CN101973644A - Reverse osmosis compound scale inhibitor - Google Patents
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Abstract
本发明提供一种反渗透复合阻垢剂,属于反渗透水处理领域。该阻垢剂包括羟基乙叉二膦酸、水解聚马来酸酐、聚丙烯酸、磺化苯乙烯-马来酸酐共聚物,其中各组分的重量百分比为:羟基乙叉二膦酸10%~20%、水解聚马来酸酐30%~40%、聚丙烯酸30%~40%、磺化苯乙烯-马来酸酐共聚物10%~20%。本阻垢剂还可包括杀菌剂。本发明充分利用了有机膦类阻垢剂、聚羧酸类阻垢剂以及磺酸类阻垢剂之间的协同效应,具有良好的阻垢分散性能。将其加入反渗透进水系统,可以有效的减轻碳酸钙盐、硫酸钙盐以及硅酸盐对反渗透膜造成的污染,延长反渗透系统的清洗周期及运行寿命。The invention provides a reverse osmosis composite scale inhibitor, which belongs to the field of reverse osmosis water treatment. The scale inhibitor includes hydroxyethylidene diphosphonic acid, hydrolyzed polymaleic anhydride, polyacrylic acid, sulfonated styrene-maleic anhydride copolymer, and the weight percentage of each component is: hydroxyethylidene diphosphonic acid 10%~ 20%, hydrolyzed polymaleic anhydride 30%~40%, polyacrylic acid 30%~40%, sulfonated styrene-maleic anhydride copolymer 10%~20%. The antiscalant may also include a bactericide. The invention fully utilizes the synergistic effect among organic phosphine scale inhibitors, polycarboxylic acid scale inhibitors and sulfonic acid scale inhibitors, and has good scale inhibition and dispersion performance. Adding it to the reverse osmosis water inlet system can effectively reduce the pollution caused by calcium carbonate, calcium sulfate and silicate to the reverse osmosis membrane, and prolong the cleaning cycle and operating life of the reverse osmosis system.
Description
the
技术领域technical field
本发明涉及反渗透水处理材料,更具体的说是一种能够减轻膜污染的反渗透复合阻垢剂。The invention relates to a reverse osmosis water treatment material, in particular to a reverse osmosis composite scale inhibitor capable of reducing membrane fouling.
背景技术Background technique
反渗透是一种膜分离技术,起源于20世纪60年代,目前已经在水处理方面得到了广泛应用。在一些淡水资源缺乏的沿海地区,反渗透用于海水淡化,为人们的生产生活提供淡水。同时,作为一种高纯水制备技术,反渗透可以满足半导体、微电子、电力、化工、医药等领域的用水要求。在水资源越来越紧缺的今天,反渗透作为废水深度处理技术和水资源回用技术在废水处理方面也得到了广泛的应用。Reverse osmosis is a membrane separation technology that originated in the 1960s and has been widely used in water treatment. In some coastal areas where fresh water resources are scarce, reverse osmosis is used for seawater desalination to provide fresh water for people's production and life. At the same time, as a high-purity water preparation technology, reverse osmosis can meet the water requirements of semiconductor, microelectronics, electric power, chemical industry, medicine and other fields. In today's increasingly scarce water resources, reverse osmosis has also been widely used in wastewater treatment as advanced wastewater treatment technology and water resource reuse technology.
