CN102001534B - Towel winding machine - Google Patents
Towel winding machine Download PDFInfo
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Abstract
本发明公开了一种卷毛巾机,是由箱体、四台电机、二条传送带、二气缸、毛巾卷储存箱、推板、支架、导轮、杆件、支承板、压杆、粘条、底座、毛巾储存箱、丝杠和搬运机构组成,包括有自动上料机构、毛巾折叠机构和毛巾打卷机构三部分,本发明从上料、折叠到打卷实现了自动化,进而极大地提高了毛巾打卷的效率;而且,本发明还可对尺寸较小的毛巾进行打卷。
The invention discloses a towel roll machine, which is composed of a box body, four motors, two conveyor belts, two cylinders, a towel roll storage box, a push plate, a bracket, a guide wheel, a rod, a support plate, a pressure rod, a sticky strip, The base, the towel storage box, the lead screw and the handling mechanism are composed of three parts: an automatic feeding mechanism, a towel folding mechanism and a towel rolling mechanism. The invention realizes automation from feeding, folding to rolling, and greatly improves the The efficiency of rolling towels; moreover, the present invention can also roll towels with smaller sizes.
Description
技术领域 technical field
本发明涉及一种卷毛巾机。The invention relates to a towel rolling machine.
背景技术 Background technique
毛巾是人们日常生活中最常用的清洁工具,由于其重量轻、携带方便、质地舒服、清洁卫生等优点而被广泛应用于酒店、宾馆、家庭和各种公共场所中。随着生活质量的提高,人们对于毛巾的需求量大大增加,导致酒店、宾馆等公共场所对于毛巾的储存量也大大增加。这就要求在保证毛巾清洁卫生的前提下,要有一种有效的方法来增加毛巾的运输量,而且使用方便,这个方法就是打卷。Towels are the most commonly used cleaning tools in people's daily life. They are widely used in hotels, guesthouses, families and various public places due to their light weight, easy to carry, comfortable texture, cleanliness and other advantages. With the improvement of the quality of life, people's demand for towels has increased greatly, leading to a significant increase in the storage of towels in public places such as hotels and guesthouses. This requires an effective method to increase the transportation volume of towels under the premise of ensuring that the towels are clean and hygienic, and it is easy to use. This method is rolling.
国内已经有多种卷毛巾机。但大都是人工送料并且针对的都是尺寸较大的毛巾。人工送料的卷毛巾机,加工效率低,而且不适合尺寸较小的毛巾。There are already many kinds of towel rolling machines in China. But most of them are manually fed and are aimed at larger towels. The manual feeding towel rolling machine has low processing efficiency and is not suitable for small towels.
发明内容 Contents of the invention
本发明的目的是提供一种自动送料的卷毛巾机,该卷毛巾机打卷的效率高,而且可以打卷尺寸较小的毛巾。The object of the present invention is to provide an automatic feeding towel rolling machine, which has high rolling efficiency and can roll small towels.
本发明是由箱体、第一电机、第二电机、第三电机、第四电机、第一传送带、第二传送带、第一气缸、第二气缸、毛巾卷储存箱、推板、第一支架、导轮、杆件、支承板、压杆、粘条、底座、毛巾储存箱、丝杠和搬运机构组成,箱体设置在底座上,第一电机、第二电机、第三电机、第四电机、第一传送带、第二传送带、第一气缸、第二气缸、毛巾卷储存箱、推板、第一支架、导轮、杆件、支承板、压杆、粘条、底座、毛巾储存箱、丝杠和搬运机构均设置在箱体中,其中的丝杠枢接在箱体的上方,丝杠与第四电机联接,第四电机可以带动丝杠转动,丝杠上螺设搬运机构,丝杠的转动可以带动搬运机构左右往复运动,搬运机构上设有第二气缸,第二气缸的底面设置有粘条,丝杠下方的箱体上从左至由设置有毛巾储存箱和支承板,毛巾储存箱的底部具有活动推板,活动推板与下方的第三气缸联接,搬运机构的第二气缸可以将毛巾储存箱内的毛巾粘起,压杆位于支承板上可以左右往复运动,支承板右侧的箱体上设置有由带轮支撑的第一传送带,第一传送带的带轮与固定在箱体侧面的第一电机联接,第一电机带动带轮转动,进而带动第一传送带运动,该第一传送带左端上方设有杆件,杆件中活动穿设有轴,该第一传送带中段的箱体上枢接有导轮,导轮位于第一传送带之上,导轮与电第五机联接,第五电机可以带动导轮转动,导轮的右侧设置有第一支架,第一支架右侧的第一传送带的两侧设置有由第一气缸带动的推板,第一传送带的右端设置有向右下倾斜的第二传送带,该第二传送带由导向带轮支撑,导向带轮与第二电机联接,第二电机带动导向带轮转动,进而带动第二传送带运动,第二传送带下方的箱体中设置有打卷带轮,打卷带轮上设置有挡板,打卷带轮与第三电机联接,第三电机可以带动打卷带轮转动及挡板的上下旋转,打卷带轮的斜下方设置毛巾卷储存箱。The present invention is composed of a box body, a first motor, a second motor, a third motor, a fourth motor, a first conveyor belt, a second conveyor belt, a first cylinder, a second cylinder, a towel roll storage box, a push plate, and a first bracket , guide wheels, rods, support plates, pressure rods, adhesive strips, base, towel storage box, screw and handling mechanism, the box is set on the base, the first motor, the second motor, the third motor, the fourth Motor, first conveyor belt, second conveyor belt, first cylinder, second cylinder, towel roll storage box, push plate, first bracket, guide wheel, rod, support plate, pressure rod, adhesive