CN102011985A - LED street lamp - Google Patents
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- CN102011985A CN102011985A CN2010105690946A CN201010569094A CN102011985A CN 102011985 A CN102011985 A CN 102011985A CN 2010105690946 A CN2010105690946 A CN 2010105690946A CN 201010569094 A CN201010569094 A CN 201010569094A CN 102011985 A CN102011985 A CN 102011985A
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- 238000007789 sealing Methods 0.000 claims abstract description 58
- 238000001746 injection moulding Methods 0.000 claims description 2
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- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 238000001816 cooling Methods 0.000 description 7
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
- Y02B20/00—Energy efficient lighting technologies, e.g. halogen lamps or gas discharge lamps
- Y02B20/72—Energy efficient lighting technologies, e.g. halogen lamps or gas discharge lamps in street lighting
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Abstract
Description
技术领域:Technical field:
本发明涉及照明产品技术领域,特指一种LED路灯。 The invention relates to the technical field of lighting products, in particular to an LED street lamp. the
背景技术:Background technique:
能源尤其是电力能源的日益紧张,为实现环保节能的目的,又由LED有如下优点: Energy, especially electric energy, is becoming increasingly tense. In order to achieve the purpose of environmental protection and energy saving, LED has the following advantages:
1、LED的发光为单向性,没有光的漫射,保证光照效率; 1. The light emission of LED is unidirectional, without light diffusion, ensuring the light efficiency;
2、LED的光源效率目前已达90-110lm/W,而且还有很大的发展空间,理论值达250lm/W。 2. The light source efficiency of LED has reached 90-110lm/W at present, and there is still a lot of room for development, with a theoretical value of 250lm/W. the
3、LED灯的光显色性比传统的照明灯高许多; 3. The light color rendering of LED lights is much higher than that of traditional lighting;
4、LED灯的光衰小,一年的光衰不到3%,使用10年仍达到道路使用照度要求; 4. The light decay of LED lights is small, and the light decay is less than 3% in one year, and it still meets the road use illumination requirements after 10 years of use;
5、LED是低压器件,驱动单颗LED的电压为安全电压,系列产品单颗LED功率大都为1瓦,所以它是一个比使用高压电源更安全的电源,特别适用于公共场所(例如:路灯照明等); 5. LED is a low-voltage device. The voltage to drive a single LED is a safe voltage. The power of a single LED in a series of products is mostly 1 watt, so it is a safer power supply than using a high-voltage power supply. It is especially suitable for public places (for example: street lamps) lighting, etc.);
6、每个单元LED小片只有很小体积,所以可以制备成各种形状的器件,并且适合于易变的环境。 6. Each unit LED chip has only a small volume, so it can be prepared into devices of various shapes, and is suitable for variable environments. the
9、寿命长:能使用5万小时以上。 9. Long service life: it can be used for more than 50,000 hours. the
于是各种LED路灯越来越多的应用到人类生活中。目前市场上出现的LED路灯中的光源发出的光线透过透光罩发射出去,为人们出行提供照明,但是该LED路灯还是存在不足:1、LED路灯中的支撑板不是一体成型而成,不便大量生产;2、没有采用较好的密封结构,导致在下雨环境下雨水进入电路盒内或进入电路板、 LED芯片上,从而使其无法正常工作。3、LED路灯中的反光罩为具有抛物线曲面的圆形喇叭口,还有的反光罩采用的是一个矩形或类矩形的喇叭口,其反射面通常也采用曲面。这种类型的反光罩主要是将光线反射到一个焦点上,形成集中发光;这些反光罩存在一定的不足,因为,路灯的灯具离地面距离比较高,光源发光能直接照在底面的本身的就非常少。如果仍采用上述将光线聚集的发光方式,就会使得底面上的光线照射面,其主要光亮区域集中在一个较小的“焦点”范围内,而其他区域的亮度就明显暗于中心“焦点”的区域。这样造成了反射光线分配的不均匀,路灯辐照的有效面积过小,以致于路灯之间存在盲区。 