A kind of lamination sheet type wave filter and preparation method thereof
Technical field
The invention belongs to technical field of electronic components, relate to chip-type filter, particularly contain lamination sheet type ferrite filter of dielectric ceramic columnar arrays and preparation method thereof.
Background technology
Along with complete machine and system to the electronic devices and components volume and weight require increasingly high; Filter is as a large amount of passive components that use in system and the complete machine; It is extremely important to reduce its volume and weight; The filter that particularly anti-electromagnetic interference is used, the research anti-emi filter that volume is little, reliability is high becomes the current focus of attention especially.For this reason, both at home and abroad producer develops through the form that adopts monolithic multilayer structure and the anti-emi filter of production miniaturization, low cut-off frequency.
The anti-emi filter of present lamination sheet type structure; Its circuit and version have the C type capacitive form of the parallelly connected direct-to-ground capacitance that adopts single dielectric ceramic material or the pure inductance form of single ferrite multilayered inductance; The anti-emi filter of these versions has the band outside inhibitory can be not high, shortcomings such as rectangle degree difference.For the shortcoming of suppression characteristic difference outside the band that solves filter, the frequency bandwidth characteristics of filter improves through adopting multilayer LC type circuit structure in filter production firm.Common structure has the LC mode filter that adopts single dielectric ceramic material to constitute; The filter of this kind structure has improved the outer suppression characteristic of band; But satisfy the application demand of low cut-off frequency, just need to increase the appearance value and the sense value of filter, because the magnetic permeability of dielectric ceramic is very little; Can only increase the sense value through increasing the inductance number of plies, thereby increase the volume and weight of filter greatly.The LC mode filter that adopts single Ferrite Material to constitute is also arranged; It is same because the dielectric constant of Ferrite Material is very little; Though as to improve the demand that the appearance value satisfies low cut-off frequency, can only realize through increasing the electric capacity number of plies, also can increase the volume and weight of filter greatly; Single Ferrite Material makes the operating frequency range of filter be usually less than 500MHz because its resonance frequency is not high simultaneously.A kind of in addition filter adopts inductive part to have the Ferrite Material lamination to form exactly; Capacitive part is formed by the dielectric ceramic material lamination; Again two parts are combined as a whole and form splitlevel LC filter, though this type of filter has improved the band external characteristic of filter, owing to have interfacial effect between ceramic layer and the ferrite layer; And two kinds of material crystals granularities are different with shrinkage; When the binder removal sintering, can produce a large amount of stress at the interface, the difference of two kinds of material contracts speed and direction has been quickened the accumulation of stress, and the interfacial stress of this generation adds that the contraction mismatch between material layer tends to crackle, layering and the warpage that causes filter inner; Can cause the porcelain body cracking when serious, greatly reduce the reliability of filter.
Summary of the invention
To above problem, task of the present invention provides a kind of novel laminated chip-type filter and preparation method thereof, and this filter has advantages such as cut-off frequency is low, the outer inhibition of band is high, squareness factor is good, operating frequency range is wide; When preparation chip-type filter provided by the invention, need not existing equipment is transformed, its preparation technology is compatible mutually with conventional chip components and parts technology and LTCC technology.
The present invention introduces ceramic columnar arrays in existing LC type ferrite chip-type filter; Effectively improve the appearance value of filter; Because columnar arrays evenly distributes, can effectively control the contraction of each independent cylinder in the columnar arrays as the Ferrite Material of agent structure, reduce the porcelain body internal stress; Alleviate the dissimilar materials interfacial effect, thus the whole reliability that improves porcelain body.
The technical scheme that the present invention takes is following:
A kind of lamination sheet type wave filter, as shown in Figure 1, be composited by lamination sheet type electric capacity and lamination sheet type magnetic core inductance, have the lamination sheet type structure.Said lamination sheet type magnetic core inductance is formed by the range upon range of sintering of ferrite membrane sheet that multiple-level surface has printed conductor lines; The conductor lines on multilayer ferrite diaphragm surface is interconnected and forms an inductance coil; An exit of this inductance coil links to each other with a termination electrode of whole filter, and another exit links to each other with another termination electrode of whole filter.Said lamination sheet type electric capacity comprises two termination electrode plates and a ground electrode plate; One of them termination electrode plate links to each other with a termination electrode of whole filter; Another termination electrode plate links to each other with another termination electrode of whole filter, and the ground electrode plate links to each other with the ground electrode of whole filter; Be the complex media material between termination electrode and ground electrode, said complex media material comprises Ferrite Material and is distributed in the column Ceramic Array in the Ferrite Material.
Lamination sheet type wave filter provided by the invention can also be expanded into periodic structure.The lamination sheet type wave filter of periodically expanding structure that has provided by the invention as shown in Figure 2, this filter is stacked together spaced reciprocally by a plurality of said lamination sheet type electric capacity and a plurality of said lamination sheet type magnetic core inductance.
Compare (Insertion Loss-frequency curve of various forms filter is as shown in Figure 4) with existing C type, capacitance-resistance type, pure sense matrix formula filter, filter provided by the invention has the following advantages:
(1) inductive part in the filter has advantages such as the sense value is big, equivalent series resistance is little, parasitic parameter is little, has improved the transmission performance in the filter passband;
(2) through in the capacitive part diaphragm, inserting low Jie's high-frequency ceramic material; Form columnar arrays through multilayer stack back; Effectively increase the appearance value and the Q value of capacitive part in the filter, dwindled the volume and weight of filter, strengthened the outer suppression characteristic of band and the high frequency characteristics of filter simultaneously; Weaken the outer inhibition of filter band along with frequency increases and " sticking up tail " phenomenon of variation, expanded the operating frequency range of application of filter.
