CN101996714B - Enameled flat wire extruding and cladding process - Google Patents
Enameled flat wire extruding and cladding process Download PDFInfo
- Publication number
- CN101996714B CN101996714B CN2009103054943A CN200910305494A CN101996714B CN 101996714 B CN101996714 B CN 101996714B CN 2009103054943 A CN2009103054943 A CN 2009103054943A CN 200910305494 A CN200910305494 A CN 200910305494A CN 101996714 B CN101996714 B CN 101996714B
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- Prior art keywords
- resin
- wire
- bare wire
- insulating
- extruding
- Prior art date
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Links
- 238000005253 cladding Methods 0.000 title claims abstract description 11
- 238000000034 method Methods 0.000 title claims abstract description 11
- 239000011810 insulating material Substances 0.000 claims abstract description 12
- 239000011347 resin Substances 0.000 claims abstract description 12
- 229920005989 resin Polymers 0.000 claims abstract description 12
- 238000001125 extrusion Methods 0.000 claims abstract description 10
- 239000000463 material Substances 0.000 claims abstract description 9
- 239000004020 conductor Substances 0.000 claims abstract description 6
- 238000001816 cooling Methods 0.000 claims abstract description 6
- 239000004697 Polyetherimide Substances 0.000 claims abstract description 4
- 239000000805 composite resin Substances 0.000 claims abstract description 4
- NKDDWNXOKDWJAK-UHFFFAOYSA-N dimethoxymethane Chemical compound COCOC NKDDWNXOKDWJAK-UHFFFAOYSA-N 0.000 claims abstract description 4
- 238000012544 monitoring process Methods 0.000 claims abstract description 4
- 229920001601 polyetherimide Polymers 0.000 claims abstract description 4
- 229920000915 polyvinyl chloride Polymers 0.000 claims abstract description 4
- 238000009413 insulation Methods 0.000 claims description 10
- 239000002904 solvent Substances 0.000 claims description 8
- 238000004519 manufacturing process Methods 0.000 claims description 6
- 230000004888 barrier function Effects 0.000 claims description 3
- 239000002131 composite material Substances 0.000 claims description 3
- 229920006122 polyamide resin Polymers 0.000 claims description 3
- 229920006260 polyaryletherketone Polymers 0.000 claims description 3
- 229920000728 polyester Polymers 0.000 claims description 3
- 239000004814 polyurethane Substances 0.000 claims description 3
- 229920002635 polyurethane Polymers 0.000 claims description 3
- 239000002351 wastewater Substances 0.000 claims description 3
- 238000004804 winding Methods 0.000 abstract description 3
- 238000007664 blowing Methods 0.000 abstract 1
- 238000012806 monitoring device Methods 0.000 abstract 1
- 239000008213 purified water Substances 0.000 abstract 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract 1
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 4
- 150000001896 cresols Chemical class 0.000 description 2
- 239000000047 product Substances 0.000 description 2
- 239000002966 varnish Substances 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 238000004132 cross linking Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 239000012774 insulation material Substances 0.000 description 1
- 239000004922 lacquer Substances 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 230000000505 pernicious effect Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 238000012827 research and development Methods 0.000 description 1
- 239000011265 semifinished product Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
Landscapes
- Organic Insulating Materials (AREA)
Abstract
The invention relates to an enameled flat wire extruding and cladding process, which comprises the following steps of: (1) extruding a rod-shaped conductor, and producing a rectangular-section bare wire meeting the dimension requirement through heat generated by friction of an extruder and the election of a mold, wherein the working temperature is 400 to 500 DEG C and the working pressure is 40 to 50 MPa; (2) cooling the rectangular-section bare wire with room-temperature purified water, blowing to dryness on line at a speed of 5 to 50m/min, cladding an insulating layer when the bare wire passes through an insulating material extruding mold, and ensuring that the central point in an insulating extrusion molding mold is coincident with the central point of the extruded bare wire, wherein the insulating material is one of the following solvent-free insulating resin materials: polyvinyl resin, a methylal resin composite material, polyetherimide resin and the like; and (3) air-cooling the wire cladded with the insulating layer at room temperature, monitoring the dimension of the insulating layer by using an online monitoring device, forming a finished product and automatically winding up. The extruding and cladding process can make the bare flat wire have the minimum tortuosity; and the bare wire is cladded with the solvent-free resin insulating material to avoid volatilization of harmful gas and prevent the environment without pollution.
