CN101975436B - Energy-saving control method for water-side equipment of air-conditioning system - Google Patents
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Abstract
Description
技术领域 technical field
本发明涉及一种空调系统水侧设备节能控制方法,特别涉及一种针对冰水主机、冷却水塔、水泵等水侧设备,以最佳化演算法计算各设备在整体空调系统最佳耗能状态下的运转参数,进而调控各设备运转状态,以获得最佳化整体节能效果的控制方法。The invention relates to an energy-saving control method for water-side equipment of an air-conditioning system, in particular to a water-side equipment such as ice water hosts, cooling towers, and water pumps, which uses an optimization algorithm to calculate the best energy consumption state of each equipment in the overall air-conditioning system According to the operating parameters under the control system, and then adjust the operating status of each device to obtain a control method that optimizes the overall energy-saving effect.
背景技术 Background technique
就目前办公大楼、百货公司、工厂、卖场、车站、机场、饭店等公共场所而言,其所采用的空调系统几乎都是以冰水主机系统为主;根据统计,在夏季的尖峰用电时段,空调系统的用电量约占一栋办公大楼总用电量的百分之六十,而以一套新台币一千五百万元的冰水空调系统为例,在适当的维护下使用年限可达二十年,在这二十年间的总用电费用估计约新台币一亿五千万元,约为该冰水空调系统投资额的十倍。As far as public places such as office buildings, department stores, factories, stores, stations, airports, and restaurants are concerned, the air-conditioning systems used are almost always based on chilled water host systems; according to statistics, during peak power consumption hours in summer , the electricity consumption of the air-conditioning system accounts for about 60% of the total electricity consumption of an office building. Taking a NT$15 million chilled water air-conditioning system as an example, it can be used under proper maintenance The lifespan can be up to 20 years, and the total electricity cost during these 20 years is estimated to be about NT$150 million, which is about ten times the investment in the chilled water air-conditioning system.
由于大型空调设备系统的电力用量相当庞大,占办公环境的用电比例也最高,如果可针对此一部份进行节能控制,将可产生显著的省电效果,并为用户省下可观的电费支出,此举也符合节能减碳的环保趋势。Since the power consumption of large-scale air-conditioning equipment systems is quite large, accounting for the highest proportion of power consumption in the office environment, if energy-saving control can be carried out for this part, it will have a significant power-saving effect and save considerable electricity expenses for users , This move is also in line with the environmental protection trend of energy saving and carbon reduction.
根据台湾能源统计年报显示,政府部门各单位所装设的空调冰水主机超过三千部,而民间企业和公共场所所装设的空调冰水主机数量,虽然没有明确的统计资料,但根据业界统计,至少超过三万部以上,因此不论是官方或者业界的统计资料均显示,公部门与私部门的空调主机数量为数不少,加上用电量极为可观,因此,倘若能够对此进行节能控制,将可获得卓越的成效。According to the Taiwan Energy Statistical Annual Report, there are more than 3,000 air-conditioning and chilled water units installed by government departments and units. Although there is no clear statistics on the number of air-conditioned chilled water units installed by private enterprises and public places, according to the industry According to statistics, there are at least more than 30,000 units. Therefore, both official and industry statistics show that the number of air conditioners in the public and private sectors is quite large, and the power consumption is extremely considerable. Therefore, if energy can be saved control, excellent results will be obtained.
根据研究,大型冷冻空调系统的耗电量分析,空气侧或负载侧设备约占百分之二十,冰水输送设备约占百分之二十,冰水主机设备约占百分之六十,因此,在空调系统水侧设备的用电量约占了整体系统的百分之八十,若针对这些水侧设备进行节能控制,即可直接针对重点进行控制而获得显著的效果。According to research, in the analysis of power consumption of large-scale refrigeration and air-conditioning systems, air-side or load-side equipment accounts for about 20%, ice water delivery equipment accounts for about 20%, and ice water host equipment accounts for about 60%. Therefore, the power consumption of water-side equipment in the air-conditioning system accounts for about 80% of the overall system. If energy-saving control is carried out for these water-side equipment, it can directly control the key points and obtain significant results.
一般而言,冰水机空调系统的水侧端设备主要包括:冰水主机、冷却水塔、水泵,目前相关业界的现况是这些设备均有各自投入且专业的制造厂商,厂商们为了节能目的均各自投入其设备效率的改良作业,然而,各个设备的个别运作效率提升,并不代表整体空调系统的效能最佳化。Generally speaking, the water-side equipment of the chiller air-conditioning system mainly includes: chiller main engine, cooling water tower, and water pump. The current situation in the relevant industry is that these equipments have their own investment and professional manufacturers. For the purpose of energy saving, the manufacturers Each of them invests in improving the efficiency of their equipment. However, the improvement of individual operating efficiency of each equipment does not represent the optimization of the performance of the overall air conditioning system.
