CN101992540B - All Electric Blow Molding Machine - Google Patents
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Abstract
Description
技术领域 technical field
本发明涉及一种成型机,特别涉及一种用于成型中空容器的全电式中空成型机。The invention relates to a molding machine, in particular to an all-electric hollow molding machine for molding hollow containers.
背景技术 Background technique
以往中空成型机在闭模或开模时,利用油压方式驱动一模具相对另一固定设置的模具移动,以达到闭模或开模作用,但是油压设计需要设置油管,造成成型机的管路较多,而且油压相关设备的体积大,并且容易因为漏油而污染机台,因此目前成型机大部分已改用电控式成型机。In the past, when the hollow molding machine was closing or opening the mold, it used oil pressure to drive one mold to move relative to the other fixed mold to achieve the effect of closing or opening the mold. There are many roads, and the volume of oil pressure related equipment is large, and it is easy to pollute the machine due to oil leakage. Therefore, most of the molding machines have been converted to electronically controlled molding machines.
例如日本第JP2004-255598号专利的全电式中空成型机,其左模具为固定设置,要控制闭模或开模作用时,只驱动该右模具朝该左模具靠近而闭模,或是驱动该右模具远离该左模具而开模,也就是说,上述设计通过单一模具的移动来达成闭模与开模作用。但是只驱动单一模具移动而闭模,造成闭模接合力量只由单一模具提供,该固定模具必须承受该移动模具的接合冲力,虽然固定模具固定设置于一预定位置,但是在承受接合冲力时,仍然会因为被动地受力而略微偏移,于是两模具接合后的中心位置也会偏移,进而影响成型出的中空容器的精度。For example, in the all-electric blow molding machine patented in Japan No. JP2004-255598, the left mold is fixed. When controlling the closing or opening of the mold, only the right mold is driven towards the left mold to close the mold, or the left mold is driven to close the mold. The right mold is opened far away from the left mold, that is to say, the above-mentioned design achieves the functions of mold closing and mold opening through the movement of a single mold. However, only a single mold is driven to move and the mold is closed, so that the joint force of the closed mold is only provided by a single mold. The fixed mold must bear the joint impulse of the moving mold. Although the fixed mold is fixed at a predetermined position, when bearing the joint impulse, It will still be slightly offset due to passive force, so the center position of the two molds will also be offset after joining, which will affect the accuracy of the formed hollow container.
发明内容 Contents of the invention
本发明的目的是提供一种可以同时驱动二模具相互靠近或远离、闭模施力均匀、成型精度高的全电式中空成型机。The object of the present invention is to provide an all-electric hollow molding machine which can simultaneously drive two molds close to each other or away from each other, with uniform mold closing force and high molding precision.
本发明全电式中空成型机,包括:一机台、一夹模装置以及一驱动装置。The all-electric hollow molding machine of the present invention includes: a machine table, a mold clamping device and a driving device.
该夹模装置组装在该机台上,并包括左右设置的一第一模具与一第二模具以及二个左右间隔并分别连接所述第一模具、所述第二模具的动作臂,所述动作臂可受驱动而带动所述第一模具、所述第二模具在一互相靠近的闭模位置以及一互相远离的开模位置之间移动。The mold clamping device is assembled on the machine platform, and includes a first mold and a second mold arranged on the left and right, and two left and right spaced action arms respectively connected to the first mold and the second mold. The action arm can be driven to drive the first mold and the second mold to move between a closed mold position close to each other and a mold open position far away from each other.
