CN102004964A - FRID based public warehouse real-time information management system and management method thereof - Google Patents
FRID based public warehouse real-time information management system and management method thereof Download PDFInfo
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Abstract
The invention discloses an RFID based public warehouse real-time information management system and a management method thereof. The invention realizes standard butt of information system and public warehouse information management platform of different manufacturing enterprises, standard order task is generated and dynamic optimization and scheduling are carried out, then the order task is converted into executable data workflow, and warehousing resource is allocated and data is stored. The invention provides solution and key technology for a real-time warehousing information management system which has public warehouse oriented dynamically variable customer enterprise, differentiated material warehousing business process and individualized real-time information acquisition requirements, is based on RFID and is compatible with multiple acquisition equipment; individualized warehousing requirements of different manufacturing enterprises are met, and an efficient public warehouse management method is provided, thus having positive effect on promoting high speed popularization and application of RFID technology in industrial park or industrial group.
Description
Technical field
The present invention relates to a kind of based on real-time information management system RFID, that be used for Public Warehouse and management method thereof.
Background technology
Usually carry out the labor management of storage data in the paper records mode in traditional warehouse, data accuracy is low, and processing speed is slow, and historical summary is reviewed difficulty, and management scale is also very limited; The introducing of computing machine storekeeper system has tentatively solved problems such as the storage size, treatment effeciency of data, yet the data acquisition link is still taked first paper records, the mode of computing machine is imported in craft again, and problems such as the cost of data typing, efficient, precision are not resolved yet.Along with storage continuous expansion of scale and the sharp increase that goes out to put in storage frequency, based on RFID, the warehouse management system of automatic identification technology such as bar code and two-dimension code and data acquisition modes produces gradually and is tending towards popular.By binding tab on critical components such as article or pallet and at crucial warehouse compartment corresponding read write line is installed, system can realize the datamation collection of key operation link, guarantee the input speed and the accuracy of each link data, and the current location and the quantity information of real-time grasp stock in storage, improve storehouse management efficient.
Along with international, domestic enterprise's intensified competition, adopted by country and local government gradually to compile the thinking that technical advantage forms regional integration inter-industry competition advantage, thereby formed at different levels, all kinds of " industrial park ".Enterprise in the industrial park is effectively shared by resources such as factory building, equipment, fund, technology, information are carried out, and not only can improve production technology, reduces production costs, also can the enlarged area influence power, promote product consumption.And limited warehouse usable floor area one is to being considered to restrict the key factor that inner enterprise expands the scale of production in the industrial park, and logistics flow process redundant, poor efficiency also becomes the obstacle that reduces cost of products.A kind of third party that " Public Warehouse " forms in order to make garden enterprise share all kinds of storage resources (storehouse, equipment, manpower, technology etc.) just service form of storing in a warehouse.
Existing RFID warehouse management system adopts a kind of specific automatic identification technology (as comprising RFID, bar code or two-dimension code), towards a specific storage environment, according to a kind of specific memory and dispensing flow process, be that a specific enterprise is served.When being applied to " Public Warehouse " that the multiple enterprises in " industrial park " shares and carrying out handling of goods and materials and dispensing, its information architecture exists following deficiency at the top-down four levelses such as importing, ordering, execution and record of material order:
Manufacturing enterprise's information interface aspect: because different enterprises often adopt different MRP of MRP system or different ERP system, the data layout of the material order of its routine interface and generation, standard difference can't adopt consistent mode to import the storekeeper system and handle;
Warehouse order task is handled aspect: because the required grade of service (according to pay service fee) of different enterprises, its production characteristics (as in batches or JIT produce), order parameter (delivery date, material quantity) waits all possibility differences, the precedence arrangement that the storekeeper system can not adopt the conventional process mode to assign according to the order again task of providing and delivering;
The warehouse operating process is carried out aspect: since different enterprises, different material go out warehouse-in, the dispensing flow process may be different, for example need extra dress/devan, quality inspection operation etc., can't be according to unified operating process store in a warehouse the obtaining of operation and data, record;
Warehouse on-site data gathering aspect: because the tag class possibility different (as bar code or RFID) of different enterprises, different material use, the data that can't use unified automatic identification facility to gather all materials in the storekeeper system are obtained and record.
