螺纹扣数相等。When connecting the end cap 1 and the
最后,将紧固螺母6的右旋螺纹6-1对准喷口盘4盘形圆柱体上的右旋螺纹4-9,将止旋销8的一端插入结晶器7的止旋销孔7-3内,将喷口盘4的结晶器接头4-13插入结晶器7的内腔7-2内,止旋销8的另一端插入喷口盘4的止旋销孔4-10内,紧固螺母6的左旋螺纹6-3对准结晶器7的左旋螺纹7-4,转动紧固螺母6同时将喷口盘4和结晶器7连接在一起;紧固螺母6连接喷口盘4和结晶器7时,分别旋进两被连接件的螺纹扣数相等。喷口盘4端面的外缘上的限位半槽4-14与结晶器7端面外缘上的限位半槽7-1构成限位槽,与紧固螺母6上的限位螺钉11相对应,转动限位螺钉11,限位螺钉11的导向柱插进限位槽。Finally, align the right-handed thread 6-1 of the
各端面外缘沿环向加工的限位半槽1-9、2-3、2-16、3-3、3-16、4-3、4-14、7-1,是环向小于360度的,如355度或350度等不封闭的半槽。一套四通道内外混组合喷嘴安装完成,流体接管12用焊接工艺连接在流体入口1-1、2-1、3-1、4-1上。止旋销8保证在转动调节螺母5和紧固螺母6时,端盖1和内混盘2、内混盘2和外混盘3、外混盘3和喷口盘4、喷口盘4和结晶器7之间不产生转动。The limit half grooves 1-9, 2-3, 2-16, 3-3, 3-16, 4-3, 4-14, 7-1 processed along the circumferential direction on the outer edge of each end face are less than 360 in the circumferential direction. degrees, such as 355 degrees or 350 degrees and other unclosed half grooves. A set of four-channel internal and external mixed nozzles is installed, and the
安装好的四通道内外混喷嘴,由端盖1的喷嘴芯锥1-7和内混盘2的喷嘴口2-5,内混盘2的喷嘴芯锥2-14与外混盘3的喷嘴口3-5,以及外混盘3的喷嘴芯锥3-14与喷口盘4的喷嘴口4-5构成了三道喷嘴环隙,分别转动三个调节螺母5,可调整这三道喷嘴环隙的大小。The installed four-channel internal and external mixing nozzle consists of the nozzle core cone 1-7 of the end cover 1 and the nozzle opening 2-5 of the
为了方便调整环隙,在调节螺母5分别将喷嘴芯锥1-7与喷嘴口2-5或者喷嘴芯锥2-14与喷嘴口3-5或者喷嘴芯锥3-14与喷嘴口4-5调整至线性接触无环隙后,分别在第一个调节螺母5与端盖1、第二个调节螺母5与内混盘2以及第三个调节螺母5与外混盘3相衔接位置同时刻画“0”基准线,然后根据调节螺母5的螺距、各喷嘴芯锥的锥度计算出调节螺母5向相反方向松动后使各喷嘴芯锥和喷嘴口产生诸如5μm、10μm、...、50μm不同环隙,根据调节螺母5调节单位环隙所转动的角度作为单位刻度值,在调节螺母5上自“0”基准线开始,向松动方向依次刻画刻度线,作为调节环隙大小的计量依据。In order to facilitate the adjustment of the ring gap, the nozzle core cone 1-7 and the nozzle port 2-5 or the nozzle core cone 2-14 and the nozzle port 3-5 or the nozzle core cone 3-14 and the nozzle port 4-5 are respectively connected in the adjusting
根据图12所示,喷嘴芯锥和喷嘴口之间所形成的环隙与调节螺母的螺距及向调整螺母松动方向转过的角度的关系如下式所示:As shown in Figure 12, the relationship between the annular gap formed between the nozzle core cone and the nozzle opening, the pitch of the adjusting nut and the angle turned toward the loosening direction of the adjusting nut is shown in the following formula:
式中:δ为喷嘴芯锥和喷嘴口之间所形成的环隙;α为喷嘴芯锥的锥角;t为调整螺母的螺距;β为向调节螺母松动方向转过的角度。In the formula: δ is the annular gap formed between the nozzle core cone and the nozzle mouth; α is the cone angle of the nozzle core cone; t is the pitch of the adjusting nut; β is the angle turned toward the loosening direction of the adjusting nut.
