CN101978438B - Apparatus for coloring electric wire - Google Patents
Apparatus for coloring electric wire Download PDFInfo
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- CN101978438B CN101978438B CN2008801280939A CN200880128093A CN101978438B CN 101978438 B CN101978438 B CN 101978438B CN 2008801280939 A CN2008801280939 A CN 2008801280939A CN 200880128093 A CN200880128093 A CN 200880128093A CN 101978438 B CN101978438 B CN 101978438B
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/34—Apparatus or processes specially adapted for manufacturing conductors or cables for marking conductors or cables
- H01B13/345—Apparatus or processes specially adapted for manufacturing conductors or cables for marking conductors or cables by spraying, ejecting or dispensing marking fluid
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0207—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the work being an elongated body, e.g. wire or pipe
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C1/00—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating
- B05C1/04—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length
- B05C1/08—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line
- B05C1/0813—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line characterised by means for supplying liquid or other fluent material to the roller
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D1/00—Processes for applying liquids or other fluent materials
- B05D1/28—Processes for applying liquids or other fluent materials performed by transfer from the surfaces of elements carrying the liquid or other fluent material, e.g. brushes, pads, rollers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D7/00—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
- B05D7/20—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials to wires
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B12/00—Arrangements for controlling delivery; Arrangements for controlling the spray area
- B05B12/14—Arrangements for controlling delivery; Arrangements for controlling the spray area for supplying a selected one of a plurality of liquids or other fluent materials or several in selected proportions to a spray apparatus, e.g. to a single spray outlet
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D5/00—Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures
- B05D5/06—Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures to obtain multicolour or other optical effects
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D7/00—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
- B05D7/02—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials to macromolecular substances, e.g. rubber
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Life Sciences & Earth Sciences (AREA)
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- Manufacturing Of Electric Cables (AREA)
- Coating Apparatus (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
Abstract
提供了一种用于对电线进行着色的设备和方法,以使得着色材料能快速地干化,且防止着色材料从电线外表面上脱落掉,从而能可靠地对电线进行识别,并能容易地改变着色图案。着色设备(1)对沿移动方向P移动的电线(5)的外表面(5a)进行着色。着色设备(1)包括转辊构件(31)、以及第一到第十二喷射单元(40A到40L)。转辊构件(31)的外周壁面(31a)与电线(5)的外表面(5a)相接触,且随着电线(5)的移动而转动。第一到第十二喷射单元(40A到40L)可将颜色互不相同的着色材料喷射到转辊构件(31)的外周壁面(31a)上。
Provided are an apparatus and method for coloring electric wires so that the coloring material can be quickly dried and the coloring material is prevented from coming off from the outer surface of the wire so that the electric wire can be identified reliably and easily Change the coloring pattern. A coloring device (1) colors an outer surface (5a) of an electric wire (5) moving in a moving direction P. The coloring apparatus (1) includes a roller member (31), and first to twelfth spraying units (40A to 40L). The outer peripheral wall surface (31a) of the rotating roller member (31) is in contact with the outer surface (5a) of the electric wire (5), and rotates as the electric wire (5) moves. The first to twelfth spraying units (40A to 40L) can spray coloring materials of mutually different colors onto the peripheral wall surface (31a) of the roller member (31).
Description
技术领域 technical field
本发明涉及一种用于对沿一个方向移动的电线的外表面进行着色的设备和方法。 The present invention relates to an apparatus and method for coloring the outer surface of an electric wire moving in one direction. the
背景技术 Background technique
多种电子装置在机动车上被安装为移动式单元的形式。因而,在机动车上设置有线束,用于从电源向这些电子装置传输电力、以及从计算机向电子装置发送控制信号。线束包括多根电线和连接到电线端头上的连接器。 A variety of electronic devices are mounted on motor vehicles in the form of mobile units. Accordingly, a wiring harness is provided on a motor vehicle for transmitting electric power from a power source to these electronic devices, and for sending control signals from a computer to the electronic devices. A wiring harness consists of multiple wires and connectors attached to the ends of the wires. the
