CN101967643A - Application of chitosan used as brass corrosion inhibitor - Google Patents
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Abstract
Description
技术领域technical field
本发明涉及壳聚糖作为黄铜防腐蚀缓蚀剂的应用,属金属材料腐蚀与防护技术领域。The invention relates to the application of chitosan as a corrosion inhibitor for brass, belonging to the technical field of metal material corrosion and protection.
背景技术Background technique
黄铜是由铜和锌所组成的二元合金。黄铜因其良好的力学性能、工艺性能、导电导热性能和耐蚀性能而被广泛用于热交换器、冷凝器、低温管路和海底运输管等。然而设备运行期间,介质中部分成分常在设备或管路表面沉积,使换热效率下降,便需要用酸性清洗剂进行化学清洗,其中盐酸是应用最广泛的清洗剂。在清洗过程中黄铜极易发生腐蚀而而导致设备穿孔失效,常造成巨大的经济损失。因此,盐酸介质中的黄铜缓蚀问题便尤其重要。Brass is a binary alloy composed of copper and zinc. Brass is widely used in heat exchangers, condensers, cryogenic pipelines and submarine transportation pipes because of its good mechanical properties, process properties, electrical and thermal conductivity and corrosion resistance. However, during the operation of the equipment, some components in the medium are often deposited on the surface of the equipment or pipelines, which reduces the heat exchange efficiency, and chemical cleaning with acid cleaning agents is required, among which hydrochloric acid is the most widely used cleaning agent. During the cleaning process, brass is very prone to corrosion, which leads to the failure of equipment perforation, often causing huge economic losses. Therefore, the problem of corrosion inhibition of brass in hydrochloric acid medium is particularly important.
在清洗剂中添加缓蚀剂不仅可有效控制腐蚀,同时也不会破坏原有的工艺流程,几乎不需附加任何设备,具有经济、高效、适用性强等特点,得到广泛应用。随着地球环境的恶化和人类环境保护意识的增强,开发环境友好型绿色缓蚀剂已成为重要的可持续发展措施。目前酸洗缓蚀剂大多数为含氮、硫、氧、磷的有机物,常见的如苯骈三氮唑、2-巯基苯骈噻唑、丙炔醇等。然而,这类缓蚀剂的严重缺点是有毒而且其中的大多数不可生物降解。本发明正是为了解决此问题而提出的一种黄铜防腐蚀缓蚀剂-壳聚糖。Adding corrosion inhibitors to cleaning agents can not only effectively control corrosion, but also not destroy the original process flow, almost no additional equipment is required, and it has the characteristics of economy, high efficiency, and strong applicability, and has been widely used. With the deterioration of the earth's environment and the enhancement of human awareness of environmental protection, the development of environmentally friendly green corrosion inhibitors has become an important sustainable development measure. At present, most pickling corrosion inhibitors are organic compounds containing nitrogen, sulfur, oxygen, and phosphorus, such as benzotriazole, 2-mercaptobenzothiazole, and propynyl alcohol. However, a serious disadvantage of this class of corrosion inhibitors is that they are toxic and most of them are not biodegradable. The present invention proposes a kind of brass anticorrosion corrosion inhibitor-chitosan just in order to solve this problem.
壳聚糖(chitosan,CTS)是一种直链型的天然高分子有机物(如下图),Chitosan (chitosan, CTS) is a linear type of natural polymer organic matter (as shown below),
化学名称为(1,4)-2-氨基-2-脱氧-β-D-葡聚糖,其资源非常丰富主要由甲壳素脱乙酰化而得到,本身无毒、无害、易生物降解,分子内含有-OH和-NH2等活性基团,具有很高的化学活性,易发生水解、羧基化、交联等反应而获得新的结构和性能。壳聚糖(CTS)的分子结构中含有大量的有机缓蚀剂所具备的氨基、羟基基团,能与金属元素配位,牢固吸附在金属表面,形成保护膜,从而防止金属腐蚀。壳聚糖具有一定的缓蚀效果,加之它环保、廉价,将其开发成独立的缓蚀剂或复配缓蚀剂的有效组分具有较高的应用价值。然而壳聚糖作为一种环境友好型缓蚀剂,在0.1mol/LHCl溶液中对黄铜缓蚀作用的研究尚未见诸报道。The chemical name is (1,4)-2-amino-2-deoxy-β-D-glucan, which is very rich in resources and mainly obtained by deacetylation of chitin. It is non-toxic, harmless, and easy to biodegrade. Containing active groups such as -OH and -NH2 in the molecule, it has high chemical activity and is prone to hydrolysis, carboxylation, crosslinking and other reactions to obtain new structures and properties. The molecular structure of chitosan (CTS) contains a large number of amino and hydroxyl groups of organic corrosion inhibitors, which can coordinate with metal elements, firmly adsorb on the metal surface, and form a protective film to prevent metal corrosion. Chitosan has a certain corrosion inhibition effect, and it is environmentally friendly and cheap. It has high application value to develop it as an independent corrosion inhibitor or an effective component of a compound corrosion inhibitor. However, as an environment-friendly corrosion inhibitor, chitosan has not been reported on the corrosion inhibition of brass in 0.1mol/L HCl solution.