用四通道内外混组合喷嘴进行超临界流体制备纳微米材料或超微粉体工艺过程:以制备带包覆物的单物料纳微米材料或超微粉体为例。二氧化碳气体经通常的超临界二氧化碳产生方法,即先将二氧化碳制冷液化,通过加压泵加压达到临界压力以上,再进入加热器将二氧化碳温度提高到临界温度以上形成超临界二氧化碳。先将待制备物料溶入与超临界二氧化碳互溶的溶剂中,然后通过加压泵经流体接管12打进内混盘2的流体入口2-1和流体侧向通道2-2,从端盖1的喷嘴芯锥1-7与内混盘2的喷嘴口2-5间形成的环隙喷出,所形成的雾状流体经流体中心流道2-11从流体侧向喷孔2-15喷入内混盘2与外混盘3之间所形成的混料室内,即喷嘴芯2-13与内孔3-4所形成空间;包覆溶液通过加压泵经流体接管12打进外混盘3的流体入口3-1和流体侧向通道3-2,进入喷嘴芯2-13与内孔3-4所形成空间,与从流体侧向喷孔2-15喷入的雾状待制备物料溶液混合;混合后继续从内混盘2的喷嘴芯锥2-14与外混盘3的喷嘴口3-5间形成的环隙快速喷入结晶器容积空间,从流体接管12打进喷口盘4的流体入口4-1经流体侧向通道4-2的超临界二氧化碳,从外混盘3的喷嘴芯锥3-14与喷口盘4的喷嘴口4-5间形成的环隙快速喷向结晶器容积空间;两股雾状流体在喷向结晶器容积空间途中相遇,超临界二氧化碳带走溶剂,即两者在喷嘴外部实现混和,待制备物料结晶形成带包覆的纳微米材料或超微粉体。流体入口1-1作为辅助通道可根据工艺要求通入超临界二氧化碳或多孔物料悬浮液,起到强化待制备物料流体雾化和结晶或实现渗入多孔材料的功效。The process of preparing nano-micron materials or ultra-fine powders with supercritical fluids using four-channel internal and external mixing nozzles: Take the preparation of single-material nano-micron materials or ultra-fine powders with coatings as an example. The carbon dioxide gas is produced through the usual supercritical carbon dioxide production method, that is, the carbon dioxide is refrigerated and liquefied first, pressurized by a booster pump to reach a critical pressure, and then enters a heater to raise the carbon dioxide temperature above the critical temperature to form supercritical carbon dioxide. Dissolve the material to be prepared into a solvent that is miscible with supercritical carbon dioxide, and then drive it into the fluid inlet 2-1 and the fluid side channel 2-2 of the
为了使待制备物料溶液、超临界二氧化碳以及包覆溶液经过流体侧向通道2-2、3-2、4-2以及流体中心通道1-2时增加湍流程度,而利于这些流体经过喷嘴环隙时的混合或雾化,流体侧向通道2-2、3-2、4-2最好采用图13所示孔壁带螺旋线2-2-1结构,流体中心通道1-2最好采用图15所示的孔壁带螺旋线2-11-1结构;为了强化雾化后流体的湍流程度,便于流体的进一步混合或结晶析出,流体中心通道2-11、3-11孔壁最好采用2-11-1所示带螺旋线结构,流体侧向喷孔2-15最好采用图16所示孔壁带螺旋线2-15-1结构,以及锥形流体喷孔4-12最好采用图18所示4-12-1孔壁带螺旋线结构。In order to increase the degree of turbulence when the material solution to be prepared, supercritical carbon dioxide and coating solution pass through the fluid side channels 2-2, 3-2, 4-2 and the fluid central channel 1-2, and facilitate these fluids to pass through the nozzle annulus When mixing or atomizing, the fluid side channels 2-2, 3-2, 4-2 preferably adopt the structure of the hole wall with a helix 2-2-1 shown in Figure 13, and the fluid center channel 1-2 preferably adopts the The hole wall shown in Figure 15 has a helical line 2-11-1 structure; in order to strengthen the degree of turbulence of the fluid after atomization and facilitate the further mixing or crystallization of the fluid, the hole walls of the fluid center channel 2-11 and 3-11 are the best The helical structure shown in 2-11-1 is adopted, and the fluid side spray hole 2-15 preferably adopts the structure of the hole wall with a helical line 2-15-1 shown in Figure 16, and the tapered fluid spray hole 4-12 is the best It is better to adopt the 4-12-1 hole wall band helical structure shown in Figure 18.
为了使待制备物料溶液、超临界二氧化碳以及包覆溶液经过流体侧向通道2-2、3-2、4-2后产生旋转,而利于这些流体经过喷嘴环隙时的混合或雾化,最好采用图14所示流体侧向通道2-2、3-2、4-2的轴线与内孔2-4、3-4、4-4的轴线非相交的垂直或非垂直结构;为了使雾化后的流体进一步旋转而提高与之混合流体的混合程度,最好采用图17所示的流体侧向喷孔2-15的轴线与喷嘴芯锥2-14的轴线非相交的垂直或非垂直结构。In order to make the material solution to be prepared, supercritical carbon dioxide and coating solution rotate after passing through the fluid side channels 2-2, 3-2, 4-2, and facilitate the mixing or atomization of these fluids when they pass through the nozzle annular gap, the best Preferably adopt the vertical or non-perpendicular structure that the axis of fluid lateral channel 2-2,3-2,4-2 shown in Figure 14 and the axis of inner hole 2-4,3-4,4-4 do not intersect; The atomized fluid is further rotated to improve the mixing degree of the mixed fluid. It is preferable to adopt the vertical or non-intersecting axis of the fluid side spray hole 2-15 shown in FIG. 17 and the axis of the nozzle core cone 2-14. vertical structure.
流体侧向通道2-2、3-2、4-2和流体侧向喷孔2-15最好同时采用孔壁带螺旋线结构和轴线非相交垂直或非垂直结构,进一步增强待雾化或混合流体的湍流程度或旋转程度,利于流体的雾化、混合和结晶析出。The fluid side channels 2-2, 3-2, 4-2 and the fluid side spray holes 2-15 preferably adopt the hole wall band helical structure and the axis non-intersecting vertical or non-vertical structure to further enhance the spraying or spraying. The degree of turbulence or rotation of the mixed fluid is conducive to the atomization, mixing and crystallization of the fluid.
2、实施例二:选用基本构件组装一个三通道内混喷嘴。2. Embodiment 2: Select basic components to assemble a three-channel internal mixing nozzle.
