CN102001462B - Automated banknote full encapsulation system - Google Patents
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- CN102001462B CN102001462B CN201010535011A CN201010535011A CN102001462B CN 102001462 B CN102001462 B CN 102001462B CN 201010535011 A CN201010535011 A CN 201010535011A CN 201010535011 A CN201010535011 A CN 201010535011A CN 102001462 B CN102001462 B CN 102001462B
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- 238000005538 encapsulation Methods 0.000 title abstract description 5
- 230000007246 mechanism Effects 0.000 claims abstract description 28
- 239000002985 plastic film Substances 0.000 claims abstract description 28
- 229920006255 plastic film Polymers 0.000 claims abstract description 28
- 238000012546 transfer Methods 0.000 claims abstract description 6
- 238000007789 sealing Methods 0.000 claims description 12
- 230000005540 biological transmission Effects 0.000 claims description 11
- 238000001514 detection method Methods 0.000 claims description 7
- 238000004806 packaging method and process Methods 0.000 abstract description 10
- 238000012545 processing Methods 0.000 abstract description 6
- 238000013461 design Methods 0.000 abstract description 2
- 230000002265 prevention Effects 0.000 abstract 1
- 238000000034 method Methods 0.000 description 6
- 230000008569 process Effects 0.000 description 4
- 238000010586 diagram Methods 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- 230000032258 transport Effects 0.000 description 2
- 230000008859 change Effects 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
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Abstract
Description
技术领域 technical field
本发明涉及一种自动化纸币全包封系统。The invention relates to an automatic banknote full-wrapping system.
背景技术 Background technique
银行系统在纸币回笼、整点、清分和入库等流转过程中,要对每100张纸币进行扎把,对每1000张(10把)纸币进行封包和签封。目前,我国银行对1000张纸币是采取压紧后用塑料捆扎带进行双十字捆扎,再由人工粘贴封签。此方法存在下列问题:第一,纸币捆扎过程易造成损伤,贮存过程易发霉粘连。由于采用捆扎带会把纸币勒出凹槽或破损,致使不能在自动取款机上使用;另外,仅用捆扎带捆扎,钞捆暴露在外界空气中,纸币易受潮发霉。第二,包装工作效率低,需要工作人员多,管理难度大。在我国,纸币的流通量大,目前,整点、清分、封包、签封均系人工作业,工作量非常大,人员越多,管理难度就越大,管理成本也越高。第三,采用捆扎带开放式包装,钞捆不安全,钞捆提供的信息量不足,一旦出现问题,责任不清。During the circulation of banknotes, such as banknote return, whole point, sorting, and storage, the banking system needs to bind every 100 banknotes, and seal and sign every 1000 (10) banknotes. At present, my country's banks use plastic straps to bind 1,000 banknotes with double crosses after compression, and then manually paste the seals. There are following problems in this method: the first, the banknote binding process is easy to cause damage, and the storage process is easy to mold and stick. Due to the adoption of the strapping, the banknotes will be drawn out of the groove or damaged, so that the banknotes cannot be used on the automatic teller machine; Second, the efficiency of packaging work is low, requiring a large number of staff and difficult to manage. In our country, there is a large amount of banknotes in circulation. At present, the whole counting, sorting, sealing, and signing are all manual operations. The workload is very heavy. The more people there are, the more difficult it is to manage and the higher the management cost. The 3rd, adopt the open packaging of strapping, the bundle of banknotes is not safe, and the amount of information provided by the bundle of banknotes is insufficient, once a problem occurs, the responsibility is not clear.
发明内容 Contents of the invention
为了解决上述问题,改变目前纸币流通领域中落后的包装状况,本发明提供一种自动化纸币全包封系统,该自动化纸币全包封系统可自动对设定数量的纸币采取紧缩全封闭包装,其松紧程度适当,可防损伤、防霉变、防抽张,而且大大提高了包装的工作效率。In order to solve the above problems and change the backward packaging situation in the current banknote circulation field, the present invention provides an automatic banknote full-wrapping system, which can automatically adopt shrinkage and fully-sealed packaging for a set number of banknotes. Appropriate degree of tightness can prevent damage, mildew and stretching, and greatly improve the working efficiency of packaging.