So various LED street lights are more and more applied to human life. The light emitted by the light source in the LED street lamps currently on the market is emitted through the light-transmitting cover to provide lighting for people to travel, but there are still deficiencies in this LED street lamp: 1. The support plate in the LED street lamp is not integrally formed, which is inconvenient Mass production; 2. No good sealing structure is adopted, which causes rainwater to enter the circuit box or enter the circuit board and LED chip in a rainy environment, thereby making it unable to work normally. 3. The reflector in the LED street lamp is a circular bell mouth with a parabolic surface, and some reflectors use a rectangular or quasi-rectangular bell mouth, and the reflective surface is usually a curved surface. This type of reflector is mainly to reflect light to a focal point to form concentrated light; these reflectors have certain shortcomings, because the distance between the lamps of the street lamp and the ground is relatively high, and the light from the light source can directly shine on the bottom itself. very few. If the above-mentioned lighting method of gathering light is still used, the main bright area of the light-irradiated surface on the bottom surface will be concentrated in a small "focus" range, while the brightness of other areas will be obviously darker than the central "focus" Area. This causes uneven distribution of reflected light, and the effective area irradiated by street lamps is too small, so that there are blind spots between street lamps. the
发明内容:Invention content:
本发明所要解决的技术问题就是为了克服上述之不足,提供一种便于大量生产、提高光源利用率的LED路灯。 The technical problem to be solved by the present invention is to overcome the above disadvantages and provide an LED street lamp which is convenient for mass production and improves the utilization rate of light sources. the
为解决上述技术问题,本发明采用了如下的技术方案:该LED路灯包括:灯座、反光灯罩、LED光源、透光板、电路盒,所述灯座包括:左、右灯座,支撑座;所述支撑座的前、后端分别固定安装有前、后板,透光板的前、后端分别通过前、后板固定在支撑座上,透光板的左、右端分别固定在左、右灯座的下端,支撑座分别固定在左、右灯座的上端,令其形成一个密闭空间,所述LED光源、反光灯罩位于该密闭空间内。 In order to solve the above technical problems, the present invention adopts the following technical scheme: the LED street lamp includes: lamp holder, reflective lampshade, LED light source, light-transmitting plate, circuit box, and said lamp holder includes: left and right lamp holders, support base The front and rear ends of the support seat are respectively fixedly equipped with front and rear plates, the front and rear ends of the light-transmitting plate are respectively fixed on the support seat through the front and rear plates, and the left and right ends of the light-transmitting plate are respectively fixed on the left , the lower end of the right lamp holder, and the support base are respectively fixed on the upper ends of the left and right lamp holders to form a closed space, and the LED light source and the reflective lampshade are located in the closed space. the