目前的冰水机空调系统在使用上以及节能控制的进展中,面临了许多问题,尤其因为各个设备系来自不同的供应厂商,因而缺乏整体性的节能设计,因此冰水机空调系统在实际使用上确实存在着复杂的问题,经初步分析,主要有下列问题:The current chiller air-conditioning system faces many problems in the use and progress of energy-saving control, especially because each equipment comes from different suppliers, and thus lacks an overall energy-saving design. There are indeed complicated problems in the field. After preliminary analysis, the main problems are as follows:
一、目前国内空调系统不论是否进行节能工程,大多以人工操作调节方式进行控制,而动态的空调负载及外气变化并不是人工可以随时跟得上的;1. At present, regardless of whether energy-saving projects are carried out in domestic air-conditioning systems, most of them are controlled by manual operation and adjustment, and the dynamic air-conditioning load and external air changes cannot be kept up by humans at any time;
二、冰水主机群没有针对系统实际负载来进行正确的卸载分配,或是仅以平均分配计算来开关冰水主机;或是仅以系统负载(Qsys)做耗电力(Psys)最小化数值分析来分配n个主机的卸载量(PLRi),且由于各个品牌的卸载量控制的复杂情况而未进行自动化实践,如2. The chilled water host group does not perform correct unloading and distribution according to the actual load of the system, or the chilled water hosts are switched on and off based on the average distribution calculation; or the power consumption (P sys ) is minimized only based on the system load (Q sys ) The unloading amount (PLRi) of n hosts is assigned by numerical analysis, and due to the complexity of the unloading amount control of each brand, no automatic practice is carried out, such as
st.Pch.i=a0.i+a1.i×PLRi+a2.i×PLRi 2 st.P ch.i =a 0.i +a 1.i ×PLR i +a 2.i ×PLR i 2
其中a0、a1、a2为回归适配系数;或是,以事先计算机群负载组合表做对照来切换主机运转。然而,负载动态变化并无法使用人工方式严谨实践操作,再者,此模式也仅只限于主冰水机电能需求部份;Wherein, a0, a1, and a2 are regression adaptation coefficients; or, the operation of the host computer is switched by comparing with the load combination table of the computer group in advance. However, the dynamic change of the load cannot be strictly practiced manually, and this mode is only limited to the power demand of the main chiller;
四、冰水主机是用电力最大的装置,而冷却水塔是左右其性能的配备,且受外气条件的动态变化有重大的耗能影响。目前有以固定冷却水塔风扇转速运转的方法,此法只可消除过度设计(Over specified design)产生的耗电;或有以湿球温度试图取得最低可能的趋近温度的方法,此法造成主机用电减少但冷却水塔用电却升高从而造成合成用电并不减少的情况;或有以冰水主机性能曲线、配合外气湿球温度条件做回归适配(Regression fitting)以计算最低耗电的方法,但此法并无各个不同厂牌设备性能特性的群体运转分析控制,用以取得真正整体运转最低耗电力;4. The ice water host is the device that consumes the most electricity, while the cooling water tower is the equipment that affects its performance, and the dynamic changes of the external air conditions have a significant impact on energy consumption. At present, there is a method of running at a fixed cooling tower fan speed, which can only eliminate the power consumption caused by over-specified design; or a method of trying to obtain the lowest possible approach temperature by using the wet bulb temperature, which causes the main engine The reduction of power consumption but the increase of cooling tower power consumption results in no reduction in combined power consumption; or there is a regression adaptation (Regression fitting) based on the performance curve of the chilled water host and the external air wet bulb temperature conditions to calculate the minimum power consumption Electricity method, but this method does not have the group operation analysis and control of the performance characteristics of different brands of equipment to obtain the lowest power consumption for the real overall operation;
五、冰水泵用电次于冰水主机,现今屡见以差压计装设于最远端空调设备如空调机(Air Handling Unit,AHU)、外气处理机(Make_up Air Unit,MAU)等处,试图以固定的设定压差配合变频器来使水泵降载,往往由于设定值太小而无法符合实际动态负载需求,而为避免此种问题而提高设定值则产生节能成果打折扣的问题;5. The power consumption of the chilled water pump is inferior to that of the chilled water main engine. Nowadays, it is common to install a differential pressure gauge on the most remote air-conditioning equipment such as an air conditioner (Air Handling Unit, AHU), an external air processor (Make_up Air Unit, MAU), etc. At the same time, trying to reduce the load of the water pump by using a fixed set pressure difference with the frequency converter often fails to meet the actual dynamic load requirements because the set value is too small, and increasing the set value in order to avoid this problem will result in discounted energy saving results The problem;
六、冷却水泵用电力视系统管线布置而有甚大的影响,不亚于冰水泵电力,通常搭配使用变频机来企图减少耗电力,虽然由于系统静水头的存在未经仔细扣抵而无法有实质的节能,但也许可消除过度设计(Over specifieddesign)产生的耗电;6. The power consumption of the cooling water pump has a great influence depending on the layout of the system pipeline, which is no less than the power of the ice water pump. Usually, a frequency converter is used in conjunction with an attempt to reduce power consumption. Although the existence of the static water head in the system cannot be deducted carefully. Substantial energy saving, but may eliminate power consumption caused by over specified design;
七、节能无整体系统观,如个别使用高效率设备,尽管个别设备达到最低耗能,但在其他设备的运转下,未必能达到整体耗能最低的状态;7. There is no overall system concept for energy saving. For example, if individual high-efficiency equipment is used, although individual equipment achieves the lowest energy consumption, it may not be able to achieve the lowest overall energy consumption under the operation of other equipment;
八、缺乏整合性能源管理系统,仅独立地在个别设备上进行耗电分析及管理控制。如设备维护不佳而造成的性能变化或老化(Aging)也不体现于管理系统上,例如个别主机的COP可见到,但整体冰水厂(Chiller plant)COP趋势更应是管理的先期指标(performance Index in leading)。8. Lack of an integrated energy management system, and only conduct power consumption analysis and management control on individual devices independently. For example, the performance change or aging (Aging) caused by poor equipment maintenance is not reflected in the management system. For example, the COP of individual hosts can be seen, but the overall chiller plant (Chiller plant) COP trend should be an early indicator of management ( performance Index in leading).
