CN101913552B - Method for preparing suspension micro-sensitive structure based on aluminum sacrificial layer process - Google Patents
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Abstract
Description
技术领域 technical field
本发明涉及微硅器件加工的制备工艺领域,具体涉及一种基于铝牺牲层工艺的悬浮微敏感结构制备方法。The invention relates to the field of preparation technology for micro-silicon device processing, in particular to a method for preparing a suspended micro-sensitive structure based on an aluminum sacrificial layer technology.
背景技术 Background technique
微硅机电加工工艺是近年来随着集成电路工艺发展起来的微机电系统MEMS主流技术。微硅器件是采用微机电系统的微电子和微机械加工技术制造出来的,它具有体积小、重量轻、成本低、功耗低、可靠性高、适于批量化生产、易于集成和可实现智能化的特点。同时,在微米量级的特征尺寸使得它可以完成某些传统机械传感器所不能实现的功能,这样微机电系统的微电子和微机械加工技术越来越成为微硅器件制备工艺的主要发展方向。Micro-silicon electromechanical processing technology is the mainstream technology of micro-electro-mechanical systems MEMS developed with integrated circuit technology in recent years. Micro-silicon devices are manufactured using micro-electromechanical system microelectronics and micro-machining technology. It has small size, light weight, low cost, low power consumption, high reliability, suitable for mass production, easy integration and realizable Intelligent features. At the same time, the feature size on the order of microns enables it to perform functions that some traditional mechanical sensors cannot achieve, so microelectronics and micromachining technology of microelectromechanical systems are increasingly becoming the main development direction of microsilicon device manufacturing processes.
使用微机电系统的微电子和微机械加工技术加工的微硅器件方法中,玻璃-硅-玻璃三层式平板结构是其加工的微机械传感器的一种典型结构,即在硅微机械器件中通常含有一个感知加速度或力的悬浮质量块,这个微敏感悬浮质量块一般是从体硅上刻蚀而出,限于我国现有的体硅加工工艺,在加工过程中由于悬浮质量块没有或只有很小的机械约束,微敏感悬浮质量块很容易在后续的清洗、加工过程中引起结构畸变,或从硅腔中进出,造成器件特性劣化或破坏。解决此问题有两种方法:在设计过程中加大微敏感悬浮结构的机械约束和引入在加工结束后再将其去除的牺牲层。但是对于加大机械约束必然会引起微机械传感器性能的降低,同时由于玻璃-硅-玻璃三明治式结构内部空间狭小、结构相对较封闭,目前针对该种结构的牺牲层技术并不成熟,现在一些技术曾尝试引入二氧化硅牺牲层,但由于在去除牺牲层时对体硅有一定的损伤,大大增加了微硅器件的加工难度,致使微机械传感器普遍面临着加工难度大、加工成本高、成品率低等问题。In the microsilicon device method processed by the microelectronics and micromachining technology of the microelectromechanical system, the glass-silicon-glass three-layer flat plate structure is a typical structure of the micromechanical sensor processed by it, that is, in the silicon micromechanical device It usually contains a suspended mass that senses acceleration or force. This slightly sensitive suspended mass is generally etched from bulk silicon, which is limited to the existing bulk silicon processing technology in my country. During the processing process, the suspended mass has no or only With very small mechanical constraints, the micro-sensitive suspended mass can easily cause structural distortion during subsequent cleaning and processing, or enter and exit from the silicon cavity, resulting in degradation or destruction of device characteristics. There are two ways to solve this problem: increase the mechanical constraints of the micro-sensitive suspended structure during the design process and introduce sacrificial layers that are removed after processing. However, increasing the mechanical constraints will inevitably lead to a decrease in the performance of the micromechanical sensor. At the same time, due to the small internal space and relatively closed structure of the glass-silicon-glass sandwich structure, the current sacrificial layer technology for this structure is not mature. Now some Technology has tried to introduce a silicon dioxide sacrificial layer, but due to the certain damage to the bulk silicon when removing the sacrificial layer, the processing difficulty of micro-silicon devices has been greatly increased, resulting in micro-mechanical sensors generally facing difficulties in processing, high processing costs, Low yield and other issues.