所述左灯座上端开设有第一密封槽,于第一密封槽内放置有一实现左灯座与支撑座之间的密封的第一密封件;所述左灯座下端设有第二密封槽,于第二密封槽内放置有一实现左灯座与透光板之间的密封的第二密封件,于左灯座上成型有用于安装于承载体上的安装部;所述右灯座上端开设有第三密封槽,于第三密封槽内放置有一实现右灯座与支撑座之间的密封的第三密封件;所述右灯座下端设有第四密封槽,于第四密封槽内放置有一实现右灯座与透光板之间的密封的第四密封件。 The upper end of the left lamp holder is provided with a first sealing groove, and a first sealing member is placed in the first sealing groove to realize the sealing between the left lamp holder and the support seat; the lower end of the left lamp holder is provided with a second sealing groove , a second sealing member is placed in the second sealing groove to realize the sealing between the left lamp holder and the light-transmitting plate, and a mounting part for mounting on the carrier is formed on the left lamp holder; the upper end of the right lamp holder There is a third sealing groove, and a third sealing member is placed in the third sealing groove to realize the sealing between the right lamp holder and the support seat; the lower end of the right lamp holder is provided with a fourth sealing groove, and the fourth sealing groove There is a fourth sealing member inside to realize the sealing between the right lamp holder and the light-transmitting plate. the
所述所述支撑座的前端成型有第一卡槽、第一挡板,所述前板上成型有与第一卡槽相匹配的第一卡块、与第一挡板配合形成第二卡槽的第二挡板,第一卡块安装在第一卡槽内实现前板与支撑座之间的密封,第二卡槽内放置有一实现前板与透光板之间的密封的第五密封件;所述支撑座的后端成型有第三卡槽、第三挡板,所述后板上成型有与第三卡槽相匹配的第二卡块、与第三挡板配合形成第四卡槽的第四挡板,第二卡块安装在第三卡槽内实现后座与支撑座之间的密封,第四卡槽内放置有一实现后板与透光板之间的密封的第六密封件。 The front end of the support seat is formed with a first card slot and a first baffle plate, and a first card block matching the first card slot is formed on the front plate, and a second card block is formed in cooperation with the first baffle plate. The second baffle plate of the slot, the first block is installed in the first card slot to realize the sealing between the front plate and the support seat, and a fifth block is placed in the second card slot to realize the sealing between the front plate and the light-transmitting plate. Sealing element; the rear end of the support base is formed with a third card slot and a third baffle plate, and a second card block matching the third card slot is formed on the rear plate, and a third card slot is formed in cooperation with the third baffle plate. For the fourth baffle plate with four card slots, the second card block is installed in the third card slot to realize the sealing between the back seat and the support seat, and one is placed in the fourth card slot to realize the sealing between the back plate and the light-transmitting plate Sixth seal. the
所述支撑座包括:底板、由底板两端分别往上延伸的斜板,其中底板、斜板顶部分别成型有数个长散热片,其中相邻两长散热片之间的底板上成型有数个短散热片,上述电路盒位于该相邻两长散热片之间所形成的空间内,该相邻两长散热片上安装有一用于防止水进入电路盒内的盖板。 The support seat includes: a bottom plate, a slant plate extending upwards from both ends of the bottom plate, wherein several long cooling fins are respectively formed on the top of the bottom plate and the inclined plate, and several short cooling fins are formed on the bottom plate between two adjacent long cooling fins. The heat sink, the above-mentioned circuit box is located in the space formed between the two adjacent long heat sinks, and a cover plate for preventing water from entering the circuit box is installed on the two adjacent long heat sinks. the
所述LED光源固定在支撑座的底板以及斜板上,通过支撑座将其产生的热量向外散发,所述反光灯罩固定在支撑座的底板以及斜板上。 The LED light source is fixed on the bottom plate and the slant plate of the support base, and the heat generated by it is dissipated outward through the support base, and the reflector lampshade is fixed on the bottom plate and the slant plate of the support base. the
所述LED光源包括:固定在底板以及斜板上的电路板及位于电路板上的LED芯片,上述LED芯片发出的光线透过透光板发射出去。 The LED light source includes: a circuit board fixed on the bottom plate and the inclined plate and an LED chip located on the circuit board, and the light emitted by the LED chip is emitted through the light-transmitting plate. the