因此,如果相关研究人员能够研发出一种空调系统水侧设备节能控制方法,以解决上述空调系统在运作上所产生的问题,因而可更进一步地符合节能减碳趋势并且获得空调系统整体性的节能控制效果,也就是以整体COP的发想才导出节能的本发明。Therefore, if relevant researchers can develop an energy-saving control method for the water-side equipment of the air-conditioning system to solve the problems in the operation of the above-mentioned air-conditioning system, it can further meet the trend of energy-saving and carbon reduction and obtain the integrity of the air-conditioning system Energy-saving control effect, that is, the invention of energy-saving is derived from the thinking of the overall COP.
发明内容 Contents of the invention
为解决上述目前空调系统水侧端设备在节能控制上所产生的缺失,本发明的主要目的在于提供一种空调系统水侧设备节能控制方法,特别是关于一种针对冰水主机、冷却水塔、水泵等水侧设备,以最佳化演算法计算各设备在整体空调系统最佳耗能状态下的运转参数,进而调控各设备运转状态,以获得最佳化整体节能效果的空调系统水侧设备节能控制方法。In order to solve the above-mentioned deficiencies in the energy-saving control of the water-side equipment of the current air-conditioning system, the main purpose of the present invention is to provide an energy-saving control method for the water-side equipment of the air-conditioning system, especially a method for chilled water hosts, cooling towers, For water-side equipment such as water pumps, the optimal algorithm is used to calculate the operating parameters of each equipment in the optimal energy consumption state of the overall air-conditioning system, and then adjust the operating status of each equipment to obtain the water-side equipment of the air-conditioning system that optimizes the overall energy-saving effect Energy saving control method.
为达上述目的,本发明的空调系统水侧设备节能控制方法,针对空调系统水侧设备进行即时自动化的节能控制以及冰水主机的卸载与开关(Staging),该空调系统水侧设备包括至少一个冰水主机、至少一个冷却水塔以及多个水泵,该节能控制方法包括有:In order to achieve the above-mentioned purpose, the water-side equipment energy-saving control method of the air-conditioning system of the present invention performs real-time automatic energy-saving control and unloading and switching (staging) of the chilled water host for the water-side equipment of the air-conditioning system. The water-side equipment of the air-conditioning system includes at least one Chilled water host, at least one cooling water tower and multiple water pumps, the energy-saving control method includes:
步骤A:冰水主机耗电性能回归分析,冰水主机耗电为卸载率、冷却水温度及冰水出水温度三个变数的函数,以标称参数作为耗电计算基础,撷取及筛选资料库数据或冰水主机制造商提供的相关参数,建立回归方程式,并修正及计算出该冰水主机于实际非标称运转状态下的耗电值;Step A: Regression analysis of the power consumption performance of the chilled water host. The power consumption of the chilled water host is a function of three variables: unloading rate, cooling water temperature, and chilled water outlet temperature. The nominal parameters are used as the basis for power consumption calculations, and the data is extracted and screened Based on database data or relevant parameters provided by the ice water machine manufacturer, a regression equation is established, and the power consumption value of the ice water machine in the actual non-nominal operating state is corrected and calculated;
步骤B:冷却水塔性能回归分析,建立冷却水与外气进行传热及传质的麦克尔方程式(Merkel Equation),通过该麦克尔方程式建立热传递单位数(NTU)以及水气比(L/G)的商品设计资料,进而计算方程式中的系数与指数;Step B: Regression analysis of cooling tower performance, establishing the Merkel equation for heat and mass transfer between cooling water and external air, and establishing the number of heat transfer units (NTU) and water-air ratio (L/ G) product design data, and then calculate the coefficients and indices in the equation;
步骤C:水泵运转性能回归分析,取得水泵运转数据建立回归方程式,再依照该回归方程式建立流量-扬程(Q-H)性能曲线作为水泵的性能曲线,并由回归计算求得各系数,且透过系统运转线以及相似定律在既定的流量需求下求得新转速,进而下达变频器运转指令;Step C: Regression analysis of water pump operation performance, obtaining water pump operation data to establish a regression equation, and then establishing a flow-head (Q-H) performance curve according to the regression equation as the performance curve of the water pump, and obtaining various coefficients through regression calculation, and through the system The operation line and similar laws can obtain the new speed under the given flow demand, and then issue the operation command of the inverter;
步骤D:系统建立及数值最佳化计算,撷取冰水主机耗电性能回归分析、冷却水塔性能回归分析、水泵运转性能回归分析的数据代入系统最小总耗电力函数,以分析、取得系统在总耗电力为最小的情况的各项操作参数;Step D: System establishment and numerical optimization calculation, extracting data from the regression analysis of power consumption performance of the ice water host, cooling tower performance, and water pump operation performance into the minimum total power consumption function of the system to analyze and obtain the system operating parameters where total power consumption is minimized;
步骤E:依照各项操作参数进行控制,并且将控制后的运转数据进行数据回馈及储存运转资料库。Step E: Control according to various operating parameters, and feed back the controlled operation data and store the operation database.
通过上述的方法,在空调系统水侧设备的节能控制方面,可获得下列优势:Through the above method, the following advantages can be obtained in terms of energy-saving control of the water-side equipment of the air-conditioning system:
一、将本发明的方法结合节能控制的装置及软件,可达到自动化操作的效能,减少操作人力的投入及管理;1. Combining the method of the present invention with energy-saving control devices and software can achieve the efficiency of automatic operation and reduce the input and management of manpower;
二、可针对实际负载,以最佳化模式分析并分配各冰水主机的卸载量,使其进行高效率运转;2. According to the actual load, it can analyze and distribute the unloading capacity of each ice water host in an optimized mode, so that it can operate with high efficiency;
三、建立系统的性能数学模式,包含冰水主机、冷却水塔、水泵的性能分析,并依照设备冷冻负载、外气条件及焓值平衡控制,以计算出各个设备的运转参数,来达到系统总耗电最小;3. Establish the performance mathematical model of the system, including the performance analysis of the ice water main engine, cooling water tower, and water pump, and control according to the refrigeration load of the equipment, external air conditions and enthalpy balance to calculate the operating parameters of each equipment to achieve the overall system Minimum power consumption;
四、以整合性的观点开发能源管理系统,除了个别设备耗电的监控、记录及分析外,也可整合总设备的性能系数及总耗能的趋势等,可应用于先期管理指标。4. Develop an energy management system from an integrated point of view. In addition to monitoring, recording and analyzing the power consumption of individual equipment, it can also integrate the performance coefficient of the total equipment and the trend of total energy consumption, which can be applied to early management indicators.