发明内容 Contents of the invention
为了克服上述现有技术存在的不足,本发明的目的在于提供一种基于铝牺牲层工艺的悬浮微敏感结构制备工艺,通过在加工过程中对玻璃-硅-玻璃三层式的悬浮微敏感结构引入牺牲层对微敏感悬浮质量块加以约束,采用铝质薄膜将悬浮微敏感结构和体硅连接在一起,以避免后续加工对悬浮结构的影响,在完成后再用湿法刻蚀将牺牲层去除,最后用清水和乙醇将刻蚀溶剂置换出,将微其烘干;本方法在不改变原有工艺流程的基础上有效保证了悬浮微敏感结构的完整性和可动性,无须加大机械约束就不会引起微机械传感器性能的降低,同时降低了工艺难度、提高了成品率,可广泛使用于各种带有悬浮可动敏感结构的硅微器件加工。In order to overcome the deficiencies in the above-mentioned prior art, the object of the present invention is to provide a process for preparing a suspended micro-sensitive structure based on the aluminum sacrificial layer process, through the glass-silicon-glass three-layer suspended micro-sensitive structure in the process of processing Introduce a sacrificial layer to constrain the micro-sensitive suspended mass, and use an aluminum thin film to connect the suspended micro-sensitive structure and bulk silicon to avoid the impact of subsequent processing on the suspended structure. After completion, wet-etch the sacrificial layer Finally, replace the etching solvent with water and ethanol, and dry the microstructure; this method effectively ensures the integrity and mobility of the suspended microsensitive structure without changing the original process flow, and does not need to be enlarged. The mechanical constraint will not cause the degradation of the performance of the micromechanical sensor, and at the same time reduce the difficulty of the process and improve the yield, and can be widely used in the processing of various silicon microdevices with suspended movable sensitive structures.
为了达到上述目的,本发明所采用的技术方案是:In order to achieve the above object, the technical scheme adopted in the present invention is:
一种基于铝牺牲层工艺的悬浮微敏感结构制备方法,步骤如下:A method for preparing a suspended micro-sensitive structure based on an aluminum sacrificial layer process, the steps are as follows:
步骤1:用缓冲氟氢酸BHF湿法分别在顶层玻璃1和底层玻璃2的表面上刻蚀出一个以上的120~160nm深的电极凹槽3,每个电极凹槽3的外侧带有向外延伸的引线槽60,且按照从左到右的顺序,顶层玻璃1和底层玻璃2依次对应的每对电极凹槽3的大小和纵向位置一致,这样的每对电极凹槽3构成了差动电极凹槽,然后在每个电极凹槽3内溅射170~210nm厚的钛金合金,形成一个以上的电极41,并且在每个电极41的外侧面溅射出向外延伸的引线42进入对应的电极凹槽3的引线槽60,每个引线42的宽度不小于30μm,相邻引线42之间的间隔不小于10μm,这样就得到了带有电极41的顶层玻璃1和带有电极41的底层玻璃2,且每对差动电极凹槽3内的电极41及其引线42的数量、大小和位置也对应一致,该每对对应一致的电极41及其引线42构成一个差动电极4;Step 1: Etch more than one
步骤2:采用n型或p型、且电阻率为0.002~0.004Ω·cm的晶向单晶硅片5,进行标准清洗后,采用反应离子刻蚀RIE或感应耦合等离子体ICP干法在硅片5底表面进行刻蚀以形成一个以上的电极引线浅槽6,其深度为5~10μm,且按照从左到右的顺序,硅片5底表面的电极引线浅槽6能依次逐一容纳底层玻璃2中对应的电极凹槽3内的引线42,而各个相邻的电极引线浅槽6之间的突起平面构成了键合台面52;其中标准清洗是先采用质量为80%的纯硫酸和20%双氧水相混合的溶液将硅片5清洗3-5分钟以去除硅片5上的有机物,接着对质量浓度60%的氨水、双氧水以及纯水按照质量比例1∶1∶5相混合,用该混合后的溶液将硅片5清洗3-5分钟以去除硅片5上的非金属玷污,最后用质量浓度30%的盐酸、双氧水以及纯水按照质量比例1∶1∶5相混合,用该混合后的溶液将硅片5清洗3-5分钟以去除硅片5上的金属玷污;Step 2: Use an n-type or p-type crystal-oriented single-
