CN101920258A - Energy utilization system of organic wastes with zero emission of carbon dioxide - Google Patents
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
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Abstract
本发明提供了一种二氧化碳零排放型有机废弃物能源化利用的系统。它是将厌氧发酵制氢、沼气发酵、CO2吸收、微藻固定CO2、沼液处理、能源草种植进行有机的结合。本发明的系统适合处理各种类型的有机废弃物,可应用于农业有机废弃物、工业有机废弃物、生活有机垃圾、污泥等的处理以及新能源开发等行业,通过本发明的应用,能够落实循环经济的具体应用示范,在消除环境污染的同时获取清洁能源,且在此过程中无温室气体排放,能够实现废弃物处理、清洁可再生能源生产、二氧化碳减排的三重效果。
The invention provides a carbon dioxide emission-free organic waste energy utilization system. It is an organic combination of anaerobic fermentation hydrogen production, biogas fermentation, CO 2 absorption, microalgae fixation of CO 2 , biogas slurry treatment, and energy grass planting. The system of the present invention is suitable for processing various types of organic wastes, and can be applied to the treatment of agricultural organic wastes, industrial organic wastes, domestic organic wastes, sludge, etc., and new energy development industries. Through the application of the present invention, it can Implement the specific application demonstration of circular economy, obtain clean energy while eliminating environmental pollution, and have no greenhouse gas emissions in the process, and can achieve the triple effect of waste treatment, clean and renewable energy production, and carbon dioxide emission reduction.
Description
技术领域technical field
本发明属于废弃物处理和清洁能源开发领域,具体涉及一种二氧化碳零排放型有机废弃物能源化利用的系统。The invention belongs to the fields of waste treatment and clean energy development, and in particular relates to a carbon dioxide emission-free organic waste energy utilization system.
技术背景technical background
石化燃料的过渡开发和利用造成全球气候变暖、酸雨和生态环境破坏和退化已经是不争的事实,而且石化燃料也正面临耗竭的处境,因此基于环境和能源考虑,人类迫切需要一种没有污染的可再生能源。氢能是一种理想的清洁可再生替代燃料,它燃烧后只生成水,没有其它温室气体,可以通过燃料电池直接高效地转化为电能。从环境的角度来考虑,利用各种有机废弃物进行厌氧发酵制氢是近几年的一大研究热点,并被认为是最有可能率先实现商业化应用生物制氢技术。It is an indisputable fact that the excessive development and utilization of fossil fuels has caused global warming, acid rain, and ecological environment damage and degradation, and fossil fuels are also facing exhaustion. Therefore, based on environmental and energy considerations, human beings urgently need a non-polluting of renewable energy. Hydrogen energy is an ideal clean and renewable alternative fuel. It only produces water after burning, without other greenhouse gases, and can be directly and efficiently converted into electricity through fuel cells. From an environmental point of view, the use of various organic wastes for anaerobic fermentation of hydrogen production is a major research focus in recent years, and is considered to be the most likely to be the first to realize the commercial application of biological hydrogen production technology.
厌氧发酵制氢的生化机理决定了能够进行厌氧发酵产氢的有机物质主要是糖类、淀粉和纤维素类等碳水化合物原料,蛋白质和脂类较难进行厌氧发酵产氢;而且,碳水化合物发酵产氢的同时伴随各种小分子有机酸和醇类等副产物的形成,不能完全转化为氢。以上两个原因造成有机废弃物厌氧发酵制氢的能源回收效率和有机质利用率较低。为此,通常采用厌氧发酵联产氢气和甲烷的工艺来提高能源回收效率,首先利用有机废弃物进行厌氧发酵产氢,再利用产氢剩余物(包括蛋白质、各种氨基酸、脂类,以及有机酸、醇等碳水化合物的产氢副产物)进行厌氧发酵产甲烷,即传统的沼气发酵。The biochemical mechanism of hydrogen production by anaerobic fermentation determines that the organic substances capable of hydrogen production by anaerobic fermentation are mainly carbohydrate raw materials such as sugar, starch and cellulose, and it is difficult for proteins and lipids to produce hydrogen by anaerobic fermentation; moreover, Hydrogen production from carbohydrate fermentation is accompanied by the formation of by-products such as various small molecule organic acids and alcohols, which cannot be completely converted into hydrogen. The above two reasons lead to the low energy recovery efficiency and organic matter utilization rate of anaerobic fermentation of organic waste for hydrogen production. For this reason, anaerobic fermentation and co-production of hydrogen and methane are usually used to improve energy recovery efficiency. First, organic waste is used for anaerobic fermentation to produce hydrogen, and then hydrogen production residues (including proteins, various amino acids, lipids, And the hydrogen production by-products of carbohydrates such as organic acids and alcohols) undergo anaerobic fermentation to produce methane, that is, traditional biogas fermentation.
当沼气作为最终利用形式(如直接燃烧)时,严格意义上来讲,它不是清洁能源,因为即使提纯后的沼气(甲烷)在燃烧利用后仍然会向大气排放二氧化碳。因此,最清洁的利用方式是将沼气转化为电能进行利用。然而,无论是厌氧发酵制氢,还是沼气发酵+沼气发电,都伴随二氧化碳的产生,从整个有机废弃物的能源化利用过程来看,只有将二氧化碳吸收、固定、再利用,才是真正意义上的二氧化碳零排放型有机废弃物能源化利用系统。When biogas is used as the final form (such as direct combustion), strictly speaking, it is not a clean energy, because even the purified biogas (methane) still emits carbon dioxide into the atmosphere after combustion. Therefore, the cleanest way of utilization is to convert biogas into electricity for utilization. However, whether it is anaerobic fermentation hydrogen production, or biogas fermentation + biogas power generation, it is accompanied by the generation of carbon dioxide. From the perspective of the entire energy utilization process of organic waste, only the absorption, fixation and reuse of carbon dioxide is the real meaning Carbon dioxide zero-emission organic waste energy utilization system.
