CN102009785B - Glass bottled product express transportation cushion packaging product - Google Patents
Glass bottled product express transportation cushion packaging product Download PDFInfo
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Abstract
本发明公开了一种玻璃瓶装产品快递运输缓冲包装制品,包括上衬垫和下衬垫。所述上衬垫由长方形盘式结构单元及与玻璃瓶装产品数量相同的每个底面纸板中心均开有圆孔的多个长方形平底槽式结构单元组成;下衬垫由“弓”形横截面结构单元及与玻璃瓶装产品数量相同的多个两端开口长方形平底槽式结构单元组成;多个垂直放置的玻璃瓶装产品依次等距离将瓶颈插装在上衬垫的长方形平底槽式结构单元的圆孔中,且将瓶体插装在下衬垫的“弓”形横截面结构单元和两端开口长方形平底槽式结构单元形成的矩形空腔中。本发明适用于白酒、红酒、色拉油及同类玻璃瓶装产品快递运输的全瓦楞纸板缓冲包装。
The invention discloses a cushion packaging product for express transportation of glass bottled products, which comprises an upper liner and a lower liner. The upper liner is composed of a rectangular disc-shaped structural unit and a plurality of rectangular flat-bottomed groove-shaped structural units with round holes in the center of each bottom cardboard of the same quantity as the glass bottled products; the lower liner is composed of a "bow"-shaped cross-section It is composed of structural units and multiple rectangular flat-bottomed trough structural units with the same number of openings at both ends as the number of glass bottled products; multiple vertically placed glass bottled products are sequentially and equidistantly inserted into the rectangular flat bottomed trough structural units of the upper liner. The bottle body is inserted into the rectangular cavity formed by the "bow" cross-sectional structural unit of the lower gasket and the rectangular flat-bottomed groove structural unit with both ends open. The present invention is suitable for full corrugated cardboard buffer packaging for express delivery of liquor, red wine, salad oil and similar glass bottled products.
Description
技术领域 technical field
本发明涉及一种缓冲包装制品,尤其涉及一种玻璃瓶装产品快递运输缓冲包装制品。The invention relates to a cushioning packaging product, in particular to a cushioning packaging product for express transportation of glass bottled products.
背景技术 Background technique
电视购物和网络购物已经成为目前较普遍的消费方式,其市场总需求量较大,而消费者一次购买数量相对较少,产品也不需要大批量输出,所以特别适合于快递运输方式。然而快递运输的随机性、严酷性和破坏性等远大于普通的运输方法,产品的安全性得不到很好的保证,出现了各种各样的产品质量问题。TV shopping and online shopping have become more common consumption methods at present. The total market demand is relatively large, but the quantity purchased by consumers at one time is relatively small, and the products do not need to be exported in large quantities, so they are especially suitable for express transportation. However, the randomness, harshness and destructiveness of express transportation are far greater than ordinary transportation methods, the safety of products cannot be well guaranteed, and various product quality problems have emerged.
玻璃作为一种性能优良的包装材料,已经广泛应用于食品、化妆品等行业。然而由于玻璃包装容器的材质、结构等原因,导致其脆值较低,容易破碎。目前还没有一种较好的针对玻璃瓶装产品快递运输的缓冲包装方法,因此快递公司大都不愿承接这样产品的运输业务,进而对缓冲包装提出了更高和更新的技术需求。As a packaging material with excellent performance, glass has been widely used in food, cosmetics and other industries. However, due to the material and structure of the glass packaging container, its brittle value is low and it is easy to break. At present, there is no better buffer packaging method for express delivery of glass bottled products, so most express companies are unwilling to undertake the transportation business of such products, and thus put forward higher and newer technical requirements for buffer packaging.
发明内容 Contents of the invention
为了克服背景技术中存在的问题,本发明的目的在于提供一种玻璃瓶装产品快递运输缓冲包装制品。In order to overcome the problems existing in the background technology, the purpose of the present invention is to provide a cushioning package product for express transportation of glass bottled products.