在反渗透水处理工艺中,膜污染是影响反渗透系统工作效率和运行寿命的关键因素。在系统运行过程中,进水中的细菌、微粒、胶体粒子或溶质大分子与反渗透膜不断发生物理、化学作用或因浓差极化使某些溶质在膜表面浓度超过其溶解度及机械作用而引起在膜面或膜孔内吸附、沉积造成膜孔径变小或堵塞,使膜通量与分离特性明显下降,造成不可逆的膜污染。膜污染主要可以分为化学污染和生物污染。反渗透系统化学污染主要是膜元件内沉积碳酸盐垢以及因水中Fe、Sr、Ba含量超标引起膜元件中毒。而生物污染主要是指微生物以反渗透膜为载体借助反渗透浓水段的营养盐而繁殖生长,在反渗透膜表面形成生物膜层,导致反渗透系统进出水间压差迅速增大,产水量与脱盐率快速下降,同时污染产品水。对于微生物污染,大多采用消毒处理,降低进水中的微生物种群数量和生物活性。而对于无机垢,可以采用加阻垢剂的办法解决。一种良好的阻垢剂不仅能够稳定进水中的无机成垢离子,而且可以影响无机成垢离子结晶过程,减小垢与反渗透膜之间的作用力,使其随浓缩水流走。目前,国内的反渗透阻垢剂品种不一,产品性能与国外相比还有一定差距。国内的反渗透装置也大多采用进口阻垢剂。In the reverse osmosis water treatment process, membrane fouling is a key factor affecting the working efficiency and operating life of the reverse osmosis system. During the operation of the system, the bacteria, particles, colloidal particles or solute macromolecules in the feed water have physical and chemical interactions with the reverse osmosis membrane, or due to concentration polarization, the concentration of some solutes on the membrane surface exceeds its solubility and mechanical action. Adsorption and deposition on the membrane surface or in the membrane pores will cause the membrane pore size to become smaller or clogged, which will significantly reduce the membrane flux and separation characteristics, resulting in irreversible membrane fouling. Membrane fouling can be mainly divided into chemical fouling and biological fouling. The chemical pollution of the reverse osmosis system is mainly due to the deposition of carbonate scale in the membrane element and the poisoning of the membrane element due to the excessive content of Fe, Sr, and Ba in the water. Biological pollution mainly refers to the growth of microorganisms using the reverse osmosis membrane as a carrier with the help of nutrients in the concentrated water section of reverse osmosis, forming a biofilm layer on the surface of the reverse osmosis membrane, resulting in a rapid increase in the pressure difference between the inlet and outlet water of the reverse osmosis system, resulting in The water volume and desalination rate drop rapidly, and the product water is polluted at the same time. For microbial contamination, disinfection treatment is mostly used to reduce the number of microbial populations and biological activities in the influent. For inorganic scale, it can be solved by adding scale inhibitor. A good scale inhibitor can not only stabilize the inorganic scale-forming ions in the influent, but also affect the crystallization process of the inorganic scale-forming ions, reduce the force between the scale and the reverse osmosis membrane, and make it flow away with the concentrated water. At present, there are different types of reverse osmosis antiscalants in China, and there is still a certain gap in product performance compared with foreign countries. Most domestic reverse osmosis devices also use imported antiscalants.
美国专利5256303公开了一种用于反渗透系统的复合阻垢剂,其组分包括有机膦类和丙烯酸共聚物类,能够抑制反渗透膜表面硫酸钙的沉积。美国专利5358640公开了一种复合阻垢剂,其成分包括水溶性有机膦、丙烯酰胺聚合物、苛性碱和水。能够减轻反渗透系统中硫酸钙和碳酸钙沉积污染。但这两种阻垢剂的缺点是配方中有机膦含量较多,而且反渗透系统必须严格控制温度和pH值。US Patent No. 5,256,303 discloses a composite antiscalant for reverse osmosis systems, whose components include organic phosphines and acrylic acid copolymers, which can inhibit the deposition of calcium sulfate on the surface of reverse osmosis membranes. US Patent No. 5,358,640 discloses a composite scale inhibitor whose components include water-soluble organic phosphine, acrylamide polymer, caustic alkali and water. It can reduce calcium sulfate and calcium carbonate deposition pollution in reverse osmosis system. However, the disadvantages of these two scale inhibitors are that the formula contains more organic phosphine, and the reverse osmosis system must strictly control the temperature and pH value.
发明内容Contents of the invention
1、发明要解决的技术问题:针对现有的用于反渗透系统的复合阻垢剂使用条件受限、易造成污染,本发明旨在提供一种反渗透复合阻垢剂,可以用于反渗透工艺,减轻膜污染,提高反渗透系统运行效率,延长运行寿命。1. The technical problem to be solved by the invention: In view of the limited use conditions of the existing composite scale inhibitors used in reverse osmosis systems and easy to cause pollution, the present invention aims to provide a composite scale inhibitor for reverse osmosis, which can be used for reverse osmosis Osmosis process reduces membrane fouling, improves operating efficiency of reverse osmosis system, and prolongs operating life.