步骤3:接着对硅片5的底部表面以金属溅射的方式制作出一个以上的铝膜7作为牺牲层,这样就形成了带有铝膜7的硅片5,每个铝膜7的厚度为500~1000nm,所有铝膜的位置在硅片5的底部表面且在预设的悬浮微敏感结构51的边缘的纵向投影内;Step 3: then make more than one aluminum film 7 as a sacrificial layer on the bottom surface of the
步骤4:用质量为80%的纯硫酸和20%双氧水相混合的溶液将带有铝膜7的硅片5清洗3-5分钟以去除硅片5上的有机物,接着对质量浓度60%的氨水、双氧水以及纯水按照质量比例1∶1∶5相混合,用该混合后的溶液将带有铝膜7的硅片5清洗3-5分钟以去除硅片5上的非金属玷污,最后用质量浓度30%的盐酸、双氧水以及纯水按照质量比例1∶1∶5相混合,用该混合后的溶液将带有铝膜7的硅片5清洗3-5分钟以去除硅片5上的金属玷污;然后进行底层玻璃-硅静电键合,即将带有铝膜7的硅片5和带有电极41的底层玻璃2接触在一起,且按照从左到右的顺序,该硅片5的底表面的电极引线浅槽6依次逐一和该底层玻璃2中对应的电极凹槽3相对,随后在350~450摄氏度下施加800~1500V的直流电压,硅片5连接直流电源正极,底层玻璃2连接直流电源的负极,接通该直流电压25~30分钟后键合完毕;Step 4: Clean the
步骤5:底层玻璃-硅静电键合后,采用质量浓度为25%的四甲基氢氧化氨TMAH腐蚀液将该硅片5的厚度从其上端均匀腐蚀减薄至100~150μm,再使用质量浓度为25%的磷化液对该硅片5进行抛光,抛光时间为3-6分钟;Step 5: After the bottom glass-silicon is electrostatically bonded, the thickness of the
步骤6:采用反应离子刻蚀(RIE)或感应耦合等离子体(ICP)干法在该硅片5的上表面进行刻蚀以形成一个以上的电极引线浅槽6,其深度为5~10μm,且按照从左到右的顺序,硅片5上表面的电极引线浅槽6能依次逐一容纳顶层玻璃1中对应的电极凹槽3内的引线42,而各个相邻的电极引线浅槽6之间的突起平面构成了键合台面52;其中标准清洗是先采用质量为80%的纯硫酸和20%双氧水相混合的溶液将硅片5清洗3-5分钟以去除硅片5上的有机物,接着对质量浓度60%的氨水、双氧水以及纯水按照质量比例1∶1∶5相混合,用该混合后的溶液将硅片5清洗3-5分钟以去除硅片5上的非金属玷污,最后用质量浓度30%的盐酸、双氧水以及纯水按照质量比例1∶1∶5相混合,用该混合后的溶液将硅片5清洗3-5分钟以去除硅片5上的金属玷污;Step 6: Reactive ion etching (RIE) or inductively coupled plasma (ICP) dry method is used to etch the upper surface of the
步骤7:接着采用感应耦合等离子体ICP干法,分别沿着预设的悬浮微敏感结构51的边缘及底层玻璃2的外侧带有向外延伸的引线槽60的电极凹槽3的边缘将该硅片5纵向刻透且不穿透铝膜7而形成悬浮微敏感结构51和导通硅54,硅片的其它部分为体硅53,该体硅53通过铝膜7和悬浮微敏感结构51相连接,另外在体硅53的侧面横向刻透出沟槽8,这样形成了带有悬浮微敏感结构51和导通硅54的底层玻璃-硅片组合片;Step 7: Then adopt the inductively coupled plasma ICP dry method, respectively place the
步骤8:对该底层玻璃-硅片组合片先用质量为80%的纯硫酸和20%双氧水相混合的溶液清洗3-5分钟以去除其上的有机物,接着对质量浓度60%的氨水、双氧水以及纯水按照质量比例1∶1∶5相混合,用该混合后的溶液将该底层玻璃-硅片组合片清洗3-5分钟以去除其上的非金属玷污,最后用质量浓度30%的盐酸、双氧水以及纯水按照质量比例1∶1∶5相混合,用该混合后的溶液将该底层玻璃-硅片组合片清洗3-5分钟以去除其上的金属玷污;然后进行顶层玻璃-硅静电键合,即将该底层玻璃-硅片组合片和带有电极41的顶层玻璃1接触在一起,且按照从左到右的顺序,该硅片5上表面的电极引线浅槽6依次逐一和该顶层玻璃1中对应的电极凹槽3相对,随后在350~450摄氏度下施加800~1500V的直流电压,体硅53连接直流电源正极,顶层玻璃1连接直流电源的负极,接通该直流电压25~30分钟后键合完毕得到三层式组合片;Step 8: Wash the bottom glass-silicon wafer combination sheet with a solution of 80% pure sulfuric acid and 20% hydrogen peroxide for 3-5 minutes to remove organic matter on it, and then treat the ammonia water with a mass concentration of 60%, Hydrogen peroxide and pure water are mixed according to the mass ratio of 1:1:5, and the bottom glass-silicon wafer composite sheet is cleaned with the mixed solution for 3-5 minutes to remove the non-metallic contamination on it, and finally, the mass concentration is 30%. Hydrochloric acid, hydrogen peroxide and pure water are mixed according to the mass ratio of 1:1:5, and the bottom glass-silicon wafer assembly sheet is cleaned with the mixed solution for 3-5 minutes to remove the metal contamination on it; then the top glass -Silicon electrostatic bonding, that is, the bottom glass-silicon wafer composite sheet and the