除了氢气和沼气,有机废弃物厌氧发酵的产物还有沼渣和沼液。沼渣通常作为肥料进行利用,当施用于食用植物(粮食作物、果园、蔬菜等)时,需要进行深加工以去除沼渣中的有毒物质(尤其是重金属),此时沼渣的处理成本较高。如果将沼渣作为非食用植物(如能源草)的肥料时,无需进行深加工可直接使用,但是,目前还没有沼渣用作能源草种植肥料的相关研究报道。沼液通常用作液体肥或农业灌溉用水,但是沼液中含有丰富的氮、磷、金属元素等物质,而单位面积土地对这些物质的接纳能力是有限的,当没有足够的土地接纳沼液时,过量的沼液排放反而会污染当地环境。另一方面,微藻在利用二氧化碳作为碳源进行光合生长时,需要氮、磷、钾、微量元素、维生素等营养物质,而这些物质正是沼液的主要成份,因此,可以将沼液处理和微藻固定二氧化碳结合起来,但是,目前还没有沼液处理和微藻固定二氧化碳(来自于有机废弃物厌氧发酵)耦合的相关研究报道。In addition to hydrogen and biogas, the products of anaerobic fermentation of organic waste include biogas residue and biogas slurry. Biogas residues are usually used as fertilizers. When applied to edible plants (food crops, orchards, vegetables, etc.), deep processing is required to remove toxic substances (especially heavy metals) in biogas residues. At this time, the processing cost of biogas residues is relatively high . If the biogas residue is used as a fertilizer for non-edible plants (such as energy grass), it can be used directly without further processing. However, there is no relevant research report on biogas residue used as a fertilizer for energy grass planting. Biogas slurry is usually used as liquid fertilizer or agricultural irrigation water, but biogas slurry is rich in nitrogen, phosphorus, metal elements and other substances, and the capacity of a unit area of land for these substances is limited. When there is not enough land to accept biogas slurry Sometimes, excessive biogas slurry discharge will pollute the local environment. On the other hand, when microalgae use carbon dioxide as a carbon source for photosynthetic growth, they need nutrients such as nitrogen, phosphorus, potassium, trace elements, vitamins, etc., and these substances are the main components of biogas slurry. Therefore, biogas slurry can be treated Combined with the fixation of carbon dioxide by microalgae, however, there are no related research reports on the coupling of biogas slurry treatment and carbon dioxide fixation by microalgae (from anaerobic fermentation of organic waste).
目前,国内外只有单独的有机废弃物厌氧发酵制氢研究、单独的有机废弃物沼气发酵+沼气发电技术、单独的二氧化碳吸收、固定、再利用研究(微藻固定空气或火电厂烟道气中的二氧化碳)。将厌氧发酵制氢、沼气发酵、二氧化碳吸收、微藻固定二氧化碳、沼液处理、能源草种植等多项技术集合起来的二氧化碳零排放型有机废弃物能源化利用系统,且该系统能够同时获得氢和电两种清洁能源,这样的系统目前尚未见报道。At present, at home and abroad, there are only independent studies on hydrogen production by anaerobic fermentation of organic waste, independent biogas fermentation of organic waste + biogas power generation technology, independent research on carbon dioxide absorption, fixation, and reuse (microalgae fixation of air or flue gas of thermal power plants) carbon dioxide in). A zero-emission carbon dioxide-emission organic waste energy utilization system that integrates multiple technologies such as anaerobic fermentation hydrogen production, biogas fermentation, carbon dioxide absorption, microalgae fixation of carbon dioxide, biogas slurry treatment, and energy grass planting, and the system can simultaneously obtain Hydrogen and electricity are two clean energy sources, and such a system has not been reported yet.
发明内容Contents of the invention
本发明的目的在于克服现有技术中的不足,提供一种二氧化碳零排放型有机废弃物能源化利用的系统,该系统在处理有机废弃物的同时获得氢气和电两种清洁能源,且不向外界排放二氧化碳。The purpose of the present invention is to overcome the deficiencies in the prior art, and to provide a carbon dioxide emission-free organic waste energy utilization system, which can obtain two clean energy sources, hydrogen and electricity, while processing organic waste, without using Carbon dioxide is emitted outside.