为达到上述目的,本发明解决其技术问题采用的技术方案是:In order to achieve the above object, the technical solution adopted by the present invention to solve the technical problems is:
本发明包括上衬垫和下衬垫。所述上衬垫由长方形盘式结构单元及与玻璃瓶装产品数量相同的每个底面纸板中心均开有圆孔的多个长方形平底槽式结构单元组成,每个长方形平底槽式结构单元的长边侧面纸板开口槽向上相互等距离垂直插装在长方形盘式结构单元向下的长边侧面纸板开口槽中;所述下衬垫由“弓”形横截面结构单元及与玻璃瓶装产品数量相同的多个两端开口长方形平底槽式结构单元组成,每个两端开口长方形平底槽式结构单元的长边侧面纸板开口槽向上相互等距离垂直插装在“弓”形横截面结构单元向下的长边侧面纸板开口槽以及底面纸板和长边内侧面纸板形成的“[”形插槽中;多个垂直放置的玻璃瓶装产品依次等距离将瓶颈插装在上衬垫的长方形平底槽式结构单元的圆孔中,且将瓶体插装在下衬垫的“弓”形横截面结构单元和两端开口长方形平底槽式结构单元形成的矩形空腔中。The present invention includes an upper pad and a lower pad. The upper liner is composed of a rectangular disc-type structural unit and a plurality of rectangular flat-bottomed trough-shaped structural units with a round hole in the center of each bottom cardboard that is the same as the number of glass bottled products. The length of each rectangular flat-bottomed trough-shaped structural unit is The side and side cardboard opening slots are vertically inserted into the long side cardboard opening slots of the rectangular disc structure unit at an equal distance upward; the lower liner is composed of a "bow" cross-sectional structural unit and the same quantity as the glass bottled product It is composed of a plurality of rectangular flat-bottomed trough-type structural units with both ends open, and the cardboard opening grooves on the long sides of each two-end open rectangular flat-bottomed trough-type structural unit are inserted vertically at equal distances from each other upwards, and are inserted vertically into the "bow"-shaped cross-sectional structural unit downwards. The opening slot of the cardboard on the side of the long side and the "[" shaped slot formed by the cardboard on the bottom and the inside of the long side; multiple vertically placed glass bottled products are inserted into the rectangular flat-bottomed slot on the upper liner at equal distances in turn. The round hole of the structural unit, and the bottle body is inserted into the rectangular cavity formed by the "bow" cross-sectional structural unit of the lower gasket and the rectangular flat-bottomed groove structural unit with both ends open.
所述上衬垫的长方形盘式结构单元的横截面为“П”形,两短边侧面各有三片从底面纸板延伸纸板向内折叠三次成“П”形横截面的端部加强结构;每个短边侧面和每个长边侧面相交的四个角部各有三片从长边侧面纸板延伸纸板向外折叠三次而成的“П”形横截面的角部加强结构。The cross-section of the rectangular disc structure unit of the upper pad is "П" shape, and each of the two short sides has three end reinforcement structures extending from the cardboard on the bottom surface and folding the cardboard inward three times to form a "П"-shaped cross-section; Each of the four corners where each short side and each long side intersect has three corner reinforcement structures of a "П" cross-section formed by extending the cardboard from the long side and folding the cardboard three times outward.
所述上衬垫的长方形平底槽式结构单元的横截面为“П”形,两短边侧面各有三片从底面纸板延伸纸板向内折叠三次成“П”形横截面的边部加强结构;底面纸板中心上的圆孔与玻璃瓶颈外径尺寸吻合,且相邻两个该圆孔的圆心距离与玻璃瓶装产品截面中心距相等。The cross-section of the rectangular flat-bottomed trough-type structural unit of the upper pad is "П" shape, and each of the two short sides has three edge reinforcement structures extending from the cardboard on the bottom surface and folding the cardboard inward three times to form a "П"-shaped cross-section; The round hole in the center of the bottom cardboard matches the outer diameter of the glass bottle neck, and the distance between the centers of two adjacent round holes is equal to the center distance of the cross-section of the glass bottled product.
所述下衬垫的“弓”形横截面结构单元的“凹”形开口槽宽度与玻璃瓶体外径尺寸吻合,两片长边外侧面纸板和两片长边内侧面纸板之间分别有水平的过渡纸板;两短边侧面各有三片从底面纸板延伸纸板向外折叠三次成直角梯形横截面的端部斜撑加强结构;每个短边侧面和每个长边侧面相交的四个角部各有三片从长边外侧面纸板延伸纸板向外折叠三次而成的“П”形横截面的角部加强结构。The width of the "concave" opening groove of the "bow" cross-sectional structural unit of the lower gasket is consistent with the outer diameter of the glass bottle. Transition cardboard; two short side sides each have three pieces of cardboard extending from the bottom side of the cardboard and folded three times to form a right-angled trapezoidal cross-section at the end of the diagonal bracing reinforcement structure; each short side and each long side The four corners where the side meets Each has three pieces of corner reinforcing structure of "П" shaped cross-section formed by extending the cardboard from the outer side of the long side and folding the cardboard three times outward.
