CN101968622A - Matching of HP1300 series toner cartridge assemblies - Google Patents
Matching of HP1300 series toner cartridge assemblies Download PDFInfo
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- CN101968622A CN101968622A CN 201010217712 CN201010217712A CN101968622A CN 101968622 A CN101968622 A CN 101968622A CN 201010217712 CN201010217712 CN 201010217712 CN 201010217712 A CN201010217712 A CN 201010217712A CN 101968622 A CN101968622 A CN 101968622A
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- coating
- light guide
- organic light
- guide drum
- thickness
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- 230000000712 assembly Effects 0.000 title abstract description 3
- 238000000429 assembly Methods 0.000 title abstract description 3
- 238000007639 printing Methods 0.000 claims abstract description 5
- 230000000694 effects Effects 0.000 claims abstract description 3
- 239000000843 powder Substances 0.000 claims description 37
- 239000011248 coating agent Substances 0.000 claims description 16
- 238000000576 coating method Methods 0.000 claims description 16
- 238000004140 cleaning Methods 0.000 claims description 11
- 230000008878 coupling Effects 0.000 claims description 8
- 238000010168 coupling process Methods 0.000 claims description 8
- 238000005859 coupling reaction Methods 0.000 claims description 8
- 239000002245 particle Substances 0.000 claims description 6
- 239000000463 material Substances 0.000 claims description 5
- 229910052751 metal Inorganic materials 0.000 claims description 5
- 239000002184 metal Substances 0.000 claims description 5
- 238000007761 roller coating Methods 0.000 claims description 2
- 230000003746 surface roughness Effects 0.000 claims description 2
- 230000035945 sensitivity Effects 0.000 claims 1
- 239000002699 waste material Substances 0.000 abstract description 2
- 239000000314 lubricant Substances 0.000 description 6
- 238000005520 cutting process Methods 0.000 description 5
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- 238000010023 transfer printing Methods 0.000 description 3
- 240000002853 Nelumbo nucifera Species 0.000 description 2
- 235000006508 Nelumbo nucifera Nutrition 0.000 description 2
- 235000006510 Nelumbo pentapetala Nutrition 0.000 description 2
- 239000002671 adjuvant Substances 0.000 description 2
- 239000006229 carbon black Substances 0.000 description 2
- UCNNJGDEJXIUCC-UHFFFAOYSA-L hydroxy(oxo)iron;iron Chemical compound [Fe].O[Fe]=O.O[Fe]=O UCNNJGDEJXIUCC-UHFFFAOYSA-L 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000005855 radiation Effects 0.000 description 2
- 239000011347 resin Substances 0.000 description 2
- 229920005989 resin Polymers 0.000 description 2
- 230000003068 static effect Effects 0.000 description 2
- 206010034960 Photophobia Diseases 0.000 description 1
- 101150009575 RH10 gene Proteins 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000001133 acceleration Effects 0.000 description 1
- 239000004411 aluminium Substances 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000005684 electric field Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 238000005286 illumination Methods 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 208000013469 light sensitivity Diseases 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000005461 lubrication Methods 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
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- Developing Agents For Electrophotography (AREA)
Abstract
The invention relates to matching of HP1300 series toner cartridge assemblies suitable for the matching of printers of HP LaserJet1300/1300N/1300X and HPLaserJet1150/1150N series. By specifying the ranges of geometric parameters, physical parameters, photoelectric parameters and the like of an organic photoconductor drum, a charge roller, a magnetic roller, powdered toner, a scraper blade and a clean scraper, the performance of each accessory and the matching effect of the accessories become optimal after assembly, thereby prolonging the printing life of the toner cartridge by over 40 percent, reducing waste toner by over 80 percent, improving the comprehensive printing quality, saving the printing cost by 1/3, reducing the pollution and saving energy sources.