电线具有导电的芯线和由绝缘合成树脂制成的包覆层,包覆层包覆着芯线。这样的电线是所谓的被覆线。连接器包括接线端配接件和其中容纳着接线端配接件的连接器壳体。接线端配接件是由到导电金属片或类似部件构成的,其被连接到电线的端部上,并与电线中的芯线实现电路连接。连接器的壳体是由电绝缘的合成树脂制成的,其被制为箱形的结构。当连接器壳体被连接到电子装置上时,各条电线通过接线端配接件与对应的电子装置实现连接,线束由此可将电力和信号发送给各个电子装置。 The electric wire has a conductive core wire and a covering made of an insulating synthetic resin, the covering covering the core wire. Such electric wires are so-called covered wires. The connector includes a terminal fitting and a connector housing in which the terminal fitting is accommodated. A terminal fitting consists of a conductive sheet metal or similar component which is attached to the end of an electrical wire and makes electrical connection with the cores of the electrical wire. The housing of the connector is made of electrically insulating synthetic resin, which is formed into a box-shaped structure. When the connector housing is connected to the electronic device, each wire is connected to the corresponding electronic device through the terminal fitting, and the wire harness can thereby transmit power and signals to each electronic device. the
当对线束进行组装时,首先将电线切割成特定的长度段,然后,在将靠近电线端部的包覆层去掉之后,将接线端配接件连接到电线的端部上。可按照需要将某根电线与另一电线连接起来。而后,将接线端配接件插入到连接器壳体中,由此将线束组装起来。 When assembling the wire harness, the wires are first cut to specific lengths, and then, after the coating near the ends of the wires is removed, terminal fittings are attached to the ends of the wires. Connect one wire to another as desired. Then, the terminal fitting is inserted into the connector housing, thereby assembling the wire harness. the
线束中的电线必须要在几个方面区别开,这些方面包括芯线的尺寸、包覆层的材料(涉及到取决于耐热性能的材料替换)、以及用途方面。用途方面例如是指:气囊、制动防抱死系统(ABS)、控制信号线、以及机动车中使用电线的系统-譬如传动系统。因而,用在线束中的电线的外表面需要由着色设备进行着色,以便于识别这些电线的用途 (例如可参见专利文件1和2)。 The wires in the wiring harness must be differentiated in several respects, including the size of the core wire, the material of the covering layer (involving material replacement depending on heat resistance), and the use. The usage aspect refers, for example, to air bags, anti-lock braking systems (ABS), control signal lines, and systems in motor vehicles using electric lines such as transmission systems. Thus, the outer surfaces of the electric wires used in the wire harness need to be colored by a coloring device in order to identify the purpose of these electric wires (for example, see Patent Documents 1 and 2). the
专利文件1中所公开的电线着色设备被安装在电线切割机上。电线切割机在将电线沿纵长方向移动之后将其切割成规定的长度段。用于电线的着色设备包括多个喷射单元、以及具有抽吸单元的导管。喷射单元按照预定的着色图案喷射出具有不同颜色的色料。在电线的移动方向上,导管被布置在着色设备的下游位置处。 The wire coloring apparatus disclosed in Patent Document 1 is mounted on a wire cutting machine. The wire cutter cuts the wire into prescribed lengths after moving it in the lengthwise direction. A coloring device for electric wires includes a plurality of spray units, and a duct with a suction unit. The spraying unit sprays colorants with different colors according to a predetermined coloring pattern. A conduit is arranged at a position downstream of the coloring device in the direction of movement of the electric wire. the
在电线切割机使电线在纵长上移动的同时,具有上述结构的电线着色设备利用喷射单元将色料按照所述的着色图案淀积在电线的外表面上,然后,再在导管中对色料进行充分的干化。 While the electric wire cutting machine moves the electric wire lengthwise, the electric wire coloring device with the above-mentioned structure utilizes the spray unit to deposit the coloring material on the outer surface of the electric wire according to the coloring pattern, and then, the color is matched in the conduit. The material is fully dried. the
专利文件2中公开的电线着色设备包括用于使电线在其纵向上移动的移动单元、用于容纳着着色液体的容罐、输送转辊、着色转辊、以及刮刷器。输送转辊被可转动地支撑着,且输送转辊的一部分被浸没到容罐内容盛的着色液体中。着色转辊被转动地支撑着,其被布置在输送转辊的上侧、电线的下侧,且与输送转辊与电线都进行接触。在着色转辊的外周壁面上制有多个凹窝。在电线的移动方向上,刮刷器位于着色转辊的下游位置。刮刷器具有用于使电线穿过的孔洞,其将电线外表面上多余的着色液体刮除掉。 The electric wire coloring apparatus disclosed in Patent Document 2 includes a moving unit for moving the electric wire in its longitudinal direction, a container for containing a coloring liquid, a conveying roller, a coloring roller, and a wiper. The conveying roller is rotatably supported, and a part of the conveying roller is immersed in the coloring liquid contained in the tank. The coloring roller is rotatably supported, is arranged on the upper side of the conveying roller, the lower side of the electric wire, and is in contact with both the conveying roller and the electric wire. A plurality of dimples are formed on the peripheral wall surface of the coloring roller. In the moving direction of the wire, the wiper is located downstream of the coloring roller. The scraper has holes for the wire to pass through, and scrapes off excess coloring liquid on the outer surface of the wire. the
在具有上述结构的电线着色设备中,输送转辊在将着色液体沉积到其外周壁面上的同时进行转动,以便于将着色液体引导到着色转辊上的凹窝中。然后,在移动单元将电线在纵向上移动的同时,着色转辊将位于凹窝中的着色液体淀积到电线的外表面上。 In the electric wire coloring apparatus having the above structure, the conveying roller rotates while depositing the coloring liquid on its peripheral wall surface so as to guide the coloring liquid into the dimples on the coloring roller. Then, the coloring roller deposits the coloring liquid in the dimples onto the outer surface of the wire while the moving unit moves the wire in the longitudinal direction. the
[专利文件1]日本专利申请公报NO.2004-134371 [Patent Document 1] Japanese Patent Application Publication No.2004-134371
[专利文件2]日本专利申请公报NO.2003-303524 [Patent Document 2] Japanese Patent Application Publication No.2003-303524
近些年来,考虑到环境问题,对快干型溶剂进行替换的需求变得迫切起来,其中的快干型溶剂例如是甲苯,希望用水性溶剂或酒精溶剂来作为色料的溶剂,以替换快干型溶剂。使用水性溶剂或酒精溶剂的此类色料的干化时间要长于使用快干型溶剂的色料。 In recent years, considering environmental issues, the demand for replacement of fast-drying solvents has become urgent. The fast-drying solvents are, for example, toluene. dry solvent. These stains using water-based or alcohol-based solvents will take longer to dry than those using fast-drying solvents. the