所述下衬垫的两端开口长方形平底槽式结构单元的横截面为“П”形,其槽宽与玻璃瓶体外径尺寸吻合;两长边侧面各有从侧面中间纸板延伸纸板向内折叠一次而成的对折纸板夹紧结构。The cross-section of the rectangular flat-bottomed groove-type structural unit with both ends of the lower gasket is "П" shape, and its groove width matches the outer diameter of the glass bottle; One-time folding cardboard clamping structure.
本发明具有的有益效果是:The beneficial effects that the present invention has are:
本发明充分考虑了快递运输环境的特殊性,以及玻璃包装产品的较高防护要求,采用悬吊固定的方式对产品进行缓冲防护,将相邻两个产品隔开一定距离,能够防止运输过程中由于冲击、振动等因素的影响而相互碰撞,加大了缓冲空间,提高了包装件的抗摔能力,保证了产品的稳定性。同时,本发明选用瓦楞纸板作为缓冲材料,体现了环保要求,符合当前的发展趋势。本发明的缓冲包装制品由上衬垫和下衬垫两个主体组成,结构简单、力学性能好、成型方便、回收方便;因其是由几种典型的结构单元按照产品数量有机组合而成的,所以适应性较强,可以作为标准单元推广到任意数量产品的包装中。本发明的缓冲包装制品成型方法考虑到制品材质和结构特点、现有的生产技术以及产品的生产批量,成型工艺合理、生产效率高,同时也具有很强的灵活性。本发明适用于白酒、红酒、色拉油及同类玻璃瓶装产品快递运输的全瓦楞纸板的缓冲包装。The invention fully considers the particularity of the express transportation environment and the higher protection requirements of glass packaging products, adopts the method of suspension and fixation to buffer and protect the products, and separates two adjacent products by a certain distance, which can prevent the Due to the impact of impact, vibration and other factors, they collide with each other, which increases the buffer space, improves the anti-drop ability of the package, and ensures the stability of the product. At the same time, the present invention uses corrugated cardboard as the buffer material, which embodies the requirement of environmental protection and conforms to the current development trend. The buffer packaging product of the present invention is composed of two main bodies, an upper pad and a lower pad, and has simple structure, good mechanical properties, convenient molding, and convenient recycling; because it is organically combined from several typical structural units according to the number of products , so the adaptability is strong, and it can be extended to the packaging of any number of products as a standard unit. The molding method of the buffer packaging product of the present invention takes into account the material and structural characteristics of the product, the existing production technology and the production batch of the product, the molding process is reasonable, the production efficiency is high, and it also has strong flexibility. The present invention is applicable to the buffer packaging of full corrugated cardboard for express delivery of liquor, red wine, salad oil and similar glass bottled products.
附图说明 Description of drawings
图1是本发明长方形盘式结构单元的纸板坯结构图与成型效果图。Fig. 1 is the structure diagram and molding effect diagram of the cardboard blank of the rectangular disc structure unit of the present invention.
图2是本发明长方形平底槽式结构单元的纸板坯结构图与成型效果图。Fig. 2 is a structural diagram and a molding effect diagram of the cardboard blank of the rectangular flat-bottomed trough structural unit of the present invention.
图3是本发明“弓”形横截面结构单元的纸板坯结构图与成型效果图。Fig. 3 is a structural diagram and a molding effect diagram of a cardboard blank with a "bow" cross-section structural unit of the present invention.
图4是本发明两端开口长方形平底槽式结构单元的纸板坯结构图与成型效果图。Fig. 4 is a structural diagram and a molding effect diagram of a cardboard blank of a rectangular flat-bottomed trough-type structural unit with openings at both ends of the present invention.
图5是本发明玻璃瓶装产品快递运输缓冲包装制品效果图。Fig. 5 is an effect diagram of express delivery cushion packaging products of glass bottled products of the present invention.