为解决上述技术问题,本发明是通过以下技术方案实现的:In order to solve the problems of the technologies described above, the present invention is achieved through the following technical solutions:
本发明的二氧化碳零排放型有机废弃物能源化利用的系统,包括原料储存池、预处理装置、产氢调节池、厌氧产氢反应器、产甲烷调解池、厌氧产甲烷反应器、固液分离设备、沼液调节池、混匀池、光生物反应器、气浮罐、藻种扩培罐、二氧化碳吸收塔、吸收液再生塔、第一气水分离器、第二气水分离器、二氧化碳储罐、氢气储罐、沼气脱硫塔、沼气贮柜、沼气发电机组、冷凝器、余热回收利用系统、肥料加工场、能源草种植基地,所述的原料储存池、预处理装置、产氢调节池、厌氧产氢反应器、产甲烷调解池、厌氧产甲烷反应器、固液分离设备、沼液调节池、混匀池、光生物反应器、气浮罐依次相连;所述的厌氧产氢反应器的气体出口、二氧化碳吸收塔、第一气水分离器、氢气储罐依次相连;所述的二氧化碳吸收塔的进液口和出液口分别通过管道与吸收液再生塔的出液口和进液口连通;所述的吸收液再生塔、第二气水分离器、二氧化碳储罐、光生物反应器通过管道依次连通;厌氧产甲烷反应器的气体出口、沼气脱硫塔、沼气贮柜、沼气发电机组、冷凝器、二氧化碳储罐通过管道依次连通;藻种扩培罐和混匀池通过管道连通;气浮罐的上部和下部分别与原料储存池和混匀池通过管道连通;余热回收利用系统通过管道分别与沼气发电机组、厌氧产氢反应器、厌氧产甲烷反应器、光生物反应器和肥料加工场相连,用于回收沼气发电产生的余热,并向厌氧产氢反应器、厌氧产甲烷反应器、光生物反应器和肥料加工场供热,实现反应器的增温保温或沼渣烘干;经固液分离设备产生的沼渣在肥料加工场加工后作为固体有机肥施用于能源草种植基地,收获得到的能源草作为发酵原料储存于原料储存池。The carbon dioxide zero-emission type organic waste energy utilization system of the present invention includes a raw material storage pool, a pretreatment device, a hydrogen production adjustment pool, an anaerobic hydrogen production reactor, a methanation adjustment pool, an anaerobic methanation reactor, a solid Liquid separation equipment, biogas slurry adjustment tank, mixing tank, photobioreactor, air flotation tank, algae expansion tank, carbon dioxide absorption tower, absorption liquid regeneration tower, first gas-water separator, second gas-water separator , carbon dioxide storage tanks, hydrogen storage tanks, biogas desulfurization towers, biogas storage cabinets, biogas generator sets, condensers, waste heat recovery and utilization systems, fertilizer processing plants, energy grass planting bases, the raw material storage pools, pretreatment devices, production Hydrogen adjustment tank, anaerobic hydrogen production reactor, methanation adjustment tank, anaerobic methanation reactor, solid-liquid separation equipment, biogas slurry adjustment tank, mixing tank, photobioreactor, and air flotation tank are connected in sequence; The gas outlet of the anaerobic hydrogen production reactor, the carbon dioxide absorption tower, the first gas-water separator, and the hydrogen storage tank are connected in sequence; the liquid inlet and the liquid outlet of the carbon dioxide absorption tower are connected to the absorption liquid regeneration tower through pipelines respectively The liquid outlet and the liquid inlet are connected; the absorption liquid regeneration tower, the second gas-water separator, the carbon dioxide storage tank, and the photobioreactor are connected in sequence through pipelines; the gas outlet of the anaerobic methanogenic reactor, the biogas desulfurization The tower, the biogas storage cabinet, the biogas generator set, the condenser, and the carbon dioxide storage tank are connected in turn through pipelines; the algae expansion tank and the mixing tank are connected through pipelines; It is connected through pipelines; the waste heat recovery and utilization system is connected with the biogas generator set, anaerobic hydrogen production reactor, anaerobic methane production reactor, photobioreactor and fertilizer processing plant through pipelines, which is used to recover the waste heat generated by biogas power generation, and Provide heat to anaerobic hydrogen production reactors, anaerobic methanogenic reactors, photobioreactors and fertilizer processing plants to realize temperature increase and heat preservation of reactors or drying of biogas residues; biogas residues produced by solid-liquid separation equipment are in the fertilizer After processing in the processing plant, it is used as solid organic fertilizer and applied to the energy grass planting base, and the harvested energy grass is stored in the raw material storage pool as a fermentation raw material.
所述的原料储存池内优选设置多个隔间,隔间的数量根据可获得的原料种类确定,每种单独的原料分配一个单独的隔间。A plurality of compartments are preferably arranged in the raw material storage pool, the number of compartments is determined according to the types of available raw materials, and each individual raw material is assigned a separate compartment.
所述的预处理装置优选自格栅、破碎机、粉碎机、沉沙池的一种或多种组合。The said pretreatment device is preferably selected from one or more combinations of grilles, crushers, pulverizers, and grit chambers.
所述的厌氧产氢反应器和厌氧产甲烷反应器为现有技术常规反应器,如塞流式反应器(PFR)、完全混合式反应器(CSTR)、厌氧接触反应器(ACR)、升流式厌氧污泥床(UASB)、升流式固体反应器(USR)、膨胀颗粒污泥床(EGSB)、内循环厌氧反应器(IC)、外循环厌氧反应器(EC)、厌氧序批间歇式反应器(ASBR)、折流式反应器(ABR)、厌氧滤器(AF)、纤维填料床(FPB)、复合厌氧反应器(UBF)、厌氧流化床(FBR)、厌氧膨胀床(EBR)、干发酵反应器(DA)等。Described anaerobic hydrogen production reactor and anaerobic methanogenic reactor are prior art conventional reactors, such as plug flow reactor (PFR), complete mixing reactor (CSTR), anaerobic contact reactor (ACR ), upflow anaerobic sludge bed (UASB), upflow solids reactor (USR), expanded granular sludge bed (EGSB), internal circulation anaerobic reactor (IC), external circulation anaerobic reactor ( EC), Anaerobic Sequencing Batch Reactor (ASBR), Baffled Reactor (ABR), Anaerobic Filter (AF), Fiber Packed Bed (FPB), Composite Anaerobic Reactor (UBF), Anaerobic Flow Chemical bed (FBR), anaerobic expanded bed (EBR), dry fermentation reactor (DA), etc.
所述的固液分离设备优选自挤压式螺旋分离机、卧式离心分离机、高速离心机、过滤装置、微滤装置、超滤装置的一种或多种组合。The solid-liquid separation equipment is preferably selected from one or more combinations of extruding screw separators, horizontal centrifuges, high-speed centrifuges, filtration devices, microfiltration devices, and ultrafiltration devices.