所述反光灯罩包括:主体,该主体上设置有数个用于将LED芯片的光聚集反射的反光罩,所述反光罩的反光面为阶梯面,反光罩的底面开设有用于设置LED芯片的通孔。 The reflector lampshade includes: a main body, on which several reflectors for collecting and reflecting the light of the LED chip are arranged, the reflective surface of the reflector is a stepped surface, and the bottom surface of the reflector is provided with a through hole for setting the LED chip. hole. the
所述主体通过冲压或注塑一体成型反光罩。 The main body integrally forms the reflector by stamping or injection molding. the
所述左灯座开有数个开口,所述右灯座开有数个另一开口。 The left lamp holder has several openings, and the right lamp holder has several other openings. the
本发明采用上述技术方案后,其具有如下优点: After the present invention adopts above-mentioned technical scheme, it has the following advantages:
1、本发明的左灯座与支撑座、左灯座与透光板、右灯座与支撑座、右灯座与透光板、前板与支撑座、后座与支撑座、前板与透光板、后板与透光板之间均采用了密封结构,确保二者的密封,采用了这些密封结构后,可令其在下雨环境下正常工作。 1. The left lamp holder and support seat, the left lamp holder and the light-transmitting plate, the right lamp holder and the support seat, the right lamp holder and the light-transmitting plate, the front plate and the support seat, the back seat and the support seat, the front plate and the The light-transmitting board, the rear board and the light-transmitting board all adopt a sealing structure to ensure the sealing of the two. After adopting these sealing structures, it can work normally in a rainy environment. the
2、本发明的支撑座一体成型而成,便于大量生产。 2. The supporting seat of the present invention is integrally formed, which is convenient for mass production. the
3、反光罩的反光面采用阶梯式发光面,光源辐射的光线经过阶梯面反射后不会在聚集在一个“焦点”内,而是会反射在一定的范围内,这样就令光线均匀的辐照在地面,光源利用率大大提高。 3. The reflective surface of the reflector adopts a stepped light-emitting surface. The light radiated by the light source will not gather in a "focus" after being reflected by the stepped surface, but will be reflected in a certain range, so that the light can radiate evenly. When illuminated on the ground, the utilization rate of the light source is greatly improved. the
4、反光罩采用一体冲压成型的方式在主体上形成多个反光罩,这种灯罩可以应用在LED产品中,每个发光罩底部设置一组发光源,整个灯具由若干的发光罩构成,这样辐照到底面的光线强度就大大增强。 4. The reflector adopts an integrated stamping method to form multiple reflectors on the main body. This lampshade can be applied to LED products. A group of light sources is set at the bottom of each luminous cover. The entire lamp is composed of several luminous covers. In this way The intensity of light irradiated to the bottom is greatly enhanced. the
5、本发明具有安装方便、外形美观、高效低耗、节能环保、寿命长等优点。 5. The present invention has the advantages of convenient installation, beautiful appearance, high efficiency and low consumption, energy saving and environmental protection, and long service life. the
附图说明:Description of drawings:
图1是本发明的立体图; Fig. 1 is a perspective view of the present invention;
图2是本发明的另一立体图; Fig. 2 is another perspective view of the present invention;
图3是本发明中部分反光灯罩的立体图; Fig. 3 is the perspective view of part reflective lampshade among the present invention;
图4是本发明拆掉左灯座后的立体图; Figure 4 is a perspective view of the present invention after the left lamp holder is removed;
图5是本发明中透光板的立体图; Fig. 5 is the perspective view of light-transmitting plate in the present invention;
图6是本发明中支撑座的立体图; Fig. 6 is the perspective view of support seat among the present invention;