Summary of the invention
The present invention has overcome traditional WMS can only be towards a tame industrial enterprise, according to fixing storage business operation flow process, use fixing data acquisition means and data processing method to carry out the limitation of real-time storage information management, be the client enterprise of Public Warehouse towards dynamic change, the material storage operation flow and the personalized real-time information collection demand of differentiation are provided, real-time storage information management system and approaches to IM based on RFID and compatible multiple automatic acquisition equipment are provided.
Realize that technical scheme of the present invention is: at first, the invention provides a kind of Public Warehouse real-time information management system based on RFID, this system comprises server zone, intelligent gateway and smart object;
Described server zone comprises isomeric data source server, dynamic task pool server, Workflow Management server and database server; Described isomeric data source server, dynamic task pool server and Workflow Management server are connected with database server, and the Workflow Management server is connected with intelligent gateway;
Database server in the described server zone comprises static library and dynamic base, is respectively applied for the various data that the storage total system is default and produce; Described static library comprises the weight storehouse of the standardized ISA95 transformation rule of order storehouse, storage order task weight, comprises the workflow storehouse of workflow defining file and comprise the smart object resources bank (soUDDI) of data acquisition interface of the smart object of instantiation; Described dynamic base comprises standard order storehouse, the dynamic task pond of depositing the order sequence of depositing the standard order, the executed in real time information bank of depositing order enforcement execution information and the object real-time status storehouse of depositing the smart object real-time status;
Described intelligent gateway comprises fixed intelligent gateway and handheld-type intelligent gateway, is connected with Workflow Management server, database server and smart object;
Described smart object is the automatic identification equipment that is used to manage the storage operation, comprises various tool that bar code reader, two-dimension code reader, ultrahigh frequency radio frequency identification (RFID) reader, high frequency rfid interrogator, RFID label are installed and the staff who has above-mentioned read write line or label.
The present invention also provides the Public Warehouse real-time information management method based on RFID, and this method is based on above-mentioned information management system.
At first, set up server zone, the infosystem that realizes different manufacturing enterprises is docked with the standardization of Public Warehouse information management platform, generate standardized order task (or claim order, material order) and dynamically optimize and scheduling, the order task is converted into the storage of executable datamation stream and data; Described server zone comprises isomeric data source server, dynamic task pool server, Workflow Management server and database server;
Set up intelligent gateway, be used for managing the multiple automatic identification equipment that the storage operation is used, comprise various tool that bar code reader, two-dimension code reader, ultrahigh frequency radio frequency identification (RFID) reader, high frequency rfid interrogator, RFID label are installed and the staff who has above-mentioned read write line or label;
Management process is:
1) order that goes out/put in storage that enterprise is newly sent changes into the order of standard by above-mentioned isomeric data source server by certain transformation rule, and stores lane database into;
2) by the dynamic task pool server to its task weight of property calculation of new adding order and go out the comprehensive weight of order task in conjunction with the similarity weight calculation of existing task, and initiate order task and existing order task are sorted, and store lane database into according to the comprehensive weight value;
3) be converted into the output of datamation stream and store lane database into by the Workflow Management server order task that weighted value is the highest;
4) call automatic identification equipment by intelligent gateway according to the content of workflow the goods that goes out/put in storage is handled accordingly, and store real-time service data into lane database.
Concrete, isomeric data source server in the described server zone, its core is the order adapter, be used to realize that the isomery infosystem of manufacturing enterprise is (as ERP, MRP) dock with the standardization of Public Warehouse information management platform, the order adapter imports enterprise's isomery material order, and from based on the transformation rule of searching the predefined ISA95 transformation rule of the ISA95 standard storehouse corresponding to different orders, the every clauses and subclauses that comprised in the order are done data map, and form in the standard order storehouse that standard order based on xml deposits following database in and issue dynamic task pond module, use for other subsequent module;
Dynamic task pool server in the described server zone, its core is a multiple goal order Optimization Dispatching device, be used for the standard order that the data source service produces being converted into pending storage operation task (being pending order task) and dynamically dispatching, order Optimization Dispatching device will increase the standard order newly and import, and the owned enterprise of pressing order, the emergency degree, attributes such as production procedure type are index corresponding " attribute weight " from the weight storehouse, " similarity weight " in conjunction with existing order task in the dynamic task pond and newly-increased order task, calculate the comprehensive weight value of this newly-increased order task, draw the array mode of newly-increased order task and existing order task by the optimised of comprehensive weight value, and press this array mode the order task is added precession attitude task pool;
Workflow Management server in the described server zone, its core is the Workflow Management device, be used for pending storage operation task is converted into executable datamation stream example, its order task of taking out comprehensive weight value maximum in dynamic task pond is according to the workflow defining file of this order task attribute index correspondence from the workflow storehouse and load, be workflow node suitable smart object of matched and searched from the smart object resources bank then one by one, configuration forms the workflow execution model, according to defined node order execution work stream, promptly the Agent(Agent itself by node smart object correspondence is " an intelligent body ", has intelligence, usually the knowledge base and the inference machine that have oneself) call smart object and finish real-time information collection operation, and deposit executed in real time information (as Task Progress) in the executed in real time information bank.
