Summary of the invention
An object of the present invention is to provide a kind of binder composition, this binder composition has excellent bond properties and can not reduce the optical property and the weather resistance of blooming when it is used to blooming.Especially, when using acrylate films as the protective membrane of polaroid, described binder composition provides excellent bond properties and can not reduce the optical property and the weather resistance of the polarization plates of preparation thus polaroid.In addition, an object of the present invention is to provide by using the blooming and the polarization plates of described binder combination preparation.
In order to realize above-mentioned purpose of the present invention, the invention provides a kind of binder composition of representing and comprise the compound that contains azetidine (azetidinium) functional group by following general formula 1:
[general formula 1]
Wherein, X and Y are aliphatic hydrocarbyl, and at least one among X and the Y is the one or more aliphatic hydrocarbyl that comprises from amido, amide group and the ketone group, and X and Y can form ring by being connected to each other,
R1~R6 is selected from hydrogen, hydroxyl, C separately
1~C
20In aliphatic hydrocarbyl, alkyl carboxylic acid ester group and the cyano group,
A
-Be monovalent anion, and
N is 30~7, in 000 the scope.
One of at least comprise hydrophilic radical among preferred X and the Y.The weight-average molecular weight of the compound of preferred formula 1 expression is 10,000~2, in 000,000 the scope.
In addition, the invention provides and have the blooming that comprises two-layer above laminate structure, described blooming comprises binder layer, by using binder composition to form, described binder composition comprises the compound that contains azetidine functional group to this binder layer at least one interface between the described film.
In addition, the invention provides polarization plates with laminate structure, first film, polaroid and second film stratification successively wherein, described polarization plates comprises binder layer, and this binder layer comprises the compound that contains azetidine functional group by use one of at least and between the polaroid in described first film and second film binder composition forms.
In addition, the invention provides the electron device that comprises described blooming or polarization plates.
Because binder composition according to the present invention has excellent bond properties, and in the transparency that does not reduce blooming, can be applied to have in the already known processes of blooming of laminate structure and do not need extra technology and device, therefore, it can be used to prepare blooming.In addition, comprise by the blooming that uses the binder layer for preparing according to binder composition of the present invention having excellent weather resistance.Especially, when using acrylate films as the protective membrane of polaroid, described binder composition provides excellent bond properties and can not reduce the optical property and the weather resistance of the polarization plates of preparation thus polaroid.
Embodiment
Blooming according to the present invention is characterised in that described blooming comprises that described binder composition comprises the compound that contains azetidine functional group by the binder layer that uses binder composition to form.
The described compound that contains azetidine functional group can react by azetidine functional group and the lip-deep functional group of blooming (for example carboxyl), and described compound has just (+) electric charge.Therefore, described compound is to having excellent wetting properties through corona treatment and Cement Composite Treated by Plasma etc. at its surperficial possess hydrophilic property group or the blooming that is rich in negative (-) electric charge.In addition,, can form hydrophilic radical by the open loop of azetidine functional group, and described hydrophilic radical can for hydroxyl bonded hydrogen on the surface of described blooming (for example polaroid).To this, except azetidine functional group, the described compound that contains azetidine functional group can further comprise hydrophilic radical, for example hydroxyl, carboxyl, amido, amide group etc.Based on same reason, to compare with known tackiness agent (for example based on PVA tackiness agent), the compound that contains azetidine functional group can provide excellent bond properties.In addition, can in binder layer, carry out self-crosslinking because contain the compound of azetidine functional group, improved the water tolerance of binder layer, made blooming and use the weather resistance of the polarization plates of this blooming to improve therefore to have prevented peeling off between the film under severe rugged environment.
As the compound that contains azetidine functional group, can use compound by following general formula 1 expression:
[general formula 1]
Wherein, X and Y are aliphatic hydrocarbyl, and at least one among X and the Y is the one or more aliphatic hydrocarbyl that comprises from amido, amide group and the ketone group, and X and Y can form ring by being connected to each other,
R1~R6 is selected from hydrogen, hydroxyl, C separately
1~C
20In aliphatic hydrocarbyl, alkyl carboxylic acid ester group and the cyano group,
A
-Be monovalent anion, and
N is 30~7, in 000 the scope.
One of at least comprise hydrophilic radical among preferred X and the Y.The weight-average molecular weight of the compound of preferred formula 1 expression is 10,000~2, in 000,000 the scope.
The compound of described general formula 1 expression comprises the compound by following general formula 2 expressions.
[general formula 2]
Wherein, X ', X " and the Y ' C that respectively does for oneself
1~C
20Aliphatic hydrocarbyl,
R1~R6 is selected from hydrogen, hydroxyl, C separately
1~C
20In aliphatic hydrocarbyl, alkyl carboxylic acid ester group and the cyano group,
A
-Be monovalent anion, and
N is 30~7, in 000 the scope.