2、发明内容2. Contents of the invention
发明原理:羟基乙叉二膦酸、水解聚马来酸酐、聚丙烯酸、磺化苯乙烯-马来酸酐共聚物组成的反渗透复合阻垢剂,以有效成分计按一定比例混合,制成水溶液,即可制得本发明所提供的高性能反渗透复合阻垢剂。本发明充分利用了有机膦类阻垢剂、聚羧酸类阻垢剂以及磺酸类阻垢剂之间的协同效应,开发了一种高性能复合阻垢剂。根据不同的水质条件,本发明可以通过改变复合阻垢剂中不同成分的比例。Invention principle: The reverse osmosis composite scale inhibitor composed of hydroxyethylidene diphosphonic acid, hydrolyzed polymaleic anhydride, polyacrylic acid, and sulfonated styrene-maleic anhydride copolymer is mixed in a certain proportion based on the active ingredients to make an aqueous solution , the high-performance reverse osmosis composite antiscalant provided by the present invention can be obtained. The invention fully utilizes the synergistic effect among organic phosphine scale inhibitors, polycarboxylic acid scale inhibitors and sulfonic acid scale inhibitors, and develops a high-performance composite scale inhibitor. According to different water quality conditions, the present invention can change the ratio of different components in the composite scale inhibitor.
本发明的技术方案为:Technical scheme of the present invention is:
一种反渗透复合阻垢剂,其包括羟基乙叉二膦酸、水解聚马来酸酐、聚丙烯酸和磺化苯乙烯-马来酸酐共聚物。有效成分以重量百分比计,其中羟基乙叉二膦酸的用量在10%~20%,水解聚马来酸酐的用量在30%~40%,聚丙烯酸的用量在30%~40%,磺化苯乙烯-马来酸酐共聚物的用量在10%~20%。A reverse osmosis composite scale inhibitor comprises hydroxyethylidene diphosphonic acid, hydrolyzed polymaleic anhydride, polyacrylic acid and sulfonated styrene-maleic anhydride copolymer. Active ingredients are calculated by weight percentage, among which the amount of hydroxyethylidene diphosphonic acid is 10% to 20%, the amount of hydrolyzed polymaleic anhydride is 30% to 40%, the amount of polyacrylic acid is 30% to 40%, and the amount of sulfonated The amount of styrene-maleic anhydride copolymer is 10% to 20%.
本发明的进一步改进包括杀菌剂十二烷基二甲基苄基氯化铵、十四烷基二甲基苄基氯化铵或聚季铵盐中的一种或其中两种或三者的混合,其用量为复合阻垢剂有效成分(羟基乙叉二膦酸、水解聚马来酸酐、聚丙烯酸和磺化苯乙烯-马来酸酐共聚物)和杀菌剂净含量的重量百分比浓度的1%~5%。The further improvement of the present invention comprises one or two or three of the fungicides dodecyl dimethyl benzyl ammonium chloride, tetradecyl dimethyl benzyl ammonium chloride or polyquaternium Mixed, the dosage is 1% concentration by weight of the active ingredients of the compound antiscalant (hydroxyethylidene diphosphonic acid, hydrolyzed polymaleic anhydride, polyacrylic acid and sulfonated styrene-maleic anhydride copolymer) and the net content of the fungicide %~5%.
本发明所采用的羟基乙叉二膦酸是粉末状固体或者其水溶液,水解聚马来酸酐的分子量在400~2000g/mol,聚丙烯酸的分子量在2000~100000g/mol,磺化苯乙烯-马来酸酐共聚物的分子量在1000~10000g/mol。本发明采用的杀菌剂是十二烷基二甲基苄基氯化铵、十四烷基二甲基苄基氯化铵、聚季铵盐中的一种或其中两种或三者的混合。The hydroxyethylidene diphosphonic acid used in the present invention is powdery solid or its aqueous solution, the molecular weight of hydrolyzed polymaleic anhydride is 400-2000g/mol, the molecular weight of polyacrylic acid is 2000-100000g/mol, sulfonated styrene-maleic anhydride The molecular weight of the anhydride copolymer is 1000-10000g/mol. The bactericide used in the present invention is one of dodecyl dimethyl benzyl ammonium chloride, tetradecyl dimethyl benzyl ammonium chloride, polyquaternium salt or a mixture of two or three thereof .