strip, base, towel storage box , the lead screw and the conveying mechanism are all arranged in the box body, wherein the lead screw is pivotally connected to the top of the box body, the lead screw is connected with the fourth motor, the fourth motor can drive the lead screw to rotate, and the lead screw is provided with a conveying mechanism, The rotation of the lead screw can drive the conveying mechanism to reciprocate left and right. There is a second cylinder on the conveying mechanism. The bottom surface of the second cylinder is provided with adhesive strips. The box below the lead screw is provided with a towel storage box and a support plate from left to right. , the bottom of the towel storage box has a movable push plate, the movable push plate is connected with the third cylinder below, the second cylinder of the transport mechanism can stick the towels in the towel storage box, and the pressure rod is located on the support plate and can reciprocate left and right. The box on the right side of the support plate is provided with a first conveyor belt supported by a pulley. The pulley of the first conveyor belt is connected with the first motor fixed on the side of the box. The first motor drives the pulley to rotate, and then drives the first conveyor belt. Movement, a rod is provided above the left end of the first conveyor belt, a shaft is movable through the rod, and a guide wheel is pivotally connected to the box in the middle section of the first conveyor belt, and the guide wheel is located on the first conveyor belt. The fifth machine is connected, and the fifth motor can drive the guide wheel to rotate. The right side of the guide wheel is provided with a first support, and the two sides of the first conveyor belt on the right side of the first support are provided with push plates driven by the first cylinder. The right end of the conveyor belt is provided with a second conveyor belt inclined downward to the right. The second conveyor belt is supported by a guide pulley, which is connected with a second motor. The second motor drives the guide pulley to rotate, and then drives the second conveyor belt to move. The box below the second conveyor belt is provided with a winding pulley, and a baffle is arranged on the winding pulley. The winding pulley is connected with the third motor, and the third motor can drive the winding pulley to rotate and the baffle to rotate up and down. , a towel roll storage box is arranged obliquely below the roll belt wheel.
本发明的自动上料机构是由杆件、压杆、销轴、连杆、齿条、大齿轮、枢轴、小齿轮和轴组成,大齿轮和小齿轮相互啮合并位于支承板下方,小齿轮以枢轴枢接,大齿轮上部与齿条啮合,齿条的头端枢接连杆,连杆的上端与轴杆枢接,连杆的上段枢接销轴。The automatic feeding mechanism of the present invention is made up of bar, pressure rod, pin shaft, connecting rod, rack, bull gear, pivot, pinion and shaft, and bull gear and pinion are mutually meshed and are positioned at the support plate below, and small The gear is pivotally connected with a pivot, the upper part of the large gear meshes with the rack, the head end of the rack is pivotally connected with the connecting rod, the upper end of the connecting rod is pivotally connected with the shaft, and the upper section of the connecting rod is pivotally connected with the pin.
本发明自动上料机构中的杆件和弹簧机构是由轴、杆件、第一弹簧、第二弹簧和支架组成,轴穿设在第一弹簧中,第一弹簧外套设杆件,第一弹簧后部联接第二弹簧,第二弹簧中穿设有轴杆,轴杆的尾部活动穿过支架,第一弹簧的强度大于第二弹簧的强度。The rod and the spring mechanism in the automatic feeding mechanism of the present invention are composed of a shaft, a rod, a first spring, a second spring and a bracket, the shaft is passed through the first spring, the first spring is covered with a rod, and the first The rear part of the spring is connected with the second spring, the second spring is pierced with a shaft, the tail of the shaft moves through the bracket, and the strength of the first spring is greater than that of the second spring.
