Summary of the invention
The present invention is directed to the deficiencies in the prior art, a kind of radical cation Double-solidification system fast-flowing underfill and preparation method thereof is provided, do not solidify to avoid running into some soldering flux, the purpose of the characteristics such as reach good stability, can keep in repair.
The technical scheme that the present invention solves the problems of the technologies described above is as follows: a kind of radical cation Double-solidification system fast-flowing underfill is comprised of each raw material of following weight percent: Resins, epoxy 30~80%, acrylic acid epoxy resin 10~50%, acrylate 5~30%, polyvalent alcohol 2~20%, silane coupling agent 1~20%, cationic initiator 0.3~4%, radical initiator 0.1~3%, carbon black 0.1~0.5%.
The invention has the beneficial effects as follows: Double-solidification system fast-flowing underfill of the present invention, shrinking percentage is low, has effectively guaranteed the reliability of encapsulation components and parts; Smell is little after solidifying, and has complied with the trend of environmental protection; Velocity of flow is fast, adapts to the requirement of high density packing; Middle temperature fast setting meets high efficiency beat in the modern production; Stability in storage is good, can keep in repair, and is applied widely.
On the basis of technique scheme, the present invention can also do following improvement.
Further, described Resins, epoxy is a kind of or any several mixture in cycloaliphatic epoxy resin, bisphenol A type epoxy resin, bisphenol f type epoxy resin and the phenol aldehyde type epoxy resin.
Adopt the beneficial effect of above-mentioned further scheme to be, select dissimilar Resins, epoxy to cooperate, can be so that curing speed, cohesive strength etc. reach a trim point, excellent combination property.
Further, described cycloaliphatic epoxy resin is 3,4-epoxycyclohexyl methyl-3,4-epoxycyclohexyl manthanoate and two (7-oxabicyclo [4.1.0] 3-methyl in heptan) adipic acid ester; Described 3,4-epoxycyclohexyl methyl-3, the structural formula of 4-epoxycyclohexyl manthanoate is:
The structural formula of described two (7-oxabicyclo [4.1.0] 3-methyl in heptan) adipic acid esters is:
Further, the structural formula of described bisphenol A type epoxy resin is represented by following formula I:
Wherein, n=0~19.
Further, the structural formula of described bisphenol f type epoxy resin is represented by following general formula II:
Wherein, n=0~1.
Further, the structural formula of described phenol aldehyde type epoxy resin is represented by following general formula III:
Wherein, n=1~3.
Further, described acrylic acid epoxy resin is that an end of molecular chain is two keys, and the other end is epoxide group, i.e. the cationically polymerizable resin of free redical polymerization again, and its structural formula is represented by following general formula IV:
Adopt the beneficial effect of above-mentioned further scheme to be, acrylic acid epoxy resin is the bridge of positively charged ion, free radical two individual system combinations, so that the mutual supplement with each other's advantages of two individual system, obtains a kind of have fast, the middle temperature fast setting of velocity of flow, filling glue that reliability is high.
Further, described acrylate is a kind of or any several mixture in butyl acrylate, Isooctyl acrylate monomer, the lauryl methacrylate(LMA).
Further, described polyvalent alcohol is a kind of or any several mixture in polyester polyol, polyether glycol, polycaprolactone polyol, the BDO.
Adopt the beneficial effect of above-mentioned further scheme to be, the curing speed that the adding of polyalcohols namely can regulation system, toughness and any surface finish planeness that can regulate again cured article.
Further, described silane coupling agent is a kind of or any several mixture in β-(3,4-epoxycyclohexyl) ethyl trimethoxy silane, γ-glycidoxypropyltrimewasxysilane, γ mercaptopropyitrimethoxy silane, the γ-aminopropyl triethoxysilane.
Adopt the beneficial effect of above-mentioned further scheme to be, silane coupling agent is conducive to improve fills glue to the wettability of base material, improves liquidity.
Further, described cationic initiator is hexafluoro antimonate.