发明内容Contents of the invention
本发明目的为了克服现有技术中黄铜防腐蚀缓蚀剂存在的缺点,提供一种新的环境友好型黄铜防腐蚀缓蚀剂。The purpose of the present invention is to overcome the shortcomings of the brass anti-corrosion corrosion inhibitor in the prior art, and provide a new environment-friendly brass anti-corrosion corrosion inhibitor.
本发明的技术方案Technical scheme of the present invention
壳聚糖作为黄铜防腐蚀缓蚀剂的应用。Application of chitosan as corrosion inhibitor for brass corrosion protection.
壳聚糖在0.1mol/LHCl溶液中的浓度为0.005~1.5g/L。The concentration of chitosan in 0.1mol/L HCl solution is 0.005-1.5g/L.
壳聚糖在0.1mol/LHCl溶液中的浓度为1.0g/L时对黄铜的缓蚀效果最好。Chitosan has the best corrosion inhibition effect on brass when the concentration of chitosan in 0.1mol/L HCl solution is 1.0g/L.
本发明的有益效果Beneficial effects of the present invention
本发明的一种黄铜防腐蚀缓蚀剂为绿色水处理药剂,其生物降解后参与生态体系的碳和氮循环,对地球生态环境起着重要的调控作用,对环境无危害,符合可持续发展观的需要,而且原料易得。电化学数据表明在0.1mol/LHCl溶液中将壳聚糖用作黄铜防腐缓蚀剂具有较好的缓蚀效果,特别是在0.1mol/LHCl溶液中添加1.0g/L缓蚀剂壳聚糖后,黄铜的腐蚀电流显著降低,从11.54μA/cm2降到5.76μA/cm2,缓蚀效率为54.08%。A brass anti-corrosion and corrosion inhibitor of the present invention is a green water treatment agent, which participates in the carbon and nitrogen cycle of the ecological system after biodegradation, plays an important role in regulating the earth's ecological environment, has no harm to the environment, and is in line with sustainable The needs of the development concept, and the raw materials are easy to get. Electrochemical data show that chitosan is used as brass corrosion inhibitor in 0.1mol/L HCl solution has better corrosion inhibition effect, especially when 1.0g/L corrosion inhibitor chitosan is added in 0.1mol/L HCl solution After adding sugar, the corrosion current of brass decreased significantly from 11.54μA/cm 2 to 5.76μA/cm 2 , and the corrosion inhibition efficiency was 54.08%.
附图说明Description of drawings
图1、黄铜电极在未加和添加不同浓度缓蚀剂壳聚糖的0.1mol/LHCl溶液中浸泡0.5h后的Nyquist图Figure 1. Nyquist plots of brass electrodes soaked in 0.1mol/L HCl solution without and with different concentrations of chitosan for 0.5h
图2、黄铜电极在未加和添加不同浓度缓蚀剂壳聚糖的0.1mol/LHCl溶液中浸泡0.5h后的极化曲线图Figure 2. Polarization curves of brass electrodes soaked in 0.1mol/L HCl solution without and with different concentrations of corrosion inhibitor chitosan for 0.5h
具体实施方式Detailed ways
下面通过实施例并结合附图对本发明进行进一步阐述,但并不限制本发明。The present invention will be further elaborated below by means of embodiments in conjunction with the accompanying drawings, but the present invention is not limited.
实施例1Example 1
一、溶液配制1. Solution preparation
壳聚糖(BR):脱乙酞度为80.0~95.0%,白色粉末,实施体系0.1mol/LHCl溶液。Chitosan (BR): The degree of deacetylation is 80.0-95.0%, white powder, and the implementation system is 0.1mol/L HCl solution.