在专利文件1所公开的着色设备中,在电线切割机对电线移动的同时,喷射单元进行喷射而将着色材料淀积到电线的外表面上。因而, 如果着色材料的溶剂是水性或酒精性溶剂,则在着色材料完全干化之前,如果电线接触到周围的构件,未干化的着色材料就可能沾附到诸如用于移动电线的转辊等构件上,从而从电线上脱落下去。结果就是,淀积在电线上的着色材料可能是不均匀的、或者被部分地去除掉,而沾附到转辊上的着色材料则可能再次淀积到电线的外表面上。因而,由于出现了如下的问题:电线上的着色图案与预定的图案是不同的,所以,造成对电线的识别变得困难了。 In the coloring apparatus disclosed in Patent Document 1, while the wire cutter is moving the wire, the spray unit sprays to deposit the coloring material on the outer surface of the wire. Therefore, if the solvent of the coloring material is an aqueous or alcohol-based solvent, the undried coloring material may adhere to such as a roller for moving the wire if the wire touches the surrounding members before the coloring material is completely dried. and other components, thereby falling off from the wire. As a result, the coloring material deposited on the wire may be uneven or partially removed, and the coloring material adhering to the roller may be deposited again on the outer surface of the wire. Therefore, since there arises a problem that the coloring pattern on the electric wire is different from the predetermined pattern, identification of the electric wire becomes difficult. the
另外,在专利文件2所公开的着色设备中,如果改变着色图案的形状或布局,就必须要改变凹窝的形状或着色转辊的布局。结果就是,出现了如下的问题:由于必须要制备另一个着色转辊、并更换着色转辊,生产成本和人工投入增加了。还出现了如下的问题:如果改变着色图案的颜色,就应当改变容罐内的着色液体,这也增大了人工投入。 In addition, in the coloring apparatus disclosed in Patent Document 2, if the shape or layout of the coloring pattern is changed, it is necessary to change the shape of the dimples or the layout of the coloring roller. As a result, there arises a problem that production cost and labor input increase because it is necessary to prepare another coloring roll and replace the coloring roll. There also arises a problem that if the color of the coloring pattern is changed, the coloring liquid in the tank should be changed, which also increases labor input. the
发明内容 Contents of the invention
本发明的一个目的是解决上述问题。也就是说,本发明的目的在于提供一种用于对电线进行着色的设备和方法,利用本发明,能快速地将着色材料干化,防止其从电线的外表面脱离掉,由此能可靠地识别电线,且能容易地改变着色图案。 An object of the present invention is to solve the above-mentioned problems. That is to say, the object of the present invention is to provide an apparatus and method for coloring electric wires. By using the present invention, the coloring material can be quickly dried to prevent it from being detached from the outer surface of the electric wire, thereby enabling reliable coloring. Wires are easily identified and coloring patterns can be easily changed. the
为了实现这一目的,根据本发明的权利要求1,本申请提供了一种用于对沿一个方向移动的电线的外表面进行着色的设备,其包括: In order to achieve this object, according to claim 1 of the present invention, the present application provides a device for coloring the outer surface of an electric wire moving in one direction, comprising:
转辊构件,该构件的外周壁面与电线的外表面相接触,且该构件随着电线的移动而转动;以及 a rotating roller member, the outer peripheral wall of which is in contact with the outer surface of the wire, and which rotates as the wire moves; and
喷射单元,其用于将着色材料喷射到转辊构件的外周壁面上。 A spraying unit for spraying the coloring material onto the outer peripheral wall surface of the roller member. the
根据本发明的权利要求2,本申请提供了如权利要求1所述的、用于对电线进行着色的设备, According to claim 2 of the present invention, the application provides the device for coloring electric wires as described in claim 1,
其中,设置了多个喷射单元,用于向转辊构件的外周壁面喷射颜色互不相同的着色材料。 Wherein, a plurality of spraying units are provided for spraying coloring materials of different colors to the outer peripheral wall surface of the turning roller member. the
根据本发明的权利要求3,本申请提供了如权利要求2所述的、用于对电线进行着色的设备, According to claim 3 of the present invention, the application provides the device for coloring electric wires as described in claim 2,
其中,喷射单元被布置在转辊构件的环周方向上。 Therein, the spraying unit is arranged in the circumferential direction of the turning roller member. the
根据本发明的权利要求4,本申请提供了如权利要求1到3之一所述的、用于对电线进行着色的设备, According to claim 4 of the present invention, the application provides the device for coloring electric wires as described in one of claims 1 to 3,
其中,在转辊构件的外周壁面上制有环周方向的沟槽。 Wherein, grooves in the circumferential direction are formed on the outer peripheral wall surface of the rotating roller member. the
根据本发明的权利要求5,本申请提供了如权利要求4所述的、用于对电线进行着色的设备,
According to
其中,在与电线纵向相垂直的方向上,设置有多个沟槽;以及 Wherein, in the direction perpendicular to the longitudinal direction of the wire, a plurality of grooves are arranged; and
设置了用于使转辊构件在与纵向相垂直方向上移动的驱动单元,由此使得各个沟槽可移近或远离对应的喷射单元。 A drive unit is provided for moving the roller member in a direction perpendicular to the longitudinal direction, whereby each groove can be moved closer to or farther away from the corresponding spray unit. the
根据本发明的权利要求6,本申请提供了一种用于对沿一个方向移动的电线的外表面进行着色的方法,其包括步骤: According to claim 6 of the present invention, the present application provides a method for coloring the outer surface of an electric wire moving in one direction, comprising the steps of:
将着色材料喷射到转辊构件的外周壁面上; Spray the coloring material onto the outer peripheral wall of the roller member;
在转辊构件的外周壁面与电线外表面接触的同时,使转辊构件随着电线的移动而转动;以及 causing the roller member to rotate with the movement of the wire while the outer peripheral wall surface of the roller member is in contact with the outer surface of the wire; and