因此本发明的空调系统水侧设备节能控制方法,结合目前市面上进行节能控制作业的相关设备,即可解决目前空调系统在节能控制方面的不足与缺陷,不仅无须另行开发硬件设备而可提升实际操作上的便利性与可行性,通过该节能控制方法更能够提升对于空调系统的节能效率,具备新颖性与进步性无疑。Therefore, the water-side equipment energy-saving control method of the air-conditioning system of the present invention, combined with related equipment for energy-saving control operations currently on the market, can solve the deficiencies and defects of the current air-conditioning system in terms of energy-saving control, not only does not need to develop additional hardware equipment, but also can improve the actual The convenience and feasibility of operation, and the energy-saving efficiency of the air-conditioning system can be improved through this energy-saving control method, which is undoubtedly novel and progressive.
附图说明 Description of drawings
图1为本发明空调系统水侧设备节能控制方法的方法流程图。Fig. 1 is a flow chart of the method for energy-saving control of water-side equipment of an air-conditioning system according to the present invention.
图2为本发明空调系统水侧设备节能控制方法的步骤A的细部方法流程图。Fig. 2 is a detailed method flow chart of Step A of the method for energy-saving control of water-side equipment of an air-conditioning system according to the present invention.
图3为本发明空调系统水侧设备节能控制方法的步骤B的细部方法流程图。Fig. 3 is a detailed method flow chart of Step B of the method for energy-saving control of water-side equipment of an air-conditioning system according to the present invention.
图4为本发明空调系统水侧设备节能控制方法的步骤C的细部方法流程图。Fig. 4 is a detailed method flow chart of Step C of the method for energy-saving control of water-side equipment of an air-conditioning system according to the present invention.
图5为本发明空调系统水侧设备节能控制方法的步骤D的细部方法流程图。Fig. 5 is a detailed method flow chart of step D of the method for energy-saving control of water-side equipment of an air-conditioning system according to the present invention.
主要元件符号说明Description of main component symbols
(11):步骤A(11): Step A
(111):步骤A1(111): Step A1
(112):步骤A2(112): Step A2
(113):步骤A3(113): Step A3
(114):步骤A4(114): Step A4
(12):步骤B(12): Step B
(121):步骤B1(121): Step B1
(122):步骤B2(122): Step B2
(123):步骤B3(123): Step B3
(124):步骤B4(124): Step B4
(125):步骤B5(125): Step B5
(126):步骤B6(126): Step B6
(13):步骤C(13): Step C
(131):步骤C1(131): Step C1
(132):步骤C2(132): Step C2
(133):步骤C3(133): Step C3
(134):步骤C4(134): Step C4
(135):步骤C5(135): Step C5
(136):步骤C6(136): Step C6
(137):步骤C7(137): Step C7
(138):步骤C8(138): Step C8
(14):步骤D(14): Step D
(141):步骤D1(141): Step D1
(142):步骤D2(142): Step D2
(143):步骤D3(143): Step D3
(144):步骤D4(144): Step D4
(145):步骤D5(145): Step D5
(15):步骤E(15): Step E
具体实施方式 Detailed ways
为使本领域技术人员了解本发明的目的,现配合附图将本发明的较佳实施例详细说明如下。In order to make those skilled in the art understand the purpose of the present invention, preferred embodiments of the present invention are described in detail as follows with reference to the accompanying drawings.