实验中所用器皿均用去离子水洗剂,所用溶液均用去离子水配制。All the utensils used in the experiment were washed with deionized water, and all the solutions used were prepared with deionized water.
二、黄铜电极2. Brass electrodes
黄铜电极非工作面用环氧树脂密封制成,工作面积为1.0cm2,测量前表面用1#、3#、5#金相砂纸逐级打磨抛光,去离子水冲洗,无水乙醇除油,再用去离子水冲洗干净后放入电解池稳定30分钟后进行测试。The non-working surface of the brass electrode is sealed with epoxy resin, and the working area is 1.0cm 2 . The surface before measurement is polished and polished step by step with 1#, 3#, 5# metallographic sandpaper, rinsed with deionized water, and deionized with absolute ethanol. Oil, rinsed with deionized water, put into the electrolytic cell and stabilized for 30 minutes before testing.
三、测试方法3. Test method
交流阻抗和极化曲线的测试AC Impedance and Polarization Curve Test
采用经典的三电极体系,工作电极为黄铜电极。所用的辅助电极均为铂电极,参比电极均为饱和甘汞电极(SCE),本发明所示电位均相对于饱和甘汞电极。The classic three-electrode system is adopted, and the working electrode is a brass electrode. The auxiliary electrodes used are all platinum electrodes, the reference electrodes are all saturated calomel electrodes (SCE), and the potentials shown in the present invention are all relative to the saturated calomel electrodes.
交流阻抗和极化曲线的测定所用设备采用上海晨华电化学工作站CHI660C,交流阻抗测量频率范围为100.00kHz~50.00mHz,交流激励信号为10mV,极化曲线的扫描速率为1mV/s。The equipment used for the determination of AC impedance and polarization curves was Shanghai Chenhua Electrochemical Workstation CHI660C. The frequency range of AC impedance measurement was 100.00kHz-50.00mHz, the AC excitation signal was 10mV, and the scanning rate of polarization curve was 1mV/s.
交流阻抗测定中,空白即表示以0.1mol/LHCl溶液为介质,缓蚀剂的加入量为0mg/L。In the measurement of AC impedance, the blank means that 0.1mol/L HCl solution is used as the medium, and the addition amount of corrosion inhibitor is 0mg/L.
附图1为黄铜电极在未加和添加不同浓度缓蚀剂壳聚糖的0.1mol/LHCl溶液中浸泡0.5h后的Nyquist图,其中曲线1、曲线2、曲线3、曲线4、曲线5、曲线6和曲线7分别表示CTS为0g/L、0.005g/L、0.05g/L、0.1g/L、0.5g/L、1.0g/L、1.5g/L的Nyquist图。当溶液中存在缓蚀剂时,缓蚀剂与金属作用形成一层保护膜,体现出缓蚀效果。对应的交流阻抗测试结果为阻抗谱图(Nyquist图),阻抗谱图为不规则的容抗弧,表明在所研究的体系里黄铜的腐蚀主要由电荷传递控制。弧形与Z轴上的弦长对应于黄铜电极的膜电阻Rf,Rf越大,说明缓蚀效果越好。Accompanying drawing 1 is the Nyquist diagram after brass electrode does not add and adds the 0.1mol/LHCl solution of different concentrations of corrosion inhibitor chitosan soaked 0.5h, wherein curve 1,
从图1可知,与空白溶液相比,加入CTS缓蚀剂的黄铜电极对应的阻抗谱图弦长明显增加,但CTS超过1.0g/L后,阻抗谱图弦长却呈下降趋势,铜的耐蚀性能反而下降,因此,CTS浓度为1.0g/L时,缓蚀效果最好。It can be seen from Figure 1 that compared with the blank solution, the chord length of the impedance spectrum corresponding to the brass electrode added with CTS corrosion inhibitor increased significantly, but when the CTS exceeded 1.0g/L, the chord length of the impedance spectrum showed a downward trend, and the copper electrode The corrosion resistance performance of the steel is reduced instead. Therefore, when the CTS concentration is 1.0g/L, the corrosion inhibition effect is the best.
通过交流阻抗法已经得出在0.1mol/LHCl溶液中CTS对黄铜具较好的缓蚀能力,并且已经得出了CTS作为缓蚀剂的最佳浓度。It has been found that CTS has good corrosion inhibition ability for brass in 0.1mol/L HCl solution by AC impedance method, and the optimal concentration of CTS as a corrosion inhibitor has been obtained.