本发明解决其技术问题所采用的技术方案是:包括输送带,在输送带的旁侧设置若干与输送带转接配合的预裹机构,输送已预裹钞捆的输送带依次穿过塑料薄膜封包机和塑膜热收缩机,输送带由若干段组合形成完整的输送链。The technical solution adopted by the present invention to solve the technical problem is: comprising a conveyor belt, a number of pre-wrapping mechanisms that are connected with the conveyor belt are arranged on the side of the conveyor belt, and the conveyor belt that transports the bundles of pre-wrapped banknotes passes through the plastic film in turn. Packing machine and plastic film heat shrinking machine, the conveyor belt is composed of several sections to form a complete conveyor chain.
在进入塑料薄膜封包机之前的输送带局部段旁侧设有测把及信息采集单元,在穿出塑膜热收缩机之后的输送带局部段旁侧设有自动标签打印粘贴单元,测把及信息采集单元检测已预裹纸币的把数正确与否并获取预裹状况信息,通过计算机处理单元提供给自动标签打印粘贴单元。There is a measuring handle and information collection unit on the side of the partial section of the conveyor belt before entering the plastic film sealing machine, and an automatic label printing and pasting unit is installed on the side of the partial section of the conveyor belt after passing through the plastic film heat shrinking machine. The information collection unit detects whether the number of pre-wrapped banknotes is correct or not and acquires pre-wrapped status information, which is provided to the automatic label printing and pasting unit through the computer processing unit.
各预裹机构的一侧设有清分扎把单元,经清分扎把的钞把被送入预裹机构。One side of each pre-wrapping mechanism is equipped with a sorting and binding unit, and the banknotes that have been sorted and tied are sent to the pre-wrapping mechanism.
测把及信息采集单元与塑料薄膜封包机之间的输送带分段联接,包括连接各自传动机构的间歇输送段、快速输送段和封包输送段,间歇输送段的前端的外侧固定设置光电检测装置,快速输送段的输送速度大于间歇输送段的输送速度。The conveyor belt between the measuring handle and the information collection unit and the plastic film sealing machine is connected in sections, including the intermittent conveying section, the fast conveying section and the packet conveying section connecting the respective transmission mechanisms, and a photoelectric detection device is fixed on the outside of the front end of the intermittent conveying section , the conveying speed of the fast conveying section is greater than that of the intermittent conveying section.
预裹机构与输送带的转接配合部包括托币盘,托币盘固定连接在驱动轴上,驱动轴的下端通过转角传动机构与转角电机的输出轴相连,在托币盘上固定支架,支架上安装推压电机,推压电机通过推压传动机构传动丝杆,丝杆的前端固定安装推压币板,推压传动机构包括主动齿轮和被动丝母,主动齿轮固定在推压电机的输出轴上,主动齿轮啮合被动丝母的外齿,被动丝母的内螺纹与丝杆相配合。The connection between the pre-wrapping mechanism and the conveyor belt includes a coin tray, which is fixedly connected to the drive shaft. The lower end of the drive shaft is connected to the output shaft of the corner motor through the corner transmission mechanism, and the bracket is fixed on the coin tray. The push motor is installed on the support, and the push motor drives the screw rod through the push transmission mechanism. The front end of the screw rod is fixedly installed with a push coin plate. On the output shaft of the motor, the driving gear meshes with the external teeth of the passive screw nut, and the internal thread of the passive screw nut cooperates with the lead screw.
本发明通过上述具体设计,可自动对每捆纸币采取紧缩全封闭包装,其松紧程度适当,可防损伤、防霉变、防抽张,而且大大提高了包装的工作效率,具有系统结构紧凑、输送连续稳定、可靠性强的优点。Through the above-mentioned specific design, the present invention can automatically pack each bundle of banknotes in a compact and fully enclosed package, which has an appropriate degree of tightness, can prevent damage, mildew, and stretching, and greatly improves the working efficiency of the package. It has a compact system structure, The advantages of continuous, stable and reliable conveying.