如图9所示,三通道内混喷嘴是由一个端盖1、一个内混盘2、一个喷口盘4、两个调节螺母5、一个紧固螺母6、一个结晶器7、三根止旋销8、两个小密封圈9、一个大密封圈10、三个限位螺钉11组成。As shown in Figure 9, the three-channel internal mixing nozzle is composed of an end cover 1, an
安装过程是:The installation process is:
先在调节螺母5和紧固螺母6上的限位螺钉孔5-2、6-2内拧进限位螺钉11,在端盖1的喷嘴芯1-6上的密封槽1-5、内混盘2的喷嘴芯2-13上的密封槽2-12上套装小密封圈9;在喷口盘4的结晶器接头4-13上的密封槽4-11内套装大密封圈10备用。Screw in the
将第一个调节螺母5的右旋螺纹5-1对准端盖1上的右旋螺纹1-3,将止旋销8的一端插入内混盘2的止旋销孔2-6内,将端盖1的喷嘴芯1-6安装进内混盘2上的内孔2-4内,止旋销8的另一端插入端盖1的止旋销孔1-4,调节螺母5的左旋螺纹5-3对准内混盘2的左旋螺纹2-7,转动调节螺母5同时将端盖1和内混盘2连接在一起,这时端盖1上的喷嘴芯1-6的喷嘴芯锥1-7与内混盘2的内孔2-4锥形底部的喷嘴口2-5线性接触无环隙。端盖1端面的外缘上的限位半槽1-9与内混盘2配合的端面外缘上的限位半槽2-3构成限位槽,与调节螺母5上的限位螺钉11相对应,转动限位螺钉11,限位螺钉11的导向柱插进限位槽。Align the right-handed thread 5-1 of the
再将第2个调节螺母5的右旋螺纹5-1对准内混盘2上的右旋螺纹2-9,将止旋销8的一端插入喷口盘4的止旋销孔4-6内,将内混盘2的喷嘴芯2-13安装进喷口盘4的内孔4-4内,止旋销8的另一端插入内混盘2的止旋销孔2-10内,调节螺母5的左旋螺纹5-3对准喷口盘4的左旋螺纹4-7,转动调节螺母5同时将内混盘2和喷口盘4连接在一起,这时内混盘2的喷嘴芯2-1上的喷嘴芯锥2-14与喷口盘4的内孔2-4锥形底部的喷嘴口4-5线性接触无环隙。内混盘2端面的外缘上的限位半槽2-16与喷口盘4配合的端面外缘上的限位半槽4-3构成限位槽,与调节螺母5上的限位螺钉11相对应,转动限位螺钉11,限位螺钉11的导向柱插进限位槽。Then align the right-handed thread 5-1 of the
在用调节螺母5连接端盖1和内混盘2或内混盘2和喷口盘4时,分别旋进两被连接件的螺纹扣数相等。When connecting the end cap 1 and the
最后,将紧固螺母6的右旋螺纹6-1对准喷口盘4盘形圆柱体上的右旋螺纹4-9,将止旋销8的一端插入结晶器7的止旋销孔7-3内,将喷口盘4的结晶器接头4-13插入结晶器7的内腔7-2内,止旋销8的另一端插入喷口盘4的止旋销孔4-10内,紧固螺母6的左旋螺纹6-3对准结晶器7的左旋螺纹7-4,转动紧固螺母6同时将喷口盘4和结晶器7连接在一起;紧固螺母6连接喷口盘4和结晶器7时,分别旋进两被连接件的螺纹扣数相等。喷口盘4端面的外缘上的限位半槽4-14与结晶器7端面外缘上的限位半槽7-1构成限位槽,与紧固螺母6上的限位螺钉11相对应,转动限位螺钉11,限位螺钉11的导向柱插进限位槽。Finally, align the right-handed thread 6-1 of the
各端面外缘沿环向加工的限位半槽1-9、2-3、2-16、4-3、4-14、7-1,是环向小于360度的,如355度或350度等不封闭的半槽。一套三通道内混组合喷嘴安装完成,流体接管12用焊接工艺连接在流体入口1-1、2-1、4-1上。止旋销8保证在转动调节螺母5和紧固螺母6时,端盖1和内混盘2、内混盘2和喷口盘4、喷口盘4和结晶器7之间不产生转动。The limiting half grooves 1-9, 2-3, 2-16, 4-3, 4-14, 7-1 processed along the circumferential direction on the outer edge of each end face are less than 360 degrees in the circumferential direction, such as 355 degrees or 350 degrees Unclosed half grooves. A set of three-channel internal mixing combined nozzles has been installed, and the
安装好的三通道内混喷嘴,端盖1的喷嘴芯锥1-7与内混盘2的喷嘴口2-5,内混盘2的喷嘴芯锥2-14与喷口盘4的喷嘴口4-5构成了二道喷嘴环隙,分别转动两个调节螺母5,即可调整这二道喷嘴环隙的大小。The installed three-channel internal mixing nozzle, the nozzle core cone 1-7 of the end cover 1 and the nozzle opening 2-5 of the
为了方便调整环隙,在调节螺母5分别将喷嘴芯锥1-7与喷嘴口2-5或者喷嘴芯锥2-14与喷嘴口4-5调整至线性接触无环隙后,分别在第一个调节螺母5与端盖1、第二个调节螺母5与内混盘2相衔接位置同时刻画“0”基准线,然后根据调节螺母5的螺距、各喷嘴芯锥的锥度计算出调节螺母5向相反方向松动后使各喷嘴芯锥和喷嘴口产生诸如5μm、10μm、...、50μm不同环隙,根据调节螺母5调节单位环隙所转动的角度作为单位刻度值,在调节螺母5上自“0”基准线开始,向松动方向依次刻画刻度线,作为调节环隙大小的计量依据。In order to facilitate the adjustment of the annular gap, after the adjusting
根据图12所示,喷嘴芯锥和喷嘴口之间所形成的环隙与调节螺母的螺距及向调整螺母松动方向转过的角度的关系如下式所示:As shown in Figure 12, the relationship between the annular gap formed between the nozzle core cone and the nozzle opening, the pitch of the adjusting nut and the angle turned toward the loosening direction of the adjusting nut is shown in the following formula:
式中:δ为喷嘴芯锥和喷嘴口之间所形成的环隙;α为喷嘴芯锥的锥角;t为调整螺母的螺距;β为向调节螺母松动方向转过的角度。In the formula: δ is the annular gap formed between the nozzle core cone and the nozzle mouth; α is the cone angle of the nozzle core cone; t is the pitch of the adjusting nut; β is the angle turned toward the loosening direction of the adjusting nut.
用三通道内混喷嘴进行超临界流体制备纳微米材料或超微粉体工艺过程:以制备单物料纳微米材料或超微粉体为例。二氧化碳气体经通常的超临界二氧化碳产生方法,即先将二氧化碳制冷液化,通过加压泵加压达到临界压力以上,再进入加热器将二氧化碳温度提高到临界温度以上形成超临界二氧化碳。The process of preparing nano-micron materials or ultra-fine powders with supercritical fluids using three-channel internal mixing nozzles: Take the preparation of single-material nano-micron materials or ultra-fine powders as an example. The carbon dioxide gas is produced through the usual supercritical carbon dioxide production method, that is, the carbon dioxide is refrigerated and liquefied first, pressurized by a booster pump to reach a critical pressure, and then enters a heater to raise the carbon dioxide temperature above the critical temperature to form supercritical carbon dioxide.