Description
Technical field
The present invention relates to a kind of HP of being applicable to LaserJet 1300/1300N/1300X, HP LaserJet1150/1150N, HP LJ8000/8000N/8000DN/5SI/5SIMX/5SINX, HP LaserJet1100/1100A/1100A SE/1100A Xi/1100aAio/1100axiAio/1100se/1100seAio/3200/3200m/3200s e, CANON-LBP1120/200/800/810/1110/250/350/22X, HPLaserJet1000/1005/1200/1200n/1200series/1220/1220serie s/3310/3320/3320n/3300series/3320MFP/3330MFP/3380/3390/3 392, CANON LBP-1210 series printer organic light guide drum in the cartridge, the magnetic roller, charging roller, the powder delivery cutter, coupling between cleaning doctor and the ink powder.
Background technology
Because of the subject printer output voltage influence, to compare with other models, the required distance in this series cartridge between magnetic roller and photoconductor drum is much smaller, and the parameter request of each assembly is also inequality in other models, requires smaller as magnetic roller roughness.
At present, the production coupling of this cartridge is only carried out simple proportioning, consideration organic light guide drum not yet in effect, the magnetic roller, charging roller, powder delivery cutter, the mutual performance impact of cleaning doctor and ink powder, cause quality uneven: effective usage ratio of ink powder is on the low side, and the whole life-span can produce the useless powder of the not transfer printing of the surplus powder that does not use of 5～30g and 10～30g, produces waste and pollutes; The print quality discreteness is bigger and unstable, especially in the middle and later periods in cartridge life-span, and because of each accessory depletion occurs often owing to mismate, the phenomenon of function diminuendo, the print defect showed increased can't satisfy the printing demand; The single page powder consumption is big, and print life is short partially, has only 1400～2500 pages ± 10%, causes overall cost too high.
Summary of the invention
In order to prolong the serviceable life of cartridge, reduce and print cost, economize on resources, the fixing coupling of producing of a kind of cartridge provided by the invention, by matching specific organic light guide drum, magnetic roller, charging roller, one-component negative polarity magnetic ink powder, powder delivery cutter and cleaning doctor, make each assembly property reach optimum matching, can overcome the deficiency that present production coupling is brought.
The present invention realizes by the following assembly of coupling:
1, organic light guide drum: be made up of aluminium base, the anti-reflection layer of conduction, charge generation layer, charge transport layer, the coating thickness general thickness is controlled at 18 μ m～23 μ m, the charge generating layer THICKNESS CONTROL should be controlled at 17.2～22 μ m, coating unevenness less than 1 μ m at 0.8 μ m～1 μ m, charge transfer layer thickness; Its coating surface resistance is greater than 170M Ω; Charging roller to its charging after, the electric charge output layer can be filled and be evenly distributed-the initial potential V0 of 650V high-pressure electrostatic lotus; Have suitable light sensitivity E1/2, required exposure should be controlled 0.14 μ J/cm when its current potential was decayed to half and is 1/2V0 by initial potential V0
2～0.15 μ J/cm
2In the scope; The electric charge output layer produces the exposure current potential VL of 90V～110V after accepting laser radiation, form and initial potential-500V current potential difference, and and the magnetic roller between produce rational electric field difference, the ink powder that carries on the magnetic roller can be attracted in right amount; In the potential decay speed that reaches under the unglazed radiation situation under the surface potential situation of setting, promptly dark decay rate DDR is controlled at the scope of 1V/S～5V/S; The coating surface resistance value can guarantee that coating keeps state of insulation under the illumination that does not reach energy, makes organic light guide drum automatic exposure under the exposure need state, the fatigue phenomenon that overexposure causes can not occur not having; The organic light guide drum external coating is at charging roller, ink powder, medium, the long-term circulation wearing and tearing of cleaning doctor down, its rate of depreciation is rotated 100,000 circles less than 1 μ m/ organic light guide drum, to guarantee can not produce considerable influence to the photoelectric properties of drum;