Description
Technical field
The present invention relates to a kind of electromagnetic wire application technology, particularly a kind of enameled sheet wire is extruded cladding process.
Background technology
At present, traditional enameled sheet wire production is that the insulating varnish that will contain solvent in a large number utilizes felt or mould to be coated in the copper conductor surface, cures through high temperature in baker then and makes insulating varnish generation cross-linking reaction.In this kind course of processing, can consume a large amount of electric energy, and give off the solvent vapo(u)r of 65%-80% in the lacquer liquid, in the solvent of employing mainly based on cresols and dimethylbenzene; Thereby cause a large amount of energy to be consumed, and serious environment pollution.
Therefore, providing that a kind of technology is simple, the rectangle magnet wire insulation of energy-conserving and environment-protective is extruded cladding process, is the big problem that this field scientific research and development personnel need research and solve.
Summary of the invention
The objective of the invention is to overcome above-mentioned weak point, provide that a kind of technology is simple, the enameled sheet wire extrusion process of energy-conserving and environment-protective.
The technical solution adopted in the present invention is for achieving the above object: a kind of enameled sheet wire is extruded cladding process, and implementation step comprises:
(1) rod-shaped conductors is produced the square-section bare wire that satisfies dimensional requirement through extrusion production by the selection of fricative heat of squeegee roller and mould; 400 ℃-500 ℃ of working temperatures, operating pressure 40-50MPa;
(2) the square-section bare wire through room temperature purify waste water cooling, online speed with 5-100m/min dry up after coated insulation layer during by the insulating material extrusion die; Make insulation extruded mould central point overlap consistent with the bare wire central point of extruding;
Below adopting, described insulating material exempts from one of solvent insulating resin material: polyvinyl resin, methylal resin composite material, polyetherimide resin, polyurethane or directly weld polyester enamel-cover composite polyamide resin, PAEK resin;
(3) the line body behind the coated insulation layer through on-Line Monitor Device monitoring insulating barrier size, forms finished product, take-up automatically after room temperature is air-cooled.
The invention has the beneficial effects as follows:
1, the direct coated insulation material of extruding back square-section bare wire, need not pass through semi-finished product take-up, unwrapping wire operation again, purpose reaches minimum for making naked lenticular wire flexibility, has guaranteed consistent the overlapping of conductor central point with insulation extruded mould central point, thereby has guaranteed the uniformity of thickness of insulating layer.
2, the solvent resin-insulated material is exempted from use, does not need the solvent paint, and insulating material solids content 100% does not have the discharging of pernicious gases such as containing cresols and dimethylbenzene, steam, and is environment friendly and pollution-free.
Embodiment
Below in conjunction with preferred embodiment, to according to embodiment provided by the invention, details are as follows for feature:
A kind of enameled sheet wire is extruded cladding process, and implementation step comprises:
(1) rod-shaped conductors is produced the square-section bare wire that satisfies dimensional requirement through extrusion production by the selection of fricative heat of squeegee roller and mould; 400 ℃-500 ℃ of working temperatures, operating pressure 40-50MPa.
(2) the square-section bare wire through room temperature purify waste water cooling, online speed with 5-50m/min dry up after coated insulation layer during by the insulating material extrusion die; (speed is decided by the specification of line, and the big speed of production of wire gauge is slow);
The center is fixed, and it is consistent that the insulation extruded mould central point and the bare wire central point of extruding are overlapped,
Promptly keep extruding bare wire mould and insulating material extrusion die concentricity in full accord.
Below adopting, described insulating material exempts from one of solvent insulating resin material: polyvinyl resin, methylal resin composite material, polyetherimide resin, polyurethane or directly weld polyester enamel-cover composite polyamide resin, PAEK resin.
(3) the line body behind the coated insulation layer through on-Line Monitor Device monitoring insulating barrier size, forms finished product, take-up automatically after the room temperature air cooling.
Adopt this winding conducting wire of explained hereafter of the present invention to be used to manufacture windings such as all kinds of electric pressure transformers, reactor, motor, performance is safe and reliable.
Above-mentionedly with reference to embodiment this enameled sheet wire being extruded the detailed description that cladding process carries out, is illustrative rather than determinate; Therefore in the variation and the modification that do not break away under the general plotting of the present invention, should belong within protection scope of the present invention.