先将待制备物料溶入与超临界二氧化碳互溶的溶剂中,然后通过加压泵经流体接管12打进内混盘2的流体入口2-1和流体侧向通道2-2,从端盖1的喷嘴芯锥1-7与内混盘2的喷嘴口2-5间形成的环隙喷出,所形成的雾状流体经流体中心流道2-11从流体侧向喷孔2-15喷入内混盘2与喷口盘4之间所形成的混料室内,即喷嘴芯2-13与内孔4-4所形成空间;超临界二氧化碳经流体接管12打进喷口盘4的流体入口4-1和流体侧向通道4-2,与从流体侧向喷孔2-15喷入的雾状待制备物料溶液混合;混合后继续从内混盘2的喷嘴芯锥2-14与喷口盘4的喷嘴口4-5间形成的环隙快速喷入结晶器容积空间;超临界二氧化碳带走溶剂,待制备物料结晶形成纳微米材料或超微粉体。流体入口1-1作为辅助通道可根据工艺要求通入超临界二氧化碳或多孔物料悬浮液,起到强化待制备物料流体雾化和结晶或实现渗入多孔材料的功效。Dissolve the material to be prepared into a solvent that is miscible with supercritical carbon dioxide, and then drive it into the fluid inlet 2-1 and the fluid side channel 2-2 of the inner mixing plate 2 through the fluid connection pipe 12 through the booster pump, from the end cover 1 The annular gap formed between the nozzle core cone 1-7 and the nozzle opening 2-5 of the inner mixing plate 2 is ejected, and the formed mist fluid is sprayed from the fluid side to the nozzle hole 2-15 through the fluid center flow channel 2-11 Enter the mixing chamber formed between the inner mixing disc 2 and the nozzle disc 4, that is, the space formed by the nozzle core 2-13 and the inner hole 4-4; supercritical carbon dioxide enters the fluid inlet 4- 1 and the fluid side channel 4-2, mixed with the mist-like material solution to be prepared sprayed from the fluid side to the nozzle hole 2-15; after mixing, continue to mix from the nozzle core cone 2-14 of the inner mixing plate 2 and the nozzle plate 4 The annulus formed between 4-5 of the nozzles is quickly sprayed into the volume space of the crystallizer; the supercritical carbon dioxide takes away the solvent, and the materials to be prepared crystallize to form nano-micron materials or ultrafine powders. The fluid inlet 1-1 is used as an auxiliary channel to feed supercritical carbon dioxide or porous material suspension according to the process requirements, so as to enhance the atomization and crystallization of the material fluid to be prepared or achieve the effect of infiltrating into the porous material.
为了使待制备物料溶液、超临界二氧化碳以及包覆溶液经过流体侧向通道2-2、4-2以及流体中心通道1-2时增加湍流程度,而利于这些流体经过喷嘴环隙时的混合或雾化,流体侧向通道2-2、4-2最好采用图13所示孔壁带螺旋线2-2-1结构,流体中心通道1-2最好采用图15所示孔壁带螺旋线2-11-1结构;为了强化雾化后流体的湍流程度,便于流体的进一步混合或结晶析出,流体中心通道2-11最好采用图15所示孔壁带螺旋线2-11-1结构,流体侧向喷孔2-15最好采用图16所示孔壁带螺旋线2-15-1结构,以及锥形流体喷孔4-12最好采用图18所示孔壁带螺旋线4-12-1结构。In order to increase the degree of turbulence when the material solution to be prepared, supercritical carbon dioxide and coating solution pass through the fluid side channels 2-2, 4-2 and the fluid center channel 1-2, and facilitate the mixing or mixing of these fluids when they pass through the nozzle annular gap For atomization, the fluid side channels 2-2 and 4-2 preferably adopt the structure of the hole wall with a helix 2-2-1 as shown in Figure 13, and the fluid central channel 1-2 preferably adopts the structure of the hole wall with a helix as shown in Figure 15 Line 2-11-1 structure; in order to strengthen the degree of turbulence of the fluid after atomization, to facilitate the further mixing or crystallization of the fluid, the fluid central channel 2-11 preferably adopts the helical line 2-11-1 on the hole wall as shown in Figure 15 Structure, the fluid side nozzle hole 2-15 preferably adopts the hole wall belt helix 2-15-1 structure shown in Figure 16, and the tapered fluid nozzle hole 4-12 preferably adopts the hole wall belt helix line shown in Figure 18 4-12-1 structure.
为了使待制备物料溶液、超临界二氧化碳以及包覆溶液经过流体侧向通道2-2、4-2后产生旋转,而利于这些流体经过喷嘴环隙时的混合或雾化,最好采用图14所示流体侧向通道2-2、4-2的轴线与内孔2-4、4-4的轴线非相交的垂直或非垂直结构;为了使雾化后的流体进一步旋转而提高与之混合流体的混合程度,最好采用图17所示的流体侧向喷孔2-15的轴线与喷嘴芯锥2-14的轴线非相交的垂直或非垂直结构。In order to make the material solution to be prepared, supercritical carbon dioxide, and coating solution rotate after passing through the fluid side channels 2-2, 4-2, and facilitate the mixing or atomization of these fluids when they pass through the nozzle annular gap, it is best to use Figure 14 Vertical or non-perpendicular configuration in which the axes of the fluid lateral passages 2-2, 4-2 do not intersect the axes of the inner bores 2-4, 4-4; enhance mixing with them in order to further swirl the atomized fluid The degree of mixing of the fluids is preferably a vertical or non-vertical structure in which the axes of the fluid side spray holes 2-15 and the axes of the nozzle core cone 2-14 do not intersect as shown in FIG. 17 .
流体侧向通道2-2、4-2和流体侧向喷孔2-15最好同时采用孔壁带螺旋线结构和轴线非相交垂直或非垂直结构,进一步增强待雾化或混合流体的湍流程度或旋转程度,利于流体的雾化、混合和结晶析出。The fluid side passages 2-2, 4-2 and the fluid side spray holes 2-15 preferably adopt the helical structure of the hole wall and the non-intersecting vertical or non-vertical structure of the axis to further enhance the turbulent flow of the fluid to be atomized or mixed The degree or degree of rotation is beneficial to the atomization, mixing and crystallization of the fluid.