该驱动装置组装在该机台上,并包括一动力机构以及一连接该动力机构及所述动作臂的摆臂机构。该动力机构包括一个动力源以及一可受该动力源驱动而相对该机台左右移动的调整座。该摆臂机构包括一个摆臂、一个连接该摆臂并联动其中一个动作臂摆动的第一连杆单元以及一个连接该摆臂并联动另一个动作臂摆动的第二连杆单元。该摆臂包括一个与该动力机构枢接的第一枢部以及一个与该第一枢部反向间隔的第二枢部,该第一连杆单元包括一个与该摆臂的第一枢部枢接的第一端以及一个相对该第一端更邻近所述其中一个动作臂的第二端,该第二连杆单元包括一个与该摆臂的第二枢部枢接的第三端以及一个相对该第三端更邻近所述另一个动作臂的第四端。The driving device is assembled on the machine platform, and includes a power mechanism and a swing arm mechanism connecting the power mechanism and the action arm. The power mechanism includes a power source and an adjustment base that can be driven by the power source to move left and right relative to the machine table. The swing arm mechanism includes a swing arm, a first link unit connected with the swing arm and linked with one of the action arms to swing, and a second link unit connected with the swing arm and linked with the swing of the other action arm. The swing arm includes a first pivot that is pivotally connected to the power mechanism and a second pivot that is oppositely spaced from the first pivot, and the first link unit includes a first pivot that is connected to the swing arm a pivoted first end and a second end closer to the one of the action arms relative to the first end, the second link unit includes a third end pivoted to the second pivot of the swing arm and A fourth end closer to the other action arm than the third end.
该摆臂可受该调整座的左右移动而被驱动摆动,进而带动所述第一连杆单元、所述第二连杆单元分别带动所述动作臂同时摆动,而联动所述第一模具、所述第二模具互相靠近或互相远离。The swing arm can be driven to swing by the left and right movement of the adjustment seat, and then drive the first link unit and the second link unit to drive the action arm to swing at the same time, and link the first mold, The second molds are close to each other or far away from each other.
本发明所述的全电式中空成型机,该动力机构还包括一个能受该动力源驱动而在原地绕自身轴线转动的螺杆,前述调整座螺接在该螺杆的外周,并受该螺杆的转动作用而相对该螺杆左右移动并带动所述摆臂枢摆。In the all-electric hollow molding machine of the present invention, the power mechanism also includes a screw that can be driven by the power source to rotate around its own axis in situ. Rotation acts to move left and right relative to the screw rod and drives the swing arm to pivot.
本发明所述的全电式中空成型机,该调整座包括一个调整座枢部,该动力机构还包括一片枢接板,该枢接板包括一个与该调整座枢部枢接的第一板部以及一个与该第一板部反向间隔并与该摆臂的第一枢部枢接的第二板部。In the all-electric hollow molding machine of the present invention, the adjustment seat includes an adjustment seat pivot portion, and the power mechanism further includes a pivot plate, and the pivot plate includes a first plate pivotally connected to the adjustment seat pivot portion portion and a second plate portion spaced opposite to the first plate portion and pivotally connected to the first pivot portion of the swing arm.
本发明所述的全电式中空成型机,该摆臂还包括一个位于所述第一枢部与所述第二枢部之间的摆臂支点部,所述摆臂以一条通过该摆臂支点部的轴线为枢摆中心轴线而摆动,所述夹模装置的动作臂都包括反向间隔的一个模具连接部与一个动作部以及一个位于所述模具连接部与所述动作部之间的支点部,所述动作臂都以一条通过所述动作臂的支点部的轴线为枢摆中心轴线而摆动,而且所述其中一个动作臂的模具连接部连接该第一模具,所述其中一个动作臂的动作部相对对应的模具连接部更邻近该第一连杆单元的第二端,所述另一个动作臂的模具连接部连接该第二模具,所述另一个动作臂的动作部相对对应的模具连接部更邻近该第二连杆单元的第四端;当该夹模装置位于该开模位置时,所述第二端与所述第四端互相靠近,所述二个动作臂的动作部也互相靠近,所述动作臂的模具连接部互相远离而使所述第一模具与所述第二模具互相远离;当该夹模装置位于该闭模位置时,所述第二端与所述第四端互相远离,所述二个动作臂的动作部也互相远离,所述动作臂的模具连接部互相靠近而使所述第一模具与所述第二模具互相靠近。In the all-electric hollow molding machine of the present invention, the swing arm further includes a swing arm fulcrum portion located between the first pivot portion and the second pivot portion, and the swing arm passes through the swing arm The axis of the fulcrum part swings as the pivot center axis, and the action arms of the mold clamping device all include a mold connection part and an action part spaced in reverse and a mold connection part and the action part between the The fulcrum part, the action arms all swing with an axis passing through the fulcrum part of the action arm as the pivot center axis, and the mold connection part of one of the action arms is connected to the first mold, and one of the action arms The action part of the arm is closer to the second end of the first link unit relative to the corresponding mold connection part, the mold connection part of the other action arm is connected to the second mold, and the action part of the other action arm is relatively corresponding The mold connecting part is closer to the fourth end of the second link unit; when the mold clamping device is at the mold opening position, the second end and the fourth end are close to each other, and the two action arms The action parts are also close to each other, and the mold connection parts of the action arms are far away from each other so that the first mold and the second mold are far away from each other; when the clamping device is at the mold closing position, the second end and the second end The fourth ends are far away from each other, the action parts of the two action arms are also far away from each other, and the mold connection parts of the action arms are close to each other so that the first mold and the second mold are close to each other.