图中:In the picture:
1.长方形盘式结构单元,1′.长方形盘式结构单元的纸板坯:11.长边侧面纸板,111.长边侧面纸板开口槽,112.延伸纸板,113.延伸纸板,114.延伸纸板;12.长边侧面纸板,121.长边侧面纸板开口槽,122.延伸纸板,123.延伸纸板,124.延伸纸板;13.底面纸板,131.梯形槽,132.延伸纸板,133.延伸纸板,134.延伸纸板,135.横压线,136.横压线;1. Rectangular disc structural unit, 1′. Cardboard blank of rectangular disc structural unit: 11. Long side cardboard, 111. Long side side cardboard opening slot, 112. Extended cardboard, 113. Extended cardboard, 114. Extended cardboard ;12. long side cardboard, 121. long side cardboard open groove, 122. extended cardboard, 123. extended cardboard, 124. extended cardboard; 13. bottom surface cardboard, 131. trapezoidal groove, 132. extended cardboard, 133. extended Cardboard, 134. Extended cardboard, 135. Horizontal pressure line, 136. Horizontal pressure line;
2.长方形平底槽式结构单元,2′.长方形平底槽式结构单元的纸板坯:21.长边侧面纸板,211.长边侧面纸板开口槽;22.底面纸板,221.圆孔,222.延伸纸板,223.延伸纸板,224.延伸纸板;23.长边侧面纸板,231.长边侧面纸板开口槽;2. Rectangular flat bottom trough structure unit, 2′. Cardboard blank of rectangular flat bottom trough structure unit: 21. Long side cardboard, 211. Long side side cardboard opening slot; 22. Bottom cardboard, 221. Round hole, 222. Extended cardboard, 223. Extended cardboard, 224. Extended cardboard; 23. Long side side cardboard, 231. Long side side cardboard opening groove;
3.“弓”形横截面结构单元,3′.“弓”形横截面结构单元的纸板坯:31.长边外侧面纸板,311.长边侧面纸板开口槽,312.延伸纸板,313.延伸纸板,314.延伸纸板;32.过渡纸板;33.长边内侧面纸板,331.“[”形插槽;34.底面纸板,341.延伸纸板,342.延伸纸板,343.延伸纸板;35.长边内侧面纸板;36.过渡纸板;37.长边外侧面纸板,371.长边侧面纸板开口槽,372.延伸纸板,373.延伸纸板,374.延伸纸板;3. "Bow" shaped cross-section structural unit, 3'. Cardboard blank of "bow" shaped cross-sectional structural unit: 31. Long side outer side cardboard, 311. Long side side cardboard opening groove, 312. Extended cardboard, 313. Extended cardboard, 314. Extended cardboard; 32. Transition cardboard; 33. Long side inner side cardboard, 331. "[" shaped slot; 34. Bottom cardboard, 341. Extended cardboard, 342. Extended cardboard, 343. Extended cardboard; 35. Long side inner side cardboard; 36. Transition cardboard; 37. Long side outer side cardboard, 371. Long side side cardboard opening groove, 372. Extended cardboard, 373. Extended cardboard, 374. Extended cardboard;
4.两端开口长方形平底槽式结构单元,4′.两端开口长方形平底槽式结构单元的纸板坯:41.长边侧面纸板,411.长边侧面纸板开口槽,412.侧面中间纸板;42.底面纸板;43.长边侧面纸板,431.长边侧面纸板开口槽,432.侧面中间纸板;44.延伸纸板,441.横压线;45.延伸纸板,451.横压线;4. Both ends open rectangular flat-bottomed trough-type structural unit, 4'. Cardboard blanks of both ends open rectangular flat-bottomed trough-type structural unit: 41. Long side cardboard, 411. Long side side cardboard opening groove, 412. Side middle cardboard; 42. Bottom surface cardboard; 43. Long side side cardboard, 431. Long side side cardboard opening slot, 432. Side middle cardboard; 44. Extended cardboard, 441. Horizontal pressure line; 45. Extended cardboard, 451. Horizontal pressure line;
5.玻璃瓶装产品。5. Products in glass bottles.