3、实施例三:选用基本构件组装一个三通道外混喷嘴。3. Embodiment three: select basic components to assemble a three-channel external mixing nozzle.
如图10所示,三通道外混喷嘴是由一个端盖1、一个外混盘3、一个喷口盘4、两个调节螺母5、一个紧固螺母6、一个结晶器7、三根止旋销8、两个小密封圈9、一个大密封圈10、三个限位螺钉11组成。As shown in Figure 10, the three-channel external mixing nozzle is composed of an end cover 1, an
安装过程是:The installation process is:
先在调节螺母5和紧固螺母6上的限位螺钉孔5-2、6-2内拧进限位螺钉11,在端盖1的喷嘴芯1-6上的密封槽1-5、外混盘3的喷嘴芯3-13上的密封槽3-12上套装小密封圈9;在喷口盘4的结晶器接头4-13上的密封槽4-11内套装大密封圈10备用。First screw in the
将第一个调节螺母5的右旋螺纹5-1对准端盖1上的右旋螺纹1-3,将止旋销8的一端插入外混盘3的止旋销孔3-6内,将端盖1的喷嘴芯1-6安装进外混盘3上的内孔3-4内,止旋销8的另一端插入端盖1的止旋销孔1-4,调节螺母5的左旋螺纹5-3对准外混盘3的左旋螺纹2-7,继续转动调节螺母5将端盖1和外混盘3连接在一起,这时端盖1上的喷嘴芯1-6的喷嘴芯锥1-7与外混盘3的内孔3-4锥形底部的喷嘴口3-5线性接触无环隙。端盖1端面的外缘上的限位半槽1-9与外混盘3配合的端面外缘上的限位半槽3-3构成限位槽,与调节螺母5上的限位螺钉11相对应,转动限位螺钉11,限位螺钉11的导向柱插进限位槽。Align the right-handed thread 5-1 of the
再将第2个调节螺母5的右旋螺纹5-1对准外混盘3上的右旋螺纹3-9,将止旋销8的一端插入喷口盘4的止旋销孔4-6内,将外混盘3的喷嘴芯3-13安装进喷口盘4的内孔4-4内,止旋销8的另一端插入外混盘3的止旋销孔3-10内,调节螺母5的左旋螺纹5-3对准喷口盘4的左旋螺纹4-7,转动调节螺母5同时将外混盘3和喷口盘4连接在一起,这时外混盘3的喷嘴芯3-1上的喷嘴芯锥3-14与喷口盘4的内孔4-4锥形底部的喷嘴口4-5线性接触无环隙。外混盘3端面的外缘上的限位半槽3-16与喷口盘4配合的端面外缘上的限位半槽4-3构成限位槽,与调节螺母5上的限位螺钉11相对应,转动限位螺钉11,限位螺钉11的导向柱插进限位槽。Then align the right-handed thread 5-1 of the
在用调节螺母5连接端盖1和外混盘3或外混盘3和喷口盘4时,分别旋进两被连接件的螺纹扣数相等。When connecting the end cap 1 and the
最后,将紧固螺母6的右旋螺纹6-1对准喷口盘4盘形圆柱体上的右旋螺纹4-9,将止旋销8的一端插入结晶器7的止旋销孔7-3内,将喷口盘4的结晶器接头4-13插入结晶器7的内腔7-2内,止旋销8的另一端插入喷口盘4的止旋销孔4-10内,紧固螺母6的左旋螺纹6-3对准结晶器7的左旋螺纹7-4,转动紧固螺母6同时将喷口盘4和结晶器7连接在一起;紧固螺母6连接喷口盘4和结晶器7时,分别旋进两被连接件的螺纹扣数相等。喷口盘4端面的外缘上的限位半槽4-14与结晶器7端面外缘上的限位半槽7-1构成限位槽,与紧固螺母6上的限位螺钉11相对应,转动限位螺钉11,限位螺钉11的导向柱插进限位槽。Finally, align the right-handed thread 6-1 of the
各端面外缘沿环向加工的限位半槽1-9、3-3、3-16、4-3、4-14、7-1,是环向小于360度的,如355度或350度等不封闭的半槽。一套三通道外混组合喷嘴安装完成,流体接管12用焊接工艺连接在流体入口1-1、3-1、4-1上。止旋销8保证在转动调节螺母5和紧固螺母6时,端盖1和外混盘3、外混盘3和喷口盘4、喷口盘4和结晶器7之间不产生转动。The limiting half grooves 1-9, 3-3, 3-16, 4-3, 4-14, 7-1 processed along the circumferential direction on the outer edge of each end face are less than 360 degrees in the circumferential direction, such as 355 degrees or 350 degrees Unclosed half grooves. A set of three-channel external mixing combined nozzles has been installed, and the
安装好的三通道外混喷嘴,端盖1的喷嘴芯锥1-7与外混盘3的喷嘴口3-5,外混盘3的喷嘴芯锥3-14与喷口盘4的喷嘴口4-5构成了二道喷嘴环隙,分别转动两个调节螺母5,即可调整这二道喷嘴环隙的大小。The installed three-channel external mixing nozzle, the nozzle core cone 1-7 of the end cover 1 and the nozzle opening 3-5 of the
为了方便调整环隙,在调节螺母5分别将喷嘴芯锥1-7与喷嘴口3-5或者喷嘴芯锥3-14与喷嘴口4-5调整至线性接触无环隙后,分别在第一个调节螺母5与端盖1、第二个调节螺母5与外混盘3相衔接位置同时刻画“0”基准线,然后根据调节螺母5的螺距、各喷嘴芯锥的锥度计算出调节螺母5向相反方向松动后使各喷嘴芯锥和喷嘴口产生诸如5μm、10μm、...、50μm不同环隙,根据调节螺母5调节单位环隙所转动的角度作为单位刻度值,在调节螺母5上自“0”基准线开始,向松动方向依次刻画刻度线,作为调节环隙大小的计量依据。In order to facilitate the adjustment of the annular gap, after the adjusting
根据图12所示,喷嘴芯锥和喷嘴口之间所形成的环隙与调节螺母的螺距及向调整螺母松动方向转过的角度的关系如下式所示:As shown in Figure 12, the relationship between the annular gap formed between the nozzle core cone and the nozzle opening, the pitch of the adjusting nut and the angle turned toward the loosening direction of the adjusting nut is shown in the following formula:
式中:δ为喷嘴芯锥和喷嘴口之间所形成的环隙;α为喷嘴芯锥的锥角;t为调整螺母的螺距;β为向调节螺母松动方向转过的角度。In the formula: δ is the annular gap formed between the nozzle core cone and the nozzle mouth; α is the cone angle of the nozzle core cone; t is the pitch of the adjusting nut; β is the angle turned toward the loosening direction of the adjusting nut.