本发明所述的全电式中空成型机,该驱动装置还包括二个左右设置并能相对该机台左右滑移的滑座,其中一个滑座与该第一连杆单元及所述其中一个动作臂的动作部枢接,另一个滑座与该第二连杆单元及所述另一个动作臂的动作部枢接。In the all-electric blow molding machine of the present invention, the driving device further includes two sliding seats arranged left and right and capable of sliding left and right relative to the machine table, one of the sliding seats is connected with the first connecting rod unit and one of the The action part of the action arm is pivotally connected, and the other sliding seat is pivotally connected with the second link unit and the action part of the other action arm.
本发明所述的全电式中空成型机,该驱动装置还包括多个固定设置在该机台上并供所述滑座嵌装结合以引导所述滑座的移动行程的轨条。In the all-electric hollow molding machine of the present invention, the driving device further includes a plurality of rails fixedly arranged on the machine table and used for the embedded combination of the sliding seat to guide the moving stroke of the sliding seat.
本发明所述的全电式中空成型机,该机台包括一个底座以及二个前后间隔地固定设置在该底座上并且都具有一个第一安装部的摆臂安装板,前述摆臂支点部位于所述摆臂安装板之间并与所述第一安装部枢接。The all-electric hollow molding machine according to the present invention, the machine table includes a base and two swing arm mounting plates fixedly arranged on the base at intervals front and back and each having a first mounting portion, the aforementioned swing arm fulcrum is located at The swing arm mounting plates are pivotally connected to the first mounting portion.
本发明所述的全电式中空成型机,该机台还包括一个位于该底座的上方的模具安装座,该模具安装座包括二个左右间隔并分别与所述动作臂的支点部枢接的第二安装部。The all-electric hollow molding machine of the present invention, the machine table also includes a mold mounting seat located above the base, and the mold mounting seat includes two left and right intervals and are pivotally connected to the fulcrum of the action arm respectively. Second installation department.
本发明的有益效果在于:通过所述第一模具及第二模组都可以受到该驱动装置带动而左右移动,可提供均匀的闭模力量,提高成型容器的精度。The beneficial effect of the present invention is that: both the first mold and the second mold group can be moved left and right driven by the driving device, which can provide uniform mold closing force and improve the precision of forming the container.
附图说明 Description of drawings
图1是本发明全电式中空成型机的较佳实施例的前视图,同时显示该全电式中空成型机的一夹模装置位于一开模位置;Fig. 1 is the front view of the preferred embodiment of the all-electric blow molding machine of the present invention, showing simultaneously that a clamping device of the all-electric blow molding machine is located at a mold opening position;
图2是该较佳实施例的部分元件的立体组合图;Fig. 2 is a three-dimensional assembled view of some elements of the preferred embodiment;
图3是该较佳实施例的部分元件的立体分解图;Figure 3 is an exploded perspective view of some components of the preferred embodiment;
图4是一类似图1的前视图,同时显示该夹模装置位于一闭模位置。Figure 4 is a front view similar to Figure 1, showing the mold clamping device in a closed mold position.