将着色材料蹭擦到电线的外表面上,以对电线进行着色。 Rub coloring material onto the outside surface of the wire to color the wire. the
根据权利要求1所述的本发明,着色设备包括:转辊构件,其外周壁面与电线的外表面相接触,且被布置成随着电线的移动而转动;以及用于将着色材料喷射到转辊构件的外周壁面上的喷射单元。因而,当转辊构件转动时,着色材料将被蹭擦到电线的外表面上,且位于电线外表面上的着色材料被流延为非常薄的均匀薄膜形状,由此对电线的外表面进行了着色处理。因而,可显著地缩短着色单元的干化时间,进而可使用用水性溶剂或酒精溶剂取代甲苯等快干溶剂的着色剂。从而可制出环境友好型的电线。 According to the invention according to claim 1, the coloring apparatus includes: a roller member whose outer peripheral wall surface is in contact with the outer surface of the electric wire and arranged to rotate as the electric wire moves; and for spraying the coloring material to the roller The injection unit on the outer peripheral wall of the component. Thus, when the turning roller member rotates, the coloring material will be rubbed onto the outer surface of the electric wire, and the coloring material on the outer surface of the electric wire is cast into a very thin uniform film shape, thereby smearing the outer surface of the electric wire. coloring process. Therefore, the drying time of the coloring unit can be significantly shortened, and a colorant that can replace quick-drying solvents such as toluene with an aqueous solvent or an alcoholic solvent can be used. Thus, an environmentally friendly electric wire can be produced. the
另外,一般情况下,在使用含有水性溶剂或酒精溶剂的着色材料时,为了快速地干化该着色材料,设置有多个喷射单元,这些喷射单元在同时喷射同样颜色的色料,且减小从喷射单元喷出的液滴的大小。但是,按照本发明,利用一个喷射单元和转辊构件就显著缩短了干化时间。因而,可减少喷射单元的数目,并降低了成本。另外,不必设置用于对着色材料进行干化的干燥装置,从而可以使用于对电线进行着色的设备实现小型化。 In addition, in general, when using a coloring material containing an aqueous solvent or an alcoholic solvent, in order to dry the coloring material quickly, a plurality of spraying units are provided, and these spraying units spray the colorant of the same color at the same time, and reduce the The size of the droplets ejected from the jetting unit. However, according to the present invention, the drying time is remarkably shortened by using one spray unit and roller member. Thus, the number of ejection units can be reduced, and the cost can be reduced. In addition, it is not necessary to provide a drying device for drying the coloring material, so that the equipment for coloring electric wires can be downsized. the
根据权利要求2所述的本发明,设置了多个喷射单元,用于将颜色互不相同的着色材料喷射到转辊构件的外周壁面上。因而,仅通过从这些喷射单元中进行选择、并驱动那些喷射出的着色材料具有所需颜色的喷射单元,就能改变着色图案的颜色。因而,可显著地减少改变颜色所需的人工操作,并极大地缩短改变颜色所需的作业时间。因而,可连续地执行电线着色操作。 According to the invention described in claim 2, a plurality of ejection units are provided for ejecting coloring materials of mutually different colors onto the outer peripheral wall surface of the roller member. Thus, the color of the coloring pattern can be changed only by selecting from these ejection units and driving those ejection units ejecting the coloring material with a desired color. Thus, the manual operations required for changing colors can be significantly reduced, and the work time required for changing colors can be greatly shortened. Thus, the wire coloring operation can be continuously performed. the
按照权利要求3所述的本发明,喷射单元被布置在转辊构件的环周方向。因而,每个喷射单元都能均等地移近转辊构件。从而,每个喷射单元都能可靠地将着色材料喷射到转辊构件的外表面上。 According to the invention described in claim 3, the spraying units are arranged in the circumferential direction of the rotary roller member. Thus, each spray unit can be equally moved closer to the transfer roller member. Thus, each ejection unit can reliably eject the coloring material onto the outer surface of the roller member. the
按照权利要求4所述的本发明,在转辊构件的外周壁面上制有环周方向的沟槽。因而,喷射单元将着色材料喷射到该沟槽中,且电线被设置在沟槽中。由此,着色材料能可靠地接触到电线,从而能可靠地对电线进行着色。另外,通过将着色材料喷射到沟槽中,就不会将着色材料喷射到转辊构件上不会接触到电线的部位处。因而,可减小着色材料的无用量。 According to the invention described in claim 4, grooves in the circumferential direction are formed on the outer peripheral wall surface of the roller member. Thus, the spraying unit sprays the coloring material into the groove, and the electric wire is set in the groove. Accordingly, the coloring material can reliably contact the electric wire, and the electric wire can be reliably colored. In addition, by spraying the coloring material into the grooves, the coloring material is not sprayed to a portion of the roller member where it does not come into contact with the electric wire. Thus, useless amounts of coloring materials can be reduced. the
按照权利要求5所述的本发明,在与电线纵向相垂直的方向上,设置有多个沟槽,且设置了驱动单元,用于使转辊构件沿着与纵向方向相垂直的方向移动,从而使各个沟槽都能移近或远离对应的喷射单元。因而,能容易地使各个沟槽移近和远离对应的喷射单元,各个喷射单元能可靠地将着色材料喷射到对应的沟槽中。
According to the invention described in
按照权利要求6所述的本发明,着色方法包括步骤:将着色材料喷射到转辊构件的外周壁面上;在转辊构件的外周壁面与电线外表面相接触的同时,使转辊构件随着电线的移动而转动;将着色材料蹭擦到电线的外表面上,以对电线进行着色。因而,位于电线外表面上的着色材料可流延成非常薄的均匀薄膜形状,由此实现了对电线的着色。因而,可显著缩短着色单元的干化时间,并可使用用水性溶剂或酒精溶剂取代甲苯等快干型溶剂的着色剂。因而,可制出环境友好型的电线。 According to the present invention described in claim 6, the coloring method includes the steps of: spraying the coloring material onto the outer peripheral wall surface of the rotating roller member; Rotates with movement; rubs coloring material onto the outer surface of the wire to color the wire. Thus, the coloring material on the outer surface of the electric wire can be cast in a very thin uniform film shape, thereby realizing the coloring of the electric wire. Therefore, the drying time of the coloring unit can be significantly shortened, and a colorant that can replace quick-drying solvents such as toluene with an aqueous solvent or an alcoholic solvent can be used. Thus, an environmentally friendly electric wire can be produced. the