步骤9:将该三层式组合片浸入铝刻蚀剂中,加以超声波清洗20~30分钟,去除掉作为牺牲层的铝膜7,该铝刻蚀剂由质量质量浓度为85%的磷酸、质量浓度为70%的硝酸、乙酸以及水分别按照体积百分比10~30%、0.5~2%、5~10%以及60~80%的比例混合配比而成;Step 9: immerse the three-layer composite sheet in an aluminum etchant, and ultrasonically clean it for 20 to 30 minutes to remove the aluminum film 7 as a sacrificial layer. The aluminum etchant is composed of phosphoric acid with a mass concentration of 85%, Nitric acid, acetic acid and water with a mass concentration of 70% are mixed according to volume percentages of 10-30%, 0.5-2%, 5-10% and 60-80% respectively;
步骤10:随即将该三层式组合片从铝刻蚀剂中取出,在超声波环境中将其用清水清洗20~30分钟,置换出成悬浮微敏感结构51、导通硅54以及体硅53结构内部残留的反应物及铝刻蚀剂,再在超声波环境中将其用乙醇清洗10~30分钟置换出清水,这样就完成了基于铝牺牲层工艺的悬浮微敏感结构的制备。Step 10: Immediately take the three-layer composite chip out of the aluminum etchant, wash it with clean water for 20-30 minutes in an ultrasonic environment, and replace it with suspended
通过该方法在底层玻璃-硅静电键合后,在硅片5上加工出悬浮微敏感结构51之前,引入作为牺牲层的铝膜7就能将后续加工出来的悬浮微敏感结构51和体硅53连在一起,一方面防止在刻蚀过程中悬浮微敏感结构51脱落,另一方面在进行顶层玻璃-硅静电键合过程中提供一个和键合产生的静电力方向相反的弹性力,使悬浮微敏感结构51在键合过程中不被吸在顶层玻璃1上。加上最后用铝刻蚀剂可轻易去除作为牺牲层的铝膜7。另外铝刻蚀剂中的硝酸将铝氧化成三氧化二铝,然后磷酸将其溶解成磷酸盐,乙酸主要用于降低腐蚀液表面张力,增大铝膜表面和腐蚀液的浸润,提高腐蚀的均匀性,起到缓冲作用,本方案在不改变原有工艺流程的基础上有效保证了悬浮微敏感结构51的完整性和可动性,无须加大机械约束就不会引起微机械传感器性能的降低,同时降低了工艺难度、提高了成品率,可广泛使用于各种带有悬浮可动敏感结构的硅微器件加工。By this method, after the bottom glass-silicon is electrostatically bonded, and before the suspended
附图说明 Description of drawings
图1是本发明步骤1中的顶层玻璃和底层玻璃的状态示意图。Fig. 1 is a schematic view of the state of the top glass and the bottom glass in
图2是本发明步骤1中的顶层玻璃的一个电极凹槽的结构示意图。Fig. 2 is a structural schematic diagram of an electrode groove of the top glass in
图3是本发明步骤1中的底层玻璃的一个电极凹槽的结构示意图。Fig. 3 is a schematic structural view of an electrode groove of the bottom glass in
图4是本发明步骤3中的硅片的结构示意图。Fig. 4 is a schematic structural diagram of the silicon wafer in
图5是本发明步骤7中的形成悬浮微敏感结构的状态示意图。Fig. 5 is a schematic diagram of the state of forming the suspended micro-sensitive structure in step 7 of the present invention.
图6是本发明步骤7中的带有铝膜的局部仰视结构示意图。Fig. 6 is a schematic bottom view of a partial structure with an aluminum film in step 7 of the present invention.
图7是本发明步骤7中的带有悬浮微敏感结构的局部俯视结构示意图。Fig. 7 is a schematic diagram of a partial top view structure with a suspended micro-sensitive structure in step 7 of the present invention.
图8是本发明完成了基于铝牺牲层工艺的悬浮微敏感结构的制备的状态示意图。Fig. 8 is a schematic diagram of the state of the present invention having completed the preparation of the suspended micro-sensitive structure based on the aluminum sacrificial layer process.
具体实施方式 Detailed ways
下面结合实施例对本发明作更详细的说明。Below in conjunction with embodiment the present invention is described in more detail.