附图说明 Description of drawings
以下结合附图和实施例说明本发明的详细内容。The details of the present invention will be described below in conjunction with the accompanying drawings and embodiments.
图1是本发明系统结构示意图。Fig. 1 is a schematic diagram of the system structure of the present invention.
图2是图1的A-A剖视图。Fig. 2 is a cross-sectional view along line A-A of Fig. 1 .
图3预裹机构与输送带的转接配合部的结构示意图。Fig. 3 is a structural schematic diagram of the transfer and cooperation part of the pre-wrapping mechanism and the conveyor belt.
图4是图3的B-B剖视图。Fig. 4 is a B-B sectional view of Fig. 3 .
具体实施方式 Detailed ways
如图所示,本发明包括输送带1,在输送带1的旁侧设置若干与输送带1转接配合的预裹机构2,输送已预裹钞捆的输送带1依次穿过塑料薄膜封包机3和塑膜热收缩机4,输送带1由若干段组合形成完整的输送链,在进入塑料薄膜封包机3之前的输送带1局部段旁侧设有测把及信息采集单元5,在穿出塑膜热收缩机4之后的输送带1局部段旁侧设有自动标签打印粘贴单元6,测把及信息采集单元5检测已预裹纸币的把数正确与否并获取预裹状况信息,通过计算机处理单元7提供给自动标签打印粘贴单元6。各预裹机构2的一侧设有清分扎把单元20,经清分扎把的钞把被送入预裹机构2。测把及信息采集单元5与塑料薄膜封包机3之间的输送带分段联接,包括连接各自传动机构的间歇输送段1A、快速输送段1B和封包输送段1C,间歇输送段1A的前端的外侧固定设置光电检测装置8,光电检测装置8可采用光敏传感器,快速输送段1B的输送速度大于间歇输送段1A的输送速度。预裹机构2与输送带1的转接配合部包括托币盘9,托币盘9固定连接在驱动轴10上,驱动轴10的下端通过转角传动机构与转角电机11的输出轴12相连,在托币盘9上固定支架13,支架13上安装推压电机14,推压电机14通过推压传动机构传动丝杆15,丝杆15的前端固定安装推压币板16,推压传动机构包括主动齿轮17和被动丝母18,主动齿轮17固定在推压电机14的输出轴19上,主动齿轮17啮合被动丝母18的外齿,被动丝母18的内螺纹与丝杆15相配合。在正常工作状态下,转接配合部的工作过程是:推压电机14通过主动齿轮17、被动丝母18驱动丝杆15旋转前进,推压币板16压紧纸币,当推压币板16压紧纸币到一定程度时,计算机指令推压电机14停电。待裹扎完成,计算机指令转角电机11工作,托币盘9转位至预定位置,此时推压电机14再启动,推压币板16再前进,将钞捆推移出去,移到传输带1上。最后,转角电机11、推压电机14反转,推压币板16复位,托币盘9也同时反转复位。每一纸币清分扎把单元20(图1所示为8个)匹配一纸币预裹机构2,清分扎把单元20可以由纸币清分机和扎把机组成,也可以全由人工完成。预裹机构2是将设定数量的纸币(如10把1000张),用一定宽度的塑料薄膜带进行预包裹,预包裹的过程对纸币稍作压缩。预裹机构2的末端的转接配合部将已预裹成捆的纸币统一送上输送带1,输送带1由若干段组成,形成完整的一条输送链。首先,输送带1将已预裹成捆的纸币送入测把及信息采集单元5,测把及信息采集单元5检测已预裹的纸币是否为10把,不合格的剔除,同时,合格的将获取它的预裹状况信息,并通过计算机处理单元7提供给自动标签打印粘贴单元6。合格的预裹成捆的纸币接着由输送带1送入塑料薄膜封包机3。为了让已预裹的钞捆逐个进入塑料薄膜封包机3封包,封包机3之前的输送带1分段联接(见图2)。钞捆先被送入间歇输送段1A,间歇输送段1A的前端的外侧设置光电检测装置8,开始时,间歇输送段1A运转,输送钞捆前进,当钞捆挡住光电检测装置8时,计算机处理单元7指令间歇输送段1A停止运转。当塑料薄膜封包机3完成封包的准备,可以接收钞捆封包时,计算机处理单元7便指令间歇输送段1A启动运转。间歇输送段1A的前端为快速输送段1B,快速输送段1B的速度快于间歇输送段1A数倍,当钞捆进入快速输送段1B,钞捆快速向前,使与第二个钞捆拉开一段距离,光电检测装置8见光,到第二个钞捆前进挡光时,间歇输送段1A再次停转。由于快速输送段1B是连续运转的,只要有钞捆在其上,它就快速将钞捆喂入塑料薄膜封包机3,让塑料薄膜封包机3完成对钞捆的全包封。已包封的钞捆由封包输送段1C输出,接着进入塑膜热收缩机4,在“隧道式”的塑膜热收缩机4中,钞捆一边前进,一边完成塑膜的收缩。从塑膜热收缩机4另一端出来的钞捆已是由塑料薄膜紧缩全包封的钞捆。