用三通道外混喷嘴进行超临界流体制备纳微米材料或超微粉体工艺过程:以制备单物料纳微米材料或超微粉体为例。二氧化碳气体经通常的超临界二氧化碳产生方法,即先将二氧化碳制冷液化,通过加压泵加压达到临界压力以上,再进入加热器将二氧化碳温度提高到临界温度以上形成超临界二氧化碳。先将待制备物料溶入与超临界二氧化碳互溶的溶剂中,然后通过加压泵经流体接管12打进外混盘3的流体入口3-1和流体侧向通道3-2,从端盖1的喷嘴芯锥1-7与外混盘3的喷嘴口3-5间形成的环隙喷出,所形成的雾状流体经流体中心通道3-11喷向结晶器7容积空间;超临界二氧化碳经流体接管12打进喷口盘4的流体入口4-1和流体侧向通道4-2,从外混盘3的喷嘴芯锥3-14与喷口盘4的喷嘴口4-5间形成的环隙快速喷向结晶器7容积空间;两股雾状流体在喷向结晶器7容积空间途中相遇,超临界二氧化碳带走溶剂,即两者在喷嘴外部实现混和,待制备物料结晶形成纳微米材料或超微粉体。流体入口1-1作为辅助通道可根据工艺要求通入超临界二氧化碳或多孔物料悬浮液,起到强化待制备物料流体雾化和结晶或实现渗入多孔材料的功效。The process of preparing nano-micron materials or ultra-fine powders with supercritical fluids using three-channel external mixing nozzles: Take the preparation of single-material nano-micron materials or ultra-fine powders as an example. The carbon dioxide gas is produced through the usual supercritical carbon dioxide production method, that is, the carbon dioxide is refrigerated and liquefied first, pressurized by a booster pump to reach a critical pressure, and then enters a heater to raise the carbon dioxide temperature above the critical temperature to form supercritical carbon dioxide. Dissolve the material to be prepared in a solvent miscible with supercritical carbon dioxide, and then drive it into the fluid inlet 3-1 and the fluid side channel 3-2 of the
为了使待制备物料溶液、超临界二氧化碳以及包覆溶液经过流体侧向通道3-2、4-2以及流体中心通道1-2时增加湍流程度,而利于这些流体经过喷嘴环隙时的混合或雾化,流体侧向通道3-2、4-2最好采用图13所示孔壁带螺旋线2-2-1结构,流体中心通道1-2最好采用图I5所示孔壁带螺旋线2-11-1结构;为了强化雾化后流体的湍流程度,便于流体的进一步混合或结晶析出,流体中心通道3-11最好采用图15所示孔壁带螺旋线2-11-1结构,以及锥形流体喷孔4-12最好采用图18所示孔壁带螺旋线4-12-1结构。In order to increase the degree of turbulence when the material solution to be prepared, supercritical carbon dioxide and coating solution pass through the fluid side channels 3-2, 4-2 and the fluid center channel 1-2, and facilitate the mixing or mixing of these fluids when they pass through the nozzle annular gap Atomization, the fluid lateral channel 3-2,4-2 preferably adopts the hole wall band helix 2-2-1 structure shown in Figure 13, and the fluid center channel 1-2 preferably adopts the hole wall band spiral line shown in Figure 15 Line 2-11-1 structure; in order to strengthen the degree of turbulence of the fluid after atomization and facilitate the further mixing or crystallization of the fluid, the fluid central channel 3-11 preferably adopts the helical line 2-11-1 on the hole wall as shown in Figure 15 Structure, and the conical fluid nozzle hole 4-12 preferably adopts the hole wall belt helix 4-12-1 structure shown in Figure 18.
为了使待制备物料溶液、超临界二氧化碳以及包覆溶液经过流体侧向通道3-2、4-2后产生旋转,而利于这些流体经过喷嘴环隙时的混合或雾化,最好采用图14所示流体侧向通道3-2、4-2的轴线与内孔3-4、4-4的轴线非相交的垂直或非垂直结构。In order to make the material solution to be prepared, supercritical carbon dioxide, and coating solution rotate after passing through the fluid side channels 3-2, 4-2, and facilitate the mixing or atomization of these fluids when they pass through the nozzle annular gap, it is best to use Figure 14 A vertical or non-perpendicular structure in which the axes of the fluid lateral passages 3-2, 4-2 and the axes of the inner holes 3-4, 4-4 are non-intersecting are shown.
流体侧向通道3-2、4-2最好同时采用孔壁带螺旋线结构和轴线非相交垂直或非垂直结构,进一步增强待雾化或混合流体的湍流程度或旋转程度,利于流体的雾化、混合和结晶析出。The fluid side passages 3-2 and 4-2 preferably adopt the helical structure of the hole wall and the non-intersecting vertical or non-vertical structure of the axis to further enhance the degree of turbulence or rotation of the fluid to be atomized or mixed, which is beneficial to the mist of the fluid. liquefied, mixed and crystallized out.
4、实施例四:选用基本构件组装一个二通道快速膨胀喷嘴。4. Embodiment 4: select basic components to assemble a two-channel rapid expansion nozzle.