Described intelligent gateway refers to the isomery device management server based on intelligent gateway, and its core is based on the smart object manager of Agent, is used for managing all kinds of different smart object that the storage operation may be used; Described smart object refers to holds the tradition storage resource that automatic identification is established others or various automatic identification equipments is installed, as bar code reader, the two-dimension code reader, high-frequency RF ID reader, ultrahigh frequency RFID reader, the cargo pallet and the goods yard of band RFID label, the fork truck of RFID recognizer etc. is housed, the data acquisition interface of smart object correspondence is encapsulated as the network service registry and searches for workflow on the smart object resources bank of static library, configuration, when certain workflow-initiating, all corresponding smart objects all are instantiated as Agent and form the multi-Agent management system, execution along with certain workflow node, corresponding Agent calls smart object and carries out data acquisition, the true-time operation data are fed back to the Workflow Management device, and deposit the smart object state in object real-time status storehouse.
The present invention has positive effect: (1) satisfies the personalization storage demand of dissimilar manufacturing enterprises, support RFID and other multiple automatic identification technologies at the scene the dynamic fusion in the data acquisition flow use and, set up a feasible and general real-time information platform based on the Public Warehouse management system of RFID for third-party logistics operator develops based on the order processing technology of real-time information; (2) be client enterprise towards dynamic change, the material storage operation flow of differentiation, personalized real-time information collection demand, implementing provides solution and gordian technique based on the real-time storage information management system of RFID and compatible multiple automatic acquisition equipment.(3) the present invention provides solution to the information management that medium and small sized enterprises carry out real-time material storage and delivery process with the use RFID technology of sharing mode, scale, thereby solve the problem of Small and Medium Manufacturing Enterprises, have good effect promoting the high speed popularization and application of RFID technology in industrial park or industrial group at three height (being fund threshold height, technical threshold height, risk height) that use the RFID technology to have for a long time.
Description of drawings
Accompanying drawing 1 is a system architecture diagram of the present invention;
Accompanying drawing 2 is the illustration of using of embodiments of the present invention.
Embodiment
The present invention is based on Public Warehouse real-time information management system and the management method of RFID, the service object is a plurality of dissimilar manufacturing enterprises, intends utilizing RFID to realize consistance warehousing management and delivery service to each enterprise's material in conjunction with advanced person's information communication and decision-making technic.Key step based on the Public Warehouse real-time information management method of RFID is: the infosystem of different manufacturing enterprises is docked with the standardization of Public Warehouse information management platform, generate standardized order task and dynamically optimize with the scheduling, again the order task is converted into executable datamation stream, to the allotment of storage facilities and the storage of data.
The platform embodiment as shown in Figure 2, top layer is represented isomery enterprise information system (is example with the ERP system), is platform of the present invention in the frame of broken lines.Platform divides three layers to dispose enforcement: ground floor is a server zone, comprises isomeric data source server, dynamic task pool server, Workflow Management server and database server; Wherein, the isomeric data source server is installed the data source service module based on ISA 95 industrial standards, the dynamic task pool server is installed based on the order dynamic dispatching service module Workflow Management server installed surface of the task pool reconfigurable Workflow Management service module to RFID, and database server is installed " static library service " module and " dynamic base service " module as database.The second layer is an intelligent gateway, comprises fixed intelligent gateway and handheld-type intelligent gateway, as the isomery device management server based on intelligent gateway, the isomery equipment control service module based on intelligent gateway is installed all.The 3rd layer is the smart object layer, comprises all kinds of automatic identification equipments that may use in this Public Warehouse, as be equipped with the RFID recognizer fork truck, have RFID label of goods pallet or goods yard, the staff of handhold RFID identification equipment etc.