另外,通常情况下,如果使用是的采用水性溶剂或酒精溶剂的着 色材料,为了快速地干化着色材料,设置有多个喷射单元,这些喷射单元同时喷射同样颜色的色料,且减小从喷射单元喷出的液滴的大小。但是,按照本发明,利用一个喷射单元就显著缩短了干化时间。因而,可减少喷射单元的数目,并降低了成本。另外,不必设置用于对着色材料进行干化的干燥装置,从而可以使用于对电线进行着色的设备实现小型化。 In addition, under normal circumstances, if the coloring material using water-based solvent or alcohol solvent is used, in order to dry the coloring material quickly, a plurality of spraying units are provided, and these spraying units spray the colorant of the same color at the same time, and reduce the The size of the droplets ejected from the jetting unit. However, according to the present invention, the drying time is significantly shortened by using one spray unit. Thus, the number of ejection units can be reduced, and the cost can be reduced. In addition, it is not necessary to provide a drying device for drying the coloring material, so that the equipment for coloring electric wires can be downsized. the
附图说明 Description of drawings
图1中的说明性视图表示了一种电线切割机的结构,在该切割机上安装有构件本发明一种实施方式的电线着色设备; The explanatory view among Fig. 1 has represented the structure of a kind of electric wire cutting machine, is installed with the electric wire coloring equipment of one embodiment of the present invention on this cutting machine;
图2中的放大说明图表示了图1所示电线着色设备中转辊构件周围的结构; The enlarged explanatory diagram in Fig. 2 shows the structure around the transfer roller member of the electric wire coloring equipment shown in Fig. 1;
图3中的透视图表示了图2所示电线着色设备中转辊构件周围的结构; The perspective view in Fig. 3 has represented the structure around the transfer roller member in the electric wire coloring equipment shown in Fig. 2;
图4中的侧视图表示了当图3所示电线着色设备工作时、电线与转辊构件之间的定位关系; The side view among Fig. 4 has represented when the electric wire coloring equipment shown in Fig. 3 works, the positioning relationship between the electric wire and the roller member;
图5是图4所示电线和转辊构件的正视图; Fig. 5 is the front view of electric wire and roller member shown in Fig. 4;
图6是图5所示的、被进行着色处理的电线的俯视图; Fig. 6 is the top view of the wire shown in Fig. 5, being colored;
图7中的说明性视图表示了图1所示电线着色设备的喷射单元的结构; The explanatory view in Fig. 7 shows the structure of the spraying unit of the electric wire coloring apparatus shown in Fig. 1;
图8中的说明性视图表示了图1所示电线着色设备的控制单元的结构;以及 Fig. 8 is an explanatory view showing the structure of the control unit of the wire coloring device shown in Fig. 1; and
图9表示了图6所示已着色电线的一种改型实例。 Fig. 9 shows a modified example of the colored electric wire shown in Fig. 6 . the
附图标记定义如下: The reference signs are defined as follows:
1用于对电线进行着色的设备 1 Equipment for coloring wires
5电线 5 wires
5a电线的外表面 5a The outer surface of the wire
10电线切割机 10 wire cutting machine
31转辊构件 31 roller components
31a转辊构件的外周壁面 31a The peripheral wall surface of the roller member
32直线引导件(驱动单元) 32 linear guide (drive unit)
34编码器(检测单元) 34 encoders (detection unit)
35c阀选择电路(记忆单元、控制单元) 35c valve selection circuit (memory unit, control unit)
36A到36L第一到第十二沟槽 36A to 36L First to Twelfth Groove
40A到40L第一到第十二喷射单元 40A to 40L first to twelfth injection unit
P电线的移动方向 The direction of movement of the P wire
具体实施方式 Detailed ways
下文将参照图1到图9对根据本发明一种实施方式的、用于对电线进行着色的设备(下文简称为“着色设备”)进行描述。根据本发明该实施方式的着色设备被安装在电线切割机10上。电线切割机10将电线5切割成特定的长度段。着色设备1通过在电线5的部分外表面5a上形成标记6而对电线5的外表面5a进行着色处理。
Hereinafter, an apparatus for coloring electric wires (hereinafter simply referred to as “coloring apparatus”) according to an embodiment of the present invention will be described with reference to FIGS. 1 to 9 . The coloring apparatus according to this embodiment of the present invention is mounted on a
如图1所示,电线切割机10包括:构架11,其作为切割机的主体;引导转辊12;作为电线输送单元的输送转辊13;修整单元14,其作为增大张紧力的单元;松弛吸纳单元20、以及切割单元15。
As shown in Figure 1, the electric
构架11被安装在工厂的地板上。构架11是水平延伸的。引导转辊12可转动地连接到构架11的端部上。其上不带有标记6的长电线5被卷绕在引导转辊12上。引导转辊12将电线5依次送入到修整单元14、松弛吸纳单元20、下文介绍的喷射单元40A到40L、下文介绍的编码器34、以及切割单元15中。
The
在构架11的另一端设置了一对输送转辊13。这对输送转辊由构架11可转动地支撑着,且被竖直地布置着。两个输送转辊13由马达(图中未视出)驱动而在相反的方向上同速转动。将输送转辊13将电线15夹在它们之间,并沿着电线5的纵向将电线5从引导转辊12中拉出。
At the other end of the
具有上述结构的输送转辊13起到了牵拉单元的作用,其在电线5的纵向方向上对电线5进行牵拉。在输送转辊13使电线5在其纵向上移动时,电线5相对于下文将要介绍的转辊构件31在电线5纵向上移动。电线5沿着图1中箭头P的方向从引导转辊12移向输送转辊13。 箭头P代表了电线5的移动方向P。
The
修整单元14被设置在引导转辊12的输送转辊13侧,也就是说,其被设置在引导转辊12与输送转辊13之间。也即是,在电线5的移动方向P上,修整单元14位于引导转辊12的下游,且位于输送转辊13的上游。修整单元14包括板状的单元主体14a、多个第一转辊14b、以及多个第二转辊14c。单元的主体14a被固定到构架11上。
The trimming
第一、第二转辊14b、14c都由单元的主体14a可转动地支撑着。在电线5的移动方向P上设置了多个第一转辊14b,这些转辊被布置在电线5的上方。在电线5的移动方向P上设置了多个第二转辊14c,这些转辊被布置在电线5的下方。第一、第二转辊14b和14c被布置成交错的形状。
Both the first and
具有上述结构的修整单元14将被输送转辊13从引导转辊12中引出的电线5夹置在第一转辊14b与第二转辊14c之间。这样,修整单元14通过将电线5夹置在第一、第二转辊14b与14c之间而向电线5施加了摩擦力。也就是说,修整单元14向电线5施加的摩擦力被用作第一促动力Q1,其与输送转辊13对电线5的牵拉方向(电线5的移动方向P)相反。该促动力Q1小于输送转辊13施加给电线5的牵拉力。因而,修整单元14使得电线5在纵向上张紧,由此绷紧了电线5。
The trimming
松弛吸纳单元20被设置在修整单元14的输送转辊13侧,也就是说,其被设置在修整单元14与输送转辊13之间。也即是,在电线5的移动方向P上,松弛吸纳单元20位于修整单元14的下游,且位于输送转辊13的上游。另外,松弛吸纳单元20被布置在修整单元14与下文将要介绍的转辊构件31之间。
The
松弛吸纳单元20包括一对用于支撑导引辊的构架21、一对导引辊22、用于支撑驱动辊的构架23、驱动辊24、以及气缸25。
The
用于支撑导引辊的构架21被固定到构架11上。用于支撑导引辊的构架21从构架11垂直地延伸出。用于支撑导引辊的两个构架21被布置成在电线5的移动方向上具有一定间隙。
A
用于支撑导引辊的构架21可转动地支撑着对应的导引辊22。导 引辊22被布置在电线5的下方。由于导引辊22的外周壁面与电线5相接触,所以所述导引辊22可对电线5进行引导,使其不会偏离移动方向P。因而,导引辊22引导着电线5的移动方向。