2, magnetic roller: magnetic has good uniformity, and ink powder can evenly be adsorbed; The conductive coating roughness increases to roughness and keeps Ra with 180 order white fused aluminas down by the air pressure with 0.10mpa is 1.0 μ m～1.2 μ m, the static charge of even, sufficient acquisition-650V when toner particles is rubbed between powder delivery cutter and magnetic roller, the jacket thickness at magnetic roller two ends is 0.25mm ± 0.01mm, distance between organic light guide drum coating and magnetic roller coating is controlled in 0.25mm ± 0.01mm scope, guarantees that the toner particles of appropriate amount is participated in development;
3, charging roller: resistance value is 0.3M Ω～3M Ω between coating and metal shaft, make at the appointed time the organic light guide drum surface have density suitably, be evenly distributed-650V high-pressure electrostatic lotus; Rubber sleeve and conductive sponge overall hardness value are that HD35 ° ± 3 ° A, elasticity are good, and under the pressure of former powder box location, power spring, and the pressure control that all surface of contact produce between the organic light guide drum is in 5N～5.5N scope; The rate of depreciation that the charging roller surfaceness causes the organic light guide drum surface should be rotated 100,000 circles less than 0.1 μ m/ organic light guide drum; Surface roughness Ra=0.06 μ m～0.1 μ m; Have certain electrical property setting range, at relative humidity RH10%～90%, the changing environment scope planted agent that temperature is 5 ℃～35 ℃ has certain stability, to eliminate, to reduce or to remedy the influence of environmental factor to organic light guide drum cloth electricity; When mains fluctuations, the accepting output characteristics and should remain unchanged substantially of charging roller; The photoelectric properties fatigue that local voltage is too high, organic light guide drum caused local damage (punctures) or acceleration organic light guide drum can not appear in charging roller and load (air-gap, optical conductor etc.) impedance phase coupling;
4, one-component negative polarity magnetic ink powder: the ratio of constituent carbon black, magnetic oxide, resin, lubricant and adjuvant is respectively carbon black 1.2%, magnetic oxide 39%, resin 56%, lubricant 2.8%, adjuvant 1%, the greasy property of ink powder, flowing property, colourity reach optimum condition, and the charged ability of unit volume ink powder reaches carried charge=240uc/g～260uc/g; Toner particle diameter evenly, distribution range is controlled at and accounts for 1.5% below the diameter 5 μ m, account for 1.5% more than the diameter 8 μ m, diameter 6.5 μ m～7.5 μ m account for more than 90%, and the toner particles of participating in development and final transfer printing is reached more than 96%; Softening point is 142 ± 1 ℃; But degree of scatter is greater than 42% between the toner particle under rated condition for flowing property, and the nominal value limit deviation is 20%; Apparent density is 17.4g ± 1g/cm
3
5, powder delivery cutter: by stainless iron or etc. hardness rustless metal bracing frame, the PU material is magnetic roller support face and rubbing surface, require PU material corner angle, the rubbing surface flatness is good, thickness is even, hardness is HD67 ° ± 2 ° A, and elasticity is good, can be evenly when making between ink powder powder delivery cutter and magnetic roller friction, the electric charge of acquisition-650V fully, and can be uniformly by powder delivery to the gap of magnetic roller, the thickness on pressure control friction back absorption left magnetic roller surface is 0.3 ± 0.01mm, and the magnetic roller rotates 300,000 circles or places 5 years powder delivery cuttves and elastic force depletion can not occur;
6, cleaning doctor: by stainless iron or etc. hardness rustless metal bracing frame, the PU material is that magnetic roller support face and rubbing surface are formed, require that PU material corner angle, rubbing surface flatness are good, thickness evenly, hardness is that HD70 ° ± 1 ° A and elasticity are good, and form suitable pressure between the organic light guide drum, can be good at after the organic light guide drum surface development but the ink powder of transfer printing cleaning is clean, organic light guide drum rotates 100,000 circles or places and elastic force depletion can not occur in 5 years.