参见图1所示,本发明的空调系统水侧设备节能控制方法,是针对空调系统水侧设备进行即时自动化的节能控制以及冰水主机的卸载与开关(Staging),该空调系统水侧设备包括至少一个冰水主机、至少一个冷却水塔以及多个水泵,该节能控制方法包括有:Referring to Fig. 1, the water-side equipment energy-saving control method of the air-conditioning system of the present invention is aimed at the instant and automatic energy-saving control and unloading and switching (staging) of the water-side equipment of the air-conditioning system. The water-side equipment of the air-conditioning system includes At least one chilled water host, at least one cooling water tower and multiple water pumps, the energy-saving control method includes:
步骤A(11):冰水主机耗电性能回归分析,冰水主机耗电为卸载率、冷却水温度及冰水出水温度三个变数的函数,以标称参数作为耗电计算基础,撷取及筛选资料库数据或冰水主机制造商提供的相关参数,建立回归适配(Fitting)方程式,并修正及计算出该冰水主机于实际非标称运转状态下的耗电值;Step A (11): Regression analysis of the power consumption performance of the chilled water host. The power consumption of the chilled water host is a function of three variables: unloading rate, cooling water temperature, and chilled water outlet temperature. The nominal parameters are used as the basis for power consumption calculation, and the extracted And filter the database data or the relevant parameters provided by the chilled water host manufacturer, establish the regression fitting (Fitting) equation, and correct and calculate the power consumption value of the chilled water host in the actual non-nominal operating state;
步骤B(12):冷却水塔性能回归分析,建立冷却水与外气进行传热及传质的麦克尔方程式(Merkel Equation),通过该麦克尔方程式建立热传递单位数(NTU)以及水气比(L/G)的商品设计适配资料,进而计算方程式中的系数与指数;Step B (12): Regression analysis of cooling tower performance, establishing the Merkel equation for heat and mass transfer between cooling water and external air, and establishing the number of heat transfer units (NTU) and water-air ratio through the Michael equation (L/G) product design adaptation data, and then calculate the coefficients and indices in the equation;
步骤C(13):水泵运转性能回归分析,取得水泵运转数据建立回归方程式,再依照该回归方程式建立流量-扬程(Q-H)性能曲线作为水泵的性能曲线,并由回归计算求得各系数,且透过系统运转线以及相似定律在既定的流量需求下求得新转速,进而下达变频器运转指令;Step C (13): Water pump operation performance regression analysis, obtaining water pump operation data to establish a regression equation, and then establishing a flow-head (Q-H) performance curve according to the regression equation as the performance curve of the water pump, and obtaining each coefficient by regression calculation, and Through the system operation line and similar laws, the new speed is obtained under the given flow demand, and then the inverter operation command is issued;
步骤D(14):系统建立及数值最佳化计算,撷取冰水主机耗电性能回归分析、冷却水塔性能回归分析、水泵运转性能回归分析的数据代入空调系统最小总耗电函数,以分析、取得系统在总耗电为最小的情况下的各项操作参数;Step D (14): System establishment and numerical optimization calculation, extract the data of regression analysis of power consumption performance of chilled water host, cooling tower performance, and water pump operation performance into the minimum total power consumption function of the air conditioning system to analyze , Obtain various operating parameters of the system when the total power consumption is the smallest;
步骤E(15):依照各项操作参数进行控制,并且将控制后的运转数据进行数据回馈及储存运转资料库。Step E (15): Control according to various operating parameters, and feed back the controlled operation data and store the operation database.
参见图1及图2所示,以下针对步骤A(11)进一步说明,该步骤A(11)进一步包括:Referring to Fig. 1 and shown in Fig. 2, further illustrate for step A (11) below, this step A (11) further comprises:
步骤A1(111):以标称参数作为耗电计算基础,撷取及筛选资料库数据相关参数,其中,该参数包括标称的及实际运转的蒸发器出水温度、冷凝器入水温度、负载率以及耗电量;Step A1 (111): Using the nominal parameters as the basis for calculating power consumption, extract and screen the relevant parameters of the database data, wherein the parameters include the nominal and actual operating evaporator outlet water temperature, condenser water inlet temperature, and load rate and power consumption;
步骤A2(112):冰水主机的全载能力以及动力需求随运转冰水出水温度、冷却水入水温度与卸载量而变,没有冰水主机能在设计标称的参数条件下运转,因此须有相关的校正系数做修正;其通过建立回归方程式并计算各回归方程式的系数而实施,其中,该回归方程式包括:Step A2 (112): The full-load capacity and power demand of the chilled water main engine vary with the operating chilled water outlet temperature, cooling water inlet temperature and unloading capacity. No chilled water main engine can operate under the nominal design parameter conditions, so it must be There are relevant correction coefficients for correction; it is implemented by establishing a regression equation and calculating the coefficients of each regression equation, wherein the regression equation includes:
Ecap=QF.o÷QF.n E cap = Q Fo ÷ Q Fn
Ecap为冰水出水温度及冷却水温度偏离标称温度值的函数,以双二次方程式计算如下:E cap is a function of the ice water outlet temperature and cooling water temperature deviating from the nominal temperature value, and is calculated by the double quadratic equation as follows:
其中,Ecap为全载冷冻能力修正系数;Among them, E cap is the correction coefficient of full-load refrigeration capacity;
QF.o为实际运转温度下的全载冷冻能力;Q Fo is the full-load refrigeration capacity at the actual operating temperature;
QF.n为标称冷冻能力;Q Fn is the nominal freezing capacity;