本发明通过羟基乙叉二膦酸、水解聚马来酸酐、聚丙烯酸和磺化苯乙烯-马来酸酐共聚物之间不同比例的混合,取得较好的协同效应,对无机成垢离子及无机垢具有优良的螯合增溶、晶格畸变和凝聚分散作用。1%~5%的杀菌剂可以延长阻垢剂的保质期。根据反渗透系统不同进水水质,本发明用量一般在2~15mg/L之间。The present invention achieves a good synergistic effect by mixing different ratios of hydroxyethylidene diphosphonic acid, hydrolyzed polymaleic anhydride, polyacrylic acid and sulfonated styrene-maleic anhydride copolymer, and has a good effect on inorganic scale-forming ions and inorganic scale-forming ions. Scale has excellent chelating solubilization, lattice distortion and coagulation dispersion. 1% to 5% fungicide can prolong the shelf life of antiscalant. According to the different influent water quality of the reverse osmosis system, the dosage of the present invention is generally between 2-15 mg/L.
为达到最佳阻垢性能,加药点应设在保安过滤器之前,用计量泵加药,以保证用药量稳定可调。本发明可以与水任意比例混溶,可根据进水量及进水水质设定加药量,以保证最佳阻垢效果。In order to achieve the best anti-scaling performance, the dosing point should be set before the security filter, and dosing with a metering pump to ensure that the dosage is stable and adjustable. The invention can be miscible with water in any proportion, and the dosing amount can be set according to the influent water quantity and water quality, so as to ensure the best scale inhibition effect.
3、有益效果:本发明提供一种反渗透复合阻垢剂,各组分按照一定比例混合均匀,配制成水溶液,即可制得本发明所提供的阻垢剂。本发明可以与水任意比例混合,各组分的含量均以有效组分计(即各组分的有效组分在总有效组分中的比例)。3. Beneficial effects: the present invention provides a reverse osmosis composite scale inhibitor. The components are uniformly mixed according to a certain ratio and formulated into an aqueous solution to obtain the scale inhibitor provided by the present invention. The present invention can be mixed with water in any proportion, and the contents of each component are calculated as effective components (that is, the ratio of the effective components of each component to the total effective components).
本发明用于反渗透系统,可以有效的控制CaCO3、CaSO4、BaSO4等在反渗透膜上大规模结垢,对无机盐结晶过程产生一定的影响,使形成的无机垢不易在膜表面沉积而随浓缩水流走。从而延长膜元件的使用寿命,大大降低设备的运行费用。The invention is used in the reverse osmosis system, which can effectively control the large-scale fouling of CaCO 3 , CaSO 4 , BaSO 4 etc. on the reverse osmosis membrane, and has a certain influence on the crystallization process of inorganic salts, so that the formed inorganic scale is not easy to be deposited on the membrane surface. Deposit and flow away with concentrated water. Thereby prolonging the service life of the membrane element and greatly reducing the operating cost of the equipment.
具体实施方式:Detailed ways:
结合下面的实施例进一步说明本发明,但不局限于其范围。The present invention is further illustrated in conjunction with the following examples without limiting its scope.
在以下实施例中,复合阻垢剂配方中用到的磺化苯乙烯-马来酸酐共聚物采用Arco Chemical 公司生产的Versa TL-3产品,羟基乙叉二膦酸、水解聚马来酸酐和聚丙烯酸采用南京纳科水处理技术有限公司生产的NC-201、NC-303、NC-301,十二烷基二甲基苄基氯化铵和十四烷基二甲基苄基氯化铵采用由成都格雷西亚化学技术有限公司化学药剂,聚季铵盐采用由湖北武汉鲜宝公司生产的HL-505产品。In the following examples, the sulfonated styrene-maleic anhydride copolymer used in the composite antiscalant formula adopts the Versa TL-3 product produced by Arco Chemical Company, hydroxyethylidene diphosphonic acid, hydrolyzed polymaleic anhydride and Polyacrylic acid adopts NC-201, NC-303, NC-301 produced by Nanjing Naco Water Treatment Technology Co., Ltd., dodecyl dimethyl benzyl ammonium chloride and tetradecyl dimethyl benzyl ammonium chloride The chemical agent from Chengdu Gracia Chemical Technology Co., Ltd. is used, and the polyquaternium is HL-505 product produced by Hubei Wuhan Xianbao Company.