所述的光生物反应器优选为封闭式光生物反应器,进一步优选自柱状式光生物反应器或管状式光生物反应器、板式光生物反应器、光源内置发酵罐式光生物反应器、光导纤维光生物反应器。The photobioreactor is preferably a closed photobioreactor, and is further preferably selected from a columnar photobioreactor or a tubular photobioreactor, a plate photobioreactor, a fermenter photobioreactor with a built-in light source, a light guide Fiber Photobioreactor.
所述的二氧化碳吸收塔内装有二氧化碳吸收液,该二氧化碳吸收液为水、Selexol(主要成份为二甲基聚乙烯乙二醇)、单乙醇胺、二乙醇胺、三乙醇胺或碱溶液(NaOH、KOH、Ca(OH)2),优选为Selexol和单乙醇胺溶液。Carbon dioxide absorption liquid is housed in the described carbon dioxide absorption tower, and this carbon dioxide absorption liquid is water, Selexol (main component is dimethyl polyethylene glycol), monoethanolamine, diethanolamine, triethanolamine or alkali solution (NaOH, KOH, Ca(OH)2), preferably a solution of Selexol and monoethanolamine.
所述的吸收液再生塔内的吸收液通过加热和空气吹脱双重处理获得再生。The absorption liquid in the absorption liquid regeneration tower is regenerated through double treatment of heating and air stripping.
本发明的二氧化碳零排放型有机废弃物能源化利用的系统,其运行步骤如下:The system for energy utilization of carbon dioxide zero-emission organic waste of the present invention has the following operating steps:
(1)原料收集和预处理:收集各种有机废弃物分别贮存于原料储存池,利用预处理装置对各种有机废弃物进行除杂、破碎、粉碎、除砂等预处理,破碎至粒径≤20mm;(1) Raw material collection and pretreatment: Collect various organic wastes and store them in raw material storage pools, and use pretreatment devices to perform pretreatments such as impurity removal, crushing, crushing, and sand removal on various organic wastes, and crush them to particle size ≤20mm;
(2)厌氧发酵制氢和氢气净化:将预处理后的各种有机废弃物、产氢接种物和水在产氢调节池进行混配,保证进入厌氧产氢反应器的物料总固体浓度(TS)≤30%;控制厌氧发酵制氢反应的温度为30~56℃,pH为4.5~6.5,物料停留时间为2~5天;在厌氧产氢反应器内,有机废弃物在水解产氢产酸菌的作用下发酵生成H2和CO2,产氢剩余物进入后续沼气发酵工艺;产生的H2和CO2气体混合物经二氧化碳吸收塔内的CO2吸收液及第一气水分离器分别脱除CO2和水后获得纯氢,储存于氢气储罐中;达到饱和的CO2吸收液在吸收液再生塔中通过加热和空气吹脱双重处理获得再生,从吸收液中逸出的CO2与空气的混合物经第二气水分离器脱水后贮存于二氧化碳储罐,以便被后续工艺中的微藻进行生物固定;(2) Hydrogen production by anaerobic fermentation and hydrogen purification: mix pretreated organic wastes, hydrogen production inoculum and water in the hydrogen production adjustment tank to ensure the total solids of the materials entering the anaerobic hydrogen production reactor Concentration (TS)≤30%; control the temperature of the anaerobic fermentation hydrogen production reaction at 30-56°C, pH 4.5-6.5, and material residence time of 2-5 days; in the anaerobic hydrogen production reactor, organic waste H 2 and CO 2 are fermented under the action of hydrolyzing hydrogen-producing acid-producing bacteria, and the hydrogen-producing residue enters the subsequent biogas fermentation process; the generated H 2 and CO 2 gas mixture passes through the CO 2 absorption liquid in the carbon dioxide absorption tower and the first The gas-water separator removes CO 2 and water to obtain pure hydrogen, which is stored in a hydrogen storage tank; the saturated CO 2 absorption liquid is regenerated in the absorption liquid regeneration tower through double treatment of heating and air stripping, and the absorption liquid The mixture of CO 2 and air escaped from the process is dehydrated by the second gas-water separator and stored in the carbon dioxide storage tank, so as to be biologically fixed by microalgae in the subsequent process;
(3)沼气发酵和沼气发电:产氢剩余物和产甲烷接种物在产甲烷调节池混合后进入厌氧产甲烷反应器,在产甲烷菌的作用下生成沼气(主要成分为CH4和CO2),控制沼气发酵的温度为30~56℃,pH为6.5~7.8,停留时间10~30天;完成沼气发酵的残余物经固液分离设备固液分离后分为沼渣和沼液;产生的沼气经过沼气脱硫塔脱硫后储存于沼气贮柜中,该沼气通过沼气发电机组进行沼气发电,沼气发电后排放出的烟道气(主要为二氧化碳、空气、水蒸汽)经冷凝器冷凝脱水后贮存于二氧化碳储罐,以便被后续工艺中的微藻进行生物固定;(3) Biogas fermentation and biogas power generation: the hydrogen production residue and the methanogenic inoculum are mixed in the methanogenic adjustment tank and then enter the anaerobic methanogenic reactor to generate biogas under the action of methanogenic bacteria (the main components are CH 4 and CO 2 ), the temperature of biogas fermentation is controlled to be 30-56°C, the pH is 6.5-7.8, and the residence time is 10-30 days; the residue of biogas fermentation is separated into biogas residue and biogas slurry after solid-liquid separation by solid-liquid separation equipment; The generated biogas is desulfurized by the biogas desulfurization tower and stored in the biogas storage cabinet. The biogas is used for biogas power generation through the biogas generator set, and the flue gas (mainly carbon dioxide, air, water vapor) discharged after the biogas power generation is condensed and dehydrated by the condenser Finally, it is stored in a carbon dioxide storage tank so that it can be biologically fixed by microalgae in the subsequent process;