实施例1:Example 1:
本实施例的基于铝牺牲层工艺的悬浮微敏感结构制备方法,步骤如下:The preparation method of the suspended micro-sensitive structure based on the aluminum sacrificial layer technology in this embodiment, the steps are as follows:
步骤1:用缓冲氟氢酸BHF湿法分别在顶层玻璃1和底层玻璃2的表面上刻蚀出三个120nm深的电极凹槽3,每个电极凹槽3的外侧带有向外延伸的引线槽60,且按照从左到右的顺序,顶层玻璃1和底层玻璃2依次对应的每对电极凹槽3的大小和纵向位置一致,这样的每对电极凹槽3构成了差动电极凹槽,然后在每个电极凹槽3内溅射170nm厚的钛金合金,形成四个电极41,并且在每个电极41的外侧面溅射出向外延伸的引线42进入对应的电极凹槽3的引线槽60,每个引线42的宽度为35μm,相邻引线42之间的间隔为15μm,这样就得到了带有电极41的顶层玻璃1和带有电极41的底层玻璃2,且每对差动电极凹槽3内的电极41及其引线42的数量、大小和位置也对应一致,该每对对应一致的电极41及其引线42构成一个差动电极4如图1、图2和图3所示;Step 1: Etch three 120nm-
步骤2:采用n型且电阻率为0.002Ω·cm的晶向单晶硅片5,进行标准清洗后,采用反应离子刻蚀RIE法在硅片5底表面进行刻蚀以形成三个电极引线浅槽6,其深度为5μm,且按照从左到右的顺序,硅片5底表面的电极引线浅槽6能依次逐一容纳底层玻璃2中对应的电极凹槽3内的引线42,而各个相邻的电极引线浅槽6之间的突起平面构成了键合台面52;其中标准清洗是先采用质量为80%的纯硫酸和20%双氧水相混合的溶液将硅片5清洗3分钟以去除硅片5上的有机物,接着对质量浓度60%的氨水、双氧水以及纯水按照质量比例1∶1∶5相混合,用该混合后的溶液将硅片5清洗3分钟以去除硅片5上的非金属玷污,最后用质量浓度30%的盐酸、双氧水以及纯水按照质量比例1∶1∶5相混合,用该混合后的溶液将硅片5清洗3分钟以去除硅片5上的金属玷污;Step 2: Use an n-type crystal-oriented single
步骤3:接着对硅片5的底部表面以金属溅射的方式制作出四个铝膜7作为牺牲层,这样就形成了带有铝膜7的硅片5,每个铝膜7的厚度为500nm,所有铝膜的位置在硅片5的底部表面且在预设的悬浮微敏感结构51的边缘的纵向投影内如图4所示;Step 3: then make four aluminum films 7 as sacrificial layers to the bottom surface of the
步骤4:用质量为80%的纯硫酸和20%双氧水相混合的溶液将带有铝膜7的硅片5清洗3分钟以去除硅片5上的有机物,接着对质量浓度60%的氨水、双氧水以及纯水按照质量比例1∶1∶5相混合,用该混合后的溶液将带有铝膜7的硅片5清洗3分钟以去除硅片5上的非金属玷污,最后用质量浓度30%的盐酸、双氧水以及纯水按照质量比例1∶1∶5相混合,用该混合后的溶液将带有铝膜7的硅片5清洗3分钟以去除硅片5上的金属玷污;然后进行底层玻璃-硅静电键合,即将带有铝膜7的硅片5和带有电极41的底层玻璃2接触在一起,且按照从左到右的顺序,该硅片5的底表面的电极引线浅槽6依次逐一和该底层玻璃2中对应的电极凹槽3相对,随后在350摄氏度下施加800V的直流电压,硅片5连接直流电源正极,底层玻璃2连接直流电源的负极,接通该直流电压25分钟后键合完毕;Step 4: Clean the silicon chip 5 with the aluminum film 7 with a mixed solution of 80% pure sulfuric acid and 20% hydrogen peroxide for 3 minutes to remove the organic matter on the silicon chip 5, and then treat the ammonia water with a mass concentration of 60%, Hydrogen peroxide and pure water were mixed according to the mass ratio of 1:1:5, and the silicon wafer 5 with the aluminum film 7 was cleaned for 3 minutes with the mixed solution to remove the non-metallic contamination on the silicon wafer 5, and finally with a mass concentration of 30 % hydrochloric acid, hydrogen peroxide and pure water are mixed according to the mass ratio of 1:1:5, and the silicon wafer 5 with the aluminum film 7 is cleaned for 3 minutes with the mixed solution to remove metal contamination on the silicon wafer 5; then Bottom glass-silicon electrostatic bonding, that is, the silicon chip 5 with the aluminum film 7 and the bottom glass 2 with the electrode 41 are in contact together, and in order from left to right, the electrode leads on the bottom surface of the silicon chip 5 The shallow grooves 6 are in turn opposed to the corresponding electrode grooves 3 in the bottom glass 2 one by one, and then a DC voltage of 800V is applied at 350 degrees Celsius, the silicon chip 5 is connected to the positive pole of the DC power supply, the bottom glass 2 is connected to the negative pole of the DC power supply, and the The bonding is completed after 25 minutes of DC voltage;