The
用于支撑驱动辊的构架23被固定到构架11上。用于支撑驱动辊的构架23从构架11竖直地延伸出。用于支撑驱动辊的构架23被间置在两个用于支撑导引辊的构架21之间。
A
由用于支撑驱动辊的构架23支撑着,驱动辊24可在竖直方向上转动地进行移动。驱动辊24被布置在电线5的上方,且位于两个导引辊22之间的中央处。
Supported by a
气缸25包括气缸主体25a以及可伸缩的活塞杆25b,活塞杆可从气缸主体25a中伸出或缩回。气缸主体25a被固定到用于支撑驱动辊23的构架上,且被布置在电线5的上方。可伸缩的活塞杆25b从气缸主体25a中向下延伸出。也就是说,可伸缩的活塞杆25b延伸向电线5。驱动辊24被连接到可伸缩的活塞杆25b上。
The
当向气缸主体25a的内部输送压缩气体时,气缸25将向下促推可伸缩的活塞杆25b,也就是说,驱动辊24将产生第二促动力Q2。因而,气缸25利用第二促动力Q2将驱动辊24顶推向电线5。第二促动力Q2小于第一促动力Q1。
When the compressed gas is delivered to the inside of the cylinder main body 25a, the
当下文将要介绍的切割单元15的两个切割刀片15a相互移近时,电线5的运动将一度停止,以便于对电线5进行切割,电线5将由于惯性而沿着箭头P的方向运动,从而,在两个导向辊22之间,电线5将变得松弛。这时,在松弛吸纳单元20中,气缸25中可伸缩的活塞杆25b将伸出,驱动辊24将向下移动(如图1中的点划线所示)。这样,松弛吸纳单元20将利用竖直方向上的第二促动力Q2对两导向辊22之间松弛的电线5施加促动作用,以消除松弛现象,将电线5保持在紧绷状态。
When the two
在电线5的移动方向P上,切割单元15被布置在着色设备1中编码器34的两个转子34a的下游,后文将要对其中的编码器34进行介绍。切割单元15包括两个刀片15a。两刀片15a被竖直地布置着。 两刀片15a可在竖直方向上相互移近或远离。当两刀片15a相互移近时,两刀片15a将夹住从两输送转辊13送来的电线5,并将其切断。当两刀片15a相互远离时,两刀片15a将离开电线5。
In the moving direction P of the
在切割单元15的两刀片15a相互离开的同时,电线切割机10利用两输送转辊13夹住电线5,并沿着箭头P的方向输送电线5。这样,在输送了规定长度的电线5之后,输送转辊13停止转动。然后,两刀片15a相互移近,夹住电线5并进行切割。因而,电线切割机10是在将电线5沿箭头P移动之后对其进行切割的。
While the two
着色设备1对沿箭头P移动的电线5的外表面5a进行着色。这样的电线5构成了要被安装到机动车或移动单元等类似装置上的线束。
The coloring device 1 colors the
如图5所示,电线5包括导电的芯线51和电绝缘的包覆层52。多条线丝元件51a束结到一起而形成芯线51。芯线51的每条线丝元件51a都是由导电金属制成的。芯线51可由单根线丝元件构成。包覆层52是由聚氯乙烯等合成树脂制成的。包覆层52包覆着芯线51。因而,包覆层52的外表面就是电线5的外表面5a。
As shown in FIG. 5 , the
包覆层52具有单色颜色N(如图6所指示)。所需的着色剂可与包覆层52的合成树脂混合起来,由此使得电线5的外表面5a具有单种颜色,或者作为备选方案,该单色颜色N可被设定为合成树脂自身的颜色,从而无需在包覆层52的合成树脂中添加着色剂。在后者的情况下,如果该单色颜色N即为合成树脂自身的颜色,则电线5的外表面5a被称为未着色的。因而,“未着色”就意味着电线5的外表面5a是合成树脂自身的颜色,在包覆层52的合成树脂中没有混杂着色剂。
The
如果着色设备1对电线5的外表面5a进行着色,则在电线5的外表面5a上形成如图6所示的标记6。标记6的颜色是第一颜色A(如图6中的平行斜线所示)。第一颜色A是与单色颜色N不同的。标记6的平面形状大体上是圆角的方形形状,其沿着电线5的纵向(电线5的移动方向P)延伸。标记6的形状与布局(在电线5上的位置)是按照预定的图案而确定的。
If the coloring apparatus 1 colors the
在电线切割机10将电线5切割为固定长度之后,将多根电线5捆束起来,并在它们的端部联接连接器,由此来形成线束。然后,该连接器与车辆或类似装置上的各种电子器件的连接器进行联接,线束-即电线5向电子器件发送各种信号并进行供电。
After the
另外,如果标记6的第一颜色A被改变为各种颜色(在该实施方式中,其为第二到第十二颜色B到L中的任意一种),就能将各种电线5相互区别开。第一到第十二颜色A到L是互不相同的。标记6的颜色被用作线束或系统中电线类型的识别措施。也就是说,电线5上标记6的第一到第十二颜色A到L被用来识别线束中电线5的用途。
In addition, if the first color A of the mark 6 is changed to various colors (in this embodiment, it is any one of the second to twelfth colors B to L), it is possible to connect various
如图1所示,着色设备1在电线5的外表面5a上形成了标记6。着色设备1被布置在松弛吸纳单元20的输送转辊13一侧,并被间置在松弛吸纳单元20与输送转辊13之间。也就是说,在电线5的移动方向P上,着色设备1被布置在松弛吸纳单元20的下游位置,且位于输送转辊13的上游位置。
As shown in FIG. 1 , a coloring device 1 forms a mark 6 on an
如图2和图3所示,着色设备1包括支撑构架30、转辊构件31、作为驱动单元的直线引导件32、气缸33、第一到第十二喷射单元40A到40L(在图3中部分地示出)、作为检测单元的编码器34(见图1)、以及控制单元35(见图1)。支撑构架30被固定到构架11上。支撑构架30从构架11向上延伸。
As shown in FIGS. 2 and 3 , the coloring apparatus 1 includes a
转辊构件31被布置在电线5的上方,且被布置成与电线5的纵向垂直。如图3所示,转辊构件31包括中心轴31b、转辊31c、以及第一到第十二36A到36L。中心轴31b是由陶瓷等材料制成,且被制成圆柱形。中心轴31b的端部在纵向上被装配到轴承32c中,轴承32c制在后文将要介绍的直线引导件32的滑块32b中,中心轴的端部被滑块32b可转动地支撑着。因而,转辊构件31被支撑着可以进行转动。
The turning
转辊31c是由陶瓷等材料制成的,其被制成中空的圆筒形状。转辊31c被布置在中心轴31b的外侧。因而,转辊31c的外周壁面即为转辊构件31的外周壁面31。中心轴31b的上述一个端部沿其纵向从转辊31c的一端突伸出。中心轴31b的另一端被布置在转辊31c的内 部。
The
在转辊31c的外周壁面31a-即转辊构件31的外周壁面上制有第一到第十二沟槽36A到36L,这些沟槽被制为在转辊构件31的整个环周方向上延伸。沟槽36A到36L是沿着转辊构件31的纵长方向进行布置的,这些沟槽之间具有间隙。也就是说,沟槽36A到36L沿着与电线5纵向相垂直的方向平行地布置。第一到第十二沟槽36A到36L分别对应着第一到第十二喷射单元40A到40L。沟槽的数目与喷射单元的数目(12个)是相同的。喷射单元40A到40L中的任一单元将着色材料喷射到沟槽36A到36L中对应沟槽的内部中。另外,各个沟槽36A到36L的尺寸能允许电线5进入到其中,且电线5被接纳到沟槽中。
First to
具有上述结构的转辊构件31被支撑为可在垂直方向上移动。如图4所示,当着色设备1为形成标记6而工作时,转辊构件31在垂直方向上移动,以使得靠近电线5的第一沟槽36A的后部底壁36a(如图4中的虚线所示)下降得低于靠近转辊构件31的电线5的外表面5a(如图4中的点划线所示)。因而,位于电线5一侧的第一沟槽36A的后部底壁36a将位于转辊构件31一侧的电线5外表面5a在垂直方向上向下顶推。这样,图4中点划线所示的电线5外表面5a被向下推顶到图4中双点划线所示的位置。
The
也就是说,第一沟槽36A的后部底壁36a-即转辊构件31的外周壁面31a与电线5的外表面5a在竖直方向上实现了接触。这样,位于图4所示位置上的转辊构件31被支撑为这样:随着电线5沿着箭头P方向的移动,其将绕着中心轴31b在箭头R方向上转动。
That is, the
另外,转辊构件31被支撑得可在水平方向上移动。如图5所示,当着色设备1进行工作以形成标记6时,转辊构件31在水平方向上这样来进行定位:使得第一沟槽36A接纳着电线5。
In addition, the
如图3所示,直线引导件32包括导轨32a和滑块32b。导轨32a被制成直线形状。导轨32a被水平地布置着,且与电线5的纵向相垂直。导轨32a由支撑构架30支撑为可在竖直方向上移动。滑块32b 由导轨32a支撑着,其被支撑为可沿导轨32a的纵长方向移动。利用图中未示出的动力源-例如马达使滑块32在导轨32a的纵向上移动。转辊构件31被联接到滑块32b上。
As shown in FIG. 3, the
当滑块32b在导轨32a的纵向上移动时,具有上述结构的直线引导件32就使得转辊构件31在导轨32a的纵向上移动,也就是说,使得转辊构件在与电线5纵向垂直的方向上移动。这样,当转辊构件31在与电线5纵向相垂直的方向上移动时,直线引导件32就将各个沟槽36A到36L移近或远离对应的喷射单元40A到40L。
When the
气缸33包括气缸主体33a、以及可从气缸主体33a中伸出或缩回的活塞杆33b。气缸主体33a被固定到构架11上,并被布置在电线5的下方。电线5在可伸缩活塞杆33b延伸方向上的移动将远离气缸主体33a。直线引导件32的导轨32a被联接到可伸缩的活塞杆33b上。
The
当可伸缩的活塞杆33b伸出或缩回时,具有上述结构的气缸33就使直线引导件32在垂直方向上移近或远离电线5。由于转辊构件31被联接到直线引导件32的滑块32b上,当可伸缩的活塞杆33b伸出或缩回时,气缸33就将转辊构件31在垂直方向上移近或远离电线5。
The
如图2和图3所示,沿电线5的纵向排列了第一到第十二喷射单元40A到40L,且这些喷射单元沿转辊构件31的环周方向排布成径向的图样。喷射单元40A到40L被联接到固定于构架11上的喷射单元保持器(图中未示出)上。喷射单元40A到40L被布置在松弛吸纳单元20的输送转辊13侧,且位于松弛吸纳单元20与输送转辊13之间。也就是说,在电线5的移动方向P上,喷射单元40A到40L位于松弛吸纳单元20的下游,但位于输送转辊13的上游位置。
As shown in FIGS. 2 and 3 , first to
第一到第十二喷射单元40A到40L可分别将第一到第十二着色材料喷射到转辊构件31的外周壁面31a上。第一到第十二种着色材料分别具有第一到第十二种颜色A到L。第一到第十二颜色A到L是相互不同的。由于第一到第十二喷射单元40A到40L的结构基本上是相相同的,下文将对第一喷射单元40A进行介绍,并可推广到所有的喷射单元。
The first to
第一喷射单元40A包括第一喷嘴41A和第一阀42A。如图3所示,第一喷嘴41A面对着转辊构件31的外周壁面31a。第一喷嘴41A上具有孔洞,具有第一颜色的着色材料流经该孔洞。该孔洞笔直地延伸向转辊构件31的外周壁面31a。孔洞的开口面对着转辊构件31的外周壁面31a,且第一着色材料流入到该孔洞的内部中。第一着色材料的供送源43A将第一着色材料供送给所述孔洞。
The
如图7所示,第一阀42A位于第一喷嘴41A与第一着色材料供送源43A之间,且与第一喷嘴和供送源43A相连接。另外,第一着色材料供送源43A还与压缩气体供应源45相连接。压缩气体供应源45向第一着色材料供送源43A的内部输送压缩气体。顺便提及的是,该压缩气体供应源45还与第二到第十二着色材料供送源43B到43L进行连接,并将压缩气体供应给第二到第十二着色材料供送源43B到43L。
As shown in FIG. 7 , the