具体实施方式 Detailed ways
下面结合附图及实施例对本发明进行详细说明。The present invention will be described in detail below in conjunction with the accompanying drawings and embodiments.
参阅图1、图2、图3,本发明全电式中空成型机的较佳实施例,用于成型一中空容器,并包括:一机台1、一夹模装置2、一驱动装置3以及一模厚调整装置4。Referring to Fig. 1, Fig. 2, Fig. 3, the preferred embodiment of the all-electric hollow molding machine of the present invention is used to form a hollow container, and includes: a machine platform 1, a
该机台1包括一个呈左右延伸的座体构造的底座11、二个前后间隔地固设在该底座11上的摆臂安装板12、一个位于该底座11的上方的模具安装座13以及多个间隔地设置在该模具安装座13的顶面的模具轨条14(图1只示出一模具轨条14)。所述摆臂安装板12都具有一个第一安装部121,该模具安装座13包括二个左右间隔的第二安装部131。The machine table 1 includes a
该夹模装置2包括:组装于该模具安装座13上的一第一模具21与一第二模具22以及二个分别连接所述第一模具21与第二模具22的动作臂23。其中,所述第一模具21与第二模具22都嵌装于所述模具轨条14上,并可沿着模具轨条14而相对该模具安装座13左右滑移,而且所述第一模具21、所述第二模具22可左右相向接合,进而配合界定出一用以成型中空容器的成型空间(图未示)。所述动作臂23都包括一个连接该第一模具21或第二模具22的模具连接部231、一个与该模具连接部231反向间隔的动作部232以及一个位于所述模具连接部231与动作部232之间的支点部233,所述支点部233分别与该模具安装座13的所述第二安装部131枢接。The
该驱动装置3包括:一动力机构5、一摆臂机构6、多个固设在该底座11上并左右延伸的轨条31以及二个彼此左右间隔并嵌装在所述轨条31上而可相对轨条31左右滑移的滑座32。该动力机构5包括一动力源51、一联轴器52、一螺杆53、一固定设置于该底座11的顶面的固定座54、一可相对该底座11与螺杆53左右移动的调整座55以及一枢接板56。The driving device 3 includes: a
该动力源51可被电力驱动,并且可为被数字信号控制其动作的伺服马达,但实施时不以此为限。该联轴器52连接该动力源51的一动力轴511及该螺杆53,使该动力源51输出的转动动力传递至该螺杆53。该螺杆53为滚珠螺杆,并由该联轴器52的位置朝该固定座54延伸并向左穿伸而过,该螺杆53可受该动力源51驱动而在原地绕自身轴线转动。该调整座55的外形为中空长方体结构,其内部通道的截面呈圆形,该调整座55包括一个螺接包覆在该螺杆53的外周的周壁551,所述周壁551具有一个位于左侧而远离该动力源51的调整座枢部552,该调整座枢部552由二个前后间隔的突出壁部所构成,该调整座55可受该螺杆53的转动作用驱动而左右移动。该枢接板56包括一个与该调整座55的调整座枢部552枢接的第一板部561以及一个与该第一板部561反向间隔并与该摆臂机构6枢接的第二板部562。The
该摆臂机构6包括一个摆臂61、一第一连杆单元62以及一第二连杆单元63。其中,该摆臂61包括一个供该枢接板56的第二板部562伸入枢接的第一枢部611、一个与该第一枢部611反向间隔的第二枢部612以及一个位于所述第一枢部611、所述第二枢部612之间的摆臂支点部613,该摆臂支点部613位于前后间隔的二个摆臂安装板12之间,并与所述第一安装部121枢接。The