实施例1Example 1
将各组分以有效成分计按以下比例进行混合复配:Each component is mixed and compounded according to the following proportions in terms of active ingredients:
取羟基乙叉二膦酸水溶液29.9g、水解聚马来酸酐水溶液60.0g、聚丙烯酸水溶液85.7g、磺化苯乙烯-马来酸酐共聚物水溶液21.4g和十二烷基二甲基苄基氯化铵11.4g加入到反应容器中,搅拌均匀室温放置24小时,复合阻垢剂有效成分含量为48.0%。 Get hydroxyethylidene diphosphonic acid aqueous solution 29.9g, hydrolyzed polymaleic anhydride aqueous solution 60.0g, polyacrylic acid aqueous solution 85.7g, sulfonated styrene-maleic anhydride copolymer aqueous solution 21.4g and dodecyl dimethyl benzyl chloride Add 11.4g of ammonium chloride into the reaction vessel, stir evenly and place at room temperature for 24 hours, the active ingredient content of the composite scale inhibitor is 48.0%. the
实施例2Example 2
将各组分以有效成分计按以下比例进行混合复配:Each component is mixed and compounded according to the following proportions in terms of active ingredients:
按计算量将羟基乙叉二膦酸粉末10.0g、水解聚马来酸酐水溶液80.0g、聚丙烯酸水溶液111.4g、磺化苯乙烯-马来酸酐共聚物水溶液14.2g和十二烷基二甲基苄基氯化铵2.3g加入到反应容器中,搅拌均匀室温放置24小时,复合阻垢剂有效成分含量为45.9%。According to the calculated amount, 10.0g of hydroxyethylidene diphosphonic acid powder, 80.0g of hydrolyzed polymaleic anhydride aqueous solution, 111.4g of polyacrylic acid aqueous solution, 14.2g of sulfonated styrene-maleic anhydride copolymer aqueous solution and dodecyl dimethyl Add 2.3 g of benzyl ammonium chloride into the reaction vessel, stir evenly and place at room temperature for 24 hours, the active ingredient content of the composite antiscalant is 45.9%.
实施例3Example 3
将各组分以有效成分计按以下比例进行混合复配: Each component is mixed and compounded according to the following ratio in terms of active ingredients:
取羟基乙叉二膦酸水溶液22.4g、水解聚马来酸酐水溶液60.0g、聚丙烯酸水溶液91.4g、磺化苯乙烯-马来酸酐共聚物水溶液28.6g和十二烷基二甲基苄基氯化铵6.8g加入到反应容器中,搅拌均匀,复合阻垢剂有效成分含量为47.8%。Get 22.4g of hydroxyethylidene diphosphonic acid aqueous solution, 60.0g of hydrolyzed polymaleic anhydride aqueous solution, 91.4g of polyacrylic acid aqueous solution, 28.6g of sulfonated styrene-maleic anhydride copolymer aqueous solution and dodecyl dimethyl benzyl chloride Add 6.8g of ammonium chloride into the reaction vessel and stir evenly. The active ingredient content of the composite scale inhibitor is 47.8%.
实施例4Example 4
将各组分以有效成分计按以下比例进行混合复配:Each component is mixed and compounded according to the following proportions in terms of active ingredients:
取羟基乙叉二膦酸水溶液14.9g、水解聚马来酸酐水溶液70.0g、聚丙烯酸水溶液114.2g、磺化苯乙烯-马来酸酐共聚物水溶液18.6和十二烷基二甲基苄基氯化铵水溶液4.5g加入到反应容器中,搅拌均匀,复合阻垢剂有效成分含量为45.0%。Take 14.9g of hydroxyethylidene diphosphonic acid aqueous solution, 70.0g of hydrolyzed polymaleic anhydride aqueous solution, 114.2g of polyacrylic acid aqueous solution, 18.6 of sulfonated styrene-maleic anhydride copolymer aqueous solution and dodecyldimethylbenzyl chloride Add 4.5g of ammonium aqueous solution into the reaction vessel, stir evenly, and the active ingredient content of the composite scale inhibitor is 45.0%.
