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CN101942207B - Wood powder-polyvinyl chloride compound material and preparation method thereof - Google Patents

Wood powder-polyvinyl chloride compound material and preparation method thereof Download PDF

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Publication number
CN101942207B
CN101942207B CN2010105230105A CN201010523010A CN101942207B CN 101942207 B CN101942207 B CN 101942207B CN 2010105230105 A CN2010105230105 A CN 2010105230105A CN 201010523010 A CN201010523010 A CN 201010523010A CN 101942207 B CN101942207 B CN 101942207B
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wood
polyvinyl chloride
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wood powder
chloride resin
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CN101942207A (en
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曾广胜
孟聪
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Hunan University of Technology
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/92Measuring, controlling or regulating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2948/00Indexing scheme relating to extrusion moulding
    • B29C2948/92Measuring, controlling or regulating
    • B29C2948/92504Controlled parameter
    • B29C2948/92704Temperature
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2948/00Indexing scheme relating to extrusion moulding
    • B29C2948/92Measuring, controlling or regulating
    • B29C2948/92819Location or phase of control
    • B29C2948/92857Extrusion unit
    • B29C2948/92876Feeding, melting, plasticising or pumping zones, e.g. the melt itself
    • B29C2948/92895Barrel or housing

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Dry Formation Of Fiberboard And The Like (AREA)

Abstract

一种木粉聚氯乙烯复合材料及其制备方法,该木粉聚氯乙烯复合材料由基料木粉、聚氯乙烯树脂及添加剂碳酸钙、硬脂酸、硅烷偶联剂混配制成,木粉含量为50~70wt%,聚氯乙烯树脂含量为20~50 wt%,碳酸钙5-10 wt%,硬脂酸2-5 wt%,硅烷偶联剂的含量为木粉含量的1-10wt%。本发明还包括所述木粉聚氯乙烯复合材料制备方法。本发明木粉聚氯乙烯复合材料中木粉含量高,大大降低了生产成本;既保留了木材在加工性能方面的优势,又克服了木材怕虫蛀的缺点,可以替代木制包装材料和铺垫材料,也可以用于装饰板,地板、以及化工行业的耐腐工棚,通道,台架以及铸造模型等。A wood powder polyvinyl chloride composite material and a preparation method thereof. The wood powder polyvinyl chloride composite material is prepared by mixing base material wood powder, polyvinyl chloride resin, additives calcium carbonate, stearic acid, and a silane coupling agent. Powder content is 50-70 wt%, polyvinyl chloride resin content is 20-50 wt%, calcium carbonate 5-10 wt%, stearic acid 2-5 wt%, silane coupling agent content is 1-1% of wood powder content 10wt%. The invention also includes the preparation method of the wood powder polyvinyl chloride composite material. The wood powder polyvinyl chloride composite material of the present invention has a high content of wood powder, which greatly reduces the production cost; it not only retains the advantages of wood in processing performance, but also overcomes the disadvantage of wood being afraid of insects, and can replace wooden packaging materials and bedding The material can also be used for decorative panels, floors, and corrosion-resistant sheds, passages, benches, and casting models in the chemical industry.

Description

一种木粉聚氯乙烯复合材料及其制备方法A kind of wood powder polyvinyl chloride composite material and preparation method thereof

技术领域 technical field

本发明涉及一种木塑复合材料,具体地说,是涉及一种木粉聚氯乙烯复合材料及其制备方法。 The invention relates to a wood-plastic composite material, in particular to a wood powder polyvinyl chloride composite material and a preparation method thereof.

