Summary of the invention
The object of the present invention is to provide the epoxy/organosilicon/POSS nano-hybrid material of a kind of high transparent, high weather-proof, high heat-resisting, low-stress.
Low-strees epoxy/organosilicon provided by the present invention/POSS nano-hybrid material, it comprises Resins, epoxy, organopolysiloxane, cage modle polysilsesquioxane (POSS), epoxy hardener, nonessential silane oxycompound and nonessential auxiliary agent.
The present invention also provides the preparation method and the application of above-mentioned low-strees epoxy/organosilicon/POSS nano-hybrid material.
The present invention also provides a kind of nano-hybrid material with POSS to improve thermotolerance, weathering resistance and sunproof method, is not separated.
Low-strees epoxy/organosilicon/POSS nano-hybrid material that the present invention proposes, it comprises: (a) at least a Resins, epoxy, (b) at least a organopolysiloxane, (c) at least a cage modle polysilsesquioxane (POSS), (d) at least a epoxy hardener, (e) nonessential silane oxycompound, (f) nonessential auxiliary agent; Wherein, organopolysiloxane has epoxide group and silane oxygen groups.At first, under acidic conditions, make Resins, epoxy part open loop hydroxylation, adopt sol-gel process that Resins, epoxy, organopolysiloxane, cage modle polysilsesquioxane (POSS) and nonessential silane oxycompound are carried out chemical condensation reaction then, obtain homogeneous phase epoxy/organosilicon/POSS composition, add epoxy hardener again, obtain low-strees epoxy/organosilicon/POSS nano-hybrid material; Gross weight in epoxy/organosilicon/POSS nano-hybrid material, each amounts of components is: Resins, epoxy 10-50wt%, organopolysiloxane 30-88wt%, cage modle polysilsesquioxane (POSS) 1-59wt%, epoxy hardener 1-20wt%, silane oxycompound 0-20wt%, nonessential auxiliary agent 0-20wt%.
Low-strees epoxy/organosilicon/POSS nano-hybrid material that the present invention proposes, described Resins, epoxy are selected from one or more combination of bisphenol A epoxide resin, bisphenol F epoxy resin, glycidyl ester based epoxy resin, hydrogenated bisphenol A epoxy resin, cycloaliphatic epoxy resin, organic-silicon-modified bisphenol A epoxide resin, organic titanium modified bisphenol A epoxy resin.
Low-strees epoxy/organosilicon/POSS nano-hybrid material that the present invention proposes, the limiting examples of described Resins, epoxy comprises, as: the bisphenol A epoxide resin GY240 that Switzerland Ciba company limited (Ciba) produces, GY250, GY260, GY226 etc. and cycloaliphatic epoxy resin PY284, CY179, the bisphenol A epoxide resin D.E.R.331 that Dow Chemical (DOW) is produced, D.E.R.383, D.E.R.332, D.E.R.337 etc., bisphenol F epoxy resin D.E.R.351, D.E.R.353 and cycloaliphatic epoxy resin ERL 4229, ERL-4221, the bisphenol-A epoxy Epon 825 that U.S. Shell Co. Ltd (Shell) produces, Epon826, Epon828, Epon830, Epon834 etc. and hydrogenated bisphenol A epoxy resin EPONEX 1510, the bisphenol A epoxide resin Epikote162 that U.S. Hexion company produces, Epikote827, Epikote828, Epikote158, the hydrogenated bisphenol A epoxy resin HBGE. that BASF Aktiengesellschaft (BASF) produces, the GY250 of German Hunstman company, GY184, GT7071, GT7072 etc. and bisphenol F epoxy resin GY281 etc.
Low-strees epoxy/organosilicon/POSS nano-hybrid material that the present invention proposes, described organopolysiloxane is that molecular weight is the (RSiO that has that has epoxide group and silane oxygen groups of 800-8000
1.5) polymkeric substance of n structure, R can be the derivative of alkyl, thiazolinyl, aryl and alkyl, thiazolinyl, aryl, epoxy group(ing), alkoxyl group, selects its one or more combination.
Organopolysiloxane can adopt sol-gel process, is raw material with the silicon alkoxyl group monomer that has machine functional group, and hydrolytie polycondensation obtains under acidity or basic catalyst effect.
Low-strees epoxy/organosilicon/POSS nano-hybrid material that the present invention proposes, the limiting examples of described organopolysiloxane comprises, as: epoxy group(ing) methoxyl group organopolysiloxane, epoxy group(ing) oxyethyl group organopolysiloxane, vinyl epoxy group(ing) methoxyl group organopolysiloxane, benzyl ring Oxymethoxy organopolysiloxane, phenyl epoxy base oxethyl organopolysiloxane etc.