最后钞捆由输送带1送入入自动标签打印粘贴单元6,自动标签打印粘贴单元6把有关钞捆的品种、数量、包装的时间、地点以及执行清分扎把的工作人员等信息,打印在标签上,并自动将标签粘贴到钞捆上。工作人员在流水线末端,将钞捆收集装箱就可以了。整条自动化流水线的信息,均由计算机处理,自动协调,自动控制,中间毋需人工操作,工作效率高,自动化程度高,是银行系统十分理想的成套设备。以上所述的实施例仅仅是对本发明自动化纸币全包封系统的优选实施方式进行描述,并非对发明的构思和范围进行限定,在不脱离本发明方案的前提下,本领域技术人员对本发明的技术方案作出的各种外型变型和改进,均应落入本发明自动化纸币全包封系统的保护范围。As shown in the figure, the present invention includes a conveyor belt 1, on the side of the conveyor belt 1, a number of
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CN102180293A (en) * | 2011-05-03 | 2011-09-14 | 杨承然 | Method for pre-wrapping information mark on paper money |
CN102502025B (en) * | 2011-10-20 | 2013-06-19 | 余谈阵 | Pressing mechanism and note packaging device with same |
CN102610033B (en) * | 2012-03-15 | 2014-01-08 | 南京中钞长城金融设备有限公司 | Intelligent packeting system |
CN102730227B (en) * | 2012-05-30 | 2013-12-25 | 河北汇金机电股份有限公司 | Full-automatic paper money clearing and packaging assembly line |
CN102855690A (en) * | 2012-08-30 | 2013-01-02 | 上海古鳌电子科技股份有限公司 | Bill processing device |
CN102923361B (en) * | 2012-11-28 | 2014-09-17 | 北京东港安全印刷有限公司 | Bank note processing and packing system |
CN104290950B (en) * | 2014-08-20 | 2016-05-11 | 河北汇金机电股份有限公司 | Bank note sizing is tied up and plastic encapsulated package device |
CN104691805A (en) * | 2015-02-05 | 2015-06-10 | 天津雍和包装有限公司 | Preservative film packaging machine |
CN106228678A (en) * | 2016-08-30 | 2016-12-14 | 温州飞越金融设备有限公司 | A kind of full-automatic banknote sorting package streamline |
CN111325897A (en) * | 2020-03-23 | 2020-06-23 | 江苏保力自动化科技有限公司 | RMB (national coin) packaging equipment capable of automatically discharging and conveying |
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CN101830295A (en) * | 2010-05-03 | 2010-09-15 | 杨承然 | Paper money pre-wrapping machine |
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CN2688618Y (en) * | 2004-02-04 | 2005-03-30 | 孙景涛 | Plastic sealed bank note binder |
CN1880174A (en) * | 2005-06-17 | 2006-12-20 | 株式会社东芝 | Sheet processing apparatus |
CN101830295A (en) * | 2010-05-03 | 2010-09-15 | 杨承然 | Paper money pre-wrapping machine |
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