Further, described radical initiator is a kind of or any several mixture in benzoyl peroxide, Diisopropyl azodicarboxylate, di-tert-butyl peroxide, the peroxidation-2-ethyl acid tert-butyl ester.
Another technical scheme that the present invention solves the problems of the technologies described above is as follows: a kind of preparation method of radical cation Double-solidification system fast-flowing underfill, comprise by following weight percent and take by weighing Resins, epoxy 30~80%, cationic initiator 0.3~4%, it is dropped in the reactor, mixed 30 minutes at 30~35 ℃, make it dissolving and become uniform solution, and then take by weighing acrylic acid epoxy resin 10~50%, acrylate 5~30%, polyvalent alcohol 2~20%, silane coupling agent 1~20%, radical initiator 0.1~3% and carbon black 0.1~0.5%, add successively in the reactor, in 15~20 ℃ of temperature, vacuum tightness-0.08~-0.05MPa, 500~1000 rev/mins of rotating speeds, mix 1~2 hour, namely get product.
Embodiment
Below principle of the present invention and feature are described, institute only gives an actual example and to be used for explanation the present invention, is not be used to limiting scope of the present invention.
Embodiment 1
Accurately take by weighing following various raw material, 3,4-epoxycyclohexyl methyl-3,4-epoxycyclohexyl manthanoate 40g, two (7-oxabicyclo [4.1.0] 3-methyl in heptan) adipic acid ester 40g, hexafluoro antimonate are that the Super XC-7231 0.5g of U.S. King company drops in the reactor, mixed 30 minutes at 30 ℃, make it dissolving and become uniform solution, then add acrylic acid epoxy resin 10g, butyl acrylate 5g, 1,4-butyleneglycol 3g, β-(3,4-epoxycyclohexyl) ethyl trimethoxy silane 1g, benzoyl peroxide 0.3g, carbon black 0.2g.The control temperature is at 15 ℃, and vacuum tightness be-0.05MPa, and revolution is 500 rev/mins, and vacuum stirring mixing 2 hours obtains the homogeneous product.
Embodiment 2
Accurately take by weighing following various raw material, two (7-oxabicyclo [4.1.0] 3-methyl in heptan) adipic acid ester 50g, bisphenol A type epoxy resin 20g, hexafluoro antimonate is that the K-PURE CXC-1612 3g of U.S. king company drops in the reactor, mixed 30 minutes at 35 ℃, making it dissolving becomes uniform solution, then adds acrylic acid epoxy resin 10g, Isooctyl acrylate monomer 8g, polycaprolactone polyol 6.5g, γ-glycidoxypropyltrimewasxysilane 2g, Diisopropyl azodicarboxylate 0.3g, carbon black 0.2g; The control temperature is at 15 ℃, and vacuum tightness be-0.05MPa, and revolution is 1000 rev/mins, and vacuum stirring mixing 2 hours obtains the homogeneous product.
Wherein, the structural formula of described bisphenol A type epoxy resin is:
N is the mixture of 0,1,2~18,19 compounds that form.
Embodiment 3
Accurately take by weighing following various raw material, two (7-oxabicyclo [4.1.0] 3-methyl in heptan) adipic acid ester 30g, hexafluoro antimonate is that the K-PURE CXC-1612 1g of U.S. king company drops in the reactor, mixed 30 minutes at 30 ℃, making it dissolving becomes uniform solution, then adds acrylic acid epoxy resin 15g, lauryl methacrylate(LMA) 30g, polyester polyol 20g, γ mercaptopropyitrimethoxy silane 3g, di-tert-butyl peroxide 0.5g, carbon black 0.5g; The control temperature is at 15 ℃, and vacuum tightness be-0.07MPa, and revolution is 700 rev/mins, and vacuum stirring mixing 2 hours obtains the homogeneous product.
