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CN101973545A - Method for purifying high-purity graphite - Google Patents

Method for purifying high-purity graphite Download PDF

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CN101973545A
CN101973545A CN 201010534852 CN201010534852A CN101973545A CN 101973545 A CN101973545 A CN 101973545A CN 201010534852 CN201010534852 CN 201010534852 CN 201010534852 A CN201010534852 A CN 201010534852A CN 101973545 A CN101973545 A CN 101973545A
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graphite
concentration
acid
high purity
purity graphite
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CN101973545B (en
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谢刚
陈加希
于站良
俞小花
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Kunming Metallurgical Research Institute
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Abstract

The invention discloses a method for purifying high-purity graphite, which aims to effectively remove impurities from the graphite and make 99.99 percent the fixed carbon content of the graphite. The method comprises the following steps of: performing the steps of crushing, ball-milling, sieving and the like on raw graphite ore and performing ore-dressing on the treated graphite ore by adopting floatation equipment or gravity dressing equipment to obtain graphite concentrate; performing alkali leaching on the graphite concentrate in a pressurized reaction kettle and then performing normal-pressure acid leaching in an ultrasonic wave field or a microwave field; and leaching treated graphite powder by using a hydrofluoric acid or fluoride salt-containing sodium fluoride to obtain the high-purity graphite product.

Description

一种提纯高纯石墨的方法 A method of purifying high-purity graphite

技术领域technical field

本发明涉及一种提纯高纯石墨的方法,特别是由石墨原矿提纯纯度大于99.99%的高纯石墨的方法。The invention relates to a method for purifying high-purity graphite, in particular to a method for purifying high-purity graphite with a purity greater than 99.99 percent from graphite raw ore.

背景技术Background technique

高纯石墨是石墨含量在99.99%以上的石墨,它是一种不可再生的战略资源,一直是军工和现代工艺及高新技术发展中不可或缺的重要战备资源。High-purity graphite is graphite with a graphite content of more than 99.99%. It is a non-renewable strategic resource and has always been an indispensable resource for military industry, modern technology and high-tech development.

目前高纯石墨的生产方法主要以浮选法、酸碱法、氢氟酸法为主的湿法提纯方法和以氯化焙烧法和高温法为主的火法提纯法。这几种生产方法或多或少地存在除杂效果差、能耗高、环境污染严重等不足。At present, the production methods of high-purity graphite are mainly wet purification methods based on flotation, acid-base method, and hydrofluoric acid method, and fire purification methods based on chlorination roasting method and high-temperature method. These production methods more or less have the disadvantages of poor impurity removal effect, high energy consumption, and serious environmental pollution.

发明内容Contents of the invention

本发明提供一种提纯高纯石墨的方法,能有效去除石墨中的杂质,使石墨的固定碳的含量达到99.99%,达到高纯石墨要求的方法。产品的性能较好,其工艺简单、先进、易于操作,生产效率高、设备投资少、能耗低,对环境的影响比较小,成本低,石墨产品纯度高,能够满足高纯石墨的要求。The invention provides a method for purifying high-purity graphite, which can effectively remove impurities in graphite, make the fixed carbon content of graphite reach 99.99%, and meet the requirements of high-purity graphite. The performance of the product is good, the process is simple, advanced, easy to operate, high production efficiency, less equipment investment, low energy consumption, relatively small impact on the environment, low cost, high purity graphite products, can meet the requirements of high purity graphite.

解决本发明的技术问题所采用的技术方案为:石墨原矿经过破碎、球磨、筛分等工序后,采用浮选设备或重选设备对其进行选矿处理,得到石墨精矿。石墨精矿先在加压反应釜中进行碱浸处理,而后在超声波场或微波场中进行常压酸浸处理。最后石墨采用氢氟酸或者含氟盐的体系进行深度除杂,得到高纯度的石墨产品;反应后的各段的浸出废液经过回收处理后循环利用。技术特征如下:The technical solution adopted to solve the technical problem of the present invention is: after the raw graphite ore undergoes processes such as crushing, ball milling, and screening, it is beneficiated by flotation equipment or gravity separation equipment to obtain graphite concentrate. Graphite concentrate is first subjected to alkaline leaching treatment in a pressurized reactor, and then subjected to normal-pressure acid leaching treatment in an ultrasonic or microwave field. Finally, graphite is deeply removed by hydrofluoric acid or fluorine-containing salt system to obtain high-purity graphite products; the leaching waste liquid of each stage after the reaction is recycled and reused. The technical characteristics are as follows:

一种提纯高纯石墨的方法,以石墨原矿为原料,原料为鳞片石墨或隐晶石墨,特征在于:石墨原矿经过破碎机数次破碎后,投入球磨机中进行研磨,得到50目以下的石墨粉料,将粉碎后的石墨物料投入筛分机中进行石墨粉末分级,得到粒度为100~1000目的石墨粉料;而不合格的石墨粉则重新投入到球磨机中进行反复球磨;采用浮选设备或者重选设备对石墨粉料进行选矿处理得到石墨精矿;先后采用加压碱浸和常压酸浸对石墨精矿进行处理,其中常压酸浸是在超声波场或/和微波场下进行;处理后的石墨粉再用氢氟酸或含氟盐氟化钠进行浸出,得到高纯度的石墨产品。A method for purifying high-purity graphite, using graphite raw ore as raw material, the raw material is flake graphite or cryptocrystalline graphite, characterized in that: the graphite raw ore is crushed several times by a crusher, and then put into a ball mill for grinding to obtain graphite powder below 50 mesh Put the pulverized graphite material into the sieving machine for graphite powder classification to obtain graphite powder with a particle size of 100-1000 mesh; unqualified graphite powder is put back into the ball mill for repeated ball milling; use flotation equipment or heavy The graphite powder is beneficiated by the beneficiation equipment to obtain graphite concentrate; the graphite concentrate is processed by pressurized alkali leaching and atmospheric pressure acid leaching successively, and the atmospheric pressure acid leaching is carried out under the ultrasonic field or/and microwave field; The final graphite powder is leached with hydrofluoric acid or fluorine-containing salt sodium fluoride to obtain high-purity graphite products.

所述的浮选温度为20~60℃,浮选的重量液固比为1~20∶1。The flotation temperature is 20-60° C., and the weight-liquid-solid ratio of flotation is 1-20:1.

所述的加压碱浸的溶液是LiOH、NaOH、KOH、Na2CO3或氨水水溶液的任意一种或几种的混合;LiOH浓度为5%~40%,NaOH浓度为5%~35%,KOH浓度为5%~27%,Na2CO3浓度为5%~30%;加压碱浸的重量液固比为1~10∶1,温度为100~300℃,反应压强为0.3~30.0MPa,处理时间为0.5~12小时;采用石灰作为试剂回收再生碱液。The solution of the pressurized alkaline leaching is any one or a mixture of LiOH, NaOH, KOH, Na2CO3 or ammonia aqueous solution; the concentration of LiOH is 5% to 40 %, and the concentration of NaOH is 5% to 35%. , the KOH concentration is 5% to 27%, the Na2CO3 concentration is 5% to 30%; the weight-liquid-solid ratio of pressurized alkaline leaching is 1-10:1, the temperature is 100-300°C, and the reaction pressure is 0.3- 30.0MPa, the treatment time is 0.5-12 hours; lime is used as a reagent to recover and regenerate lye.

所述常压酸浸采用的溶液是盐酸、硫酸、硝酸或醋酸水溶液的任意一种或几种的混合;盐酸浓度为5%~35%,硫酸浓度为5%~80%,硝酸浓度为5%~60%,醋酸浓度为5%~100%;常压酸浸的重量液固比为1~8∶1,温度为30~90℃,处理时间为1h~100h。常压酸浸时的超声波频率范围在15~80KHz,微波场频率范围在300GHz~3GHz。The solution adopted in the atmospheric acid leaching is any one or a mixture of hydrochloric acid, sulfuric acid, nitric acid or acetic acid aqueous solution; the concentration of hydrochloric acid is 5% to 35%, the concentration of sulfuric acid is 5% to 80%, and the concentration of nitric acid is 5% % to 60%, the concentration of acetic acid is 5% to 100%; the weight-liquid-solid ratio of atmospheric acid leaching is 1-8:1, the temperature is 30-90°C, and the treatment time is 1h-100h. The ultrasonic frequency range during atmospheric pressure acid leaching is 15-80KHz, and the microwave field frequency range is 300GHz-3GHz.