Low-strees epoxy/organosilicon/POSS nano-hybrid material that the present invention proposes, (the RSiO of described cage modle polysilsesquioxane (POSS) for having cage structure
1.5)
nPolysilsesquioxane, wherein R can be mutually the same or different, but contain an epoxide group at least, and all the other R groups can be distinguished independent be hydrogen atom, halogen atom, hydroxyl, C
1-20Alkyl, alkenyl, alkynyl, aryl, alicyclic radical or alkoxyl group select its one or more combination.
Low-strees epoxy/organosilicon/POSS nano-hybrid material that the present invention proposes, the limiting examples of described cage modle polysilsesquioxane (POSS) comprises, as: octa-epoxy POSS, diisobutyl-six epoxy group(ing) POSS, tetraphenyl-four epoxy group(ing) POSS, trivinyl-five epoxy group(ing) POSS, hexamethyl-bicyclic oxygen POSS, phenylbenzene-dimethyl-four epoxy group(ing) POSS, hexahydroxy--bicyclic oxygen POSS, dimethoxy-six epoxy group(ing) POSS etc.
Low-strees epoxy/organosilicon/POSS nano-hybrid material that the present invention proposes, described epoxy hardener be can with the conventional epoxy hardener of epoxy resin cure, as one or more combination of amine curing agent, amides solidifying agent, acids solidifying agent, acid anhydride type curing agent.
Low-strees epoxy/organosilicon/POSS nano-hybrid material that the present invention proposes, the limiting examples of described epoxy hardener comprises: as: the Aradur830 that German Hunstman company produces, Aradur3440, Aradur100, Aradur125 etc., the XZ92441.01 that Dow Chemical (DOW) is produced, XZ92415.00, D.E.H.81 etc., the VestaminIPD that Germany Degussa company produces, the Epikure105 that U.S. Hexion company produces, Epikure185, Epikure3055 etc., acid anhydride type curing agent such as Tetra hydro Phthalic anhydride, Tetra Hydro Phthalic Anhydride, hexahydrophthalic anhydride, methyl hexahydrophthalic anhydride, methyl tetrahydrophthalic anhydride, methylhexahydrophthalic anhydride, the methyl carbic anhydride, dodecyl succinic anhydride, pyromellitic dianhydride, the benzophenone tetracarboxylic dianhydride, methyl cyclic ethylene tetracarboxylic dianhydride, the phenyl ether tetracarboxylic dianhydride, trimellitic acid 1,2-anhydride, poly-nonane diacid acid anhydride etc.
Low-strees epoxy/organosilicon/POSS nano-hybrid material that the present invention proposes, described nonessential silane oxycompound are that molecular weight is one or more combination of 100~2000 epoxy radicals silicone hydride oxycompound, alkyl silane oxycompound, thiazolinyl silane oxycompound, aromatic base silane oxycompound.
Low-strees epoxy/organosilicon/POSS nano-hybrid material that the present invention proposes, the limiting examples of described nonessential silane oxycompound comprises: as: epoxy Trimethoxy silane, methyltrimethoxy silane, Union carbide A-162, methyl tripropoxy silane, phenyltrimethoxysila,e, dimethyldimethoxysil,ne, dimethyldiethoxysilane, dimethyl dipropoxy silane, the trimethylammonium methoxy silane, trimethylethoxysilane, tetraethoxy, phenyltrimethoxysila,e, the phenyl methyl diethoxy silane, vinyltrimethoxy silane, vinyl propyl group dimethoxy silane, the dodecyl Trimethoxy silane, the dodecyl triethoxyl silane, the hexadecyl Trimethoxy silane, the hexadecyl triethoxyl silane, the 3-methacryloxypropyl trimethoxy silane, 3-glycidyl ether oxygen propyl trimethoxy silicane etc.
Low-strees epoxy/organosilicon/POSS nano-hybrid material that the present invention proposes, described nonessential auxiliary agent are one or more combination of common solvent in the sizing agent, UV light absorber, curing catalyst, ageing-resistant dose, thermo-stabilizer, toughner, viscosity increaser, thickening material etc.
Low-strees epoxy/organosilicon/POSS nano-hybrid material that the present invention proposes, each amounts of components is: Resins, epoxy 10-50wt%, organopolysiloxane 30-88wt%, cage modle polysilsesquioxane (POSS) 1-59wt%, epoxy hardener 1-20wt%, silane oxycompound 0-20wt%, nonessential auxiliary agent 0-20wt%.