Enterprise sends to the isomeric data source server from its ERP or the MRP material order that it is original, the isomeric data source server is searched the transformation rule corresponding to different orders from the ISA95 transformation rule storehouse of the static library of database server, done data map with what comprise in the order as every clauses and subclauses such as owned enterprise, production procedure types, and the standard order that forms based on xml deposits in the standard order storehouse of dynamic base, and order is sent to the dynamic task pool server.
The dynamic task pool server receives the xml file of the task order of isomeric data source server transmission, extract the various attributes of order from this order file, pass through the owned enterprise that multiple goal order Optimization Dispatching device is pressed order again, the emergency degree, attributes such as production procedure type are index corresponding " attribute weight " from the weight storehouse, then in conjunction with " the similarity weight " of existing task in the dynamic task pond and newly-increased task, draw the array mode of newly-increased order task and existing order task by the optimised of comprehensive weight value, and press this array mode the order task is added precession attitude task pool.
The Workflow Management server extracts the highest order task of comprehensive weight value and according to the workflow defining file of task attribute index correspondence from the workflow storehouse of static library of this order and load from the dynamic task pond of database server, be that the workflow node smart object that matched and searched is suitable from the smart object resources bank of static library forms the workflow execution model one by one, according to defined node order execution work stream.Intelligent gateway all is instantiated as the smart object of all node correspondences Agent and forms the multi-Agent management system, when workflow-initiating, execution along with the workflow node, corresponding Agent calls smart object and carries out data acquisition, after smart object is finished data acquisition, intelligent gateway feeds back to Workflow Management device on the Workflow Management server with the true-time operation data, and with the smart object state (as fork truck, the position of pallet etc.) deposit the object real-time status storehouse of dynamic base in, the Workflow Management device according to the execution information of current workflow (as Task Progress, the data of being gathered etc.) deposit the executed in real time information bank of dynamic base in.When the workflow progress was finished, the Workflow Management server upgraded the database identification task termination automatically, closed this workflow, waited for the execution of next workflow.
Going out/put in storage with goods is example, when a batch of goods of certain enterprise arrives, this enterprise sends to the isomeric data source server from its ERP or the MRP goods warehousing order that it is original, the isomeric data source server changes into order and sends to the dynamic task pool server based on the standard order of xml and with order and deposit in the standard order storehouse of dynamic data base, uses for other subsequent module.
The dynamic task pool server receives the xml file of initiate task order from the isomeric data source server, calculate the comprehensive weight of this order, by the comprehensive weight sequence new adding order and existing order are sorted, precession attitude database dynamic task pool is added in the task queue of gained dynamic order.
The Workflow Management server extracts the highest order task of comprehensive weight value from database and (supposes that herein this warehouse-in order task comprehensive weight value is the highest, be the preferential order task of carrying out), according to the smart object of warehouse-in order task attribute from database lookup workflow defining file configuration correspondence, just carrying out distribution of goods according to physicals quantity calculates, promptly according to the attribute of goods, the goods yard operating position, the various storage facilities resources of information distribution such as storage rule that the user formulates in advance (as are held the staff of automatic identification equipment, the goods yard of automatic identification equipment is housed, cargo pallet, fork truck etc.), and example changes into workflow, at last this workflow sent to intelligent gateway and handles and be saved in database.