所述的氢氟酸的浓度:1%~45%,含氟盐氟化钠NaF的浓度为1~20%;氢氟酸或氟化钠处理的重量液固比1~9∶1,温度为40~90℃,处理时间为1h~24h。The concentration of the hydrofluoric acid: 1%-45%, the concentration of the fluorine-containing salt sodium fluoride NaF is 1-20%; the weight-liquid-solid ratio of hydrofluoric acid or sodium fluoride treatment is 1-9:1, the temperature The temperature is 40~90℃, and the treatment time is 1h~24h.

上述加压碱浸:选矿后的石墨精矿投入加压反应釜中,添加碱溶液,控制反应条件,使石墨精矿中的杂质与碱液发生反应。反应结束后,实现固液分离。固体采用纯水洗涤至pH=7为止,液体采用石灰进行碱液再生。The above-mentioned pressurized alkali leaching: put the graphite concentrate after ore dressing into a pressurized reaction kettle, add alkali solution, control the reaction conditions, and make the impurities in the graphite concentrate react with the alkali solution. After the reaction is over, solid-liquid separation is achieved. The solid is washed with pure water until pH = 7, and the liquid is regenerated with lime.

上述常压酸浸:洗涤至中性的石墨与上述条件的酸溶液混合调浆,控制反应条件,使石墨中的杂质进一步与酸发生反应。反应过程在超声波场或微波场中进行。反应后的石墨最后采用氢氟酸或含氟盐氟化钠进行深度除杂,以去除酸性条件下生成的硅酸。酸浸过程中产生的废酸采用离子交换树脂或萃取的方式进行酸液再生。The above atmospheric pressure acid leaching: the graphite washed to neutral is mixed with the acid solution of the above conditions to adjust the slurry, and the reaction conditions are controlled to make the impurities in the graphite further react with the acid. The reaction process is carried out in an ultrasonic field or a microwave field. The reacted graphite is finally deeply cleaned with hydrofluoric acid or fluorine-containing salt sodium fluoride to remove silicic acid generated under acidic conditions. The waste acid produced in the pickling process is regenerated by means of ion exchange resin or extraction.

洗涤过程中产生的酸性废水与碱性废水相互中和,并添加石灰沉淀溶液中的F。中和后的水重新返回系统进行洗涤。整个工艺过程不污染环境。The acidic wastewater and alkaline wastewater generated during the washing process neutralize each other, and F in the lime precipitation solution is added. The neutralized water returns to the system for washing. The whole process does not pollute the environment.

本发明的有益效果是:石墨原矿经浮选或重选、加压碱浸、酸浸处理后得到高纯石墨,并在酸浸过程中添加超声波场或微波场。工艺流程短,容易实现工业化生产,设备简单,安全性好,能耗低,生产成本低,环境污染小;获得的高纯石墨中固定碳的含量大于99.99%。The beneficial effect of the invention is that high-purity graphite can be obtained after the raw graphite ore undergoes flotation or gravity separation, pressurized alkali leaching, and acid leaching, and an ultrasonic field or microwave field is added in the acid leaching process. The technological process is short, the industrial production is easy to realize, the equipment is simple, the safety is good, the energy consumption is low, the production cost is low, and the environmental pollution is small; the content of fixed carbon in the obtained high-purity graphite is greater than 99.99%.

具体实施方式Detailed ways

下面通过实施例对本发明作进一步详细描述。The present invention will be described in further detail below by way of examples.