具体实施方式 Detailed ways
下面结合附图和具体实施例对本发明作进一步的说明:The present invention will be further described below in conjunction with accompanying drawing and specific embodiment:
如图5所示,本发明包括上衬垫和下衬垫。所述上衬垫由长方形盘式结构单元1及与玻璃瓶装产品数量相同的每个底面纸板中心均开有圆孔的三个长方形平底槽式结构单元2组成,每个长方形平底槽式结构单元2的长边侧面纸板开口槽211、231向上相互等距离垂直插装在长方形盘式结构单元1向下的长边侧面纸板开口槽111、121中;所述下衬垫由“弓”形横截面结构单元3及与玻璃瓶装产品数量相同的多个两端开口长方形平底槽式结构单元4组成,每个两端开口长方形平底槽式结构单元4的长边侧面纸板开口槽411、431向上相互等距离垂直插装在“弓”形横截面结构单元3向下的长边侧面纸板开口槽311、371以及底面纸板34和长边内侧面纸板33、35形成的“[”形插槽331中;三个垂直放置的玻璃瓶装产品5依次等距离将瓶颈插装在上衬垫的长方形平底槽式结构单元2的圆孔221中,且将瓶体插装在下衬垫的“弓”形横截面结构单元3和两端开口长方形平底槽式结构单元4形成的矩形空腔中。As shown in FIG. 5, the present invention includes an upper pad and a lower pad. The upper liner is composed of a rectangular disc-type
在本发明中,上衬垫缓冲空间的大小可以通过调整长方形盘式结构单元1的底面纸板13与长方形平底槽式结构单元2的底面纸板22之间的垂直距离来实现,也可以通过调整长方形平底槽式结构单元2上相邻两圆孔221的圆心距来实现,也可以通过调整长方形平底槽式结构单元2的长度来实现;下衬垫缓冲空间的大小可以通过调整“弓”形横截面结构单元3的底面纸板34与两端开口长方形平底槽式结构单元4的底面纸板42的垂直距离来实现,也可以通过调整“弓”形横截面结构单元3上的两片长边外侧面纸板31、37和两片长边内侧面纸板33、35之间的过渡纸板32和36的宽度来实现,也可以通过调整两端开口长方形平底槽式结构单元4的长度来实现。In the present invention, the size of the upper pad buffer space can be realized by adjusting the vertical distance between the
如图1所示,所述上衬垫的长方形盘式结构单元1的横截面为“П”形,两短边侧面各有三片从底面纸板13延伸纸板132、133、134向内折叠三次成“П”形横截面的端部加强结构;每个短边侧面和每个长边侧面相交的四个角部各有三片从长边侧面纸板11、12延伸纸板112、113、114和122、123、124向外折叠三次而成的“П”形横截面的角部加强结构。As shown in Figure 1, the cross-section of the rectangular
在本发明中,长方形盘式结构单元1中两片长边侧面纸板11、12上分别开有与纸板楞向平行且对称分布的长边侧面纸板开口槽111和121,该长边侧面纸板开口槽111或121的相邻两个在长边侧面纸板11、12长度方向的距离与上衬垫的长方形平底槽式结构单元2的宽度相等;底面纸板13上沿着横压线135和136分别开有便于翻折的梯形槽131。长边侧面纸板开口槽111和121的宽度与瓦楞纸板厚度一致,以便于插装,其长度应小于长边侧面纸板11、12宽度的一半,以保证长边侧面纸板的稳定性和强度;梯形槽131的长度尺寸在2~5cm之间,宽度在1~3cm之间,其位置位于相邻两个长方形平底槽式结构单元2之间,以保证底面纸板13的整体力学强度。长方形盘式结构单元1中两片长边侧面纸板11与12上两端延伸纸板12、113、114和122、123、124折叠后形成“П”形横截面的角部加强结构的长度应与长方形平底槽式结构单元2上长边侧面纸板21、23的宽边边沿对齐,延伸纸板114和124应与最外侧长方形平底槽式结构单元2的长边侧面纸板21或23外表面贴紧;底面纸板13上两端延伸纸板132、133和134折叠后形成“П”形横截面的端部加强结构的高度应与长方形盘式结构单元1的主体高度平齐,延伸纸板134应与最外侧两个长方形平底槽式结构单元2的长边侧面纸板21或23外表面贴紧。In the present invention, the two long side cardboards 11 and 12 in the rectangular
如图2所示,所述上衬垫的长方形平底槽式结构单元2的横截面为“П”形,两短边侧面各有三片从底面纸板22延伸纸板222、223、224向内折叠三次成“П”形横截面的边部加强结构;底面纸板22中心上的圆孔221与玻璃瓶颈外径尺寸吻合,且相邻两个该圆孔221的圆心距离与玻璃瓶装产品5截面中心距相等。As shown in Figure 2, the cross-section of the rectangular flat-bottomed
在本发明中,上衬垫的长方形平底槽式结构单元2的数量与产品数量一致,为三个;两片长边侧面纸板21、23上分别开有与纸板楞向平行且对称分布的长边侧面纸板开口槽211和231,该长边侧面纸板开口槽211或231的相邻两个在长边侧面纸板21、23长度方向的距离与长方形盘式结构单元1的宽度相等。长边侧面纸板开口槽211和231的宽度与瓦楞纸板厚度一致,以便于插装,其长度应小于长边侧面纸板21和23宽度的一半,以保证侧面纸板的稳定性和强度;底面纸板22的宽度应比圆孔221直径大5~10cm,以保证其整体力学强度。底面纸板22两端延伸纸板222、223和224折叠后形成“П”形横截面边部加强结构中延伸纸板223可与长方形盘式结构单元1两片长边侧面纸板11和12的长边边沿贴紧,延伸纸板224应与玻璃瓶颈贴紧。In the present invention, the quantity of the rectangular flat-bottomed