The staff obtains the content of workflow from intelligent gateway, goods is carried out associative operation, and feed back to intelligent gateway, the porter according to the distribution of system with freight handling to different pallets, truck driver or Warehouse Keeper bind goods information and electronic tag ID by the rfid interrogator on the rfid interrogator on the fork truck and onboard system or the handheld terminal.Then, this group command is passed to Warehouse Keeper's (using the RFID handheld terminal), forklift operator person related personnel such as (using as operating terminal and vehicle-mounted rfid interrogators such as portable PC, handheld terminal or onboard system), when forklift operator person's fork is got pallet, the information that reads according to RFID antenna on the fork truck, intelligent gateway will return the goods yard information that this pallet plan is put into immediately, and forklift operator person carries out the carrying of goods according to these informations.RFID antenna during warehouse-in on the fork truck will read the goods yard label, and intelligent gateway confirms that according to the warehouse compartment assignment information of determining before whether pallet (being goods) puts into correct goods yard, errors excepted in time gives a warning.After correctly putting on the shelf, this operation of operating terminal prompting operation person is finished, and sends affirmation to intelligent gateway simultaneously, and intelligent gateway is given the Workflow Management server with information feedback, and the Workflow Management server upgrades the database identification goods warehousing automatically.So far the goods warehousing operation flow finishes.
When enterprise has goods to extract, basic identical with the warehouse-in flow process, enterprise sends to the order file that the isomeric data source server changes into standard from its ERP or the MRP goods outbound order that it is original, be optimized scheduling through the dynamic task pool server, generate executable task data workflow instance through the Workflow Management server again, by intelligent gateway (PC, handheld terminal etc.) smart object (material, instrument, employee etc.) is allocated accordingly at last.
The staff obtains the content of workflow from intelligent gateway, goods is carried out associative operation, and feed back to intelligent gateway, similar with goods yard distribution, carrying operation that warehouse-in is professional, utilize RFID equipment inspection pallet and goods yard information, judge whether wrong operation, and corresponding outbound unirecord article handing-over information.
Carrying letter sorting worker at goods-distributing area as requested with goods fractionation, packing, entrucking.In practical operation, the goods that may occur on the pallet is not the situation of disposable outbound, and keeper or truck driver need utilize RFID equipment to dynamically associate pallet, and upgrades pallet information according to real time record.After correct outbound, the keeper sends affirmation to former warehousing system, and system upgrades order database according to the real-time inventory information of rfid system record and confirms the goods outbound.So far goods outbound operation flow finishes.
In above process, all corresponding smart objects all are instantiated as Agent and form the multi-Agent management system, execution along with the workflow node, corresponding Agent calls smart object and carries out data acquisition, the data acquisition of the rfid interrogator of No. 01 fork truck that in practical operation, is occurred in the work order such as " No. 01 fork truck is put into the goods yard No. 03 with No. 02 pallet " No. 02 pallet of identification and No. 03 situation such as goods yard just, and judge whether relevant data (holder reel number, goods yard etc.) are correct, correctly just do last affirmation, finish data acquisition.After smart object is finished data acquisition, intelligent gateway feeds back to Workflow Management device on the Workflow Management server with the true-time operation data, and depositing smart object state (as position of fork truck, pallet etc.) the object real-time status storehouse of dynamic data base in, the Workflow Management device deposits the executed in real time information bank of dynamic data base in according to the execution information of current workflow (as Task Progress, the data of being gathered etc.).
Consider not have too many intelligent gateway in the practical application,, can utilize PC, handheld terminal and onboard system etc. to connect intelligent gateway, to realize corresponding operations such as management smart object for large-scale application.
Certainly, the present invention also has other various embodiments, as more common simple application: additional electron label on pallet or goods merely, realize data acquisition with handheld terminal or the read write line that is fixed on the goods yard; Or more comprehensively use: doorway, warehouse and other places add fixed read write line, personnel's chest card adds electronic tag, realize simple personal management and attendance management, fork truck dress read write line is buried electronic tag underground under the warehouse floor, can realize discerning the fork truck position, intelligent planning traffic route functions such as (being equivalent to GPS in the warehouse of RFID formula), each goods yard and shelf are installed directed read write line, realize the material dynamic management, cooperate the software corresponding module, can realize the unattended of storing in a warehouse substantially.
Under the situation that does not deviate from spirit of the present invention and essence thereof, those of ordinary skill in the art work as can make various corresponding changes and distortion according to the present invention, but these changes and distortion all should belong to the protection domain of the appended claim of the present invention.