Embodiment
20 ℃ ± 4 ℃ of temperature, in dustless, the no static environment of relative humidity 35%～60%, in the cartridge shell, assemble above-mentioned accessory by following requirement:
The first step is prepared: 1. coat an amount of conductive paste in the metal shaft conducting end of charging roller, coat moderate lubrication oil at non-conductive end; 2. on disappearing electric contact, coats organic light guide drum an amount of conductive paste; 3. left magnetic roller conducting end bias contact is coated an amount of conductive paste; 4. in the cutting edge 3mm scope of cleaning doctor front, coat uniform powdered lubricant, coat 1/3 circle powdered lubricant, in the cutting edge 3mm scope of powder delivery cutter front, coat uniform powdered lubricant or ink powder at organic light guide drum drum coating surface;
Second step, assembling: 1. charging roller and organic light guide drum are passed through the parallel assembling of locating support on the cartridge shell, and be controlled in 5N～5.5N scope by the contact pressure of charging roller stand spring with both; 2. the horizontal axis of cleaning doctor front cutting edge and organic light guide drum coat side is kept 35 ° of parallel assemblings in angle, and the starting point that the organic light guide drum coating is coated with powdered lubricant is placed on the cleaning doctor cutting edge overlaps, after fixing, rotate the 2-3 circle, guarantee that the running of organic light guide drum drum is smooth and easy; 3. powder delivery cutter front cutting edge is kept 30 ° of parallel assemblings in angle with the horizontal axis of magnetic roller, after fixing, rotate the 2-3 circle, guarantee that the running of magnetic roller is smooth and easy.
At last, adjust: each assembly is adjusted to the right place according to the cartridge shell mechanism is parallel.
The whole print quality of cartridge is improved significantly, and concrete advantage is as follows: 1. the ink powder transfer efficiency can improve 5～10 percentage points, totally is controlled at more than 95%, and the useless powder of cartridge can reduce more than 80%; 2. density uniformity can improve 3～5 percentage points, can be controlled in the 1.45-1.55 interval, guarantees that print image is evenly clear; 3. the firm degree of photographic fixing can improve more than 5%; 4. be used for HP LaserJet 1300/1300N/1300X series cartridge, conventional powder filling amount 150g ± 5g product the highest printable 3550 pages (A45% coverage rates), print life has improved 40%; 5. be used for HP LaserJet 1150/1150N series cartridge, conventional powder filling amount 145g ± 5g product the highest printable 3850 pages (A45% coverage rates), print life has improved 50%; 6. be used for HP LJ8000/8000N/8000DN/5SI/5SIMX/5SINX series cartridge, conventional powder filling amount 450g ± 5g product the highest printable 19500 pages (A45% coverage rates), print life has improved 40%; 7. print life has improved 44%～50%; 8. the whole life performance of cartridge is stable, and print quality is good, and print cost per page can be from 0.06 yuan of 0.1～0.2 yuan/Zhang Jiangzhi/open.
Claims (1)
1. one kind is applicable to HP LaserJet 1300/1300N/1300X, HP LaserJet 1150/1150N, HP LJ8000/8000N/8000DN/5SI/5SIMX/5SINX, HP LaserJet 1100/1100A/1100ASE/1100AXi/1100aAio/1100axiAio/1100se/11 00seAio/3200/3200m/3200se, CANON-LBP1120/200/800/810/1110/250/350/22X, HP LaserJet 1000/1005/1200/1200n/1200series/1220/1220series/3310/332 0/3320n/3300series/3320MFP/3330MFP/3380/3390/3392, the CANON LBP-1210 series printer coupling of toner cartridge assembly, the organic light guide drum of apolegamy particular characteristic, the magnetic roller, charging roller, one-component negative polarity magnetic ink powder, powder delivery cutter and cleaning doctor is characterized in that assembly property reaches the optimal printing effect by following proportioning:
Organic light guide drum: 1. coating thickness is that 18 μ m～23 μ m, charge generating layer thickness are 0.8 μ m～1 μ m, the charge transport layer THICKNESS CONTROL is at 17.2 μ m～22 μ m, the coating surface resistance value requires greater than 170M Ω, 2. photoelectric properties: the charge storage of charge transport layer, sensitivity current potential required exposure when initial potential V0 decays to half and is 1/2V0 is 0.14 μ J/cm
