CN101914661B - Gas-shield water-based quenching device - Google Patents
Gas-shield water-based quenching device Download PDFInfo
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- CN101914661B CN101914661B CN2010102744041A CN201010274404A CN101914661B CN 101914661 B CN101914661 B CN 101914661B CN 2010102744041 A CN2010102744041 A CN 2010102744041A CN 201010274404 A CN201010274404 A CN 201010274404A CN 101914661 B CN101914661 B CN 101914661B
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- Prior art keywords
- quenching tank
- water
- water base
- gas
- based quenching
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- 238000010791 quenching Methods 0.000 title claims abstract description 107
- 230000000171 quenching effect Effects 0.000 title claims abstract description 102
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 84
- 239000007788 liquid Substances 0.000 claims abstract description 12
- 239000007789 gas Substances 0.000 claims description 34
- 210000005056 cell body Anatomy 0.000 claims description 24
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 8
- 229910052757 nitrogen Inorganic materials 0.000 claims description 4
- 238000009826 distribution Methods 0.000 claims description 3
- 229910000831 Steel Inorganic materials 0.000 abstract description 33
- 239000010959 steel Substances 0.000 abstract description 33
- 230000003647 oxidation Effects 0.000 abstract description 4
- 238000007254 oxidation reaction Methods 0.000 abstract description 4
- 238000003912 environmental pollution Methods 0.000 abstract description 3
- 230000033001 locomotion Effects 0.000 abstract description 3
- 238000000034 method Methods 0.000 abstract description 2
- 230000007613 environmental effect Effects 0.000 abstract 1
- 239000011261 inert gas Substances 0.000 abstract 1
- 230000001105 regulatory effect Effects 0.000 abstract 1
- 238000001816 cooling Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000009713 electroplating Methods 0.000 description 2
- 238000002203 pretreatment Methods 0.000 description 2
- 230000007812 deficiency Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000007669 thermal treatment Methods 0.000 description 1
- 230000003245 working effect Effects 0.000 description 1
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- Heat Treatment Of Strip Materials And Filament Materials (AREA)
Abstract
The invention relates to a gas-shield water-based quenching device comprising a first water-based quenching tank, wherein a second water-based quenching tank is arranged on one end of the first water-based quenching tank; a first gas-shield box is arranged between the first water-based quenching tank and the second water-based quenching tank; a second gas-shield box is arranged on the other end of the second water-based quenching tank; corresponding quenching tanks are arranged in the first water-based quenching tank and the second water-based quenching tank; water-based quenching liquid is arranged into the quenching tanks; when a steel wire passes through the first water-based quenching tank and the second water-based quenching tank, the water-based quenching liquid respectively quenches the steel wire to avoid environmental pollution and damage to human bodies in the process of quenching by utilizing a lead pan; inert gas is charged into the first gas-shield box and the second gas-shield box to avoid the oxidation of the steel wire; and the length of the corresponding quenching tank in the first water-based quenching tank can be regulated by utilizing the movement of a guide plate relevant to an overflow plate. Thus the invention changes the mechanical strength of the steel wire, reduces processing cost and has the advantages of energy saving, environmental protection, safety and reliability.
Description
Technical field
The present invention relates to a kind of water-based quenching device kind, especially a kind of gas-shield water-based quenching device, specifically a kind of quenching device that is used for steel cord thermal treatment steel wire.
Background technology
At present, domestic electroplating assembly line, the mode that steel wires such as pre-treatment production line quench and generally adopt lead pan to quench.The lead pan of said electroplating assembly line and pre-treatment production line quenches and has following problem: when 1, lead pan is heated to 600 ℃ steel wire is quenched; When steel wire was quenched, plumbous steam evaporate in the atmosphere, and HUMAN HEALTH and environment are polluted and damage; 2, in the quenching process,, can influence the work-ing life of lead pan, also cause production cost higher along with the steam volatilization of lead.
Summary of the invention
The objective of the invention is to overcome the deficiency that exists in the prior art, a kind of gas-shield water-based quenching device is provided, it is simple in structure, and energy-conserving and environment-protective cut down finished cost, and are safe and reliable.
According to technical scheme provided by the invention, said gas-shield water-based quenching device comprises the first water base quenching tank, and an end of the said first water base quenching tank is provided with the second water base quenching tank; Be provided with the first gas shield case between the said first water base quenching tank and the second water base quenching tank, the second water base quenching tank is provided with the second gas shield case corresponding to the other end that links to each other with the first gas shield case.
The said first water base quenching tank comprises first cell body, is provided with overflow plate in said first cell body, and said overflow plate is provided with flow deflector, and said flow deflector can move relative to overflow plate; Form quenching tank between said overflow plate and flow deflector.
Said flow deflector is provided with shifting roller, and said shifting roller is positioned on the overflow plate, and overflow plate rolls relatively.The said first water base quenching tank is provided with impeller pump corresponding to the end that overflow plate is set.Be provided with rare gas element in the said first gas shield case.