Claims (9)
1. the Public Warehouse real-time information management system based on RFID is characterized in that: comprise server zone, intelligent gateway and smart object;
Described server zone comprises isomeric data source server, dynamic task pool server, Workflow Management server and database server; Described isomeric data source server, dynamic task pool server and Workflow Management server are connected with database server, and the Workflow Management server is connected with intelligent gateway;
Described intelligent gateway comprises fixed intelligent gateway and handheld-type intelligent gateway, is connected with Workflow Management server, database server and smart object;
Described smart object is the automatic identification equipment that is used for managing the storage operation, comprises various tool that bar code reader, two-dimension code reader, ultrahigh frequency radio frequency identification (RFID) reader, high frequency rfid interrogator, RFID label are installed and the staff who has above-mentioned read write line or label.
2. the Public Warehouse real-time information management system based on RFID according to claim 1 is characterized in that: described isomeric data source server includes the data source service module based on ISA 95 industrial standards that is used for the order of enterprise is transformed into the order of standard.
3. the Public Warehouse real-time information management system based on RFID according to claim 2 is characterized in that: described dynamic task pool server includes and is used for the order dynamic dispatching service module based on task pool that the standard order that the isomeric data source server produces is converted into pending storage operation task and dynamically dispatches.
4. the Public Warehouse real-time information management system based on RFID according to claim 3 is characterized in that: described Workflow Management server includes the reconfigurable Workflow Management service module towards RFID that is used for pending storage operation task is converted into executable datamation stream example.
5. the Public Warehouse real-time information management system based on RFID according to claim 4 is characterized in that: described database server includes the static library of depositing preset data and deposits the dynamic base of the various data that produce in the practical operation; Described static library comprises the weight storehouse of the standardized ISA95 transformation rule of order storehouse, storage order task weight, comprises the workflow storehouse of workflow defining file and comprise the smart object resources bank of data acquisition interface of the smart object of instantiation; Described dynamic base comprises standard order storehouse, the dynamic task pond of depositing the order sequence of depositing the standard order, the executed in real time information bank of depositing order enforcement execution information and the object real-time status storehouse of depositing the smart object real-time status.
6. the Public Warehouse real-time information management system based on RFID according to claim 5 is characterized in that: described intelligent gateway includes and is used for managing the isomery equipment control service module based on intelligent gateway that the automatic identification equipment of using is operated in storage.
7. the Public Warehouse real-time information management system based on RFID according to claim 6, it is characterized in that: the data-interface of described smart object all is encapsulated as network service module and is registered in the smart object resources bank of database server, so that intelligent gateway calls and manages.
8. Public Warehouse real-time information management method based on RFID,
At first, set up the server zone described in the aforesaid right requirement, comprise isomeric data source server, dynamic task pool server, Workflow Management server and database; The infosystem that realizes different manufacturing enterprises is docked with the standardization of Public Warehouse information management platform, generates standardized order and dynamically optimizes and scheduling, and order is converted into executable datamation stream and data storage;
Set up the described intelligent gateway of aforesaid right requirement, be used for managing the multiple automatic identification equipment that the storage operation is used, comprise various tool that bar code reader, two-dimension code reader, ultrahigh frequency radio frequency identification (RFID) reader, high frequency rfid interrogator, RFID label are installed and the staff who has above-mentioned read write line or label;
Management process is:
1) order that goes out/put in storage that enterprise is newly sent changes into the order of standard by above-mentioned isomeric data source server by certain transformation rule, and stores lane database into;
2) make new advances to its task weight of property calculation of new adding order and in conjunction with the similarity weight calculation of existing order by the dynamic task pool server and add the comprehensive weight of order, and new adding order and existing order are sorted, and store lane database into according to the comprehensive weight value;
3) be converted into the output of datamation stream and store lane database into by the Workflow Management server order that weighted value is the highest;
4) call automatic identification equipment by intelligent gateway according to the content of workflow the goods that goes out/put in storage is handled accordingly, and store real-time service data into lane database.
9. the Public Warehouse real-time information management method based on RFID according to claim 8 is characterized in that: described intelligent gateway is based on the isomery device management server of intelligent gateway, is used for managing the smart object that the storage operation is used;
Above-mentioned smart object specifically refers to be equipped with the tradition storage resource of automatic identification equipment, and the data acquisition interface of smart object correspondence is encapsulated as the network service registry and supplies other module searches, configuration on the smart object resources bank of static library; All corresponding smart objects all are instantiated as Agent and form the multi-Agent management system, and corresponding Agent calls smart object and carries out data acquisition.
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