附图2是黄铜电极在未加和添加不同浓度缓蚀剂壳聚糖的0.1mol/LHCl溶液中浸泡0.5h后的极化曲线图,其中曲线1、曲线2、曲线3、曲线4、曲线5、曲线6和曲线7分别表示CTS为0g/L、0.005g/L、0.05g/L、0.1g/L、0.5g/L、1.0g/L、1.5g/L极化曲线图,相对应的腐蚀电位和腐蚀电流密度数据见表1。缓蚀剂的缓蚀效率(η%)按照如下公式计算:
I0和I分别为空白实验和加入缓蚀剂后的腐蚀电流密度。I 0 and I are the corrosion current densities of the blank experiment and after adding the corrosion inhibitor, respectively.
表1黄铜在不同浓度CTS的0.1mol/LHCl溶液中得到的电化学参数Table 1 Electrochemical parameters of brass in 0.1mol/L HCl solution with different concentrations of CTS
从表1可知,在0.1mol/LHCl溶液中未加缓蚀剂CTS时,黄铜电极的腐蚀电流为11.54μA/cm2,随着缓蚀剂的加入腐蚀电流变小,当CTS浓度为1.0g/L,对应铜电极的腐蚀电流最小为5.76μA/cm2,其对应的缓蚀效率也最高,为54.1%,说明CTS对0.1mol/LHCl溶液中的黄铜具有较好的缓蚀效果。这与交流阻抗法得出的结论一致。另外,从极化曲线图也可以看出添加缓蚀剂CTS后黄铜电极的腐蚀电位及阴极极化曲线发生负移,说明该缓蚀剂是阴极型缓蚀剂。It can be seen from Table 1 that when the corrosion inhibitor CTS is not added to the 0.1mol/L HCl solution, the corrosion current of the brass electrode is 11.54μA/cm 2 , and the corrosion current becomes smaller with the addition of the corrosion inhibitor. When the CTS concentration is 1.0 g/L, the minimum corrosion current of copper electrode is 5.76μA/cm 2 , and the corresponding corrosion inhibition efficiency is also the highest, which is 54.1%, indicating that CTS has a good corrosion inhibition effect on brass in 0.1mol/L HCl solution . This is consistent with the conclusion obtained by the AC impedance method. In addition, it can also be seen from the polarization curve that the corrosion potential and cathodic polarization curve of the brass electrode shifted negatively after adding the corrosion inhibitor CTS, indicating that the corrosion inhibitor is a cathodic corrosion inhibitor.
以上所述内容仅为本发明构思下的基本说明,而依据本发明的技术方案所做的任何等效变换,均应属于本发明的保护范围。The above content is only a basic description of the concept of the present invention, and any equivalent transformation made according to the technical solution of the present invention shall fall within the scope of protection of the present invention.
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN103668220A (en) * | 2012-09-21 | 2014-03-26 | 成都飞机工业(集团)有限责任公司 | Environment-friendly inter-process antirust liquid |
CN104049476A (en) * | 2014-05-30 | 2014-09-17 | 青岛华仁技术孵化器有限公司 | Photoresist remover |
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CN101532138A (en) * | 2008-03-14 | 2009-09-16 | 中国科学院海洋研究所 | Water soluble corrosion inhibitor for inhibiting seawater corrosion of carbon steel and preparation method thereof |
CN101580942A (en) * | 2009-06-25 | 2009-11-18 | 济南大学 | Chitosan carbon steel restrainer and use thereof |
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Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN101532138A (en) * | 2008-03-14 | 2009-09-16 | 中国科学院海洋研究所 | Water soluble corrosion inhibitor for inhibiting seawater corrosion of carbon steel and preparation method thereof |
CN101580942A (en) * | 2009-06-25 | 2009-11-18 | 济南大学 | Chitosan carbon steel restrainer and use thereof |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103668220A (en) * | 2012-09-21 | 2014-03-26 | 成都飞机工业(集团)有限责任公司 | Environment-friendly inter-process antirust liquid |
CN103668220B (en) * | 2012-09-21 | 2016-09-07 | 成都飞机工业(集团)有限责任公司 | Environment-friendlyinter-process inter-process antirust liquid |
CN104049476A (en) * | 2014-05-30 | 2014-09-17 | 青岛华仁技术孵化器有限公司 | Photoresist remover |
CN104049476B (en) * | 2014-05-30 | 2017-11-14 | 青岛华仁技术孵化器有限公司 | Light carving rubber stripper |
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