Be provided with rare gas element in the said second gas shield case.Also be provided with preset pieces on the said overflow plate.The said second water base quenching tank comprises second cell body, and said second cell body is provided with impeller pump; Be provided with quenching tank in second cell body along the second cell body length distribution.
Be equipped with water-based hardening liquid in the said first water base quenching tank and the second water base quenching tank.Be provided with nitrogen in the said first gas shield case and the second gas shield case.
Advantage of the present invention: in the first water base quenching tank and the second water base quenching tank corresponding quenching tank is set all; Be provided with water-based hardening liquid in the said quenching tank; When steel wire passes the first water base quenching tank and the second water base quenching tank; Said water-based hardening liquid quenches to steel wire respectively, and the environmental pollution when having avoided using lead pan to quench reaches human body is damaged; Be provided with rare gas element in the first gas shield case and the second gas shield case, avoid the oxidation of steel wire; Relative to the moving of overflow plate, can adjust the length of corresponding quenching tank in the first water base quenching tank through flow deflector, thereby change the physical strength of steel wire, reduce tooling cost, simple in structure, energy-conserving and environment-protective, safe and reliable.
Description of drawings
Fig. 1 is a structural representation of the present invention.
Fig. 2 is the vertical view of Fig. 1.
Embodiment
Below in conjunction with concrete accompanying drawing and embodiment the present invention is described further.
Like Fig. 1 ~ shown in Figure 2: the present invention includes the water base quenching tank of the first water base quenching tank 1, the first gas shield case 2, second 3, the second gas shield case 4, impeller pump 5, preset pieces 6, shifting roller 7, flow deflector 8, overflow plate 9, flooded zonevvv 10, first cell body 11 and second cell body 12.
As depicted in figs. 1 and 2: an end of the said first water base quenching tank 1 is provided with the second water base quenching tank 3, in the said first water base quenching tank 1 and the second water base quenching tank 3 water-based hardening liquid is arranged all, can carry out water base quenching to steel wire.The said first water base quenching tank 1 and the second water base quenching tank 3 will be provided with the first gas shield case, 2, the second water base quenching tanks 3 and be provided with the second gas shield case 4 corresponding to the other end that links to each other with the first gas shield case 2; Be equipped with rare gas element and nitrogen in the said second gas shield case 4 and the first gas shield case 2, can protect, avoid the surface of steel wire to receive oxidation the steel wire after the water base quenching.
The said first water base quenching tank 1 comprises first cell body 11, and the end in said first cell body 11 is provided with overflow plate 9, and said overflow plate 9 is provided with flow deflector 8, and said flow deflector 8 is provided with shifting roller 7.Flow deflector 8 contacts with overflow plate 9 through shifting roller 7, and overflow plate 9 motions relatively; 9 of flow deflector 8 and overflow plates form quenching tank, through relatively moving of 9 of flow deflector 8 and overflow plates, can adjust the length of said quenching tank, promptly can adjust the quenching length and the air cooling length of steel wire, reach the effect of adjusting the steel wire physical strength.Also be provided with some preset piecess 6 on the overflow plate 9, when flow deflector 8 and shifting roller 7 move, can keep fixing on overflow plate 9 through preset pieces 6 and overflow plate 9.The outside corresponding to quenching tank in first cell body 11 forms overflow groove 10, and the water-based hardening liquid of said quenching tank spills in the overflow groove 10.First cell body 11 is provided with impeller pump 5 corresponding to the end that overflow plate 9 is set, and said impeller pump 5 rises to water-based hardening liquid in the quenching tank.
The said second water base quenching tank 3 comprises second cell body 12, is provided with in said second cell body 12 along the quenching tank of second cell body, 12 length distribution; Also be provided with impeller pump 5 on second cell body 12, the impeller pump 5 on said second cell body 12 rises to water-based hardening liquid in the quenching tank in second cell body 12, realizes the further quenching to steel wire.
As depicted in figs. 1 and 2: during use, steel wire is from the direction motion of first water base quenching tank 1 to the second water base quenching tank 3.In the time of in steel wire penetrates the first water base quenching tank 1, steel wire gets in the first water base quenching tank 1 interior corresponding quenching tank, and steel wire is carried out Cooling Quenching.Through relatively moving of 9 of flow deflector 8 and overflow plates, can adjust length and the air cooling length of steel wire in quenching tank, reach the purpose of adjustment steel wire physical strength.Steel wire penetrates in the first gas shield case 2 after in the first water base quenching tank 1, carrying out water base quenching, and rare gas element and nitrogen in the first gas shield case 2 can be protected steel wire.The steel wire that passes behind the first gas shield case 2 penetrates the second water base quenching tank 3 and the second gas shield case 4 more successively, and steel wire is carried out once more water base quenching and gas shield; When having avoided the employing lead pan to quench, plumbous volatilization has reduced tooling cost to pollution and infringement that human body and environment cause.