实施例一Embodiment one

使用含碳量10wt%的鳞片石墨为原料,将原料依次进破碎机破碎、球磨机球磨,并采用筛分机对石墨粉进行筛粉,得到粒度为150目的石墨粉料,然后采用浮选设备对其进行初步除杂,得到石墨精矿。Using flake graphite with a carbon content of 10wt% as raw material, the raw material is successively crushed by a crusher, ball milled by a ball mill, and the graphite powder is sieved by a sieving machine to obtain a graphite powder with a particle size of 150 mesh, and then use a flotation device for its Perform preliminary impurity removal to obtain graphite concentrate.

用浓度为5%的NaOH溶液按照液固比为1∶1的重量份对石墨精矿在加压反应釜中进行碱浸处理,控制反应温度为110~130℃,反应压强为25MPa,处理时间为12h。反应后的物料实现固液分离,并用纯水清洗至pH=7。再将反应后的物料用浓度为10%的盐酸溶液按照液固比为8∶1的重量份进行酸浸出处理,控制反应条件为常压、反应温度为90℃,处理时间为50h;酸浸过程中添加微波场,微波频率为3GHz。反应后的石墨粉过滤后最后采用浓度为20%的氢氟酸溶液进行深度除杂浸出处理,氢氟酸处理的重量份液固比为5∶1,温度为60℃,处理时间为5h,处理后的产品采用常规技术经过洗涤至中性后干燥得到高纯度的石墨产品,其纯度为99.991%,产品总灰分为0.009%。其中Al2O3的残余量为18ppmw,Fe2O3的残余量为14ppmw,SiO2的残余量为23ppmw,其它杂质总量小于15ppmw。Use NaOH solution with a concentration of 5% to carry out alkali leaching treatment to graphite concentrate in a pressurized reactor according to the weight part of liquid-solid ratio of 1:1, control the reaction temperature to be 110-130°C, and the reaction pressure to be 25MPa. for 12h. The reacted material was separated from solid and liquid, and washed with pure water until pH=7. The material after the reaction is that the hydrochloric acid solution of 10% is carried out acid leaching treatment according to the weight portion of 8: 1 according to the liquid-solid ratio with the concentration of the material after the reaction, and the control reaction condition is normal pressure, and reaction temperature is 90 ℃, and the processing time is 50h; A microwave field is added during the process, and the microwave frequency is 3 GHz. After the graphite powder after the reaction is filtered, finally adopt the concentration of 20% hydrofluoric acid solution to carry out deep impurity removal leaching treatment, the weight part liquid-solid ratio of hydrofluoric acid treatment is 5: 1, the temperature is 60 ℃, and the treatment time is 5h, The processed product is washed to neutral by conventional technology and then dried to obtain a high-purity graphite product with a purity of 99.991% and a total ash content of 0.009%. Wherein the residual amount of Al 2 O 3 is 18ppmw, the residual amount of Fe 2 O 3 is 14ppmw, the residual amount of SiO 2 is 23ppmw, and the total amount of other impurities is less than 15ppmw.

以上各项反应后产生的各种废液经过回收处理循环利用,碱浸处理后的废液采用石灰进行碱液再生,酸浸处理后的废液采用萃取或离子交换树脂进行酸液再生。The various waste liquids produced after the above reactions are recycled and recycled. The waste liquid after alkali leaching treatment is regenerated with lime, and the waste liquid after acid leaching treatment is regenerated with acid liquid using extraction or ion exchange resin.

实施例二Embodiment two

使用含碳量15wt%的鳞片石墨为原料,将原料依次进破碎机破碎、球磨机球磨,并采用筛分机对石墨粉进行筛粉,得到粒度为250目的石墨粉料,然后采用重选设备对其进行初步除杂,得到石墨精矿。Using flake graphite with a carbon content of 15wt% as raw material, the raw material is successively crushed by a crusher, ball milled by a ball mill, and the graphite powder is sieved by a sieving machine to obtain a graphite powder with a particle size of 250 mesh, and then use a gravity separation device to Perform preliminary impurity removal to obtain graphite concentrate.