本发明的毛巾打卷机构是由第二电机、第三电机、第二传送带、第三传送带、挡板、支撑板和电磁铁组成,支撑板位于第三传送带之上,第三传送带由第三电机带动转动,挡板位于支撑板之上,挡板的上端部以轴枢接,挡板的下段上设置有电磁铁,第二电机带动第二传送带转动。The towel rolling mechanism of the present invention is composed of a second motor, a third motor, a second conveyor belt, a third conveyor belt, a baffle plate, a support plate and an electromagnet, the support plate is located on the third conveyor belt, and the third conveyor belt is formed by the third conveyor belt. The motor drives the rotation, the baffle is located on the support plate, the upper end of the baffle is pivotally connected with a shaft, the lower part of the baffle is provided with an electromagnet, and the second motor drives the second conveyor belt to rotate.
本发明的有益效果是:从上料、折叠到打卷实现了自动化,进而极大地提高了毛巾打卷的效率;而且,本发明还可对尺寸较小的毛巾进行打卷。The beneficial effects of the invention are: automation is realized from feeding, folding to rolling, and the efficiency of rolling towels is greatly improved; moreover, the invention can also roll small towels.
附图说明 Description of drawings
图1是本发明的立体示意图。Fig. 1 is a schematic perspective view of the present invention.
图2是本发明的传动系统立体示意图。Fig. 2 is a three-dimensional schematic view of the transmission system of the present invention.
图3是本发明的自动上料机构的立体示意图。Fig. 3 is a schematic perspective view of the automatic feeding mechanism of the present invention.
图4是本发明的自动上料机构中的杆件和弹簧机构立体示意图。Fig. 4 is a three-dimensional schematic view of the rod and the spring mechanism in the automatic feeding mechanism of the present invention.
图5和图6是本发明的毛巾打卷机构立体示意图。Fig. 5 and Fig. 6 are three-dimensional schematic diagrams of the towel rolling mechanism of the present invention.
具体实施方式 Detailed ways
如图1和图2所示,本发明是由箱体1、第一电机2、第二电机6、第三电机9、第四电机22、第一传送带3、第二传送带7、第一气缸5、第二气缸19、毛巾卷储存箱8、推板10、第一支架11、导轮12、杆件13、支承板14、压杆15、粘条16、底座17、毛巾储存箱18、丝杠20和搬运机构21组成,箱体1设置在底座17上,第一电机2、第二电机6、第三电机9、第四电机22、第一传送带3、第二传送带7、第一气缸5、第二气缸19、毛巾卷储存箱8、推板10、第一支架11、导轮12、杆件13、支承板14、压杆15、粘条16、底座17、毛巾储存箱18、丝杠20和搬运机构21均设置在箱体1中,其中的丝杠20枢接在箱体1的上方,丝杠20与第四电机22联接,第四电机22可以带动丝杠20转动,丝杠20上螺设搬运机构21,丝杠20的转动可以带动搬运机构21左右往复运动,搬运机构21上设有第二气缸19,第二气缸19的底面设置有粘条16,丝杠20下方的箱体1上从左至由设置有毛巾储存箱18和支承板14,毛巾储存箱18的底部具有活动推板23,活动推板23与下方的第三气缸24联接,搬运机构21的第二气缸19可以将毛巾储存箱18内的毛巾粘起,压杆15位于支承板14上可以左右往复运动,支承板14右侧的箱体1上设置有由带轮25支撑的第一传送带3,第一传送带3的带轮25与固定在箱体1侧面的第一电机2联接,第一电机2带动带轮25转动,进而带动第一传送带3运动,该第一传送带3左端上方设有杆件13,杆件13中活动穿设有轴35,该第一传送带3中段的箱体1上枢接有导轮12,导轮12位于第一传送带3之上,导轮12与电第五机4联接,第五电机4可以带动导轮12转动,导轮12的右侧设置有第一支架11,第一支架11右侧的第一传送带3的两侧设置有由第一气缸5带动的推板10,第一传送带3的右端设置有向右下倾斜的第二传送带7,该第二传送带7由导向带轮26支撑,导向带轮26与第二电机6联接,第二电机6带动导向带轮26转动,进而带动第二传送带7运动,第二传送带7下方的箱体1中设置有打卷带轮27,打卷带轮27上设置有挡板28,打卷带轮27与第三电机9联接,第三电机9可以带动打卷带轮27转动及挡板28的上下旋转,打卷带轮27的斜下方设置毛巾卷储存箱8。As shown in Fig. 1 and Fig. 2, the present invention is composed of casing 1, first motor 2,