该第一连杆单元62包括二个前后间隔的第一连杆621,所述第一连杆621连接后,共同将该第一连杆单元62界定出一个与该摆臂61的第一枢部611枢接的第一端622以及一个与该左侧的滑座32枢接的第二端623。该第二连杆单元63包括二个前后间隔的第二连杆631,所述第二连杆631连接后,共同将该第二连杆单元63界定出一个与该摆臂61的第二枢部612枢接的第三端632以及一个与该右侧的滑座32及右侧的动作臂23枢接的第四端633。The first connecting
所述滑座32沿着轨条31左右滑移,具有引导所述第一连杆单元62与第二连杆单元63及动作臂23的移动行程的功能,而该左侧的滑座32除了与该第一连杆单元62的第二端623枢接之外,其左侧部位还与该左侧的动作臂23的动作部232枢接。在实施时,第一连杆单元62及左侧滑座32、左侧动作臂23的设计,也可以如右侧滑座32等右侧结构设计一样,使该第一连杆单元62的第二端623及左侧滑座32、左侧动作臂23的动作部232枢接在同一部位。The sliding
该模厚调整装置4包括一减速马达41、一调整机构42等构造,通过该模厚调整装置4可以改变第一模具21与第二模具22对接后所界定出的成型空间的大小,以改变成型出的中空容器的尺寸,由于该模厚调整装置4不是本发明的改良重点,所以不再详细说明。The mold thickness adjusting device 4 includes a
参阅图1、图2、图4,该夹模装置2可受该驱动装置3驱动而在一个如图1的开模位置以及一个如图4的闭模位置间转换。当该夹模装置2位于该开模位置时,所述第一模具21与第二模具22互相远离而没有靠合在一起,该调整座55邻近该动力源51的位置,该摆臂机构6的摆臂61与第一连杆单元62与第二连杆单元63没有完全横向延伸开,该摆臂61呈略微倾斜的上下延伸状,其第一枢部611位于下方,第二枢部612位于上方,使得与其连接的第一连杆单元62与第二连杆单元63都呈现左高右低的斜向延伸,因此该第一连杆单元62的第二端623与第二连杆单元63的第四端633互相靠近,使得与该摆臂机构6连接的所述二个动作臂23的动作部232也互相靠近,所述模具连接部231互相远离,使第一模具21与第二模具22也互相远离。Referring to Fig. 1, Fig. 2 and Fig. 4, the
当该动力源51驱动该螺杆53朝一第一方向转动时,会驱动该调整座55朝远离该动力源51的方向移动,调整座55移动的同时,通过该枢接板56的带动,推动该摆臂61以一条通过该摆臂支点部613的轴线为枢转中心轴线,而朝一闭模方向71枢转,摆臂61枢转的过程带动所述第一连杆单元62与第二连杆单元63向两侧远离而展开,使该第一连杆单元62的第二端623与该第二连杆单元63的第四端633互相远离,同时所述滑座32沿着轨条31而相互远离滑动,进而推动两个动作臂23的动作部232互相远离,使动作臂23以一条通过该支点部233的轴线为枢转中心轴线而枢转,其上方的模具连接部231因而相互靠近,使第一模具21与第二模具22逐渐相向靠近,最后移动到图4的闭模位置。位于该闭模位置时,该摆臂61呈水平,该摆臂61的第一枢部611位于左侧,其第二枢部612位于右侧,而所述第一连杆单元62与第二连杆单元63也呈水平延伸。When the
当该动力源51驱动该螺杆53反向转动时,会驱动该调整座55朝靠近该动力源51的方向移动,就可以通过该枢接板56拉动该摆臂61朝一开模方向72枢转,进而驱动所述第一连杆单元62与第二连杆单元63互相靠近,左右两侧的滑座32也互相靠近,并带动该夹模装置2回到图1的开模位置。When the
综上所述,通过该驱动装置3同时连接二个动作臂23,以驱动所述动作臂23带动所述第一模具21与第二模具22相互靠近或远离,达到闭模与开模的目的,而且第一模具21与第二模具22同时移动靠近而接合闭模,其接合力量由第一模具21与第二模具22同时且均匀地提供,因此第一模具21与第二模具22接合后的中心位置可被精准地控制在原先预定位置,使后续成型出的中空容器具有极高精度,确实能达成本发明的目的。In summary, the driving device 3 is connected to the two
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