ΔT1为标称的蒸发器出口水温与冰水主机实际蒸发器出口水温的差值;ΔT 1 is the difference between the nominal evaporator outlet water temperature and the actual evaporator outlet water temperature of the chilled water host;
ΔT2为标称的冷凝器入口水温与冰水主机实际冷凝器入口水温的差值;ΔT 2 is the difference between the nominal condenser inlet water temperature and the actual condenser inlet water temperature of the chilled water host;
Epow=PF.o÷PF.n E pow = P Fo ÷ P Fn
Epow为冰水出水温度及冷却水温度偏离标称温度值的函数,以双二次方程式计算如下:E pow is a function of the ice water outlet temperature and the cooling water temperature deviating from the nominal temperature value, and is calculated by the double quadratic equation as follows:
其中,Epow为非标称全载冷冻能力下的电力系数;Among them, E pow is the power coefficient under non-nominal full-load refrigeration capacity;
PF.o为实际运转温度下的全载耗电力;P Fo is the full load power consumption at the actual operating temperature;
PF.n为标称全载耗电力;P Fn is the nominal full load power consumption;
ΔT1为标称的蒸发器出口水温与冰水主机实际蒸发器出口水温的差值;ΔT 1 is the difference between the nominal evaporator outlet water temperature and the actual evaporator outlet water temperature of the chilled water host;
ΔT2为标称的冷凝器入口水温与冰水主机实际冷凝器入口水温的差值;ΔT 2 is the difference between the nominal condenser inlet water temperature and the actual condenser inlet water temperature of the chilled water host;
Epartial=Ppartial.o÷PF.o E partial =P partial.o ÷P Fo
Epartial为卸载率的函数,以二次方程式计算如下:E partial is a function of the unloading rate, calculated as a quadratic equation as follows:
Epartial=f(PLR)=c0+c1×PLR+c2×PLR2 E partial =f(PLR)=c 0 +c 1 ×PLR+c 2 ×PLR 2
其中,Epartial为部分负载的耗电力比率;Among them, E partial is the power consumption ratio of partial load;
Ppartial.o为实际部分负载耗电力;P partial.o is the actual partial load power consumption;
PF.o为非标称实际全载耗电力;P Fo is the non-nominal actual full-load power consumption;
PLR为卸载率;PLR is the unloading rate;
PLR=Qch÷QF.o=Qch÷(QF.n×Ecap);PLR = Q ch ÷ Q Fo = Q ch ÷ (Q Fn × E cap );
Qch为冰机实际运转冷冻量;Q ch is the actual operating freezing capacity of the ice machine;
Pn为标称状态下的全载耗电量;P n is the full load power consumption under the nominal state;
步骤A3(113):依照实际运转数据,以下式修正及计算出运转状态下的耗电值Step A3 (113): According to the actual operating data, the following formula is used to correct and calculate the power consumption value under the operating state
Pch=Ecap×Epow×Epartial×PF.n P ch =E cap ×E pow ×E partial ×P Fn
其中,Pch为运转状态下的冰水主机耗电值;Among them, P ch is the power consumption value of the chilled water host in the running state;
步骤A4(114):验证各个回归适配系数经统计学的t检定以确认其有效性,否则回到步骤A1(111);Step A4 (114): Verify that each regression fit coefficient is validated by a statistical t-test, otherwise return to step A1 (111);
其中,该步骤A(11)可于预定时间内,依据各项参数的实际量测值存入运转资料库,依据此资料库对各回归方程式的系数进行自我修正系数,即时更新各回归方程式,以提升该步骤A(11)的冰水主机耗电性能回归分析的可信度;Wherein, the step A (11) can store the actual measurement values of various parameters in the operation database within a predetermined time, and perform self-correction coefficients on the coefficients of each regression equation according to this database, and update each regression equation in real time, To improve the reliability of the ice water host power consumption performance regression analysis of the step A (11);
参见图1及图3所示,以下针对步骤B(12)进一步说明,该步骤B(12)进一步包括:Referring to Fig. 1 and shown in Fig. 3, further illustrate for step B (12) below, this step B (12) further comprises:
步骤B1(121):建立冷却水与外气进行传热及传质的麦克尔方程式(Merkel Equation)Step B1 (121): Establishing the Merkel Equation for heat transfer and mass transfer between cooling water and external air
其中,NTU为热传递单位数;Among them, NTU is the number of heat transfer units;
KaV/L为冷却水塔特性值;K a V/L is the characteristic value of cooling water tower;
Cp为冷却水比热值;C p is the specific heat value of cooling water;
h′为水滴境面空气膜焓(Enthalpy)值;h' is the air film enthalpy (Enthalpy) value on the water droplet surface;
ha为湿空气热焓值;h a is the enthalpy value of humid air;
t为水塔内水温;t is the water temperature in the water tower;
步骤B2(122):由资料库撷取相关参数,代入该麦克尔方程式,其中,该参数包括冷却水塔的进出口水温、外气干湿球温度、冷却水塔的循环水量以及空气流量;Step B2 (122): Relevant parameters are extracted from the database and substituted into the Michael's equation, wherein the parameters include the water temperature at the inlet and outlet of the cooling tower, the wet and dry bulb temperature of the outside air, the circulating water volume of the cooling tower, and the air flow;
步骤B3(123):以数值积分法求得各组数据的热传递单位数值,在本实施例中,使用梯形数值近似积分法;Step B3 (123): obtain the heat transfer unit value of each group of data by numerical integration method, in this embodiment, use trapezoidal numerical approximate integration method;
步骤B4(124):在热值平衡的前提下,建立下列运转特性关系式Step B4 (124): On the premise of calorific value balance, establish the following operating characteristic relation
KaV/L=C×(L/G)-n K a V/L=C×(L/G) -n
其中,KaV/L为冷却水塔特性值;Among them, K a V/L is the characteristic value of cooling water tower;
L/G为水气比;L/G is the water-air ratio;
C、-n为试验求得的系数与指数;C, -n is the coefficient and index obtained by the test;
步骤B5(125):建立NTU与L/G的适配资料表;Step B5 (125): establishing an adaptation data table of NTU and L/G;
步骤B6(126):回归求解C及-n值。Step B6 ( 126 ): Regress to calculate the values of C and -n.