步骤5:底层玻璃-硅静电键合后,采用质量浓度为25%的四甲基氢氧化氨TMAH腐蚀液将该硅片5的厚度从其上端均匀腐蚀减薄至100μm,再使用质量浓度为25%的磷化液对该硅片5进行抛光,抛光时间为3分钟;Step 5: After the bottom glass-silicon is electrostatically bonded, the thickness of the
步骤6:采用反应离子刻蚀RIE法在该硅片5的上表面进行刻蚀以形成一个以上的电极引线浅槽6,其深度为5μm,且按照从左到右的顺序,硅片5上表面的电极引线浅槽6能依次逐一容纳顶层玻璃1中对应的电极凹槽3内的引线42,而各个相邻的电极引线浅槽6之间的突起平面构成了键合台面52;其中标准清洗是先采用质量为80%的纯硫酸和20%双氧水相混合的溶液将硅片5清洗3分钟以去除硅片5上的有机物,接着对质量浓度60%的氨水、双氧水以及纯水按照质量比例1∶1∶5相混合,用该混合后的溶液将硅片5清洗3分钟以去除硅片5上的非金属玷污,最后用质量浓度30%的盐酸、双氧水以及纯水按照质量比例1∶1∶5相混合,用该混合后的溶液将硅片5清洗3分钟以去除硅片5上的金属玷污;Step 6: Reactive ion etching (RIE) is used to etch the upper surface of the
步骤7:接着采用感应耦合等离子体ICP干法,分别沿着预设的悬浮微敏感结构51的边缘及底层玻璃2的外侧带有向外延伸的引线槽60的电极凹槽3的边缘将该硅片5纵向刻透且不穿透铝膜7而形成悬浮微敏感结构51和导通硅54,硅片的其它部分为体硅53,该体硅53通过铝膜7和悬浮微敏感结构51相连接,另外在体硅53的侧面横向刻透出沟槽8,这样形成了带有悬浮微敏感结构51和导通硅54的底层玻璃-硅片组合片如图5、图6及图7所示;Step 7: Then adopt the inductively coupled plasma ICP dry method, respectively place the
步骤8:对该底层玻璃-硅片组合片先用质量为80%的纯硫酸和20%双氧水相混合的溶液清洗3分钟以去除其上的有机物,接着对浓度60%的氨水、双氧水以及纯水按照质量比例1∶1∶5相混合,用该混合后的溶液将该底层玻璃-硅片组合片清洗3分钟以去除其上的非金属玷污,最后用质量浓度30%的盐酸、双氧水以及纯水按照质量比例1∶1∶5相混合,用该混合后的溶液将该底层玻璃-硅片组合片清洗3分钟以去除其上的金属玷污;然后进行顶层玻璃-硅静电键合,即将该底层玻璃-硅片组合片和带有电极41的顶层玻璃1接触在一起,且按照从左到右的顺序,该硅片5上表面的电极引线浅槽6依次逐一和该顶层玻璃1中对应的电极凹槽3相对,随后在350摄氏度下施加800V的直流电压,体硅53连接直流电源正极,顶层玻璃1连接直流电源的负极,接通该直流电压25分钟后键合完毕得到三层式组合片;Step 8: Clean the underlying glass-silicon chip combination with a solution of 80% pure sulfuric acid and 20% hydrogen peroxide for 3 minutes to remove the organic matter on it, and then wash it with 60% ammonia water, hydrogen peroxide and pure Water is mixed according to the mass ratio of 1:1:5, and the bottom glass-silicon chip assembly sheet is cleaned with the mixed solution for 3 minutes to remove the non-metallic contamination on it, and finally with 30% mass concentration of hydrochloric acid, hydrogen peroxide and Pure water is mixed according to the mass ratio of 1:1:5, and the bottom glass-silicon wafer assembly is cleaned with the mixed solution for 3 minutes to remove the metal contamination on it; then the top glass-silicon electrostatic bonding is carried out, that is, The bottom glass-silicon chip combination sheet is in contact with the
步骤9:将该三层式组合片浸入铝刻蚀剂中,加以超声波清洗20分钟,去除掉作为牺牲层的铝膜7,该铝刻蚀剂由质量浓度为85%的磷酸、质量浓度为70%的硝酸、乙酸以及水分别按照体积百分比10%、0.5%、9.5%以及80%的比例混合配比而成;Step 9: immerse the three-layer composite sheet in an aluminum etchant, and ultrasonically clean it for 20 minutes to remove the aluminum film 7 as a sacrificial layer. The aluminum etchant is composed of phosphoric acid with a mass concentration of 85% and a mass concentration of 70% nitric acid, acetic acid and water are mixed according to volume percentage of 10%, 0.5%, 9.5% and 80% respectively;