如图3所示,本发明的自动上料机构是由杆件13、压杆15、销轴29、连杆30、齿条31、大齿轮32、枢轴33、小齿轮34和轴35组成,大齿轮32和小齿轮34相互啮合并位于支承板14下方,小齿轮34以枢轴33枢接,大齿轮32上部与齿条31啮合,齿条31的头端枢接连杆30,连杆30的上端与轴杆39枢接,连杆30的上段枢接销轴29。As shown in Figure 3, the automatic feeding mechanism of the present invention is made up of
如图4所示,本发明自动上料机构中的杆件和弹簧机构是由轴35、杆件13、第一弹簧36、第二弹簧37和支架38组成,轴35穿设在第一弹簧36中,第一弹簧36外套设杆件13,第一弹簧36后部联接第二弹簧37,第二弹簧37中穿设有轴杆39,轴杆39的尾部活动穿过支架38,第一弹簧36的强度大于第二弹簧37的强度。As shown in Figure 4, the rod and spring mechanism in the automatic feeding mechanism of the present invention is made up of
如图5和图6所示,本发明的毛巾打卷机构是由第二电机6、第三电机9、第二传送带7、第三传送带42、挡板28、支撑板41和电磁铁40组成,支撑板41位于第三传送带42之上,第三传送带42由第三电机9带动转动,挡板28位于支撑板41之上,挡板28的上端部以轴43枢接,挡板28的下段上设置有电磁铁40,第二电机6带动第二传送带7转动。As shown in Figures 5 and 6, the towel rolling mechanism of the present invention is composed of a
本发明的工作过程如下:Working process of the present invention is as follows:
如图1和图2所示,成摞的毛巾放入毛巾储存箱18中,第二气缸19控制粘条16从毛巾储存箱18中将一摞毛巾中的一条粘出,当第四电机22带动丝杠20转动时,第二气缸19和粘条16随搬运机构21沿丝杠20轴线方向运动,从而完成搬运过程。随着毛巾储存箱18中毛巾的减少,调平机构的第三汽缸24推动推板23向上运动,使最上面的一条毛巾始终处于与工作台同一水平面的位置。As shown in Figures 1 and 2, stacked towels are put into the
配合图3所示,在第二气缸19和搬运机构21沿丝杠20运动过程中,当搬运机构21碰到轴35端面时,推动搬运机构21与杆件13向左运动。杆件13与连杆30用销固定连接,由于杆件13向左运动,连杆30就绕固定销轴29旋转,从而带动齿条31向右运动,齿条31带动大齿轮32顺时针方向转动,大齿轮32带动小齿轮34逆时针方向转动,从而使安装在枢轴33上的压杆15从初始位置瞬间快速转动到另一侧的极限位置,压到毛巾上,使毛巾能迅速脱离粘条16落在下面的第一传送带3上,并随第一传送带3运动到毛巾折叠位置,进行折叠。这时,连接在丝杠20上的第四电机22反转,带动第二气缸19和搬运机构21沿丝杠20向相反方向运动,搬运机构21离开轴35。此时杆件13在其上弹簧的作用下回位从而带动连杆30和压板等机构还原为初始状态,接下来,重新开始下一条毛巾的粘取过程。As shown in FIG. 3 , during the movement of the
配合图4所示,杆件和弹簧机构主要的功用是带动齿条、齿轮,从而使压杆15到达极限位置。第一弹簧36的强度大于第二弹簧37的强度,所以在同样大小的力作用下,第二弹簧37比第一弹簧36容易发生压缩变形。当搬运机构21对轴35的推力小于第一弹簧36的张力而大于第二弹簧37的张力时,轴35带动第一弹簧36及杆件13一起向右运动,由于支架38固定在机床支架上,因此第二弹簧37不断压缩,杆件13带动连杆30绕固定销轴29旋转,如图3所示,驱动压杆15旋转直到将毛巾压紧。这时,搬运机构21继续前行,由于连杆30和压杆15等都处于极限位置且不再运动,因此,搬运机构21对轴35的推力逐渐增大,当推力大于第一弹簧36的张力时,轴35向右运动,使第一弹簧36压缩。在该过程中,压杆15始终压住毛巾,使毛巾不动,而搬运机构21则可以继续运动一小段距离,从而使毛巾能够顺利脱离粘条。第一弹簧36的作用就是当压杆15压住毛巾时,使搬运机构21及第二气缸19还能带动毛巾继续向前行进一小段距离,使其能够顺利脱离粘条,并平整地落在传送带3上。As shown in FIG. 4 , the main function of the bar and the spring mechanism is to drive the rack and the gear, so that the