In the present invention's first water base quenching tank 1 and the second water base quenching tank 3 corresponding quenching tank is set all; Be provided with water-based hardening liquid in the said quenching tank; When steel wire passes the first water base quenching tank 1 and the second water base quenching tank 3; Said water-based hardening liquid quenches to steel wire respectively, and the environmental pollution when having avoided using lead pan to quench reaches human body is damaged; Be provided with rare gas element in the first gas shield case 2 and the second gas shield case 4, avoid the oxidation of steel wire; Relative to the moving of overflow plate 9, can adjust the length of corresponding quenching tank in the first water base quenching tank 1 through flow deflector 8, thereby change the physical strength of steel wire, reduce tooling cost, safe and reliable.
Claims (1)
1. gas-shield water-based quenching device, it is characterized in that: comprise the first water base quenching tank (1), an end of the said first water base quenching tank (1) is provided with the second water base quenching tank (3); Be provided with the first gas shield case (2) between the said first water base quenching tank (1) and the second water base quenching tank (3), the second water base quenching tank (3) is provided with the second gas shield case (4) corresponding to the other end that links to each other with the first gas shield case (2);
The said first water base quenching tank (1) comprises first cell body (11), is provided with overflow plate (9) in said first cell body (11), and said overflow plate (9) is provided with flow deflector (8), and said flow deflector (8) can move relative to overflow plate (9); Form first quenching tank between said overflow plate (9) and flow deflector (8);
Said flow deflector (8) is provided with shifting roller (7), and said shifting roller (7) is positioned on the overflow plate (9), and overflow plate (9) rolls relatively;
The said first water base quenching tank (1) is provided with impeller pump (5) corresponding to the end that overflow plate (9) is set;
Also be provided with preset pieces (6) on the said overflow plate (9);
The said second water base quenching tank (3) comprises second cell body (12), and said second cell body (12) is provided with impeller pump (5); Be provided with in second cell body (12) along the quenching tank of second cell body (12) length distribution;
Be equipped with water-based hardening liquid in the said first water base quenching tank (1) and the second water base quenching tank (3);
Be provided with nitrogen in the said first gas shield case (2) and the second gas shield case (4).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010102744041A CN101914661B (en) | 2010-09-05 | 2010-09-05 | Gas-shield water-based quenching device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010102744041A CN101914661B (en) | 2010-09-05 | 2010-09-05 | Gas-shield water-based quenching device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101914661A CN101914661A (en) | 2010-12-15 |
| CN101914661B true CN101914661B (en) | 2012-07-04 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010102744041A Active CN101914661B (en) | 2010-09-05 | 2010-09-05 | Gas-shield water-based quenching device |
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| CN (1) | CN101914661B (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102925640A (en) * | 2012-11-23 | 2013-02-13 | 张家港市恒运新材料科技有限公司 | Device for performing heat treatment water bath quenching on bead wires |
| CN105441851B (en) * | 2015-11-19 | 2018-06-05 | 鞍钢钢绳有限责任公司 | A kind of method and device for removing steel wire thermal treatment production line steel wire surface and hanging lead |
| CN110819778B (en) * | 2019-11-15 | 2025-03-18 | 济南德正环保科技有限公司 | Composite cooling device |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101503751A (en) * | 2009-03-26 | 2009-08-12 | 张国宝 | Power-on water-bath steel wire quenching heat treatment method |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| BE1014868A3 (en) * | 2002-06-06 | 2004-05-04 | Four Industriel Belge | METHOD AND DEVICE patenting STEEL SON |
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2010
- 2010-09-05 CN CN2010102744041A patent/CN101914661B/en active Active
Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101503751A (en) * | 2009-03-26 | 2009-08-12 | 张国宝 | Power-on water-bath steel wire quenching heat treatment method |
Non-Patent Citations (1)
| Title |
|---|
| 曹秀岭等."帘线钢丝铅浴淬火与水浴淬火组织性能对比".《金属制品》.2010,第36卷(第4期), |
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| Publication number | Publication date |
|---|---|
| CN101914661A (en) | 2010-12-15 |
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| Date | Code | Title | Description |
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| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C56 | Change in the name or address of the patentee |
Owner name: WUXI SUNLIT SCIENCE AND TECHNOLOGY CO., LTD. Free format text: FORMER NAME: WUXI SHENGLIDA MECHANICAL ENGINEERING CO., LTD. |
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| CP01 | Change in the name or title of a patent holder |
Address after: 214174 A B15, standard factory building, Huishan Economic Development Zone, Huishan District, Jiangsu, Wuxi Patentee after: Wuxi City Sheng Lida Polytron Technologies Inc. Address before: 214174 A B15, standard factory building, Huishan Economic Development Zone, Huishan District, Jiangsu, Wuxi Patentee before: WUXI SHENGLIDA MECHANICAL ENGINEERING Co.,Ltd. |
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| CI01 | Publication of corrected invention patent application |
Correction item: Patentee Correct: Wuxi Sunlit Science and Technology Co., Ltd.|214174 A B15, standard factory building, Huishan Economic Development Zone, Huishan District, Jiangsu, Wuxi False: Wuxi City Sheng Lida Polytron Technologies Inc|214174 A B15, standard factory building, Huishan Economic Development Zone, Huishan District, Jiangsu, Wuxi Number: 37 Volume: 28 |
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| ERR | Gazette correction |