参见图1及图4所示,以下针对步骤C(13)进一步说明,该步骤C(13)进一步包括:Referring to Fig. 1 and shown in Fig. 4, further description for step C (13) below, this step C (13) further comprises:
步骤C1(131):取得水泵运转或测试数据,依照以下公式(1)建立流量-扬程(Q-H)性能曲线,并由回归计算求得各适配系数a2、a1、a0,Step C1 (131): Obtain the pump operation or test data, establish the flow-head (QH) performance curve according to the following formula (1), and obtain the adaptation coefficients a 2 , a 1 , and a 0 by regression calculation,
HD=a2QD 2+a1QD+a0.........(1)H D =a 2 Q D 2 +a 1 Q D +a 0 ......(1)
其中,HD为设计扬程;Among them, HD is the design head;
QD为设计流量;Q D is the design flow;
步骤C2(132):取得水泵的设计扬程与设计流量,以建构水泵及配合系统的设计运转线HD=kD×QD 2,如果有静水头存在,设静水头为Hs,则HD=kD×QD 2+Hs,并且求得系数值kD;Step C2 (132): Obtain the design head and design flow of the pump to construct the design operation line H D = k D × Q D 2 of the pump and the matching system. If there is a static head, let the static head be H s , then H D =k D ×Q D 2 +H s , and obtain the coefficient value k D ;
步骤C3(133):取得现场回馈即时差压数据(ΔP)及水泵马达运转频率(HZ),运转频率(HZ)与标称频率之比即转速比(ωs),且水泵压差(ΔP)即等于水泵输出水头(H);Step C3 (133): Obtain on-site feedback real-time differential pressure data (ΔP) and pump motor operating frequency (H Z ), the ratio of operating frequency (H Z ) to the nominal frequency is the speed ratio (ω s ), and the water pump differential pressure (ΔP) is equal to the pump output head (H);
步骤C4(134):以相似定律带入公式(1)即得水泵流量Step C4 (134): Bring the similarity law into the formula (1) to get the pump flow rate
其中,Q为即时流量,也就是系统需求水量;Among them, Q is the instant flow, that is, the water demanded by the system;
步骤C5(135):将步骤C1(131)所求得的系数值a2、a1、a0及步骤C3(133)所求得即时数据H、ωs代入步骤C4(134)的水泵方程式,求得即时流量Q;Step C5 (135): Substituting the coefficient values a 2 , a 1 , a 0 obtained in step C1 (131) and the real-time data H and ω s obtained in step C3 (133) into the water pump equation in step C4 (134) , get the instant flow Q;
步骤C6(136):以步骤C2(132)求得的kD值以及步骤C5(135)求得的Q值,代入步骤C2(132)的HD,求得H′值;Step C6 (136): Substituting the k D value obtained in step C2 (132) and the Q value obtained in step C5 (135) into the HD of step C2 (132) to obtain the H'value;
步骤C7(137):以相似定律建构另一水泵方程式Step C7 (137): Construct another water pump equation with the similarity law
并且将步骤C1(131)所求得的a0、a1、a2,步骤C5(135)所求得的Q,步骤C6(136)所求得的H′,代入该水泵方程式,以求得新转速比,进而求取新的马达运转频率;And a 0 , a 1 , a 2 obtained in step C1 (131), Q obtained in step C5 (135), and H′ obtained in step C6 (136) are substituted into the water pump equation to obtain Get the new speed ratio, and then find the new motor operating frequency;
步骤C8(138):以新的马达运转频率下达水泵驱动马达变频器运转指令。Step C8 ( 138 ): issue a water pump drive motor inverter operation command with the new motor operation frequency.
参见图1及图5所示,以下针对步骤D(14)进一步说明,该步骤D(14)进一步包括:Referring to Fig. 1 and shown in Fig. 5, further illustrate for step D (14) below, this step D (14) further comprises:
步骤D1(141):撷取冰水主机耗电性能回归分析、冷却水塔性能回归分析、水泵运转性能回归分析的数据,代入空调系统最小总耗电函数Step D1 (141): Extract data from regression analysis of power consumption performance of chilled water main engine, regression analysis of cooling tower performance, and regression analysis of water pump operation performance, and substitute them into the minimum total power consumption function of the air conditioning system
其中,Pkw为空调冰水厂系统最小化总耗电值函数;Among them, P kw is the function of the minimum total power consumption value of the air-conditioning ice water plant system;
Pch为冰水主机耗电值;P ch is the power consumption value of the ice water host;
Pp为水泵耗电值;P p is the power consumption value of the water pump;
Pct为冷却水塔耗电值;P ct is the power consumption value of the cooling water tower;
i下标,为各个冰水机、泵、冷却水塔;The i subscript refers to each ice water machine, pump, and cooling water tower;
步骤D2(142):依空调系统架构建立总耗电函数的相关限制条件,该限制条件包括:Step D2 (142): Establish relevant constraints on the total power consumption function according to the air-conditioning system architecture, the constraints include:
1.冰水主机冷冻负载吸收的热量及输入功及冷却泵输入功而产生的热量必须等于冷却水塔所带走的热量;1. The heat absorbed by the cooling load of the ice water main engine and the heat generated by the input work and the input work of the cooling pump must be equal to the heat taken away by the cooling water tower;
2.热传递单位数NTU值与冷却水塔运转特性值相等;2. The NTU value of the heat transfer unit is equal to the operating characteristic value of the cooling water tower;
3.全部冰水主机所提供的冷冻能量总和必须等于空调系统负荷需求的冷冻量;3. The sum of the refrigeration energy provided by all chilled water hosts must be equal to the refrigeration capacity required by the air conditioning system load;
4.冰水主机负载卸载率、冰水与冷却水流量以及冰水与冷却水温度必须在正常操作范围内,此范围遵守商品规范,各个负载卸载率超出允许范围将促使加减机(Staging);4. The load unloading rate of the ice water main engine, the flow rate of ice water and cooling water, and the temperature of ice water and cooling water must be within the normal operating range. ;
5.水泵运转在正常设计操作范围内,此范围遵守商品规范,超出范围促使加减机;5. The operation of the water pump is within the normal design operation range, which complies with the product specification, and the addition and subtraction machine is driven out of the range;
6.冷却水塔风车运转在正常操作范围内,此范围遵守商品规范,超出范围促使加减机;6. The windmill of the cooling water tower operates within the normal operating range, and this range complies with the product specifications, and the addition and subtraction machine is prompted if it exceeds the range;
7.冷却水塔出水温高于外气湿球温度的临界值摄氏3度,也就是趋近温度要大于3度;7. The outlet water temperature of the cooling water tower is 3 degrees Celsius higher than the critical value of the wet bulb temperature of the outside air, that is, the approaching temperature is greater than 3 degrees Celsius;
8.冷却水量等于冰水主机冷冻负载、输入功及冷却水泵输入功的总合除以水比热及最大水温差的乘积;冷却水量不得小于最小冰水主机允许最小流量。8. The amount of cooling water is equal to the sum of the chilling load, input work and input work of the cooling water pump divided by the product of the water specific heat and the maximum water temperature difference; the amount of cooling water shall not be less than the minimum flow rate allowed by the smallest ice water host.