图7是本发明中支撑座上安装有电路盒、盖板的左视图; Fig. 7 is the left side view that circuit box and cover plate are installed on the support seat among the present invention;
图8是本发明中第一密封件、第二密封件安装于左灯座上的立体图; Figure 8 is a perspective view of the first seal and the second seal installed on the left lamp holder in the present invention;
图9是图8的爆炸示意图; Fig. 9 is the explosion diagram of Fig. 8;
图10是本发明中第三密封件、第四密封件安装于右灯座上的立体图; Figure 10 is a perspective view of the third seal and the fourth seal installed on the right lamp holder in the present invention;
图11是图10的爆炸示意图。 FIG. 11 is a schematic exploded view of FIG. 10 . the
具体实施方式:Detailed ways:
见图1~11所示,本实施例中的本发明包括:灯座、反光灯罩4、LED光源5、透光板6、电路盒7。 As shown in FIGS. 1-11 , the present invention in this embodiment includes: a lamp holder, a reflective lampshade 4 , an LED light source 5 , a light-transmitting
具体而言:上述灯座包括:左、右灯座1、2,支撑座3;该支撑座4的前、后端分别固定安装有前、后板33、34,透光板6的前、后端分别通过前、后板33、34固定在支撑座3上,透光板6的左、右端分别固定在左、右灯座1、2的下端,支撑座3分别固定在左、右灯座1、2的上端,令其形成一个密闭空间。 Specifically: the above-mentioned lamp holders include: left and
进一步而言:上述左灯座1上端开设有第一密封槽8,于第一密封槽8内放置有一实现左灯座1与支撑座3之间的密封的第一密封件9。该左灯座1下端设有第二密封槽10,于第二密封槽10内放置有一实现左灯座1与透光板6之间的密封的第二密封件11。于左灯座1上成型有用于安装于承载体上的安装部16。于左灯座1开有数个开口36。上述右灯座2上端开设有第三密封槽12,于第三密封槽12内放置有一实现右灯座2与支撑座3之间的密封的第三密封件13。该右灯座2下端设有第四密封槽14,于第四密封槽14内放置有一实现右灯座2与透光板6之间的密封的第四密封件15。于右灯座2开有数个另一开口37。通过这些开口36、另一开口37便于将支撑座3上热量快速向外散发出去。 Further speaking: the upper end of the
上述支撑座3一体成型而成,便于大量生产。该支撑座3的前端成型有第一卡槽17、第一挡板18,该前板33上成型有与第一卡槽17相匹配的第一卡块19、与第一挡板18配合形成第二卡槽21的第二挡板20,第一卡块19安装在第一卡槽17内实现前板33与支撑座3之间的密封,透光板6前端固定于第二卡槽21内,第二卡槽21内放置有一实现前板33与透光板6之间的密封的第五密封件。该支撑座3的后端成型有第三卡槽22、第三挡板23,该后板34上成型有与第三卡槽22相匹配的第二卡块24、与第三挡板23配合形成第四卡槽37的第四挡板40,第二卡块24安装在第三卡槽22内实现后座与支撑座3之间的密封,透光板6后端固定于第四卡槽37内,第四卡槽37内放置有一实现后板34与透光板6之间的密封的第六密封件。 The support seat 3 is integrally formed, which is convenient for mass production. The front end of the support seat 3 is formed with a
上述支撑座3包括:底板38、由底板38两端分别往上延伸的斜板39。 该底板38、斜板39顶部分别成型有数个长散热片25,其中相邻两长散热片25之间的底板38上成型有数个短散热片26,上述电路盒7位于该相邻两长散热片25之间所形成的空间内,并固定在短散热片26上。通过这些散热片26、散热片25可顺利将LED光源5在底板38、斜板39上所产生的热量向外散发。该相邻两长散热片25上安装有一用于防止水进入电路盒7内的盖板27。上述LED光源5位于该密闭空间内,该LED光源5固定在支撑座3的底板38以及斜板39上,通过支撑座3将其产生的热量向外散发。上述反光灯罩4位于该密闭空间内,该反光灯罩4固定在支撑座3的底板38以及斜板39上。 The support base 3 includes: a
综上所述,本发明采用上述密封结构后,可在下雨环境下正常工作。 To sum up, the present invention can work normally in a rainy environment after adopting the above sealing structure. the
上述LED光源5包括:固定在底板38以及斜板39上的电路板28及位于电路板28上的LED芯片29,上述LED芯片29发出的光线透过透光板6发射出去。 The above-mentioned LED light source 5 includes: a
上述反光灯罩4包括:主体30,该主体30上设置有数个用于将LED芯片29的光聚集反射的反光罩31,主体30采用金属板材一体冲压成型,在主体30上均匀排列成型有数个的反光罩31。该主体30呈方形(或类方形)的喇叭口造型,其四个反光面均为阶梯面。在较小一端(即底面)开设有用于设置LED芯片29的通孔32。LED芯片29产生的光源将通过阶梯面上垂直面反射到下方。这样发光体光源辐射的光线经过阶梯面反射后不会在聚集在一个“焦点”内,而是会反射在一定的范围内,这样就令光线均匀的辐照在地面,光源利用率大大提高。 The above-mentioned reflector lampshade 4 includes: a
当然,以上所述仅仅为本发明实例而已,并非来限制本发明实施范围,凡依本发明申请专利范围所述的构造、特征及原理所做的等效变化或修饰,均应包括于本发明申请专利范围内。 Of course, the above descriptions are only examples of the present invention, and are not intended to limit the implementation scope of the present invention. All equivalent changes or modifications made according to the structure, features and principles described in the patent scope of the present application shall be included in the present invention. within the scope of the patent application. the
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