Claims (1)
1. an enameled sheet wire is extruded cladding process, it is characterized in that implementation step comprises:
(1) rod-shaped conductors is produced the square-section bare wire that satisfies dimensional requirement through extrusion production by the selection of fricative heat of squeegee roller and mould; 400 ℃-500 ℃ of working temperatures, operating pressure 40-50MPa;
(2) the square-section bare wire through room temperature purify waste water cooling, online speed with 5-50m/min dry up after coated insulation layer during by the insulating material extrusion die; Make insulating material extrusion die central point overlap consistent with the bare wire central point of extruding;
Below adopting, described insulating material exempts from one of solvent insulating resin material: polyvinyl resin, methylal resin composite material, polyetherimide resin, polyurethane or directly weld polyester enamel-cover composite polyamide resin, PAEK resin;
(3) the line body behind the coated insulation layer through on-Line Monitor Device monitoring insulating barrier size, forms finished product, take-up automatically after room temperature is air-cooled.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009103054943A CN101996714B (en) | 2009-08-11 | 2009-08-11 | Enameled flat wire extruding and cladding process |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009103054943A CN101996714B (en) | 2009-08-11 | 2009-08-11 | Enameled flat wire extruding and cladding process |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101996714A CN101996714A (en) | 2011-03-30 |
| CN101996714B true CN101996714B (en) | 2011-12-07 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2009103054943A Active CN101996714B (en) | 2009-08-11 | 2009-08-11 | Enameled flat wire extruding and cladding process |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN101996714B (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102496423B (en) * | 2011-11-29 | 2013-03-20 | 安庆市三阳塑胶材料有限公司 | Production method of polymer composite power bus bar or bus tube |
| CN109617286A (en) * | 2018-12-12 | 2019-04-12 | 陕西航空电气有限责任公司 | The implementation method of pump motor insulation performance under alkaline conduction coolant liquid working media |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20020016267A (en) * | 2000-08-25 | 2002-03-04 | 이구택 | A method for manufacturing high strength cold-rolled enamel steel sheet with superior fishscale resistance |
| CN1979696A (en) * | 2005-12-08 | 2007-06-13 | 胡明钦 | Aluminium-in-copper nano mica enamel-covered wire |
| CN201160013Y (en) * | 2008-01-25 | 2008-12-03 | 江阴华电新材料有限公司 | Single-side self-agglutinating lacquered transposition wire |
| CN101359523A (en) * | 2007-12-29 | 2009-02-04 | 天津市经纬电材有限公司 | Method for making enameled aluminium flat wire |
-
2009
- 2009-08-11 CN CN2009103054943A patent/CN101996714B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20020016267A (en) * | 2000-08-25 | 2002-03-04 | 이구택 | A method for manufacturing high strength cold-rolled enamel steel sheet with superior fishscale resistance |
| CN1979696A (en) * | 2005-12-08 | 2007-06-13 | 胡明钦 | Aluminium-in-copper nano mica enamel-covered wire |
| CN101359523A (en) * | 2007-12-29 | 2009-02-04 | 天津市经纬电材有限公司 | Method for making enameled aluminium flat wire |
| CN201160013Y (en) * | 2008-01-25 | 2008-12-03 | 江阴华电新材料有限公司 | Single-side self-agglutinating lacquered transposition wire |
Also Published As
| Publication number | Publication date |
|---|---|
| CN101996714A (en) | 2011-03-30 |
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Address after: 300000 Tianjin Jinnan Economic Development Zone (Shuang Gang) Wang Gang Road 12 Patentee after: TIANJIN JINGWEI HUIKAI OPTOELECTRONIC Co.,Ltd. Address before: 300350 Tianjin Jinnan District Economic Development Zone (Shuang Gang) Wang Gang Road 12 Patentee before: Tianjin Jing Wei Electric Wire Co.,Ltd. |
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| CP03 | Change of name, title or address | ||
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Effective date of registration: 20220831 Address after: No. 1, Chuangxin Road, Xiaozhan Town, Jinnan District, Tianjin 300000 Patentee after: Tianjin Jingwei Power Technology Co.,Ltd. Address before: 300000 Tianjin Jinnan Economic Development Zone (Shuang Gang) Wang Gang Road 12 Patentee before: TIANJIN JINGWEI HUIKAI OPTOELECTRONIC Co.,Ltd. |
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