(3) the present invention fills dielectric ceramic material through through hole in the preparation process of reality, and the columnar arrays that multilayer stack back forms is evenly distributed; The independent cylinder ceramic material of in the array each, the Ferrite Material that all is used as agent structure be tightly around control, thereby effectively decompose the porcelain body internal stress; Alleviate the interfacial effect between the dissimilar materials; Reduce the contraction mismatch when burning altogether greatly, solve the delamination splitting phenomenon that possibly occur when porcelain body burns altogether, the whole reliability that improves filter; The method is simply efficient, in batches high conformity.
Description of drawings
Fig. 1 is the longitudinal profile structural representation of lamination sheet type wave filter provided by the invention.
Fig. 2 is the longitudinal profile structural representation of periodically expanding the lamination sheet type wave filter of structure that has provided by the invention.
Fig. 3 is a column Ceramic Array provided by the invention structural plan sketch map.
Fig. 4 is the insertion loss-frequency curve comparison diagram of lamination sheet type wave filter provided by the invention and correlation filter.
Embodiment
A kind of lamination sheet type wave filter, as shown in Figure 1, be composited by lamination sheet type electric capacity and lamination sheet type magnetic core inductance, have the lamination sheet type structure.Said lamination sheet type magnetic core inductance is formed by the range upon range of sintering of ferrite membrane sheet that multiple-level surface has printed conductor lines; The conductor lines on multilayer ferrite diaphragm surface is interconnected and forms an inductance coil; An exit of this inductance coil links to each other with a termination electrode of whole filter, and another exit links to each other with another termination electrode of whole filter.Said lamination sheet type electric capacity comprises two termination electrode plates and a ground electrode plate; One of them termination electrode plate links to each other with a termination electrode of whole filter; Another termination electrode plate links to each other with another termination electrode of whole filter, and the ground electrode plate links to each other with the ground electrode of whole filter; Be the complex media material between termination electrode and ground electrode, said complex media material comprises Ferrite Material and is distributed in the column Ceramic Array in the Ferrite Material.
Lamination sheet type wave filter provided by the invention can also be expanded into periodic structure.The lamination sheet type wave filter of periodically expanding structure that has provided by the invention as shown in Figure 2; This filter is stacked together spaced reciprocally by a plurality of said lamination sheet type electric capacity and a plurality of said lamination sheet type magnetic core inductance; Thereby realize the version of inductance and electric capacity parallel connection, satisfy the demand of various applications.
A kind of preparation method of lamination sheet type wave filter may further comprise the steps:
Step 1: preparation ferrite green diaphragm.Choose the ferrite powder of initial permeability between 100~1000, after ball milling evenly mixes, process the ferrite slurry, prepare ferrite green diaphragm through dry method curtain coating mode then, be designated as diaphragm A.The THICKNESS CONTROL of individual layer diaphragm A is between 10um~100um.
Step 2: preparation ceramic size.Choose the ceramic powder of dielectric constant between 10~100, add auxiliary agent, obtain ceramic size after ball milling evenly mixes.Said auxiliary agent comprises adhesive, dispersant, alcohol and toluene.
Step 3: beat array hole.Choose the diaphragm A that respective numbers is used to prepare lamination sheet type electric capacity, beat the equidistance array hole, bore dia is 0.2mm, and pitch of holes is designated as diaphragm B from for 0.6mm with the diaphragm A that accomplishes fluently array hole.
Step 4: fill out ceramic size.The ceramic size of step 2 preparation is inserted in the array hole of diaphragm B, obtained diaphragm D.
Step 5: beat interconnected pores.Choose the diaphragm A that respective numbers is used to prepare lamination sheet type magnetic core inductance, need carry out the position of wire interconnects at the preparation inductance and stamp interconnected pores, the interconnected pores diameter is 0.2mm, and the diaphragm A that accomplishes fluently interconnected pores is designated as diaphragm C.
Step 6: fill out conductor paste.Conductor paste is inserted in the interconnected pores of diaphragm C, obtained diaphragm E.
Step 7: printing.Adopt conductor paste at part diaphragm B surface printing required ground electrode of lamination sheet type capacitor or termination electrode figure, obtain diaphragm F; Likewise, adopt conductor paste, obtain diaphragm G at the required wire pattern of diaphragm C surface printing lamination sheet type magnetic core inductance.
Step 8: lamination, hot water are all pressed, and choose the diaphragm A of some, and diaphragm F and diaphragm G are according to filter construction lamination one by one.The mode of all pressing through hot water behind the lamination forms fine and close crust piece.
Step 9: cutting, binder removal, sintering and end-blocking.The crust piece that step 8 is formed forms cuboid chip of the same size through the mode of cutting, and put into the binder removal stove, sintering furnace carries out binder removal and sintering, forms that size is identical, fine and close to become the porcelain core sheet uniformly.Chip is carried out end-blocking, finally obtain the lamination sheet type wave filter among the present invention.