The compound of described general formula 2 expressions comprises by polyaminoamide-Epicholorohydrin (polyaminoamide-epichlorohydrin) of representing with following formula 3 (PAE):
[formula 3]
Wherein, n is 30~7, in 000 the scope.
Can further comprise solvent according to binder composition of the present invention, for example be used to form the water of binder layer.At this moment, the compound concentrations that contains azetidine functional group is in the scope of 0.1~30wt%, and is and preferred in the scope of 0.5~10wt%.According to the pH value of binder composition of the present invention in 2~11 scope, and more preferably in 4~10 scope.Can control pH value by using the method add alkali etc. therein according to binder composition of the present invention.Kind to described alkali has no particular limits, but its preferred example comprises NaOH, KOH, NH
4OH etc.
Can further comprise resin according to binder composition of the present invention based on polyvinyl alcohol (PVA).By further comprising resin, can further improve bond properties with the blooming polaroid or the TAC film of polyvinyl alcohol (for example based on) based on polyvinyl alcohol.Especially, use the sex change PVA comprise acetoacetyl etc. to bond properties and with the crosslinked of the compound that contains azetidine functional group be useful.As concrete example, can use Chemical by Japan Synthetic, Co., Gohsefimer (trade mark) Z-100 that Ltd. produces, Z-200, Z-200H, Z-210, Z-220, Z-320 etc., but be not limited thereto.Simultaneously, the weight ratio based on the resin of polyvinyl alcohol is had no particular limits, can change its scope a little according to kind that will adherent film.For example, when will be based on the polaroid of polyvinyl alcohol with based on the film of acrylate when adhering to each other, based on the compound that contains azetidine functional group of 100 weight parts, preferred use amount based on the resin of polyvinyl alcohol in the scope of 10 weight parts~1,000 weight part.When based on the amount of the resin of polyvinyl alcohol during,,, can there be problem to the bond strength variation of acrylate films when its content during greater than 1,000 weight part to the bond strength variation of polyvinyl alcohol polarizer or TAC film less than 10 weight parts.
The invention provides a kind of blooming, this blooming has wherein to make and has two stratified structures of the film with the upper strata, and comprise and draw together binder layer, this binder layer comprises the binder composition formation of the compound that contains azetidine functional group by use at least one interface between the described film.In the present invention, described blooming just is meant the film of carrying out optical function, and comprise from say narrowly transmittance at the transparent film more than 80% and transmittance at any blooming below 50%, just passable as long as described film is carried out specific optical function (as polarization plates).
Layered film is had no particular limits, but can use film based on acrylate, PET film, especially through the PET film handled based on the primary coat of acrylate, TAC film, COP film, PC (polycarbonate) film, based on the film of PNB (polynorbornene) etc.Especially, compare, when using acrylate films and pass through the PET film of handling based on the primary coat of acrylate, can greatly improve bond strength with using known tackiness agent based on polyvinyl alcohol.Layered film can be by identical materials or different material preparations.
If desired, in order to improve bond strength, can carry out surface treatment to layered film.For example, can carry out alkaline purification, corona treatment, Cement Composite Treated by Plasma, primary coat processing etc.
In addition, the invention provides a kind of polarization plates, this polarization plates has the wherein stratified successively structure of first film, polaroid and second film, and comprise and draw together binder layer, this binder layer comprises the compound that contains azetidine functional group by use one of at least and between the polaroid in first film and second film binder composition forms.At this moment, described first film or second film can carry out aforesaid surface treatment.
As described first film and second film, can use film based on acrylate, PET film, especially through the PET film handled based on the primary coat of acrylate, TAC film, COP film, PC (polycarbonate) film, based on the film of PNB (polynorbornene) etc.Described first film and second film can be by identical materials preparations or can be by different material preparations.For example, described first film and second film can all be based on the film of acrylate or TAC film (Fig. 2), or among them any can be based on the film of acrylate and another can be TAC film (Fig. 3).
By using binder composition according to the present invention to form described binder layer, more particularly, by on described film, directly applying described binder composition dry adhesive layer then, perhaps roll dry adhesive layer then, thereby form binder layer by described binder composition of coating between two above films and use pressure roller.The thickness of described binder layer is preferably in the scope of 10~500nm, and more preferably in the scope of 20~200nm.
Preferably according to the transmittance of polarization plates of the present invention in 35~45% scope and degree of polarization more than 98.
Owing to comprise the light transmission of excellence of the binder composition of the compound that contains azetidine functional group, can keep excellent optical property and not reduce the transmittance of the optical articles that makes according to optical articles of the present invention (for example blooming and polarization plates etc.), and, can improve the weather resistance of the optical articles that makes owing to excellent adhesion strength.
Especially, when described binder composition is applied to polarization plates, because under the situation of the variation that does not have independent processing condition, the variation of the optical property of the polaroid that is caused by described binder composition (for example, transparence, degree of polarization and color etc.) almost identical with the situation of using known tackiness agent based on polyvinyl alcohol, so it can be used for big production line alternatively.