步骤10:随即将该三层式组合片从铝刻蚀剂中取出,在超声波环境中将其用清水清洗20分钟,置换出成悬浮微敏感结构51、导通硅54以及体硅53结构内部残留的反应物及铝刻蚀剂,再在超声波环境中将其用乙醇清洗10分钟置换出清水,这样就完成了基于铝牺牲层工艺的悬浮微敏感结构的制备如图8所示。Step 10: Immediately take the three-layer composite chip out of the aluminum etchant, wash it with clean water for 20 minutes in an ultrasonic environment, and replace it with suspended
实施例2:Example 2:
本实施例的基于铝牺牲层工艺的悬浮微敏感结构制备方法,步骤如下:The preparation method of the suspended micro-sensitive structure based on the aluminum sacrificial layer technology in this embodiment, the steps are as follows:
步骤1:用缓冲氟氢酸BHF湿法分别在顶层玻璃1和底层玻璃2的表面上刻蚀出三个140nm深的电极凹槽3,每个电极凹槽3的外侧带有向外延伸的引线槽60,且按照从左到右的顺序,顶层玻璃1和底层玻璃2依次对应的每对电极凹槽3的大小和纵向位置一致,这样的每对电极凹槽3构成了差动电极凹槽,然后在每个电极凹槽3内溅射190nm厚的钛金合金,形成四个电极41,并且在每个电极41的外侧面溅射出向外延伸的引线42进入对应的电极凹槽3的引线槽60,每个引线42的宽度为40μm,相邻引线42之间的间隔为20μm,这样就得到了带有电极41的顶层玻璃1和带有电极41的底层玻璃2,且每对差动电极凹槽3内的电极41及其引线42的数量、大小和位置也对应一致,该每对对应一致的电极41及其引线42构成一个差动电极4如图1、图2和图3所示;Step 1: Etch three 140nm-
步骤2:采用n型且电阻率为0.002Ω·cm的晶向单晶硅片5,进行标准清洗后,采用感应耦合等离子体ICP干法在硅片5底表面进行刻蚀以形成三个电极引线浅槽6,其深度为7μm,且按照从左到右的顺序,硅片5底表面的电极引线浅槽6能依次逐一容纳底层玻璃2中对应的电极凹槽3内的引线42,而各个相邻的电极引线浅槽6之间的突起平面构成了键合台面52;其中标准清洗是先采用质量为80%的纯硫酸和20%双氧水相混合的溶液将硅片5清洗4分钟以去除硅片5上的有机物,接着对浓度60%的氨水、双氧水以及纯水按照质量比例1∶1∶5相混合,用该混合后的溶液将硅片5清洗4分钟以去除硅片5上的非金属玷污,最后用质量浓度30%的盐酸、双氧水以及纯水按照质量比例1∶1∶5相混合,用该混合后的溶液将硅片5清洗4分钟以去除硅片5上的金属玷污;Step 2: Use an n-type crystal-oriented single-
步骤3:接着对硅片5的底部表面以金属溅射的方式制作出四个铝膜7作为牺牲层,这样就形成了带有铝膜7的硅片5,每个铝膜7的厚度为700nm,所有铝膜的位置在硅片5的底部表面且在预设的悬浮微敏感结构51的边缘的纵向投影内如图4所示;Step 3: then make four aluminum films 7 as sacrificial layers to the bottom surface of the
步骤4:用质量为80%的纯硫酸和20%双氧水相混合的溶液将带有铝膜7的硅片5清洗4分钟以去除硅片5上的有机物,接着对质量浓度60%的氨水、双氧水以及纯水按照质量比例1∶1∶5相混合,用该混合后的溶液将带有铝膜7的硅片5清洗4分钟以去除硅片5上的非金属玷污,最后用质量浓度30%的盐酸、双氧水以及纯水按照质量比例1∶1∶5相混合,用该混合后的溶液将带有铝膜7的硅片5清洗4分钟以去除硅片5上的金属玷污;然后进行底层玻璃-硅静电键合,即将带有铝膜7的硅片5和带有电极41的底层玻璃2接触在一起,且按照从左到右的顺序,该硅片5的底表面的电极引线浅槽6依次逐一和该底层玻璃2中对应的电极凹槽3相对,随后在400摄氏度下施加1000V的直流电压,硅片5连接直流电源正极,底层玻璃2连接直流电源的负极,接通该直流电压28分钟后键合完毕;Step 4: Clean the silicon wafer 5 with the aluminum film 7 with a mixed solution of 80% pure sulfuric acid and 20% hydrogen peroxide for 4 minutes to remove the organic matter on the silicon wafer 5, and then treat the ammonia water with a mass concentration of 60%, Hydrogen peroxide and pure water were mixed according to the mass ratio of 1:1:5, and the silicon wafer 5 with the aluminum film 7 was cleaned for 4 minutes with the mixed solution to remove the non-metallic contamination on the silicon wafer 5, and finally with a mass concentration of 30 % hydrochloric acid, hydrogen peroxide and pure water are mixed according to the mass ratio of 1:1:5, and the silicon wafer 5 with the aluminum film 7 is cleaned for 4 minutes with the mixed solution to remove metal contamination on the silicon wafer 5; then Bottom glass-silicon electrostatic