用浓度为30%的KOH与20%的Na2CO3混合溶液按照液固比为5∶1的重量份对石墨精矿在加压反应釜中进行碱浸处理,控制反应温度为180~200℃,反应压强为15MPa,处理时间为6h。反应后的物料实现固液分离,并使用纯水清洗至pH=7。再将反应后的物料用浓度为15%的硝酸溶液按照液固比为1∶1的重量份进行酸浸出处理,控制反应条件为常压、反应温度为50℃,处理时间为20h,酸浸过程中添加超声波场,超声波频率为17KHz。反应后的石墨粉过滤后最后采用浓度为10%的氢氟酸溶液进行深度除杂浸出处理,氢氟酸处理的重量份液固比为2∶1,温度为40℃,处理时间为7h,处理后的产品采用常规技术经过洗涤至中性后干燥得到高纯度的石墨产品,其纯度为99.995%,产品总灰分为0.005%,其中Al2O3的残余量为10ppmw,Fe2O3的残余量为7ppmw,SiO2的残余量为11ppmw,其它杂质总量小于5ppmw。Use a mixed solution of 30% KOH and 20% Na2CO3 to carry out alkali leaching treatment on the graphite concentrate in a pressurized reaction kettle according to the liquid-solid ratio of 5:1 by weight, and control the reaction temperature to be 180-200 ℃, the reaction pressure is 15MPa, and the treatment time is 6h. The reacted material was separated from solid and liquid, and washed with pure water until pH=7. The material after reaction is that the nitric acid solution of 15% is carried out acid leaching treatment according to the weight part that liquid-solid ratio is 1: 1 with concentration again, and control reaction condition is normal pressure, and reaction temperature is 50 ℃, and the treatment time is 20h, acid leaching An ultrasonic field is added during the process, and the ultrasonic frequency is 17KHz. After the graphite powder after the reaction is filtered, finally adopt the concentration of 10% hydrofluoric acid solution to carry out deep impurity removal and leaching treatment, the weight part liquid-solid ratio of hydrofluoric acid treatment is 2: 1, the temperature is 40 ℃, and the treatment time is 7h, The processed product is washed to neutral by conventional technology and then dried to obtain a high-purity graphite product with a purity of 99.995%, a total ash content of 0.005%, and a residual content of Al 2 O 3 of 10ppmw, Fe 2 O 3 The residual amount is 7ppmw, the residual amount of SiO2 is 11ppmw, and the total amount of other impurities is less than 5ppmw.

实施例三Embodiment Three

使用含碳量30wt%的隐晶石墨为原料。将原料依次进破碎机破碎、球磨机球磨,并采用筛分机对石墨粉进行筛粉,得到粒度为350目的石墨粉料,然后采用重选设备对其进行初步除杂,得到石墨精矿。Cryptocrystalline graphite with a carbon content of 30wt% is used as a raw material. The raw materials are crushed in a crusher and ball milled in a ball mill in turn, and the graphite powder is sieved by a sieving machine to obtain a graphite powder with a particle size of 350 mesh, and then the gravity separation equipment is used for preliminary removal of impurities to obtain graphite concentrate.

用浓度为25%的LiOH和5%的KOH混合溶液按照液固比为8∶1的重量份对石墨精矿在加压反应釜中进行碱浸处理,控制反应温度为250~280℃,反应压强为20MPa,处理时间为4h。反应后的物料实现固液分离,并使用纯水清洗至pH=7。再将反应后的物料用浓度为20%的盐酸溶液和15%的硫酸以及30%的醋酸混合溶液按照液固比为4∶1的重量份进行常压酸浸处理,控制反应温度为60℃,处理时间为80h。酸浸过程中先后添加微波场和超声波场,微波频率为50GHz,超声波的频率为50KHz,时间各是40小时。反应后的石墨粉过滤后最后采用浓度为10%的氟化钠NaF溶液按照液固比为4∶1的重量份进行浸出处理,处理后的产品采用常规技术经过洗涤至中性后干燥得到高纯度的石墨产品,其纯度为99.993%,产品总灰分为0.007%。其中Al2O3的残余量为12ppmw,Fe2O3的残余量为14ppmw,SiO2的残余量为23ppmw,其它杂质总量小于11ppmw。The concentration is 25% LiOH and 5% KOH mixed solution according to the liquid-solid ratio is 8: 1 weight portion carries out alkaline leaching treatment to graphite concentrate in the pressurized reaction kettle, and the control reaction temperature is 250~280 ℃, reaction The pressure is 20MPa, and the treatment time is 4h. The reacted material was separated from solid and liquid, and washed with pure water until pH=7. Then the reacted material is carried out normal pressure acid leaching treatment according to the weight portion of 4: 1 according to the weight portion of 20% hydrochloric acid solution and 15% sulfuric acid and 30% acetic acid mixed solution with concentration, and the control reaction temperature is 60 ℃. , the processing time is 80h. During the acid leaching process, a microwave field and an ultrasonic field were successively added, the frequency of the microwave was 50 GHz, and the frequency of the ultrasonic wave was 50 KHz, and the time was 40 hours each. After the graphite powder after the reaction is filtered, the sodium fluoride NaF solution with a concentration of 10% is finally used for leaching treatment according to a liquid-solid ratio of 4: 1 by weight, and the processed product is washed to neutral and then dried to obtain a high The pure graphite product has a purity of 99.993%, and the total ash content of the product is 0.007%. Wherein the residual amount of Al 2 O 3 is 12ppmw, the residual amount of Fe 2 O 3 is 14ppmw, the residual amount of SiO 2 is 23ppmw, and the total amount of other impurities is less than 11ppmw.