如图3所示,所述下衬垫的“弓”形横截面结构单元3的“凹”形开口槽宽度与玻璃瓶体外径尺寸吻合,两短边侧面各有三片从底面纸板34延伸纸板341、342、343向外折叠三次成直角梯形横截面的端部斜撑加强结构;每个短边侧面和每个长边侧面相交的四个角部各有三片从长边外侧面纸板31、37延伸纸板312、313、314和372、373、374向外折叠三次而成的“П”形横截面的角部加强结构。As shown in Figure 3, the width of the "concave" opening groove of the "bow" cross-sectional structural unit 3 of the lower gasket matches the outer diameter of the glass bottle, and there are three cardboards extending from the bottom cardboard 34 on each of the two short sides. 341, 342, 343 are folded outward three times to form a diagonally braced reinforcement structure at the end of a right-angled trapezoidal cross-section; each of the four corners where each short-side side and each long-side side intersect has three pieces of cardboard 31 from the outside of the long side, 37 Extend the corner reinforcement structure of the "П" shaped cross-section formed by folding the cardboard 312, 313, 314 and 372, 373, 374 outward three times.
在本发明中,下衬垫的“弓”形横截面结构单元3中两片长边外侧面纸板31、37上分别开有与纸板楞向平行且对称分布的长边侧面纸板开口槽311和371,该长边侧面纸板开口槽311或371的相邻两个在长边外侧面纸板31、37长度方向的距离与两端开口长方形平底槽式结构单元4的宽度相等;底面纸板34以及两片长边内侧面纸板33、35上开有与纸板楞向平行且与长边侧面纸板开口槽311和371对齐的“[”形插槽331。长边侧面纸板开口槽311、371和“[”形插槽331的宽度与瓦楞纸板厚度一致,以便于插装,长边侧面纸板开口槽311和371的长度应小于长边外侧面纸板31和37宽度的一半,以保证侧面纸板的稳定性和强度。过渡纸板32和36的宽度可取2~5cm,两片长边内侧面纸板33、35和两片长边外侧面纸板31、37的宽度可取玻璃瓶高度尺寸的1/6~1/3。长边外侧面纸板31和37上两端延伸纸板312、313、314和372、373、374折叠后形成角部加强结构的高度应与“弓”形横截面结构单元3的主体高度平齐,延伸纸板314和374应与最外侧两个两端开口长方形平底槽式结构单元4最外侧侧面纸板41或43外表面贴紧;底面纸板34上两端延伸纸板341、342和343折叠后形成直角梯形横截面的端部斜撑加强结构应与“弓”形横截面结构单元3的高度平齐。In the present invention, in the "bow" cross-sectional structural unit 3 of the lower pad, two long side outer side cardboards 31, 37 are respectively provided with long side side cardboard opening grooves 311 parallel to the cardboard flute direction and symmetrically distributed. 371, the distance between two adjacent long side cardboard opening grooves 311 or 371 in the length direction of the long side outer side cardboards 31, 37 is equal to the width of the rectangular flat-bottomed groove structure unit 4 with openings at both ends; the bottom cardboard 34 and the two There are "["-shaped slots 331 parallel to the corrugated direction of the cardboard and aligned with the opening slots 311 and 371 of the cardboard on the long side on the cardboards 33 and 35 on the inner side of the long side of the sheet. The width of the long side cardboard opening slots 311, 371 and "[" shaped slot 331 is consistent with the thickness of the corrugated cardboard, so as to facilitate insertion, the length of the long side side cardboard opening slots 311 and 371 should be less than the long side outer side cardboard 31 and 37 half of the width to ensure the stability and strength of the side cardboard. The width of transition cardboard 32 and 36 can get 2~5cm, and the width of two long side inner side cardboards 33,35 and two long side outer side cardboards 31,37 can get 1/6~1/3 of glass bottle height dimension. The height of the extended cardboards 312, 313, 314 and 372, 373, 374 formed at both ends of the cardboards 31 and 37 on the outer side of the long side should be level with the height of the main body of the "bow" cross-section structural unit 3 after being folded. The extended cardboards 314 and 374 should be closely attached to the outer surfaces of the outermost two rectangular flat-bottomed trough-type structural units 4 with openings at both ends; The end bracing reinforcement structure of the trapezoidal cross section should be level with the height of the "bow" cross section structural unit 3 .