如图11所示,二通道快速膨胀喷嘴是由一个端盖1、一个喷口盘4、一个调节螺母5、一个紧固螺母6、一个结晶器7、两根止旋销8、一个小密封圈9、一个大密封圈10、两个限位螺钉11组成。As shown in Figure 11, the two-channel rapid expansion nozzle is composed of an end cover 1, a
安装过程是:The installation process is:
先在调节螺母5和紧固螺母6上的限位螺钉孔5-2、6-2内拧进限位螺钉11,在端盖1的喷嘴芯1-6上的密封槽1-5上套装小密封圈9;在喷口盘4的结晶器接头4-13上的密封槽4-11内套装大密封圈10备用。Screw in the
将调节螺母5的右旋螺纹5-1对准端盖1上的右旋螺纹1-3,将止旋销8的一端插入喷口盘4的止旋销孔4-6内,将端盖1的喷嘴芯1-6安装进喷口盘4的内孔4-4内,止旋销8的另一端插入端盖1的止旋销孔1-4,调节螺母5的左旋螺纹5-3对准喷口盘4的左旋螺纹4-7,转动调节螺母5同时将端盖1和喷口盘4连接在一起,这时端盖1上的喷嘴芯1-6的喷嘴芯锥1-7与喷口盘4的内孔4-4锥形底部的喷嘴口3-5线性接触无环隙。端盖1端面的外缘上的限位半槽1-9与喷口盘4配合的端面外缘上的限位半槽4-3构成限位槽,与调节螺母5上的限位螺钉11相对应,转动限位螺钉11,限位螺钉11的导向柱插进限位槽。在用调节螺母5连接端盖1和喷口盘4时,分别旋进两被连接件的螺纹扣数相等。Align the right-handed thread 5-1 of the adjusting
最后,将紧固螺母6的右旋螺纹6-1对准喷口盘4盘形圆柱体上的右旋螺纹4-9,将止旋销8的一端插入结晶器7的止旋销孔7-3内,将喷口盘4的结晶器接头4-13插入结晶器7的内腔7-2内,止旋销8的另一端插入喷口盘4的止旋销孔4-10内,紧固螺母6的左旋螺纹6-3对准结晶器7的左旋螺纹7-4,转动紧固螺母6同时将喷口盘4和结晶器7连接在一起;紧固螺母6连接喷口盘4和结晶器7时,分别旋进两被连接件的螺纹扣数相等。喷口盘4端面的外缘上的限位半槽4-14与结晶器7端面外缘上的限位半槽7-1构成限位槽,与紧固螺母6上的限位螺钉11相对应,转动限位螺钉11,限位螺钉11的导向柱插进限位槽。Finally, align the right-handed thread 6-1 of the
各端面外缘沿环向加工的限位半槽1-9、4-3、4-14、7-1,是环向小于360度的,如355度或350度等不封闭的半槽。一套二通道快速膨胀组合喷嘴安装完成,流体接管12用焊接工艺连接在流体入口1-1、4-1上。止旋销8保证在转动调节螺母5和紧固螺母6时,端盖1和喷口盘4、喷口盘4和结晶器7之间不产生转动。The limiting half-grooves 1-9, 4-3, 4-14, 7-1 processed in the circumferential direction on the outer edge of each end face are non-closed half-grooves less than 360 degrees in the circumferential direction, such as 355 degrees or 350 degrees. A set of two-channel rapid expansion combined nozzles is installed, and the
安装好的二通道快速膨胀喷嘴,由端盖1的喷嘴芯锥1-7和喷口盘4的喷嘴口4-5构成了一道喷嘴环隙,转动调节螺母5,可调整喷嘴环隙的大小。The installed two-channel rapid expansion nozzle forms a nozzle annular gap by the nozzle core cone 1-7 of the end cover 1 and the nozzle opening 4-5 of the
为了方便调整环隙,调节螺母5将喷嘴芯锥1-7与喷嘴口4-5调整至线性接触无环隙后,在调节螺母5与端盖1相衔接位置同时刻画“0”基准线,然后根据调节螺母5的螺距、喷嘴芯锥的锥度计算出调节螺母5向相反方向松动后使喷嘴芯锥和喷嘴口产生诸如5μm、10μm、...、50μm的不同环隙,根据调节螺母5调节单位环隙所转动的角度作为单位刻度值,在调节螺母5上自“0”基准线开始,向松动方向依次刻画刻度线,作为调节环隙大小的计量依据。In order to facilitate the adjustment of the annular gap, the adjusting
根据图12所示,喷嘴芯锥和喷嘴口之间所形成的环隙与调节螺母的螺距及向调整螺母松动方向转过的角度的关系如下式所示:As shown in Figure 12, the relationship between the annular gap formed between the nozzle core cone and the nozzle opening, the pitch of the adjusting nut and the angle turned toward the loosening direction of the adjusting nut is shown in the following formula:
式中:δ为喷嘴芯锥和喷嘴口之间所形成的环隙;α为喷嘴芯锥的锥角;t为调整螺母的螺距;β为向调节螺母松动方向转过的角度。In the formula: δ is the annular gap formed between the nozzle core cone and the nozzle mouth; α is the cone angle of the nozzle core cone; t is the pitch of the adjusting nut; β is the angle turned toward the loosening direction of the adjusting nut.
用二通道快速膨胀喷嘴进行超临界流体快速膨胀制备纳微米材料或超微粉体工艺过程:以制备单物料纳微米材料或超微粉体为例。二氧化碳气体经通常的超临界二氧化碳产生方法,即先将二氧化碳制冷液化,通过加压泵加压达到临界压力以上,再进入加热器将二氧化碳温度提高到临界温度以上形成超临界二氧化碳。The process of preparing nano-micron materials or ultra-fine powders by using two-channel rapid expansion nozzles for rapid expansion of supercritical fluids: Take the preparation of single-material nano-micron materials or ultra-fine powders as an example. The carbon dioxide gas is produced through the usual supercritical carbon dioxide production method, that is, the carbon dioxide is refrigerated and liquefied first, pressurized by a booster pump to reach a critical pressure, and then enters a heater to raise the carbon dioxide temperature above the critical temperature to form supercritical carbon dioxide.