当第一阀42A开启时,从压缩气体供应源45输送来的压缩气体将第一喷嘴41A孔洞中的第一着色材料经所述开口喷射到转辊构件31的外周壁面31a上。当第一阀42A被关闭时,停止将第一喷嘴41A中的第一着色材料喷射出去。
When the
如果第一阀42A按照来自于控制单元中的阀驱动电路37(下文将进行介绍)的信号而在预定的时间开启,则具有上述结构的第一喷射单元40A将向转辊构件31的外周壁面31a喷射规定量的第一着色材料。因而,第一喷射单元40A立即就喷射出规定量的第一着色材料。顺便提及的是,“喷射”意味着液态的第一着色材料被以液滴的状态喷射向电线5的外表面5a。
If the
与上述的第一喷射单元40A类似,第二到第十二喷射单元40B到40L也可将规定量的第二到第十二着色材料喷射到转辊构件31的外周壁面31a上。第一到第十二喷射单元分别与转辊构件31上的第一到第十二沟槽36A到36L相对应。当直线引导件32使转辊构件31在水平方向上移动时,喷射单元40A到40L的开口分别正对着对应的沟槽36A到36L。这样,喷射单元40A到40L将第一到第十二着色材料喷射向转辊构件31的外周壁面31a上,以便于将第一到第十二着色材料 喷射到沟槽36A到36L中。
Similar to the
上述的第一到第十二着色材料是指液态物质,在这些材料中,着色剂(用在产业中的有机物质)被溶解并分散到溶剂中。着色剂是染料或颜料(它们的大多数是有机物质或合成物质)。有时,“染料”被用作颜料,而“颜料”被用作染料。至于溶剂,存在着快干型的溶剂-例如甲苯,以及慢干型的溶剂-例如水性溶剂或酒精溶剂。作为第一到第十二着色材料的具体实例,着色材料可以是着色液体或涂覆材料。 The above-mentioned first to twelfth coloring materials refer to liquid substances in which colorants (organic substances used in industry) are dissolved and dispersed in a solvent. Colorants are dyes or pigments (most of them are organic or synthetic substances). Sometimes "dye" is used as a pigment and "pigment" as a dye. As for the solvent, there are fast-drying type solvents such as toluene, and slow-drying type solvents such as aqueous solvents or alcoholic solvents. As specific examples of the first to twelfth coloring materials, the coloring material may be a coloring liquid or a coating material. the
着色液体是这样一种液体:在其中,作为着色材料的染料被溶解并分散到溶剂中。涂覆材料是这样一种材料:在其中,作为着色材料的颜料被分散到作为溶剂的液态分散剂中。如果电线5的外表面5a上是由着色液体进行着色的,则染料将渗透到电线5的包覆层52中。如果电线5的外表面5a是由涂覆材料进行着色的,则颜料将粘附到外表面5a上,但不会渗透到电线5的包覆层52中。优选地是,溶剂和液态分散剂对构成包覆层52的合成树脂具有亲合力,以便于将染料可靠地渗透到包覆层52中、或者允许颜料可靠地粘附到电线5的外表面5a中。
The coloring liquid is a liquid in which a dye as a coloring material is dissolved and dispersed in a solvent. The coating material is a material in which a pigment as a coloring material is dispersed in a liquid dispersant as a solvent. If the
也就是说,第一到第十二喷射单元40A到40L利用染料将电线5外表面5a的一部分进行染色,或者利用颜料对电线5外表面5a的一部分进行涂覆。因而,“为了对电线5的外表面5a进行着色”这样的语句表达的是:利用染料对电线5外表面5a的一部分进行染色,或者利用颜料对电线5外表面5a的一部分进行涂覆。
That is, the first to
如图1所示,编码器34包括一对转子34a。在电线5的移动方向P上,转子34a被布置在输送转辊13的下游位置。每个转子34a都被支撑得可绕其自身轴线进行转动。转子34a的外周壁面与夹在两输送转辊13之间的电线5的外表面5a接触。两转子34a将电线5夹在它们之间。当电线5沿着箭头P方向移动时,每个转子34a都进行转动。转子34a的转数与电线5沿着箭头P方向的移动距离成比例。
As shown in FIG. 1, the
编码器34与下文将要介绍的控制单元35的脉冲计数电路35b相连接。如果转子34a转过规定的角度,编码器34就向控制单元35输 出脉冲信号。也就是说,编码器34测得的数据对应着电线5沿箭头P的移动速度,并向脉冲计数电路35b输出数据。也就是说,编码器34借助于电线5与转子34a之间的摩擦力输出与电线5移动距离相对应的脉冲信号。但是,如果由于电线5外表面5a的状况所致而使电线5的移动距离无法对应着脉冲的数目,可以从另一个位置得到电线5的另一个速度数据以进行反馈,控制单元35可对这两个数据进行比较。
The
如图8所示,控制单元35包括装在机盒内的主体35a、脉冲计数电路35b、作为记忆单元和控制器的阀选择电路35c、以及第一到第十二阀驱动电路37A到37L。单元主体35a接纳着脉冲计数电路35b、阀选择电路35c、以及第一到第十二阀驱动电路37A到37L。
As shown in FIG. 8, the
脉冲计数电路35b对从编码器34输入的脉冲信号进行计数。脉冲计数电路35b与阀选择电路35c相连接,其向阀选择电路35c输出的信号代表了从编码器输入的脉冲信号的数目。为了增大对脉冲的解析度,脉冲计数电路35b可对由编码器34所产生脉冲信号非常高的频率进行分频,并将分频信号输入到脉冲计数电路35b中。
The
阀选择电路35c与阀驱动电路37A到37L进行连接。当输入了预定序列的脉冲信号时,阀选择电路35c就输出信号,以使得阀驱动电路37A到37L将对应的阀42A到42L开启。按照制在电线5外表面5a上的标记的图案,阀选择电路35c输出信号,以使阀驱动电路37A到37L将阀42A到42L开启。
The valve selection circuit 35c is connected to the
也就是说,阀选择电路35c记忆住如下的条件:针对于从编码器34输入的各个脉冲信号,开启其中的一个阀42A到42L,或者关闭所有的阀。按照这样的记忆模式,阀选择电路35c对阀驱动电路37A到37L进行控制。顺便提及的是,如果脉冲计数电路35b与阀驱动电路37A到37L直接连接,则可取消阀选择电路35c。
That is, the valve selection circuit 35c memorizes the condition of opening one of the
因而,阀选择电路35c事先记忆了对电线5外表面5a进行着色的模式。另外,响应于从编码器34输入的电线5的移动速度,阀选择电路35c可根据该记忆模式使喷射单元40A到40L将第一到第十二着色材料按照规定的量喷射到电线5的外表面5a上。上述的脉冲计数电路 35b和阀选择电路35c是由公知的数字电路构成的。
Therefore, the valve selection circuit 35c memorizes the pattern of coloring the
阀驱动电路37A到37L的数目与喷射单元40A到40L的数目相同,且阀驱动电路37A到37L分别对应着各个喷射单元40A到40L。喷射单元40A到40L的阀42L到42L通过图中未示出的接口与对应的阀驱动电路37A到37L相连接。当阀选择电路35c输入信号以开启阀42A到42L时,阀驱动电路37A到37L就向阀42A到42L输出开启信号。当阀驱动电路37A到37L向阀42A到42L输出信号以开启对应的阀42A到42L时,对应的阀42A到42L被打开。因而,当向阀42A到42L输出信号时,阀驱动电路37A到37L就对对应阀42A到42L的开启/闭合进行控制。
The number of
当具有上述结构的着色设备1在电线5的外表面5a上形成标记6时-也就是说对电线5的外表面5a进行着色时,首先,将引导转辊12联接到构架11上。使两切割刀片15a相互远离,卷绕在引导转辊12上的电线5依次经过修整单元14、松弛吸纳单元20、以及着色设备1,并被夹在两输送转辊13之间。然后,与喷射单元40A到40L相对应的着色材料供送源43A到43L与着色设备1连接起来。然后,压缩气体供应源45与着色材料供送源43A到43L连接起来。
When the coloring apparatus 1 having the above-mentioned structure forms the mark 6 on the
然后,气33可伸缩的活塞杆33b伸出,并将转辊构件31向上移动到使其与电线5离开的位置处。然后,直线引导件32的滑块32b移动,从而将转辊构件31沿着与电线5纵向相垂直的方向移动。然后,第一喷射单元40A第一喷嘴41A中孔洞的开口面对着对应的沟槽36A。之后,气缸25的可伸缩活塞杆25b缩回而将转辊构件31向下移动使电线5位于沟槽36A中位置、并使转辊构件31挤压着电线5的位置中。因而,转辊构件31的外周壁面31a将挤压(接触)着电线5的外表面5a。
Then, the
然后,输送转辊13进行转动而将电线5沿着其纵向从引导转辊12中拉出。另外,修整单元14向电线5施加第一促动力Q1,以将电线5张紧。然后,气25对驱动转辊24进行顶压,也就是说,向电线5施加第二促动力Q2。
Then, the
然后,在从编码器34向脉冲计数电路输入预定序列的脉冲信号时,与第一阀42A相连的第一阀驱动电路37A在规定的时间将第一阀42A开启一次。这样,如图5所示,第一喷射单元40A将第一着色材料喷射到对应沟槽36A的内部。
Then, when a predetermined sequence of pulse signals is input from the
然后,随着电线5的移动,转辊构件31沿着箭头R转动,沟槽36A中的第一着色材料被移近电线5。这样,第一着色材料被蹭擦到电线5的外表面5a上。因而,通过将第一着色材料蹭擦到电线5的外表面5a上,使得第一着色材料流延成非常薄的均匀薄膜形状。
Then, as the
然后,溶剂或液态分散剂从第一着色材料中蒸发出去;由此使得电线5外表面5a被染料染色或被颜料涂覆。由于第一着色材料流延成非常薄的形状,所以,即使溶剂或液态分散剂是水性溶剂或酒精溶剂等慢干型的,溶剂或液态分散剂也会快速蒸发,着色材料可快速干化。因而,如图6所示,制在电线5外表面5a上的标记6沿着箭头P移动,对电线5的外表面5a进行了着色。
Then, the solvent or liquid dispersant is evaporated from the first coloring material; thus, the
如果控制单元35基于从编码器34获得的数据判断出电线5移动了规定的距离,控制单元35就停止输送转辊13。这样,电线5就变得松弛了-尤其是在松弛吸纳单元20的两引导辊22之间。然后,松弛吸纳单元20的气缸25的可伸缩活塞杆25b伸出,驱动辊24受第二促动力Q2的作用而移向图1中虚线所示的位置。然后,松弛吸纳单元20消除了电线5的松弛。之后,两切割刀片15a相互靠近,将电线5夹在其间,并对电线5进行切割。这样,就制得了其外表面5a上带有第一颜色A的标记6的电线5。
If the