背景技术 Background technique

现有复合木材如复合地板等均是由多块木材直接加入粘结剂复合而成,其成本较高;而且使用的粘结剂常常含有甲醛;造成对环境的污染;也对人体健康产生严重影响,目前也有人在研究植物纤维木塑复合材料;但是由于植物纤维与树脂基体表面性能不同,两者复合时界面粘接效果较差,从而导致复合材料各项性能的降低,影响了该复合材料的普及应用。另一方面,由于纤维与塑料基体之间较差的相容性,使得纤维的添加量受到严重的限制,现有木塑复合材料中,植物纤维的含量只有10-25wt%,这样种材料的生产成本仍较高,还有昂贵的添加剂成本,使得这种复合材料的市场价格相当于甚至高于通用塑料及实木,从而制约了一种植物纤维木塑复合材料的发展与应用。 Existing composite wood, such as composite flooring, etc. are all made of multiple pieces of wood directly added to the binder, and its cost is relatively high; moreover, the binder used often contains formaldehyde; it causes environmental pollution; it also has serious consequences for human health. At present, some people are studying plant fiber wood-plastic composite materials; however, due to the different surface properties of plant fiber and resin matrix, the interface bonding effect is poor when the two are combined, which leads to the reduction of various properties of the composite material and affects the composite material. Widespread application of materials. On the other hand, due to the poor compatibility between the fiber and the plastic matrix, the amount of fiber added is severely limited. In the existing wood-plastic composite material, the content of plant fiber is only 10-25wt%. The production cost is still high, and there are expensive additive costs, making the market price of this composite material equivalent to or even higher than that of general-purpose plastics and solid wood, thus restricting the development and application of a plant fiber wood-plastic composite material.

发明内容 Contents of the invention

本发明的目的在于克服现有技术中植物纤维与树脂界面两相相容难,植物纤维添加量不高所造成的木塑材料成本高等缺点,提供一种成本低廉、性能优良的木粉聚氯乙烯复合材料及其制备方法。 The purpose of the present invention is to overcome the disadvantages of the prior art that the plant fiber and the resin interface are difficult to be compatible with the two phases, and the plant fiber addition is not high, which causes the high cost of wood-plastic materials, and provides a low-cost, high-performance wood powder polychloride. Ethylene composite material and method for its preparation.

本发明的目的是通过以下技术方案实现的: The purpose of the present invention is achieved through the following technical solutions:

本发明之木粉聚氯乙烯复合材料,由基料木粉、聚氯乙烯树脂及添加剂碳酸钙、硬脂酸和硅烷偶联剂混配制成,所述木粉的含量为50%~70wt%,聚氯乙烯树脂的含量为20%~50 wt%,碳酸钙5%-10 wt %,硬脂酸的含量为2 wt%-5 wt%,硅烷偶联剂的含量为木粉含量的1 wt%-10 wt %。 The wood powder polyvinyl chloride composite material of the present invention is prepared by mixing base material wood powder, polyvinyl chloride resin and additives calcium carbonate, stearic acid and silane coupling agent, and the content of the wood powder is 50% to 70 wt%. , the content of polyvinyl chloride resin is 20% to 50 wt%, the content of calcium carbonate is 5% to 10 wt%, the content of stearic acid is 2 wt% to 5 wt%, and the content of silane coupling agent is 1% of that of wood flour. wt%-10 wt%.