The preparation method of low-strees epoxy/organosilicon/POSS nano-hybrid material that the present invention proposes, concrete steps are as follows:
(1) press set of dispense than weighing Resins, epoxy, under 70-130 ℃ of condition, Resins, epoxy reacted 1-24 hour under acidic conditions, made the Resins, epoxy ring-opening reaction of 10-50%;
(2) add organopolysiloxane, cage modle polysilsesquioxane (POSS) and nonessential silane oxycompound in the product that in step (1), obtains, evenly blend, under 0-90 ℃ of condition, add minor amount of water, be hydrolyzed condensation reaction 1-72 hour, and obtained homogeneous phase epoxy/organosilicon/POSS composition;
(3) add epoxy hardener and nonessential auxiliary agent in the epoxy/organosilicon/POSS composition that obtains in step (2), crosslinking curing under 0~300 ℃ of condition obtains low-strees epoxy/organosilicon/POSS nano-hybrid material.
Among the present invention, described Resins, epoxy is selected from bisphenol A epoxide resin, bisphenol F epoxy resin, glycidyl ester based epoxy resin, hydrogenated bisphenol A epoxy resin, cycloaliphatic epoxy resin, organic-silicon-modified bisphenol A epoxide resin, organic titanium modified bisphenol A epoxy resin.
Among the present invention, described organopolysiloxane is that molecular weight is the polymkeric substance with Si-O-Si backbone structure that has epoxide group and silane oxygen groups of 800-8000.
Among the present invention, (the RSiO of described cage modle polysilsesquioxane (POSS) for having cage structure
1.5)
nPolysilsesquioxane, wherein R can be mutually the same or different, but contain an epoxide group at least, and all the other R groups can be distinguished independent be hydrogen atom, halogen atom, hydroxyl, C
1-20Alkyl, alkenyl, alkynyl, aryl, alicyclic radical, alkoxyl group.
Among the present invention, described epoxy hardener be can with the conventional epoxy hardener of epoxy resin cure, as amine curing agent, amides solidifying agent, acids solidifying agent, acid anhydride type curing agent.
Among the present invention, described nonessential silane oxycompound is that molecular weight is 100~2000 epoxy radicals silicone hydride oxycompound, alkyl silane oxycompound, thiazolinyl silane oxycompound, aromatic base silane oxycompound.
Among the present invention, described nonessential auxiliary agent is one or more the combination of common solvent in the sizing agent, UV light absorber, curing catalyst, ageing-resistant dose, thermo-stabilizer, toughner, viscosity increaser, thickening material etc.
Low-strees epoxy/organosilicon of the present invention/POSS nano-hybrid material is as the application that can be used as LED packaged material, optics protecting materials, circuit protection coated material, tackiness agent, coating etc.
A kind of low-strees epoxy/organosilicon/POSS nano-hybrid material that the present invention proposes has the following advantages:
(1) epoxy/organosilicon of the present invention/POSS nano-hybrid material is made up of organopolysiloxane, POSS, Resins, epoxy and solidifying agent, and the more former Resins, epoxy of thermostability has lifting significantly.
(2) epoxy/organosilicon of the present invention/POSS nano-hybrid material has the characteristics of Resins, epoxy, silicone resin concurrently, utilizes the organo-functional group of POSS to form cross-linked structure, is not separated.
(3) epoxy/organosilicon/POSS nano-hybrid material of the present invention's preparation can be at the lesser temps film-forming, have excellent properties such as excellent thermostability, light transmission rate, snappiness, sticking power, hardness, low-stress, and production cost is low, production technique is simple and easy, can be used for substrate surfaces such as metal, glass, plastics.
(4) low-strees epoxy/organosilicon/POSS nano-hybrid material of obtaining of the present invention can be used as application such as LED packaged material, optics protecting materials, circuit protection coated material, tackiness agent, coating.
The present invention adopts following analysis and characterization method to measure epoxy/organosilicon/POSS nano-hybrid material.Adopt the refractive index of the Britain NKD of AQUILA company film analysis system testing nano-hybrid material; Adopt the thermostability of the Pyris 1TGA thermal gravimetric analyzer mensuration material of Perkin Elmer Instruments company; Guomei's spectrum reaches the light transmission rate of the UV-1800PC type measurement of ultraviolet-visible spectrophotometer film of Instr Ltd. in the employing; Adopt cross-hatching to measure the sticking power of material; Adopt pencil to measure hardness.