2～0.15 μ J/cm
2, dark decay rate DDR is 1V/S～5V/S,
The magnetic roller: conductive coating roughness Ra equals 1.0 μ m～1.2 μ m, and the jacket thickness at magnetic roller two ends is 0.25mm ± 0.01mm, and the distance between organic light guide drum coating and magnetic roller coating is controlled in 0.25mm ± 0.01mm scope,
Charging roller: resistance value is that 0.3M Ω～3M Ω, rubber sleeve and conductive sponge overall hardness value are HD35 ° ± 3 ° A between coating and metal shaft, charging roller surface roughness Ra=0.06 μ m～0.1 μ m,
One-component negative polarity magnetic ink powder: the 1. carried charge=240uc/g of unit volume ink powder～260uc/g, 2. softening point=142 ± 1 ℃, 3. but degree of scatter is greater than 42% between the toner particle, and the nominal value limit deviation is 20%, and 4. apparent density is in 17.4g ± 1g/cm
3,
The powder delivery cutter: the rubbing surface flatness is good, and thickness is even, hardness=HD67 ° ± 2 ° A, cleaning doctor: PU material corner angle, rubbing surface flatness are good, thickness evenly, hardness=HD70 ° ± 1 ° of A.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201010217712 CN101968622A (en) | 2009-06-25 | 2010-06-25 | Matching of HP1300 series toner cartridge assemblies |
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200910016911 | 2009-06-25 | ||
| CN200910016911.2 | 2009-06-25 | ||
| CN 201010217712 CN101968622A (en) | 2009-06-25 | 2010-06-25 | Matching of HP1300 series toner cartridge assemblies |
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| Publication Number | Publication Date |
|---|---|
| CN101968622A true CN101968622A (en) | 2011-02-09 |
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ID=43547792
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201010217712 Pending CN101968622A (en) | 2009-06-25 | 2010-06-25 | Matching of HP1300 series toner cartridge assemblies |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113876180A (en) * | 2021-06-03 | 2022-01-04 | 添可智能科技有限公司 | Self-cleaning method and device for cooking equipment and cooking equipment |
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|---|---|---|---|---|
| US5663026A (en) * | 1993-10-08 | 1997-09-02 | Canon Kabushiki Kaisha | Magnetic toner, process cartridge and image forming method |
| CN101046654A (en) * | 2006-02-24 | 2007-10-03 | 佳能株式会社 | Developing apparatus |
| CN101078893A (en) * | 2006-05-22 | 2007-11-28 | 富士施乐株式会社 | Electrophotographic photoreceptor and manufacturing method thereof, process cartridge, and image forming device |
| CN101295153A (en) * | 2008-06-25 | 2008-10-29 | 殷宗明 | Split type se-drum with circulating replaceable powder box |
| CN101561658A (en) * | 2009-05-25 | 2009-10-21 | 山东富美科技有限公司 | Production formula of cartridge |
| CN101576730A (en) * | 2009-06-05 | 2009-11-11 | 山东富美科技有限公司 | Matching of main components of carbon powder box |
-
2010
- 2010-06-25 CN CN 201010217712 patent/CN101968622A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5663026A (en) * | 1993-10-08 | 1997-09-02 | Canon Kabushiki Kaisha | Magnetic toner, process cartridge and image forming method |
| CN101046654A (en) * | 2006-02-24 | 2007-10-03 | 佳能株式会社 | Developing apparatus |
| CN101078893A (en) * | 2006-05-22 | 2007-11-28 | 富士施乐株式会社 | Electrophotographic photoreceptor and manufacturing method thereof, process cartridge, and image forming device |
| CN101295153A (en) * | 2008-06-25 | 2008-10-29 | 殷宗明 | Split type se-drum with circulating replaceable powder box |
| CN101561658A (en) * | 2009-05-25 | 2009-10-21 | 山东富美科技有限公司 | Production formula of cartridge |
| CN101576730A (en) * | 2009-06-05 | 2009-11-11 | 山东富美科技有限公司 | Matching of main components of carbon powder box |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113876180A (en) * | 2021-06-03 | 2022-01-04 | 添可智能科技有限公司 | Self-cleaning method and device for cooking equipment and cooking equipment |
| CN113876180B (en) * | 2021-06-03 | 2023-06-23 | 添可智能科技有限公司 | Self-cleaning method and device of cooking equipment and cooking equipment |
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Application publication date: 20110209 |