实施例5Example 5
将各组分以有效成分计按以下比例进行混合复配:Each component is mixed and compounded according to the following proportions in terms of active ingredients:
取羟基乙叉二膦酸水溶液17.9g、水解聚马来酸酐水溶液66.0g、聚丙烯酸水溶液91.4g、磺化苯乙烯-马来酸酐共聚物水溶液28.6g和十二烷基二甲基氯化铵水溶液6.8g加入到反应容器中,搅拌均匀室温放置24小时,复合阻垢剂有效成分含量为47.4%。Get hydroxyethylidene diphosphonic acid aqueous solution 17.9g, hydrolysis polymaleic anhydride aqueous solution 66.0g, polyacrylic acid aqueous solution 91.4g, sulfonated styrene-maleic anhydride copolymer aqueous solution 28.6g and lauryl dimethyl ammonium chloride Add 6.8g of the aqueous solution into the reaction vessel, stir evenly and place it at room temperature for 24 hours. The active ingredient content of the composite antiscalant is 47.4%.
实施例6Example 6
将各组分以有效成分计按以下比例进行混合复配:Each component is mixed and compounded according to the following proportions in terms of active ingredients:
取羟基乙叉二膦酸水溶液17.9g、水解聚马来酸酐水溶液66.0g、聚丙烯酸水溶液91.4g、磺化苯乙烯-马来酸酐共聚物水溶液44.4g及十四烷基二甲基苄基氯化铵水溶液6.8g加入到反应容器中,搅拌均匀室温放置24小时,复合阻垢剂有效成分含量为44.1%。Get 17.9g of hydroxyethylidene diphosphonic acid aqueous solution, 66.0g of hydrolyzed polymaleic anhydride aqueous solution, 91.4g of polyacrylic acid aqueous solution, 44.4g of sulfonated styrene-maleic anhydride copolymer aqueous solution and tetradecyl dimethyl benzyl chloride Add 6.8g of ammonium chloride aqueous solution into the reaction vessel, stir evenly and place at room temperature for 24 hours, the active ingredient content of the composite scale inhibitor is 44.1%.
实施例7Example 7
将各组分以有效成分计按以下比例进行混合复配:Each component is mixed and compounded according to the following proportions in terms of active ingredients:
按计算量将羟基乙叉二膦酸水溶液17.9g、水解聚马来酸酐水溶液66.0g、聚丙烯酸水溶液91.4g、磺化苯乙烯-马来酸酐共聚物水溶液28.6g和聚季铵盐水溶液6.8g加入到反应容器中,搅拌均匀室温放置24小时,复合阻垢剂有效成分含量为47.4%。Hydroxyethylidene diphosphonic acid aqueous solution 17.9g, hydrolysis polymaleic anhydride aqueous solution 66.0g, polyacrylic acid aqueous solution 91.4g, sulfonated styrene-maleic anhydride copolymer aqueous solution 28.6g and polyquaternium salt aqueous solution 6.8g Add it into the reaction container, stir evenly and place it at room temperature for 24 hours. The active ingredient content of the composite antiscalant is 47.4%.
为了证明本发明的阻垢性能,申请人采用实施例1~7质量配比制备的复合阻垢剂,按照中华人民共和国国家标准GB/T16632-2008“水处理剂阻垢性能的测定碳酸钙沉积法”进行了阻垢试验,其结果如下表:In order to prove the antiscaling performance of the present invention, the applicant used the composite antiscaling agent prepared by the mass ratio of Examples 1 to 7, and according to the national standard GB/T16632-2008 of the People's Republic of China "Measurement of the antiscaling performance of water treatment agent calcium carbonate deposition The anti-scaling test was carried out according to the method, and the results are shown in the following table:
本发明复合阻垢剂静态阻垢性能试验结果Test results of static scale inhibition performance of composite scale inhibitor of the present invention
实施例阻垢性能试验结果显示,在国标GB/T16632-2008评价方法中,试验温度为80℃,本发明实施例表现出优良的阻垢性能。而反渗透系统大多在室温条件下运行,阻垢效果更加明显。Examples The test results of scale inhibition performance show that in the evaluation method of the national standard GB/T16632-2008, the test temperature is 80°C, and the examples of the present invention exhibit excellent scale inhibition performance. However, most reverse osmosis systems operate at room temperature, and the scale inhibition effect is more obvious.
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