(4)沼液处理和微藻固定二氧化碳:经固液分离后的沼液含有溶解性氮、磷、硫、无机盐、微量元素、维生素等营养成分,直接作为微藻的全营养培养基,沼液经沼液调节池和经藻种扩培罐扩培的接种藻液在混匀池中混合后进入光生物反应器,利用来自于二氧化碳储罐的CO2为碳源,进行以光合自养生长固定CO2方式的微藻培养,控制微藻培养的温度为20~40℃,光照强度为1000~8000Lux,太阳或人造光源连续24小时光照,并调节空气比例控制进气中CO2浓度为1%~40%;经过2~4周的培养后,将藻液输送到气浮罐进行气浮处理,浓度较高的微藻浆作为厌氧发酵制氢和沼气发酵的原料贮存于原料储存池;浓度较低的稀藻液作为接种藻液;(4) Biogas slurry treatment and microalgae fixation of carbon dioxide: The biogas slurry after solid-liquid separation contains soluble nitrogen, phosphorus, sulfur, inorganic salts, trace elements, vitamins and other nutrients, and is directly used as a complete nutrient medium for microalgae. The biogas slurry passes through the biogas slurry adjustment tank and the inoculated algae solution expanded by the algae seed expansion tank is mixed in the mixing tank and then enters the photobioreactor. Using CO 2 from the carbon dioxide storage tank as the carbon source, the photosynthesis is carried out automatically. The cultivation of microalgae culture in the way of growing and fixing CO2 , the temperature of microalgae culture is controlled at 20-40°C, the light intensity is 1000-8000Lux, the sun or artificial light source is continuously illuminated for 24 hours, and the air ratio is adjusted to control the CO2 concentration in the intake air 1% to 40%; after 2 to 4 weeks of cultivation, the algae liquid is transported to the air flotation tank for air flotation treatment, and the high concentration microalgae pulp is stored in the raw material as the raw material for anaerobic fermentation hydrogen production and biogas fermentation Storage pool; dilute algae liquid with lower concentration is used as inoculation algae liquid;
(5)沼渣加工和能源草种植:经固液分离后的沼渣含有氮、磷、硫、无机盐、微量元素、维生素等植物生长所需的营养成分,在肥料加工厂进行烘干、粉碎处理后输送到能源草种植基地作为固体有机肥施用,确保烘干后的沼渣含水率为20%~35%,经过2~6个月的生长期后收割能源草并作为厌氧发酵制氢和沼气发酵的原料贮存于原料储存池;(5) Biogas residue processing and energy grass planting: The biogas residue after solid-liquid separation contains nitrogen, phosphorus, sulfur, inorganic salts, trace elements, vitamins and other nutrients required for plant growth, and is dried and dried in a fertilizer processing plant. After crushing, it is transported to the energy grass planting base for application as solid organic fertilizer to ensure that the moisture content of the dried biogas residue is 20% to 35%. After 2 to 6 months of growth, the energy grass is harvested and used as an anaerobic fermentation system. The raw materials for hydrogen and biogas fermentation are stored in the raw material storage pool;
(6)余热回收利用:通过余热回收系统回收步骤(3)沼气发电产生的大量余热,并用于厌氧产氢反应器增温保温、厌氧产甲烷反应器增温保温、光生物反应器增温保温、以及沼渣烘干。(6) Waste heat recovery and utilization: The large amount of waste heat generated in step (3) biogas power generation is recovered through the waste heat recovery system, and used for temperature increase and heat preservation of anaerobic hydrogen production reactor, temperature increase and heat preservation of anaerobic methanogenesis reactor, photobioreactor heat preservation Warm heat preservation, and biogas residue drying.
与现有技术相比,本发明的有益效果是:Compared with prior art, the beneficial effect of the present invention is:
本发明将厌氧发酵制氢、沼气发酵、CO2吸收、微藻固定CO2、沼液处理、能源草种植等多项技术有机的结合起来,使他们相互支持,相互依存,形成了二氧化碳零排放型有机废弃物能源化利用的系统,该系统以有机废弃物作为原料通过厌氧发酵技术和沼气发电技术获得氢气和电两种清洁能源;同时以沼液作为微藻的全营养培养基,利用微藻将伴随氢气和电产生的CO2进行原位固定,并将藻类生物质作为产能原料;将沼渣作为能源草的肥料进行使用,并将能源草作为产能原料,实现了整个系统的资源循环利用产能,且不向外排放CO2温室气体。与单独厌氧发酵制氢技术相比,厌氧发酵联产氢和甲烷工艺大幅提高了能源回收效率;与单独沼气发电技术相比,沼气发电+CO2微藻固定工艺避免了CO2温室气体排放;与单独微藻固定CO2技术相比,沼液处理+CO2微藻固定工艺降低了微藻培养成本,因为利用沼液作为微藻培养的全营养培养基。The invention organically combines multiple technologies such as anaerobic fermentation hydrogen production, biogas fermentation, CO 2 absorption, microalgae fixation of CO 2 , biogas slurry treatment, and energy grass planting, so that they support and depend on each other, forming a carbon dioxide zero A system for energy utilization of emission-type organic waste. The system uses organic waste as raw material to obtain hydrogen and electricity through anaerobic fermentation technology and biogas power generation technology; Microalgae are used to fix CO 2 produced by hydrogen and electricity in situ, and algae biomass is used as a raw material for energy production; biogas residue is used as a fertilizer for energy grass, and energy grass is used as a raw material for energy production, realizing the integration of the entire system Resource recycling utilizes production capacity and does not emit CO 2 greenhouse gases. Compared with the single anaerobic fermentation hydrogen production technology, the anaerobic fermentation co-production hydrogen and methane process greatly improves the energy recovery efficiency; compared with the single biogas power generation technology, the biogas power generation + CO 2 microalgae immobilization process avoids the CO 2 greenhouse gas Emissions; Compared with the single microalgae fixation CO2 technology, the biogas slurry treatment + CO2 microalgae fixation process reduces the cost of microalgae cultivation, because the biogas slurry is used as a complete nutrient medium for microalgae cultivation.