步骤D3(143):撷取冰水出、入水温度及流量,通过冷冻吨热量的换算计算空调负荷冷冻吨,冷冻吨热量=冰水流量Q×冰水密度p×冰水入出水温差×冰水平均比热Cp;Step D3 (143): Extract the temperature and flow rate of the ice water outlet and inlet water, and calculate the refrigeration load of the air conditioner through the conversion of the refrigeration ton heat. Level average specific heat Cp;
步骤D4(144):假设冷却水塔风扇转速,以数值分析最小化计算法将步骤D1的函数及步骤D2及步骤D3的限制条件计算空调系统最小总耗电函数,并得到各冰水主机分配的卸载值、冷却水进出温度、水泵转速以及总耗电值;Step D4 (144): Assuming the fan speed of the cooling water tower, calculate the minimum total power consumption function of the air conditioning system from the function of step D1 and the constraints of step D2 and step D3 with the numerical analysis minimization calculation method, and obtain the distribution of each chilled water host Unloading value, cooling water inlet and outlet temperature, water pump speed and total power consumption value;
步骤D5(145):将不同的冷却水塔风扇转速下的相对冷却水温度计算结果建立成资料表,使电力量为冷却水温度的二次项函数,微分此函数可取得最低总系统耗电值的冷却水温度操作参数,并转化为温度控制的重置指令。Step D5 (145): Create a data table with the calculation results of the relative cooling water temperature at different cooling tower fan speeds, so that the power is a quadratic function of the cooling water temperature. Differentiate this function to obtain the lowest total system power consumption value The cooling water temperature operating parameter is converted into a temperature control reset command.
综合以上所述,本发明的空调系统水侧设备节能控制方法可搭配电表、温度计、压力计、流量计以及外气温湿度计等外部量测装置,取得各设备的运转相关数据,藉以进行各项设备的耗电性能回归分析与计算,求得各项回归适配系数以及建构系统模型所需要的各项数值,接着进行整体空调系统总耗电量最小化的计算后,获得各项设备的操作参数,并且依据各操作参数下达控制指令,使得整体空调系统在本发明的空调系统水侧设备节能控制方法的调控下,能够获得整体耗电力极小化的效能。Based on the above, the energy-saving control method of the water-side equipment of the air-conditioning system of the present invention can be equipped with external measuring devices such as electric meters, thermometers, pressure gauges, flow meters, and external temperature and humidity meters to obtain the operation-related data of each equipment, so as to perform various tasks. Regression analysis and calculation of the power consumption performance of the equipment, obtaining various regression adaptation coefficients and various values needed to construct the system model, and then performing calculations to minimize the total power consumption of the overall air-conditioning system, and obtaining the operation of each equipment Parameters, and control commands are issued according to each operating parameter, so that the overall air-conditioning system can obtain the efficiency of minimizing the overall power consumption under the control of the energy-saving control method for water-side equipment of the air-conditioning system of the present invention.
除此之外,在本发明的空调系统水侧设备节能控制方法的控制过程中,各项设备耗电性能回归分析的各项系数,于既定周期依据各项设备实际运作状态自动进行系数修正,以将各项设备的回归模型依据设备实际运作状态进行更新,并且依据更新后的回归模型进一步推算而取得各项操作参数,由此,将可使得所下达的控制指令更贴近于实际运作状况,进而提升节能控制的效率。In addition, in the control process of the water-side equipment energy-saving control method of the air-conditioning system of the present invention, the coefficients of the regression analysis of the power consumption performance of each equipment are automatically corrected according to the actual operating status of each equipment in a predetermined period, The regression model of each equipment is updated according to the actual operating status of the equipment, and various operating parameters are obtained by further calculation based on the updated regression model, thereby making the issued control instructions closer to the actual operating conditions, Thereby, the efficiency of energy-saving control is improved.
因此通过本发明的空调系统水侧设备节能控制方法,可透过控制冰水主机、冷却水塔、水泵等设备,以全系统耗能考量的方式,采用最佳化演算法计算各项设备在整体空调系统最佳耗能状态下的运转参数,也就是说,计算出整体空调系统耗能极小化的运转参数,并以该运转参数作为控制指令,自动控制各项设备在符合空调系统负载需求下,以最节能的运转方式进行运作。Therefore, through the energy-saving control method of the water-side equipment of the air-conditioning system of the present invention, the energy consumption of the whole system can be considered by controlling the chilled water host, cooling tower, water pump and other equipment, and the optimal algorithm can be used to calculate the energy consumption of each equipment in the whole system. The operating parameters of the air conditioning system in the best energy consumption state, that is to say, calculate the operating parameters that minimize the energy consumption of the overall air conditioning system, and use the operating parameters as control instructions to automatically control various equipment to meet the load requirements of the air conditioning system , operate in the most energy-efficient operating mode.
综上所述,以上仅为本发明的较佳实施例,不能以此限定本发明实施的范围;凡依本发明申请专利范围及发明说明书内容所作的简单的等效变化与修饰,均应仍属本发明专利涵盖的范围内。In summary, the above are only preferred embodiments of the present invention, and cannot limit the scope of the present invention with this; all simple equivalent changes and modifications made according to the patent scope of the present invention and the content of the description of the invention should still be It belongs to the scope covered by the patent of the present invention.
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