先让超临界二氧化碳通过盛装待制备材料的溶解釜,使得制备材料溶解到超临界二氧化碳中,然后经过流体接管12进入喷口盘4的流体入口4-1和流体侧向通道4-2,溶有待制备材料的超临界二氧化碳溶液从端盖1的喷嘴芯锥1-7与喷口盘4的喷嘴口4-5间形成的环隙快速喷向结晶器7容积空间;超临界二氧化碳流体突然减压膨胀,待制备材料被析出,形成多晶的纳微米材料或超微粉体。流体入口1-1作为辅助通道可根据工艺要求通入二氧化碳,强化待制备物料雾化和结晶。First let the supercritical carbon dioxide pass through the dissolving kettle containing the materials to be prepared, so that the prepared materials are dissolved into the supercritical carbon dioxide, and then enter the fluid inlet 4-1 and the fluid side channel 4-2 of the
为了使待制备物料超临界二氧化碳溶液以及超临界二氧化碳经过流体侧向通道4-2以及流体中心通道1-2时增加湍流程度,而利于这些流体经过喷嘴环隙时的混合或雾化,流体侧向通道4-2最好采用图13所示孔壁带螺旋线2-2-1结构,流体中心通道1-2最好采用图15所示孔壁带螺旋线2-11-1结构;为了强化雾化后流体的湍流程度,便于流体的进一步混合或结晶析出,锥形流体喷孔4-12最好采用图18所示孔壁带螺旋线4-12-1结构。In order to increase the degree of turbulence when the supercritical carbon dioxide solution and supercritical carbon dioxide of the materials to be prepared pass through the fluid side channel 4-2 and the fluid central channel 1-2, and facilitate the mixing or atomization of these fluids when they pass through the nozzle annular gap, the fluid side The channel 4-2 preferably adopts the structure of the hole wall with a helix 2-2-1 shown in Figure 13, and the fluid center channel 1-2 preferably adopts the structure of the hole wall with a helix 2-11-1 shown in Figure 15; To enhance the turbulence of the fluid after atomization, it is convenient for further mixing or crystallization of the fluid. The tapered fluid nozzle 4-12 preferably adopts the structure of the hole wall with a helix 4-12-1 as shown in FIG. 18 .
为了使待制备物料超临界二氧化碳溶液以及超临界二氧化碳经过流体侧向通道4-2后产生旋转,而利于这些流体经过喷嘴环隙时的混合或雾化,最好采用图14所示流体侧向通道4-2的轴线与内孔4-4的轴线非相交的垂直或非垂直结构。In order to make the supercritical carbon dioxide solution of the material to be prepared and the supercritical carbon dioxide rotate through the fluid side channel 4-2, and facilitate the mixing or atomization of these fluids when they pass through the nozzle annulus, it is best to use the fluid side channel 4-2 shown in Figure 14. A vertical or non-perpendicular structure in which the axis of the channel 4-2 does not intersect the axis of the inner hole 4-4.
流体侧向通道4-2最好同时采用孔壁带螺旋线结构和轴线非相交垂直或非垂直结构,进一步增强待雾化或混合流体的湍流程度或旋转程度,利于流体的雾化、混合和结晶析出。The fluid side channel 4-2 preferably adopts the helical structure of the hole wall and the non-intersecting vertical or non-vertical structure of the axis to further enhance the degree of turbulence or rotation of the fluid to be atomized or mixed, which is beneficial to the atomization, mixing and Crystallized out.
5、实施例五:选用基本构件组装一个二通道外混喷嘴。5. Embodiment five: Select basic components to assemble a two-channel external mixing nozzle.
如图11所示,按实施例四相同的组件和安装步骤,组装二通道内混喷嘴。区别在于:As shown in Figure 11, the two-channel internal mixing nozzle is assembled according to the same components and installation steps as in the fourth embodiment. The difference is that:
将待制备物料溶入与超临界二氧化碳互溶的溶剂中,通过加压泵分别将待制备物料溶液和超临界二氧化碳经流体接管12分别打进端盖1的流体入口1-1和喷口盘4的流体入口4-1,待制备物料溶液通过端盖1的流体中心通道1-2从流体中心喷孔1-8喷出;与从喷口盘4的流体入口4-1和流体侧向通道4-2进入,经过端盖1的喷嘴芯锥1-7和喷口盘4的喷嘴口4-5间形成的环隙快速喷出的超临界二氧化碳相遇,超临界二氧化碳带走溶剂,即两者在喷嘴外部实现混和,待制备物料结晶形成纳微米材料或超微粉体。Dissolve the material to be prepared into a solvent that is miscible with supercritical carbon dioxide, and drive the solution of the material to be prepared and supercritical carbon dioxide into the fluid inlet 1-1 of the end cover 1 and the
上述各组合喷嘴,结构简化、体积小,节约了大量原材料。制作加工工艺性能优良,构件的累积误差小、安装精度高,加工制造成本低。应用中,调整程序简单、操作方便,生产质量优良,工作效率高。The above combined nozzles have a simplified structure and a small volume, saving a large amount of raw materials. The manufacturing and processing technology has excellent performance, the cumulative error of components is small, the installation accuracy is high, and the processing and manufacturing cost is low. In application, the adjustment procedure is simple, the operation is convenient, the production quality is excellent, and the work efficiency is high.
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CN105127019A (en) * | 2015-07-21 | 2015-12-09 | 洛阳兴罡石化设备有限公司 | Detachable composite nozzle |
CN106082122B (en) * | 2016-07-19 | 2020-09-04 | 陕西中核交大超洁能源技术有限公司 | Double-fluid internal mixing type nozzle based on high-pressure water |
CN108212575B (en) * | 2017-12-29 | 2020-09-08 | 山东大学 | An externally adjustable radially expanding annular gap combined nozzle for the preparation of nano-micron materials by supercritical fluid |
CN108499486B (en) * | 2018-05-23 | 2023-10-17 | 山东大学 | A kind of equipment for preparing ultrafine powder by supercritical fluid rapid expansion method |
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