本发明系统适合处理各种类型的有机废弃物,可应用于农业有机废弃物、工业有机废弃物、生活有机垃圾、污泥等的处理以及新能源开发等行业,通过本发明的应用,能够落实循环经济的具体应用示范,在消除环境污染的同时获取清洁能源,且在此过程中无温室气体排放,能够实现废弃物处理、清洁可再生能源生产、二氧化碳减排的三重效果。The system of the present invention is suitable for processing various types of organic wastes, and can be applied to the treatment of agricultural organic wastes, industrial organic wastes, domestic organic wastes, sludge, etc., and new energy development industries. Through the application of the present invention, it can implement The specific application demonstration of circular economy can obtain clean energy while eliminating environmental pollution, and there is no greenhouse gas emission in the process, and can achieve the triple effect of waste treatment, clean and renewable energy production, and carbon dioxide emission reduction.
附图说明Description of drawings
图1是本发明的系统流程示意图Fig. 1 is a schematic flow chart of the system of the present invention
附图标记说明:1-原料储存池,2-预处理装置,3-产氢调节池,4-厌氧产氢反应器,5-产甲烷调解池,6-厌氧产甲烷反应器,7-固液分离设备,8-沼液调节池,9-混匀池,10-光生物反应器,11-气浮罐,12-藻种扩培罐,13-二氧化碳吸收塔,14-吸收液再生塔,151-第一气水分离器,152-第二气水分离器,16-二氧化碳储罐,17-氢气储罐,18-沼气脱硫塔,19-沼气贮柜,20-沼气发电机组,21-冷凝器。Explanation of reference signs: 1-raw material storage tank, 2-pretreatment device, 3-hydrogen production adjustment tank, 4-anaerobic hydrogen production reactor, 5-methanation adjustment tank, 6-anaerobic methanation reactor, 7 -Solid-liquid separation equipment, 8-biogas slurry adjustment tank, 9-mixing tank, 10-photobioreactor, 11-air flotation tank, 12-algae expansion tank, 13-carbon dioxide absorption tower, 14-absorbing liquid Regeneration tower, 151-first gas-water separator, 152-second gas-water separator, 16-carbon dioxide storage tank, 17-hydrogen storage tank, 18-biogas desulfurization tower, 19-biogas storage cabinet, 20-biogas generator set , 21 - condenser.
具体实施方式Detailed ways
下面结合附图和具体实施例对本发明进行详细说明。The present invention will be described in detail below in conjunction with the accompanying drawings and specific embodiments.
实施例1:Example 1:
参见图1,本实施例中二氧化碳零排放型有机废弃物能源化利用的系统,包括原料储存池1、预处理装置2、产氢调节池3、厌氧产氢反应器4、产甲烷调解池5、厌氧产甲烷反应器6、固液分离设备7、沼液调节池8、混匀池9、光生物反应器10、气浮罐11、藻种扩培罐12、二氧化碳吸收塔13、吸收液再生塔14、第一气水分离器151、第二气水分离器152、二氧化碳储罐16、氢气储罐17、沼气脱硫塔18、沼气贮柜19、沼气发电机组20、冷凝器21、余热回收利用系统、肥料加工场、能源草种植基地,所述的原料储存池1、预处理装置2、产氢调节池3、厌氧产氢反应器4、产甲烷调解池5、厌氧产甲烷反应器6、固液分离设备7、沼液调节池8、混匀池9、光生物反应器10、气浮罐11依次相连;所述的厌氧产氢反应器4的气体出口、二氧化碳吸收塔13、第一气水分离器151、氢气储罐17依次相连;所述的二氧化碳吸收塔13的进液口和出液口分别通过管道与吸收液再生塔14的出液口和进液口连通;吸收液再生塔14、第二气水分离器152、二氧化碳储罐16、光生物反应器10通过管道依次连通;厌氧产甲烷反应器6的气体出口、沼气脱硫塔18、沼气贮柜19、沼气发电机组20、冷凝器21、二氧化碳储罐16通过管道依次连通;藻种扩培罐12和混匀池9通过管道连通;气浮罐11的上部和下部分别与原料储存池1和混匀池9通过管道连通;余热回收利用系统通过管道分别与沼气发电机组20、厌氧产氢反应器4、厌氧产甲烷反应器6、光生物反应器10和肥料加工场相连,用于回收沼气发电产生的余热,并向厌氧产氢反应器4、厌氧产甲烷反应器6、光生物反应器10和肥料加工场供热实现反应器的增温保温或沼渣烘干;经固液分离设备7产生的沼渣在肥料加工场加工后作为固体有机肥施用于能源草种植基地,收获得到的能源草作为发酵原料储存于原料储存池1。所述的原料储存池1内设置2个隔间,所述的预处理装置2为破碎机,所述的厌氧产氢反应器4和厌氧产甲烷反应器6分别为塞流式反应器(PFR)和完全混合式反应器(CSTR),所述的固液分离设备7为挤压式螺旋分离机,所述的光生物反应器为柱状式光生物反应器,在所述的二氧化碳吸收塔13内的装有Selexol作为二氧化碳吸收液。Referring to Figure 1, the system for energy utilization of carbon dioxide zero-emission organic waste in this embodiment includes a raw material storage pool 1, a pretreatment device 2, a hydrogen production adjustment pool 3, an anaerobic hydrogen production reactor 4, and a methane production adjustment pool 5. Anaerobic methanogenic reactor 6, solid-liquid separation equipment 7, biogas slurry adjustment tank 8, mixing tank 9, photobioreactor 10, air flotation tank 11, algae expansion tank 12, carbon dioxide absorption tower 13, Absorption
为更好地理解本发明,下面对具体实施例中的系统运行过程进行描述:For a better understanding of the present invention, the system operation process in the specific embodiment is described below:
本实施例的有机废弃物为畜禽粪便(猪粪)和农作物秸秆(稻秆),微藻为耐热性小球藻(Chlorella sorokiniana),能源草为杂交狼尾草。其步骤如下:The organic waste in this embodiment is livestock and poultry manure (pig manure) and crop straw (rice straw), the microalgae is Chlorella sorokiniana, and the energy grass is hybrid pennisetum. The steps are as follows:
(1)原料收集和预处理:将猪粪和稻秆分别收集并贮存于原料储存池1的两个隔间中,利用破碎机2将秸秆破碎至粒径≤20mm;(1) Raw material collection and pretreatment: collect pig manure and rice straw respectively and store them in the two compartments of the raw material storage pool 1, and use the crusher 2 to crush the straw to a particle size ≤ 20mm;
(2)厌氧发酵制氢和氢气净化:采集沼气池的厌氧活性污泥,在80℃下加热60min作为产氢接种物,破碎后的秸秆和猪粪转移至产氢调节池3,根据秸秆和猪粪总质量的20%添加产氢接种物,并加水调节混合物料总固体浓度(TS)为30%;将上述混合物输送到厌氧产氢反应器4进行产氢发酵,控制发酵温度56℃,pH范围4.5~6.5,经过5天的产氢发酵后,将剩余物输送到产甲烷调节池5;厌氧发酵产生的H2和CO2气体混合物输送到二氧化碳吸收塔13,以Selexol作为吸收液吸收混合气体中的CO2,剩余H2经过第一气水分离器151脱水后贮存于氢气储罐17;吸收液经过一段时间后达到饱和,此时将其泵到吸收液再生塔14进行再生,在煮沸条件下利用空气从吸收液再生塔14底部吹脱吸收液将CO2携带出从而使吸收液得到再生,CO2和空气的混合物经第二气水分离器152脱水后贮存于二氧化碳储罐16,以便被后续工艺中的微藻进行生物固定;(2) Anaerobic fermentation hydrogen production and hydrogen purification: collect anaerobic activated sludge from the biogas digester, heat it at 80°C for 60 minutes as the hydrogen production inoculum, and transfer the crushed straw and pig manure to the hydrogen production adjustment tank 3, according to Add hydrogen-producing inoculum to 20% of the total mass of straw and pig manure, and add water to adjust the total solids concentration (TS) of the mixed material to 30%; transport the above-mentioned mixture to anaerobic hydrogen-producing reactor 4 for hydrogen-producing fermentation, and control the fermentation temperature 56°C, pH range 4.5-6.5, after 5 days of hydrogen-producing fermentation, the residue is transported to the methanogenic adjustment tank 5; the H2 and CO2 gas mixture produced by anaerobic fermentation is transported to the carbon dioxide absorption tower 13, and the Selexol The CO 2 in the mixed gas is absorbed as the absorption liquid, and the remaining H 2 is dehydrated by the first gas-water separator 151 and then stored in the hydrogen storage tank 17; the absorption liquid reaches saturation after a period of time, and at this time, it is pumped to the absorption liquid regeneration tower 14 for regeneration, use air to blow off the absorption liquid from the bottom of the absorption liquid regeneration tower 14 under boiling conditions to carry CO 2 out so that the absorption liquid is regenerated, and the mixture of CO 2 and air is dehydrated by the second gas-water separator 152 and stored in the carbon dioxide storage tank 16, so that the microalgae in the follow-up process carry out biological fixation;
(3)沼气发酵和沼气发电:采集来自于沼气池的厌氧活性污泥作为产甲烷接种物,按产氢剩余物总质量的20%将其添加到产甲烷调节池5中并混合均匀,将混合物输送到厌氧产甲烷反应器6进行沼气发酵,控制发酵温度为56℃,pH为6.5~7.8,经过30天的沼气发酵后,利用固液分离设备7对残余物进行固液分离;产生的沼气(主要为CH4和CO2)经过沼气脱硫塔18脱硫后贮存于沼气贮柜19,随即通过沼气发电机组20进行发电,沼气发电后排放出的烟道气(主要为二氧化碳、空气、水蒸汽)经冷凝器21脱水后贮存于二氧化碳储罐16,以便被后续工艺中的微藻进行生物固定;(3) Biogas fermentation and biogas power generation: collect the anaerobic activated sludge from the biogas tank as the methanogenic inoculum, add it to the methanogenic regulating tank 5 according to 20% of the total mass of the hydrogen production residue and mix it evenly, Transport the mixture to the anaerobic methanogenic reactor 6 for biogas fermentation, control the fermentation temperature to 56°C, and pH 6.5 to 7.8, and after 30 days of biogas fermentation, use the solid-liquid separation equipment 7 to separate the residue from solid to liquid; The generated biogas (mainly CH 4 and CO 2 ) is desulfurized by the
(4)沼液处理和微藻固定二氧化碳:经固液分离后的沼液含有溶解性氮、磷、硫、无机盐、微量元素、维生素等营养成分,可直接作为耐热性小球藻(Chlorella sorokiniana)的全营养培养基;将耐热性小球藻在藻种扩培罐12培养1周后作为接种藻液输送到混匀池9与经沼液调节池8调节的沼液充分混合,并将混合液泵入到光生物反应器10;来自二氧化碳储罐16的CO2+空气混合物从光生物反应器10的进气口进入,控制光生物反应器10温度为20℃,光照强度为1000~2000Lux,太阳或人造光源(阴天和夜晚时使用)连续24小时光照,并调节进气中CO2浓度为1%;耐热性小球藻在光生物反应器10内分别利用沼液、光和CO2作为营养源、能源和碳源进行光合自养生长固定CO2并生成藻类生物质;经过4周的培养后,将藻液从光生物反应器10输送到气浮罐11进行气浮处理,气浮罐11上部微藻浓度较高的微藻浆作为厌氧发酵制氢和沼气发酵的原料输送到原料储存池1;气浮罐11下部的稀藻液回流到混匀池9作为下一培养批次的接种藻液;(4) Biogas slurry treatment and microalgae fixation of carbon dioxide: the biogas slurry after solid-liquid separation contains soluble nitrogen, phosphorus, sulfur, inorganic salts, trace elements, vitamins and other nutrients, which can be directly used as thermotolerant