The invention provides a kind of electron device, it comprises blooming or polarization plates.As described electron device, liquid crystal display device etc. is arranged.Yet, the kind of described electron device is had no particular limits, as long as it needs blooming or polarization plates just passable.Except described electron device comprises that above-mentioned electron device and electron device as known in the art have identical construction by the binder layer of use according to binder composition formation of the present invention.For example, described electron device can be liquid crystal display device, and it comprises: liquid crystal cell; According to polarization plates of the present invention, it is arranged on the both sides of described liquid crystal cell; And back light unit.
Hereinafter, describe the present invention in detail with reference to embodiment.Yet the present invention can and should not be construed as the embodiment that only limits to propose here with the different ways embodiment.On the contrary, providing these embodiment is in order intactly to pass on notion of the present invention to those skilled in the art.
Embodiment
Embodiment 1
By dilute Kymene-557H (compound that contains azetidine group and amido) (Hercules Korea with pure water, the 12.5wt% aqueous solution) aqueous solution of preparation 6wt%, and use this solution to adhere on the both sides of polaroid through the film based on acrylate of corona treatment.For described film based on acrylate, use by OPTES, Co., Ltd. produces and thickness is the T-film of 80 μ m.The surface that makes described film is at 50W/m
2Process corona treatment under the/min condition.Polaroid and its both sides based on the film of acrylate between inject described tackiness agent, roll with pressure roller, and under 80 ℃ of temperature, used warm air drying 5 minutes, thereby make polarization plates.
Embodiment 2
Make Kymene-557H (Hercules Korea at the adding NaOH aqueous solution, the 12.5wt% aqueous solution, pH=5) pH value is after 7, uses with the binder composition of pure water with the 6wt% of its dilution preparation, will adhere on the both sides of polaroid through the film based on acrylate of corona treatment.
Embodiment 3
Use the binder composition of embodiment 2, will adhere on the side of polaroid through the film based on acrylate of corona treatment, and will adhere on the opposite side of this polaroid through the TAC film of alkaline purification.
Embodiment 4
Kymene-557H (Hercules Korea based on 100 weight parts, 12.5wt%), modified polyvinyl alcohol resin Gohsefimer Z-200 (the Japan Synthetic Chemical that adds 100 weight parts, Co., Ltd.), it is 7 that the adding NaOH aqueous solution makes its pH value, use is with 4.5% the binder composition of pure water with its dilution preparation, to adhere on the side of polaroid through the film based on acrylate of corona treatment, and will adhere on the opposite side of this polaroid through the TAC film of alkaline purification.
The comparative example 1
Polyvinyl alcohol water solution by polyethylene dissolving alcohol resin in pure water (mean polymerisation degree 2400, saponification deg 99.9%) preparation 3wt%.Use this solution, will adhere on the both sides of polaroid through the film based on acrylate of corona treatment.
The comparative example 2
By dissolving modified polyvinyl alcohol resin Gohsefimer Z-200 (Japan SyntheticChemical in pure water, Co., Ltd.) the modified polyvinyl alcohol aqueous solution of preparation 4.5wt%, and modified polyvinyl alcohol based on 100 weight parts, to the metallic compound linking agent that wherein adds 10 weight parts based on amine, thus the preparation tackiness agent.Use this tackiness agent, will adhere on the both sides of polaroid through the film based on acrylate of corona treatment.
The comparative example 3
Use comparative example 2 tackiness agent, will adhere on the side of polaroid through the film based on acrylate of corona treatment, and will adhere on the opposite side of this polaroid through the TAC film of alkaline purification.
Evaluation method
1. bond strength
After forming scratch on the surface of polarization plates, show scratch extent of exfoliation (Fig. 4) on every side with cutting edge with percentage ratio, when this value is low, the bond strength excellence.
2. water tolerance
Use pressure sensitive adhesive that one side of polarization plates is adhered on the sheet glass, it is immersed in the thermostatic bath that keeps 60 ℃ of temperature, and through after 4 hours and 48 hours, according to the contraction of polaroid and the extent of exfoliation evaluation water tolerance of protective membrane.
3. optical property
Use monomer transmittance (Ts), the rectilinear transmittance (Tp) of spectrophotometer measurement polarization plates and the transmittance (Tc) that intersects, and use following formula to calculate degree of polarization.
(formula 1) degree of polarization (P)=√ (Tp-Tc)/(Tp+Tc)
Evaluation result
The evaluation result of the bond strength of [table 1] polarization plates, water tolerance and optical property
* A: acrylate films
*K1:6wt%Kymene-557H(pH=5)
*K2:6wt%Kymene-557H(pH=7)
*K3:4.5wt%Kymene-557H∶Z200=1∶1(pH=7)
*P1:3%PVA
* P2:4.5%Z200: linking agent=10: 1