配合图5和图6所示,实现毛巾打卷的方式是,毛巾运动,在运动的同时有档壁在其运动方向上起阻碍作用,在驱动毛巾运动的力作用以及档壁的导向作用下,实现毛巾的打卷。折叠后的毛巾通过第一传送带3导入打卷机构,第一传送带3由第二电机6带动,毛巾通过挡板28上的槽落到第三传送带42上,第三传动带42由第三电机9带动,第三传动带42沿逆时针方向运动。挡板28上有一个挡壁,毛巾随第三传送带42向下运动,当遇到挡板上的弧形档壁时,毛巾前端沿圆弧向后卷曲,随着卷曲的趋势加大,依靠重力毛巾前端搭落到后端。接着再一次重复这一过程,当前端堆落起一定高度时,在挡板28和第三传动带42的共同作用下毛巾打卷。打卷完成之后电磁铁40通电,吸引挡板28以轴43为中心抬起,打卷后的毛巾顺着第三传送带42落到毛巾卷储存箱8中,随后电磁铁40断电,挡板28下降,落到支撑板41上为下一次毛巾打卷做准备。由于挡板28要连续升降,其重量不能太重,故其材料选择为铝合金,为了让电磁铁40生效,在挡板28上与电磁铁40对应的地方设置一块铁质支撑板41,保证挡板28的升降顺利。As shown in Figure 5 and Figure 6, the way to realize the rolling of the towel is that the towel moves, and at the same time, there is a barrier wall that hinders the direction of its movement. , to achieve rolling towels. The folded towel is introduced into the rolling mechanism through the first conveyor belt 3. The first conveyor belt 3 is driven by the
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CN103466374A (en) * | 2013-10-11 | 2013-12-25 | 上海航星机械(集团)有限公司 | Towel folding machine for laundry center |
CN103708064B (en) * | 2014-01-17 | 2015-06-03 | 浙江明丰汽车用品有限公司 | Folding device for automobile cover |
CN106676772B (en) * | 2017-02-28 | 2022-05-20 | 杜雪梅 | Double-folding-edge clamp for garment making |
CN118595729B (en) * | 2024-08-08 | 2024-10-11 | 贵州汇通申发钢结构有限公司 | A kind of fabricated steel frame processing auxiliary structure |
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EP0276662A1 (en) * | 1987-01-14 | 1988-08-03 | Twin-Cee Limited | Universal towel cradle |
WO1990004560A1 (en) * | 1988-10-27 | 1990-05-03 | Core Medical Corporation | Hand wash towel dispensing system |
US5577634A (en) * | 1994-06-16 | 1996-11-26 | G. H. Wood & Wyant, Inc. | Paper towel dispenser for dispensing towelling from inside diameter of roll |
CN101112947A (en) * | 2007-08-17 | 2008-01-30 | 天津科技大学 | automatic towel sorter |
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US20040084469A1 (en) * | 2002-10-31 | 2004-05-06 | Tu Shu-Yi | Roll paper dispensing and applications |
US7354598B2 (en) * | 2002-12-20 | 2008-04-08 | Kimberly-Clark Worldwide, Inc. | Packaging two different substrates |
US20050067422A1 (en) * | 2003-09-30 | 2005-03-31 | Duff Kenneth Stuart | Centre pull tissue dispenser and related mechanism |
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EP0276662A1 (en) * | 1987-01-14 | 1988-08-03 | Twin-Cee Limited | Universal towel cradle |
WO1990004560A1 (en) * | 1988-10-27 | 1990-05-03 | Core Medical Corporation | Hand wash towel dispensing system |
US5577634A (en) * | 1994-06-16 | 1996-11-26 | G. H. Wood & Wyant, Inc. | Paper towel dispenser for dispensing towelling from inside diameter of roll |
CN101112947A (en) * | 2007-08-17 | 2008-01-30 | 天津科技大学 | automatic towel sorter |
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