如图4所示,所述下衬垫的两端开口长方形平底槽式结构单元4的横截面为“П”形,其槽宽与玻璃瓶体外径尺寸吻合;两长边侧面各有从侧面中间纸板412、432延伸纸板44、45向内折叠一次而成的对折纸板夹紧结构。As shown in Figure 4, the cross-section of the rectangular flat-bottomed groove structure unit 4 with both ends of the lower gasket is "П" shape, and its groove width matches the outer diameter of the glass bottle; The
在本发明中,下衬垫的两端开口长方形平底槽式结构单元4的数量与产品数量一致,为三个;两片长边侧面纸板41和43上分别开有与纸板楞向平行且对称分布的长边侧面纸板开口槽411和431,该长边侧面纸板开口槽411或431的相邻两个在长边侧面纸板41、43长度方向的距离与“弓”形横截面结构单元3的宽度相等。长边侧面纸板开口槽411和431的宽度与瓦楞纸板厚度一致,以便于插装,其长度应小于长边侧面纸板41和43宽度的一半,以保证侧面纸板的稳定性和强度;延伸纸板44和45的宽度可与长边侧面纸板41和43相等,折叠后与玻璃瓶体外壁贴紧,以适应不同大小的玻璃瓶装产品。In the present invention, the number of rectangular flat-bottomed trough structural units 4 with openings at both ends of the lower pad is the same as the number of products, which is three; the two long-side side cardboards 41 and 43 are respectively opened with grooves parallel to the cardboard flute direction and symmetrical Distributed long side
本发明的具体实施过程如下:Concrete implementation process of the present invention is as follows:
a.制作上衬垫:如图1、图2所示,首先将瓦楞纸板在模切机上模切成图1和图2平面展开图所示的预定结构的长方形盘式结构单元的纸板坯1′和长方形平底槽式结构单元的纸板坯2′,再去除废料,在此条件下,本发明上衬垫的制造工艺过程是:第一,将长方形盘式结构单元1的纸板坯1′和长方形平底槽式结构单元2的纸板坯2′分别沿着底面纸板13、22的横压线折成“П”形横截面结构;第二,将长方形平底槽式结构单元2的纸板坯2′折成的“П”形横截面结构两端延伸纸板222、223和224分别沿着纵压线向内折叠三次形成“П”形横截面的边部加强结构;第三,以长方形盘式结构单元1的纸板坯1′折成的“П”形横截面结构为基准,开口向下,长方形平底槽式结构单元2的纸板坯2′折成的“П”形横截面结构开口向上,沿着两者长边侧面纸板开口槽111、121和211、231依次等距离垂直插入;第四,将长方形盘式结构单元1的纸板坯1′折成的“П”形横截面结构两端延伸纸板132、133和134分别沿着纵压线向内继续折叠三次,形成“П”形横截面的端部加强结构,并且将上下两片侧面纸板的两端延伸纸板112、113、114和122、123、124继续沿着纵压线向外折叠三次,形成“П”形横截面的角部加强结构,进而制成上衬垫。a. Make the upper liner: as shown in Figure 1 and Figure 2, first die-cut the corrugated cardboard on the die-cutting machine into the
b.制作下衬垫:如图3、图4所示,首先将瓦楞纸板在模切机上模切成图3和图4平面展开图所示的预定结构的“弓”形横截面结构单元的纸板坯3′和两端开口长方形平底槽式结构单元的纸板坯4′,再去除废料,在此条件下,本发明下衬垫的制造工艺过程是:第一、将“弓”形横截面结构单元的纸板坯3′和两端开口长方形平底槽式结构单元的纸板坯4′分别沿着底面纸板34、42的横压线折成初步的“弓”形横截面结构和“П”形横截面结构;第二、以第一步折成的初步“弓”形横截面结构为基准,“凹”形开口槽向上,第一步折成的初步“П”形结构沿着两者长边侧面纸板开口槽311、371、411、431和“[”形插槽331依次等距离垂直插入;第三、第一步折成的初步“П”形横截面结构中两片侧面中间纸板412、432的延伸纸板44和45分别沿着横压线441、451向内折叠一次,形成对折纸板夹紧结构,进而形成两端开口长方形平底槽式结构单元4;第四、第一步折成的初步“弓”形横截面结构的底面纸板34两端延伸纸板341、342和343继续沿着纵压线向外折叠三次,使底面纸板的第一片延伸纸板341倾斜,第三片延伸纸板343与第三步折成的最外侧两端开口长方形平底槽式结构单元4的最外侧延伸纸板44或45内表面贴合,形成直角梯形横截面的端部斜撑加强结构;第五、将上下两片外侧面纸板31、37的两端延伸纸板312、313、314和372、373、374继续沿着纵压线向外折叠三次,形成“П”形横截面的角部加强结构,形成“弓”形横截面结构单元3,进而制成下衬垫。