本发明之木粉聚氯乙烯复合材料制备方法,包括以下步骤:(1)木粉预处理:将木材加工下脚料或回收废纸在磨研机上粉碎成60-150目的木粉,置于60-70℃的烘箱中干燥45-50小时,至含水量≤5%;再置于高混机中,加入硅烷偶联剂,混合搅拌4-7min;(2)聚氯乙烯树脂处理:将聚氯乙烯树脂(或回收聚氯乙烯废塑料)、碳酸钙、硬脂酸置于高混机中,设置温度为70-100℃,混合搅拌25-35min;(3)挤出成型:设定螺杆挤出机温度140-185℃,将步骤(2)所得聚氯乙烯树脂、碳酸钙、硬脂酸的混合物置于螺杆挤出机中塑化熔融为粘性液体,然后将步骤(1)所得经硅烷偶联剂预处理的木粉加入已成为粘性液体的塑化熔融物中,在螺杆作用下,木粉在塑化熔融物中均匀分散、取向,得到表观均一,分散程度较高的木粉、聚氯乙烯树脂并含有相关助剂的复合体系,再通过相应的口模挤出成型,得到木塑制品;或通过口模和切粒机挤出造粒,形成木塑复合材料粒料,再将所得到的粒料通过模压或注射成型的方法制成最终制品。 The preparation method of wood powder polyvinyl chloride composite material of the present invention comprises the following steps: (1) wood powder pretreatment: wood processing leftovers or recycled waste paper are pulverized into 60-150 mesh wood powder on a grinder, and placed in 60 Dry in an oven at -70°C for 45-50 hours until the water content is ≤5%; then place it in a high mixer, add a silane coupling agent, and mix and stir for 4-7 minutes; (2) Polyvinyl chloride resin treatment: polyvinyl chloride resin Vinyl chloride resin (or recycled PVC waste plastic), calcium carbonate, and stearic acid are placed in a high-speed mixer, set the temperature at 70-100°C, and mix and stir for 25-35min; (3) Extrusion molding: set the screw The temperature of the extruder is 140-185°C, the mixture of polyvinyl chloride resin, calcium carbonate and stearic acid obtained in step (2) is placed in a screw extruder to plasticize and melt into a viscous liquid, and then the obtained The wood powder pretreated by the silane coupling agent is added to the plasticized melt that has become a viscous liquid. Under the action of the screw, the wood powder is uniformly dispersed and oriented in the plasticized melt, and a wood powder with a uniform appearance and a high degree of dispersion is obtained. Powder, polyvinyl chloride resin and a composite system containing related additives, and then extruded through the corresponding die to obtain wood-plastic products; or extruded and granulated through the die and pelletizer to form wood-plastic composite pellets , and then the obtained pellets are made into final products by compression molding or injection molding.

本发明木粉聚氯乙烯木塑复合材料的优点:(1)复合材料中的木粉量达到50%~70wt%,大大降低了生产成本;(2)可充分利用大量的废纸及废塑料作为原料;从而实现利废为宝、减少环境的污染,也可以节省木材资源;(3)引入一定量的偶联剂后,克服了植物纤维与木纤维之间的极性相斥、结合效果差的缺点,对塑料或纤维进行表面改性,从而改善其界面相容性,提高木塑复合材料的力学性能,同时复合材料中植物纤维的含量也可以提高;(4)所生产的木塑复合材料使用方便,可锯、可刨、可钉,既保留了木材在加工性能方面的优势,又克服了木材不耐用怕虫蛀的缺点。(5)应用广泛,可以替代木制包装材料和铺垫材料,也可以用于装饰板,地板、以及化工行业的耐腐工棚,通道,台架以及铸造模型等。 The advantages of the wood powder polyvinyl chloride wood-plastic composite material of the present invention: (1) The amount of wood powder in the composite material reaches 50% to 70% by weight, which greatly reduces the production cost; (2) A large amount of waste paper and waste plastic can be fully utilized As a raw material; so as to realize the utilization of waste into wealth, reduce environmental pollution, and save wood resources; (3) After introducing a certain amount of coupling agent, it overcomes the polar repulsion and combination effect between plant fibers and wood fibers Poor shortcomings, surface modification of plastics or fibers, thereby improving their interfacial compatibility, improving the mechanical properties of wood-plastic composites, and at the same time the content of plant fibers in composite materials can also be increased; (4) the produced wood-plastic Composite materials are easy to use, can be sawed, planed, and nailed. It not only retains the advantages of wood in processing performance, but also overcomes the shortcomings of wood that is not durable and afraid of insects. (5) It is widely used and can replace wooden packaging materials and bedding materials, and can also be used for decorative panels, floors, and corrosion-resistant sheds, passages, benches, and casting models in the chemical industry.