Claims (7)

1. the method for the high purity graphite of purifying is a raw material with the graphite raw ore, it is characterized in that: after the fragmentation of graphite raw ore process, ball milling and the screening, obtaining granularity is 100~1000 purpose graphite powders; Adopt floatation equipment or gravitational separation equipment that the graphite powder is carried out the ore dressing processing and obtain the graphite concentrate; Successively adopt pressurization alkali to soak with the normal pressure acidleach graphite concentrate is handled, wherein the normal pressure acidleach is at ultrasonic wave field or/and carry out under the microwave field; Graphite Powder 99 after the processing obtains highly purified graphite products again with hydrofluoric acid or contain the villiaumite Sodium Fluoride and leach.
2. the method for purification high purity graphite according to claim 1, temperature is 20~60 ℃ when being primarily characterized in that flotation, the weight liquid-solid ratio of flotation is 1~20: 1.
3. the method for purification high purity graphite according to claim 1, the solution that the alkali that it is characterized in that pressurizeing soaks is LiOH, NaOH, KOH, Na 2CO 3Or any one or a few mixing of ammonia aqueous solution; LiOH concentration is 5%~40%, and NaOH concentration is 5%~35%, and KOH concentration is 5%~27%, Na 2CO 3Concentration is 5%~30%; The weight liquid-solid ratio that pressurization alkali soaks is 1~10: 1, and temperature is 100~300 ℃, and reaction pressure is 0.3~30.0MPa, and the treatment time is 0.5~12 hour; Adopt lime as reagent reclaiming alkali lye.
4. the method for purification high purity graphite according to claim 1, the solution that it is characterized in that the normal pressure acidleach are any one or a few mixing of hydrochloric acid, sulfuric acid, nitric acid or aqueous acetic acid; Concentration of hydrochloric acid is 5%~35%, and sulfuric acid concentration is 5%~80%, and concentration of nitric acid is 5%~60%, and acetate concentration is 5%~100%; The weight liquid-solid ratio of normal pressure acidleach is 1~8: 1, and temperature is 30~90 ℃, and the treatment time is 1h~100h.
5. the method for purification high purity graphite according to claim 1 is characterized in that the concentration of hydrofluoric acid: 1%~45%, and the concentration that contains villiaumite Sodium Fluoride NaF is 1~20%; The weight liquid-solid ratio 1~9: 1 that hydrofluoric acid or Sodium Fluoride are handled, temperature is 40~90 ℃, the treatment time is 1h~24h.
6. the method for purification high purity graphite according to claim 1 is characterized in that: described raw material is crystalline flake graphite or cryptocrystalline graphite.
7. the method for purification high purity graphite according to claim 1, the ultrasonic frequency scope when it is characterized in that the normal pressure acidleach is at 15~80KHz, and the microwave field range of frequency is at 300GHz~3GHz.
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