Embodiment
Example 1:
In 250ml four neck flasks, add bisphenol A epoxide resin 30 grams, at 80-100 ℃, acidic conditions reacted 5 hours down, make Resins, epoxy part open loop hydroxylation, the epoxy group(ing) methoxyl group organopolysiloxane that adds 60 gram molecular weights 2000 again, 5 gram six isobutyl-s-bicyclic oxygen POSS, 2 gram epoxy group(ing) dimethoxy silane, 20-40 ℃ of stirring, condensation reaction 72 hours, obtain homogeneous phase epoxy/organosilicon/POSS composition, add 10 gram Tetra hydro Phthalic anhydride epoxy hardeners, solidified 3 hours at 100 ℃, obtain low-strees epoxy/organosilicon/POSS nano-hybrid material.The hardness 3H of material, snappiness 1mm, visible light transmissivity 95%.
Example 2:
In 250ml four neck flasks, add cycloaliphatic epoxy resin 10 grams, reaction is 8 hours under 70-80 ℃, acidic conditions, make Resins, epoxy part open loop hydroxylation, the epoxy and phenyl methoxyl group organopolysiloxane, the 45 gram six epoxy group(ing)-dimethoxy POSS that add 40 gram molecular weights 1000 again, 60-70 ℃ of stirring, condensation reaction 24 hours, obtain homogeneous phase epoxy/organosilicon/POSS composition, add 3 gram Aradur830 epoxy hardeners, 2 gram ethanol auxiliary agents, solidified 3 hours at 150 ℃, obtain low-strees epoxy/organosilicon/POSS nano-hybrid material.The hardness 2H of material, snappiness 1mm, visible light transmissivity 99%.
Example 3:
In 250ml four neck flasks, add bisphenol A epoxide resin 5 grams, bisphenol F epoxy resin 5 grams, organosilicon epoxy resin 5 grams, at 100-120 ℃, acidic conditions reacted 5 hours down, make Resins, epoxy part open loop hydroxylation, the epoxy group(ing) oxyethyl group organopolysiloxane that adds 30 gram molecular weights 5000 again, 10 gram epoxy group(ing)-seven methyl POSS, 10 gram diisobutyl-six epoxy group(ing) POSS, add 20 gram methyl alcohol auxiliary agents, 50-60 ℃ of stirring, condensation reaction 48 hours, obtain homogeneous phase epoxy/organosilicon/POSS composition, add 15 gram methyl tetrahydrophthalic anhydride epoxy hardeners, solidified 5 hours at 180 ℃, obtain low-strees epoxy/organosilicon/POSS nano-hybrid material.The hardness 4H of material, snappiness 1mm, visible light transmissivity 97%.
Example 4:
In 250ml four neck flasks, add hydrogenated bisphenol A epoxy resin 40 grams, at 100-120 ℃, acidic conditions reacted 10 hours down, make Resins, epoxy part open loop hydroxylation, the epoxy group(ing) methyl ethoxy organopolysiloxane that adds 30 gram molecular weights 10000 again, 10 gram three epoxy group(ing)-five hexyl POSS, 5 gram tetraethoxys, 5 gram phenyltrimethoxysila,e, 70-90 ℃ of stirring, condensation reaction 48 hours, obtain homogeneous phase epoxy/organosilicon/POSS composition, add 10 gram hexahydrophthalic anhydride epoxy hardeners, solidified 7 hours at 150 ℃, obtain low-strees epoxy/organosilicon/POSS nano-hybrid material.The hardness 4H of material, snappiness 2mm, visible light transmissivity 99%.
Example 5:
In 250ml four neck flasks, add aliphatic glycidyl ether resin 5 grams, organosilicon epoxy resin 5 grams, at 80-100 ℃, acidic conditions reacted 10 hours down, make Resins, epoxy part open loop hydroxylation, the epoxy group(ing) ethyl methoxyl group organopolysiloxane that adds 70 gram molecular weights 5000 again, 3 gram octa-epoxy POSS, add 9 gram acetone auxiliary agents, 50-60 ℃ of stirring, condensation reaction 48 hours, obtain homogeneous phase epoxy/organosilicon/POSS composition, add 5 gram tetraethylenepentamine epoxy hardeners, 1 gram UV absorption agent, 2 gram curing catalysts, solidified 1 hour at 80 ℃, obtain low-strees epoxy/organosilicon/POSS nano-hybrid material.The hardness H of material, snappiness 1mm, visible light transmissivity 90%.