具体实施方式 Detailed ways

下面结合实施例对本发明作进一步说明。 The present invention will be further described below in conjunction with embodiment.

实施例1: Example 1:

本实施例木塑复合材料,其配方为:木粉的含量为50wt%,聚氯乙烯树脂的含量为50 wt%,碳酸钙6 wt%,硬脂酸的含量为2.5 wt%,硅烷偶联剂的含量为木粉含量的8 wt%。 The wood-plastic composite material of this embodiment, its formula is: the content of wood flour is 50wt%, the content of polyvinyl chloride resin is 50wt%, the content of calcium carbonate 6wt%, the content of stearic acid is 2.5wt%, silane coupling The content of the agent is 8 wt% of the wood flour content.

制备方法:(1)木粉预处理:将木材加工下脚料在磨研机上粉碎成80目的木粉,置于65℃的烘箱中干燥48小时,至含水量4.8 wt%;将干燥好的木粉置于高混机中,调整转速为40r/min,倒入硅烷偶联剂,搅拌5min;(2)聚氯乙烯树脂处理:将聚氯乙烯树脂、碳酸钙、硬脂酸置于高混机中,设置温度为70℃,转速为50r/min,混合30min;(3)挤出成型:设定螺杆挤出机温度140-185℃;将步骤(2)所得聚氯乙烯树脂、碳酸钙、硬脂酸的混合物置于螺杆挤出机中塑化熔融为粘性液体,然后将步骤(1)所得经硅烷偶联剂预处理的木粉加入已成为粘性液体的塑化熔融物中,在螺杆作用下,木粉在塑化熔融物中均匀分散、取向,得到表观均一,分散程度较高的木粉、聚氯乙烯树脂并含有相关助剂的复合体系,再通过相应的口模和切粒机挤出造粒,形成木塑复合材料粒料,再通过相应的口模挤出成型,得到木塑制品;或通过口模和切粒机挤出造粒,形成木塑复合材料粒料,再将所得到的粒料通过模压或注射成型的方法制成最终制品。 Preparation method: (1) Wood powder pretreatment: crush wood processing waste into 80-mesh wood powder on a grinder, and dry in an oven at 65°C for 48 hours until the water content is 4.8 wt%. Put the powder in a high-mixer, adjust the speed to 40r/min, pour in the silane coupling agent, and stir for 5 minutes; (2) Polyvinyl chloride resin treatment: put polyvinyl chloride resin, calcium carbonate, and stearic acid in a high-mixer In the machine, set the temperature at 70°C, the speed at 50r/min, and mix for 30min; (3) Extrusion molding: set the temperature of the screw extruder at 140-185°C; mix the polyvinyl chloride resin and calcium carbonate obtained in step (2) The mixture of stearic acid and stearic acid is plasticized and melted into a viscous liquid in a screw extruder, and then the wood flour pretreated with a silane coupling agent obtained in step (1) is added to the plasticized melt that has become a viscous liquid. Under the action of the screw, the wood powder is uniformly dispersed and oriented in the plasticized melt to obtain a composite system of wood powder, polyvinyl chloride resin and related additives with a uniform appearance and a high degree of dispersion, and then pass through the corresponding die and Extrude and granulate with a granulator to form wood-plastic composite material pellets, and then extrude through a corresponding die to obtain wood-plastic products; or extrude and granulate through a die and a granulator to form wood-plastic composite material pellets The resulting pellets are made into final products by compression molding or injection molding.

本实施例木塑复合材料拉伸强度按GB/T1040-92测试;悬臂梁缺口冲击强度按GB/T1843-80测试;弯曲强度按GB/T1042-79测试。经测试,结果为:拉伸强度23MPa,断裂伸长率高达57%,抗弯强度达到41MPa,I-zod抗冲击强度达21KJ/m2The tensile strength of the wood-plastic composite material in this example is tested according to GB/T1040-92; the notched Izod impact strength is tested according to GB/T1843-80; the bending strength is tested according to GB/T1042-79. After testing, the results are: the tensile strength is 23MPa, the elongation at break is as high as 57%, the bending strength is 41MPa, and the I-zod impact strength is 21KJ/m 2 .