chlorella ( Chlorella sorokiniana) full nutrient medium; the thermotolerant chlorella is cultured in the algae expansion tank 12 for 1 week and then transported to the mixing tank 9 as an inoculum algae liquid to fully mix with the biogas slurry regulated by the biogas slurry adjustment tank 8 , and the mixed solution is pumped into the photobioreactor 10; the CO2+air mixture from the carbon dioxide storage tank 16 enters from the air inlet of the photobioreactor 10, and the temperature of the photobioreactor 10 is controlled to be 20° C., and the light intensity is 1000 ~2000Lux, the sun or artificial light source (used during cloudy day and night) continuously illuminates for 24 hours, and regulates the CO concentration in the intake air to be 1%; thermotolerant Chlorella utilizes biogas slurry, Light and CO2 are used as nutrient source, energy source and carbon source to carry out photoautotrophic growth, fix CO2 and generate algae biomass; Flotation treatment, the microalgae pulp with higher concentration of microalgae in the upper part of the air flotation tank 11 is transported to the raw material storage tank 1 as the raw material for hydrogen production by anaerobic fermentation and biogas fermentation; the dilute algae liquid in the lower part of the air flotation tank 11 is returned to the mixing tank 9 As the inoculum liquid for the next cultivation batch;
(5)沼渣加工和能源草种植:经固液分离设备7产生的沼渣含有氮、磷、硫、无机盐、微量元素、维生素等植物生长所需的营养成分,在肥料加工场内进行烘干、粉碎后运输到杂交狼尾草种植基地作为固体有机肥施用,确保烘干后的沼渣含水率为20%~35%,经过6个月的生长期后进行收割并作为厌氧发酵制氢和沼气发酵的原料贮存于原料储存池1;(5) Biogas residue processing and energy grass planting: The biogas residue produced by the solid-liquid separation equipment 7 contains nitrogen, phosphorus, sulfur, inorganic salts, trace elements, vitamins and other nutrients required for plant growth, and is carried out in the fertilizer processing plant. After drying and crushing, it is transported to the hybrid pennisetum planting base and used as solid organic fertilizer to ensure that the moisture content of the dried biogas residue is 20% to 35%. After 6 months of growth, it is harvested and used as anaerobic fermentation The raw materials for hydrogen production and biogas fermentation are stored in the raw material storage pool 1;
(6)余热回收利用:利用换热器回收步骤(3)中沼气发电时产生的大量余热,并将回收得到的热能用于厌氧产氢反应器4增温保温、厌氧产甲烷反应器6增温保温、光生物反应器10增温保温、以及沼渣烘干。(6) Waste heat recovery and utilization: use the heat exchanger to recover a large amount of waste heat generated during the biogas power generation in step (3), and use the recovered heat energy for the anaerobic hydrogen production reactor 4 temperature increase and heat preservation, and the anaerobic methane production reactor 6 temperature increase and heat preservation, photobioreactor 10 temperature increase and heat preservation, and biogas residue drying.
应用本实施例的二氧化碳零排放型有机废弃物能源化利用的系统,按照上述过程运行,能在消除有机废弃物的同时获取了清洁能源H2和电能,且在此过程中无温室气体排放,能够实现废弃物处理、清洁可再生能源生产、二氧化碳减排的三重效果。Applying the carbon dioxide zero-emission type organic waste energy utilization system of this embodiment, operating according to the above-mentioned process, can obtain clean energy H2 and electric energy while eliminating organic waste, and there is no greenhouse gas emission during this process, It can achieve the triple effect of waste treatment, clean and renewable energy production, and carbon dioxide emission reduction.
最后,还需要注意的是,以上列举的仅是本发明的具体实施例子。显然,本发明不限于以上实施例子,还可以有许多变形。本领域的普通技术人员能从本发明公开的内容直接导出或联想到的所有变形,均应认为是本发明的保护范围。Finally, it should also be noted that the above examples are only specific implementation examples of the present invention. Apparently, the present invention is not limited to the above examples, and many variations are possible. All deformations that can be directly derived or associated by those skilled in the art from the content disclosed in the present invention should be considered as the protection scope of the present invention.
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