Embodiment 4
Accurately take by weighing following various raw material, 3,4-epoxycyclohexyl methyl-3,4-epoxycyclohexyl manthanoate 50g, phenol aldehyde type epoxy resin 15g, hexafluoro antimonate is that the Super XC-7231 2g of U.S. King company drops in the reactor, mixed 30 minutes at 35 ℃, making it dissolving becomes uniform solution, then adds acrylic acid epoxy resin 15g, butyl acrylate 5g, polyester polyol 9.5g, γ-aminopropyl triethoxysilane 3g, peroxidation-2-ethyl acid tert-butyl ester 0.3g, carbon black 0.2g; The control temperature is at 15 ℃, and vacuum tightness be-0.07MPa, and revolution is 1000 rev/mins, and vacuum stirring mixing 2 hours obtains the homogeneous product.
Wherein, the structural formula of described phenol aldehyde type epoxy resin is:
N is the composition of 1,2 or 3 compounds that consist of.
Embodiment 5
Accurately take by weighing following various raw material, bisphenol A type epoxy resin 15g, bisphenol f type epoxy resin 15g, hexafluoro antimonate is that the Super XC-7231 4g of U.S. King company drops in the reactor, mixed 30 minutes at 30 ℃, make it dissolving and become uniform solution, then add acrylic acid epoxy resin 45g, lauryl methacrylate(LMA) 10g, polycaprolactone polyol 5g, β-(3,4-epoxycyclohexyl) ethyl trimethoxy silane 5g, benzoyl peroxide 0.5g, carbon black 0.5g; The control temperature is at 15 ℃, and vacuum tightness be-0.05MPa, and revolution is 1000 rev/mins, and vacuum stirring mixing 2 hours obtains the homogeneous product.
The comparative example 1
Common bottom is filled glue prescription-traditional curing mode, take by weighing resin 828EL 13.2g, resin 830LVP 39.2g, colorant 0.5g, solidifying agent fujicure fxr 1020 25g, promotor PN-H 5g, coupling agent KH5600.56g, epoxy active diluent AGE 20g toasts resin 830LVP one night under 70-75 ℃, then resin 828EL, resin 830LVP, color mixes, 30 minutes time, then 25 ℃ of temperature add solidifying agent, promotor, three-roller mixes, 25 ℃ of temperature, mix under the cooling drying condition, cold water is controlled at 15 ℃, mixes three times, mix and expire vacuum 15 minutes in the rear adding reactor, adding coupling agent after resin and solidifying agent mix, epoxide diluent mixes, and full vacuum 30 minutes obtains sample.
Concrete test example
The performance of the Double-solidification system fast-flowing underfill by following experimental test the above embodiment of the present invention 1-5 and comparative example.
The test of test example 1 curing performance
The DSC cure profile, 60 ℃/minute of temperature rise rates, 130 ℃ of curing of constant temperature.
The test of test example 2 flowing propertys
24mm * 24mm testing plate, cover glass and slide glass form, and the slit is 25 microns, the velocity of flow that (simulation packaged chip) is 25 ℃.
Test example 3 thermal expansivity tests (CTE)
The TMA test, 10 ℃/minute of temperature rise rates, the μ m/m of unit ℃
Test according to ASTM D696
The test of test example 4 shearing resistances
The AL/AL shearing resistance, 130 ℃ of conditions of cure, 2 hours.
Test according to GB/T7124-1986.
Test result is shown in following table 1.
The sample that table 1 embodiment 1-5 makes and comparative example's sample common bottom are filled colloidality and can be contrasted
Test result
Data from table 1 can find out that Double-solidification system fast-flowing underfill of the present invention all has a clear superiority at more traditional underfills in aspect such as curing speed, velocity of flow, thermal expansivity, shearing resistances; When having higher reliability, more be fit to the requirement of fast beat packaging process.
The above only is preferred embodiment of the present invention, and is in order to limit the present invention, within the spirit and principles in the present invention not all, any modification of doing, is equal to replacement, improvement etc., all should be included within protection scope of the present invention.