实施例2: Example 2:

本实施例木塑复合材料,其配方为:木粉的含量为65wt%,聚氯乙烯树脂的含量为35wt%,碳酸钙8%,硬脂酸的含量为2.5%,硅烷偶联剂的含量为木粉含量的10 wt %。 The wood-plastic composite material of this embodiment, its formula is: the content of wood flour is 65wt%, the content of polyvinyl chloride resin is 35wt%, calcium carbonate 8%, the content of stearic acid is 2.5%, the content of silane coupling agent 10 wt % of the wood flour content.

制备方法:(1)木粉预处理:将木材下脚料在磨研机上粉碎成80目的粒径,置于65℃的烘箱中干燥48小时,至含水量4.6%;将干燥好的木粉置于高混机中,调整转速为40r/min,倒入硅烷偶联剂搅拌5min;(2)聚氯乙烯树脂处理:将聚氯乙烯树脂、碳酸钙、硬脂酸置于高混机中,设置温度为70℃,转速为50r/min,混合30min;(3)挤出造粒:设定螺杆挤出机温度140-185℃;将步骤(2)所得聚氯乙烯树脂、碳酸钙、硬脂酸的混合物置于螺杆挤出机中塑化熔融为粘性液体,然后将步骤(1)所得经硅烷偶联剂预处理的木粉加入已成为粘性液体的塑化熔融物中,在螺杆作用下,木粉在塑化熔融物中均匀分散、取向,得到表观均一,分散程度较高的木粉、聚氯乙烯树脂并含有相关助剂的复合体系,再通过相应的口模挤出成型,得到木塑制品;或通过口模和切粒机挤出造粒,形成木塑复合材料粒料,再将所得到的粒料通过模压或注射成型的方法制成最终制品。 Preparation method: (1) Wood powder pretreatment: crush the wood waste into a particle size of 80 mesh on a grinder, and dry it in an oven at 65°C for 48 hours until the water content is 4.6%; put the dried wood powder in In the high mixer, adjust the rotation speed to 40r/min, pour the silane coupling agent and stir for 5 minutes; (2) Polyvinyl chloride resin treatment: put polyvinyl chloride resin, calcium carbonate, and stearic acid in the high mixer, Set the temperature to 70°C, the speed to 50r/min, and mix for 30 minutes; (3) Extrusion granulation: set the temperature of the screw extruder to 140-185°C; mix the polyvinyl chloride resin, calcium carbonate, hard The mixture of fatty acids is plasticized and melted into a viscous liquid in a screw extruder, and then the wood powder pretreated with a silane coupling agent obtained in step (1) is added to the plasticized melt that has become a viscous liquid, and the screw action Under this condition, the wood flour is uniformly dispersed and oriented in the plasticized melt to obtain a composite system of wood flour, polyvinyl chloride resin and related additives with a uniform appearance and a high degree of dispersion, and then extruded through the corresponding die. , to obtain wood-plastic products; or extrude and granulate through a die and a granulator to form wood-plastic composite material pellets, and then make the obtained pellets into final products by molding or injection molding.

本实施例木塑复合材料拉伸强度按GB/T1040-92测试;悬臂梁缺口冲击强度按GB/T1843-80测试;弯曲强度按GB/T1042-79测试。经测试,结果为:拉伸强度26MPa,断裂伸长率高达48%,抗弯强度达到45MPa,I-zod抗冲击强度达16KJ/m2The tensile strength of the wood-plastic composite material in this example is tested according to GB/T1040-92; the notched Izod impact strength is tested according to GB/T1843-80; the bending strength is tested according to GB/T1042-79. After testing, the results are: the tensile strength is 26MPa, the elongation at break is as high as 48%, the bending strength is 45MPa, and the I-zod impact strength is 16KJ/m 2 .