b. Make the lower liner: as shown in Figure 3 and Figure 4, first die-cut the corrugated cardboard on the die-cutting machine into the "bow"-shaped cross-sectional structural unit of the predetermined structure shown in Figure 3 and Figure 4. Cardboard blank 3 ' and the cardboard blank 4 ' of rectangular flat-bottomed trough type structural unit of opening at both ends, remove waste material again, under this condition, the manufacturing process of liner under the present invention is: the first, will " bow " shape cross-section The cardboard blank 3' of the structural unit and the cardboard blank 4' of the rectangular flat-bottomed groove structural unit with openings at both ends are respectively folded along the transverse pressure lines of the
c.插装产品:如图5所示,工艺过程是:第一,准备瓦楞纸箱坯,将纸箱坯底部摇盖沿横压线准确弯折,并将开口封住;第二,铺设下衬垫,铺设时两端开口长方形平底槽式结构单元4中的底面纸板42向下;第三,将玻璃瓶装产品5按照顺序依次把瓶体插入“弓”形横截面结构单元3及两端开口长方形平底槽式结构单元4形成的矩形空腔,插入时瓶底向下,瓶口向上;第四,将上衬垫沿着与下衬垫对齐的方向向下铺设,铺设时长方形平底槽式结构单元2中的底面纸板22向下,将其上的圆孔221套在玻璃瓶的瓶颈上并压紧;第五,将纸箱坯顶部摇盖沿横压线准确弯折,并将开口封住。c. Inserted products: as shown in Figure 5, the process is as follows: first, prepare the corrugated box blank, accurately bend the flap at the bottom of the carton blank along the transverse pressure line, and seal the opening; second, lay the underlining Pad, when laying, the
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FR2800711B1 (en) * | 1999-11-04 | 2002-08-02 | Smurfit Socar Sa | NEW CROSSOVER IN SEMI-RIGID MATERIAL, SUITABLE FOR DEFINING IN HOUSING PACKAGING FOR BOTTLES OF CROSS-SIZE AND / OR DIFFERENT FORMS |
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US6186330B1 (en) * | 1998-09-14 | 2001-02-13 | Sony Corporation | Shock absorber |
FR2800711B1 (en) * | 1999-11-04 | 2002-08-02 | Smurfit Socar Sa | NEW CROSSOVER IN SEMI-RIGID MATERIAL, SUITABLE FOR DEFINING IN HOUSING PACKAGING FOR BOTTLES OF CROSS-SIZE AND / OR DIFFERENT FORMS |
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