如果标记6的颜色从第一颜色改变为其它颜色(例如第二颜色B),则在输送转辊13停止的同时,气缸33可伸缩的活塞杆33b伸出而将转辊构件31向上移动,也就是说,将转辊构件移动到离开电线5的位置上。然后,直线引导件3的滑块32b移动,使得转辊构件31沿着与电线5纵向垂直的方向移动,从而使得第二喷射单元40B第二喷嘴41B中孔洞的开口面对着对应的第二沟槽36B。然后,气缸33可伸缩的活塞杆33b缩回,以使得转辊构件31在竖直方向上向下移动,从而将电 线5置于第二沟槽36B中,使得转辊构件31顶压(接触)着电线5。然后,如上文所述,输送转辊13转动。
If the color of the mark 6 changes from the first color to other colors (such as the second color B), then while the conveying
按照该实施方式,着色设备1包括:其外周壁面31a与电线5外表面5a相接触的转辊构件31,且该转辊构件随着电线5的移动而转动;第一到第十二喷射单元,它们用于将第一到第十二着色材料喷射到转辊构件31的外周壁面31a上,由此,当转辊构件31转动时,着色材料就被蹭擦到电线5的外表面5a上。因而,电线5外表面5a上的着色材料流延成非常薄的均匀薄膜形状,且电线5的外表面5a被进行了着色处理。因而,可显著地缩短着色材料的干化时间,可使用水性溶剂或酒精溶剂取代诸如甲苯等快干型溶剂。由此可制得环境友好型的电线。
According to this embodiment, the coloring apparatus 1 includes: the rotating
另外,通常情况下,在使用含有水性溶剂或酒精溶剂的着色材料时,为了快速地干化该着色材料,设置有多个喷射单元,这些喷射单元在同时喷射同样颜色A的色料,且减小从喷射单元喷出的液滴的大小。但是,按照本发明,利用第一喷射单元40A和转辊构件31显著缩短了干化时间。因而,可减少喷射单元的数目,并降低了成本。另外,不必设置用于对着色材料进行干化的干燥装置,从而可以使用于对电线5进行着色的设备实现小型化。
In addition, in general, when using a coloring material containing an aqueous solvent or an alcoholic solvent, in order to dry the coloring material quickly, a plurality of spraying units are provided, and these spraying units spray the colorant of the same color A at the same time, and reduce the Small The size of the liquid droplets ejected from the ejection unit. However, according to the present invention, the drying time is significantly shortened by using the
设置了第一到第十二喷射单元40A到40L,以便于能将具有第一到第十二不同颜色A到L的第一到第十二着色材料喷射到转辊构件31的外周壁面31a上。因而,仅通过从喷射单元40A到40L中选择其所喷射着色材料具有所需颜色的喷射单元,并进行驱动,就能改变着色图案的颜色。因而,可显著减少改变颜色的人工操作,并极大地缩短颜色改变操作的时间。因而,可连续地进行对电线5进行着色的操作。
First to
第一到第十二喷射单元40A到40L被布置在转辊构件31的环周方向上。因而,这些喷射单元40A到40L可被均等地移近转辊构件31。因而,喷射单元40A到40L能可靠地将着色材料喷射到转辊构件31的外表面31a上。
The first to
在转辊构件31的外周壁面上制有第一到第十二沟槽36A到36L,这些沟槽被布置在转辊构件31的环周方向上。因而,着色材料被喷射到第一到第十二沟槽36A到36L中,且电线5被布置在第一到第十二沟槽36A到36L中。由此,使得着色材料与电线5可靠地接触,从而能可靠地对电线5进行着色。另外,通过将着色材料喷射到沟槽36中,着色材料将不会被喷射到转辊构件31上不与电线5进行接触的部分上。因而可减少着色材料的无用量。
First to
第一到第十二沟槽36A到36L被布置在与电线5纵向相垂直的方向上,且转辊构件沿着与电线5纵向方向相垂直的方向移动,从而可利用直线引导件32使各个沟槽36A到36L都能移近或远离对应的喷射单元40A到40L。因而,能容易地使各个沟槽36A到36L移近和远离对应的喷射单元40A到40L,各个喷射单元40A到40L能可靠地将着色材料喷射到对应的沟槽36A到36L中。
The first to
着色设备1包括:用于检测电线5移动速度的编码器34;用于存储电线5着色图案的阀选择电路35c,该电路用于使第一到第十二喷射单元40A到40L响应于由编码器34检测到的电线5移动速度、按照预定的图案将着色材料喷射到转辊构件31的外周壁面31a上。因而,仅通过对喷射单元40A到40L进行控制,就能容易地改变着色图案的型式和布局,而无需改变转辊构件31。因而,可容易地制得具有不同着色图案的电线5。
The coloring apparatus 1 includes: an
由于对应于第一到第十二喷射单元40A到40L设置了第一到第十二沟槽36A到36L,所以,着色材料只是被喷射到与喷射单元相对应的沟槽36A到36L中。因而,不同颜色的着色材料不会混合起来,能将电线5可靠地着色为所需的颜色。
Since the first to
由于第一到第十二喷射单元40A到40L被布置在电线5的移动方向上,所以,在与电线5移动方向P垂直的方向上,可使着色设备1实现小型化。
Since the first to
由于着色设备1被安装在电线切割机上,而电线切割机用于在将电线5沿箭头P移动后进行切割,所以,当长的电线5被切割为规定 长度时,可将电线5着色为理想的颜色。由此可减小用于安装机器的空间,并减少了用于对电线5进行处理所需的工时。
Since the coloring device 1 is installed on the electric wire cutting machine, and the electric wire cutting machine is used to cut the
在该实施方式中,只制有一个标记6,其大体上为圆角的方形形状。但是,按照本发明,标记6并不限于这样的形状,标记6可以是各种形状。例如,第一喷嘴41A可在规定的时间开启三次,从而三次将第一着色材料喷射到沟槽36内部,且将着色材料蹭擦到电线5上。由此,如图9所示,形成了长直线的形状标记6,该形状是通过将三个标记连接起来而形成的。
In this embodiment, only one marker 6 is made, which is substantially square in shape with rounded corners. However, according to the present invention, the mark 6 is not limited to such a shape, and the mark 6 may have various shapes. For example, the
另外,在该实施方式中,第一到第十二喷射单元40A到40L的数目和第一到第十二沟槽36A到36L的数目都是12。但是,按照本发明,喷射单元40和沟槽36的数目并不受到限制。
In addition, in this embodiment, the number of the first to
另外,在该实施方式中,控制单元35主要是由数字电路构成的。但是,按照本发明,控制电路35也可由计算机构成,计算机具有公知的RAM、ROM、CPU和公知的非易失型存储器-例如EEPROM。在此情况下,非易失型存储器-例如EEPROM作为储存单元,CPU作为控制器。
In addition, in this embodiment, the
另外,在该实施方式中,电线5用于组成车辆上设置的线束。但是,按照本发明,电线5可被用在各种电子器件上-例如计算机,或用于各种电气机械。
In addition, in this embodiment, the
在本发明中,对于着色液体或涂覆材料,可使用各种材料-例如丙烯酸涂覆材料、墨水(染料或颜料)、以及UV-墨水。 In the present invention, for the colored liquid or coating material, various materials such as acrylic coating material, ink (dye or pigment), and UV-ink can be used. the
尽管上文参照附图对本发明作了完整的举例说明,但可以理解:对于本领域技术人员而言,可显见地进行各种改动和变型。因而,除非这些改动和变型悖离了由后文限定的本发明范围,它们应当被认为是包含在本发明范围内。 Although the present invention has been fully exemplified above with reference to the accompanying drawings, it is to be understood that various changes and modifications will be apparent to those skilled in the art. Therefore, unless otherwise these changes and modifications depart from the scope of the present invention hereinafter defined, they should be construed as being included therein. the
Claims (3)
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JP2008-031348 | 2008-02-13 | ||
JP2008031348A JP5285923B2 (en) | 2008-02-13 | 2008-02-13 | Electric wire coloring apparatus and electric wire coloring method |
PCT/JP2008/073897 WO2009101756A1 (en) | 2008-02-13 | 2008-12-19 | Apparatus and method for coloring electric wire |
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KR101925850B1 (en) * | 2016-10-11 | 2018-12-07 | 박종원 | Coating Apparatus for Screw of Vacuum Pump |
CN109158231A (en) * | 2018-10-24 | 2019-01-08 | 吴江市凯宝电器有限公司 | A kind of harness spray-painting plant |
CN114226111A (en) * | 2021-12-16 | 2022-03-25 | 江东科技有限公司 | Optical fiber color ring coloring machine |
CN117160755B (en) * | 2023-11-02 | 2024-02-23 | 兴化市顺杰高温合金制品有限公司 | Automatic coating equipment for stainless steel wires |
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