Claims (2)

1. 一种木粉聚氯乙烯复合材料,由基料木粉、聚氯乙烯树脂及添加剂碳酸钙、硬脂酸和硅烷偶联剂混配制成,其特征在于:所述木粉的含量为50 wt%~70wt%,聚氯乙烯树脂的含量为20 wt %~50 wt%,碳酸钙5 wt %-10 wt %,硬脂酸的含量为2 wt%-5 wt%,硅烷偶联剂的含量为木粉含量的1 wt%-10 wt %,各组分之和为100%。 1. A kind of wood powder polyvinyl chloride composite material is made by mixing base material wood powder, polyvinyl chloride resin and additive calcium carbonate, stearic acid and silane coupling agent, it is characterized in that: the content of described wood powder is 50wt%~70wt%, the content of polyvinyl chloride resin is 20wt%~50wt%, the content of calcium carbonate is 5wt%-10wt%, the content of stearic acid is 2wt%-5wt%, silane coupling agent The content is 1 wt%-10 wt% of the wood flour content, and the sum of each component is 100%. 2.一种如权利要求1所述木粉聚氯乙烯复合材料的制备方法,其特征在于:包括以下步骤:(1)木粉预处理:将木材加工下脚料在磨研机上粉碎成60-150目的木粉,置于60-70℃的烘箱中干燥45-50小时,至含水量≤5%;再置于高混机中,加入硅烷偶联剂,混合搅拌4-7min;(2)聚氯乙烯树脂处理:将聚氯乙烯树脂、碳酸钙、硬脂酸置于高混机中,设置温度为70-100℃,混合搅拌25-35min;(3)挤出成型:设定螺杆挤出机温度140-185℃,将步骤(2)所得聚氯乙烯树脂、碳酸钙、硬脂酸的混合物置于螺杆挤出机中塑化熔融为粘性液体,然后将步骤(1)所得经硅烷偶联剂预处理的木粉加入已成为粘性液体的塑化熔融物中,在螺杆作用下,木粉在塑化熔融物中均匀分散、取向,得到表观均一,分散程度较高的木粉、聚氯乙烯树脂并含有相关助剂的复合体系,再通过相应的口模挤出成型,得到木塑制品;或通过口模和切粒机挤出造粒,形成木塑复合材料粒料,再将所得到的粒料通过模压或注射成型的方法制成最终制品。 2. A preparation method of wood powder polyvinyl chloride composite material as claimed in claim 1, characterized in that: comprising the following steps: (1) wood powder pretreatment: wood processing leftovers are pulverized into 60- 150-mesh wood flour, put it in an oven at 60-70°C and dry for 45-50 hours until the water content is ≤5%; then put it in a high-speed mixer, add silane coupling agent, and mix for 4-7 minutes; (2) Polyvinyl chloride resin treatment: put polyvinyl chloride resin, calcium carbonate, and stearic acid in a high-speed mixer, set the temperature at 70-100°C, and mix and stir for 25-35 minutes; (3) Extrusion molding: set the screw extrusion The outlet temperature is 140-185°C, the mixture of polyvinyl chloride resin, calcium carbonate and stearic acid obtained in step (2) is placed in a screw extruder to plasticize and melt into a viscous liquid, and then the mixture obtained in step (1) through silane The wood flour pretreated by the coupling agent is added to the plasticized melt that has become a viscous liquid. Under the action of the screw, the wood flour is uniformly dispersed and oriented in the plasticized melt to obtain a wood flour with a uniform appearance and a high degree of dispersion. , polyvinyl chloride resin and a composite system containing related additives, and then extruded through the corresponding die to obtain wood-plastic products; or extruded and granulated through the die and pelletizer to form wood-plastic composite material pellets, The obtained pellets are then made into final products by compression molding or injection molding.
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