bonding, that is, the silicon chip 5 with the aluminum film 7 and the bottom glass 2 with the electrode 41 are in contact together, and in order from left to right, the electrode leads on the bottom surface of the silicon chip 5 The shallow grooves 6 are in turn opposed to the corresponding electrode grooves 3 in the bottom glass 2 one by one, and then a DC voltage of 1000V is applied at 400 degrees Celsius, the silicon wafer 5 is connected to the positive pole of the DC power supply, the bottom glass 2 is connected to the negative pole of the DC power supply, and the The bonding is completed after 28 minutes of DC voltage;
步骤5:底层玻璃-硅静电键合后,采用质量浓度为25%的四甲基氢氧化氨TMAH腐蚀液将该硅片5的厚度从其上端均匀腐蚀减薄至100μm,再使用质量浓度为25%的磷化液对该硅片5进行抛光,抛光时间为5分钟;Step 5: After the bottom glass-silicon is electrostatically bonded, the thickness of the
步骤6:采用反应离子刻蚀RIE法在该硅片5的上表面进行刻蚀以形成一个以上的电极引线浅槽6,其深度为8μm,且按照从左到右的顺序,硅片5上表面的电极引线浅槽6能依次逐一容纳顶层玻璃1中对应的电极凹槽3内的引线42,而各个相邻的电极引线浅槽6之间的突起平面构成了键合台面52;其中标准清洗是先采用质量为80%的纯硫酸和20%双氧水相混合的溶液将硅片5清洗4分钟以去除硅片5上的有机物,接着对质量浓度60%的氨水、双氧水以及纯水按照质量比例1∶1∶5相混合,用该混合后的溶液将硅片5清洗4分钟以去除硅片5上的非金属玷污,最后用质量浓度30%的盐酸、双氧水以及纯水按照质量比例1∶1∶5相混合,用该混合后的溶液将硅片5清洗4分钟以去除硅片5上的金属玷污;Step 6: Reactive ion etching (RIE) is used to etch the upper surface of the
步骤7:接着采用感应耦合等离子体ICP干法,分别沿着预设的悬浮微敏感结构51的边缘及底层玻璃2的外侧带有向外延伸的引线槽60的电极凹槽3的边缘将该硅片5纵向刻透且不穿透铝膜7而形成悬浮微敏感结构51和导通硅54,硅片的其它部分为体硅53,该体硅53通过铝膜7和悬浮微敏感结构51相连接,另外在体硅53的侧面横向刻透出沟槽8,这样形成了带有悬浮微敏感结构51和导通硅54的底层玻璃-硅片组合片如图5、图6及图7所示;Step 7: Then adopt the inductively coupled plasma ICP dry method, respectively place the
步骤8:对该底层玻璃-硅片组合片先用质量为80%的纯硫酸和20%双氧水相混合的溶液清洗4分钟以去除其上的有机物,接着对浓度60%的氨水、双氧水以及纯水按照质量比例1∶1∶5相混合,用该混合后的溶液将该底层玻璃-硅片组合片清洗4分钟以去除其上的非金属玷污,最后用质量浓度30%的盐酸、双氧水以及纯水按照质量比例1∶1∶5相混合,用该混合后的溶液将该底层玻璃-硅片组合片清洗4分钟以去除其上的金属玷污;然后进行顶层玻璃-硅静电键合,即将该底层玻璃-硅片组合片和带有电极41的顶层玻璃1接触在一起,且按照从左到右的顺序,该硅片5上表面的电极引线浅槽6依次逐一和该顶层玻璃1中对应的电极凹槽3相对,随后在400摄氏度下施加1000V的直流电压,体硅53连接直流电源正极,顶层玻璃1连接直流电源的负极,接通该直流电压28分钟后键合完毕得到三层式组合片;Step 8: Clean the bottom glass-silicon chip combination with a solution of 80% pure sulfuric acid and 20% hydrogen peroxide for 4 minutes to remove the organic matter on it, and then wash it with 60% ammonia water, hydrogen peroxide and pure Water is mixed according to the mass ratio of 1:1:5, and the bottom glass-silicon chip assembly sheet is cleaned with the mixed solution for 4 minutes to remove the non-metallic contamination on it, and finally with 30% mass concentration of hydrochloric acid, hydrogen peroxide and Pure water is mixed according to the mass ratio of 1:1:5, and the bottom glass-silicon wafer assembly is cleaned with the mixed solution for 4 minutes to remove the metal contamination on it; then the top glass-silicon electrostatic bonding is carried out, that is, The bottom glass-silicon chip combination sheet is in contact with the
步骤9:将该三层式组合片浸入铝刻蚀剂中,加以超声波清洗20分钟,去除掉作为牺牲层的铝膜7,该铝刻蚀剂由质量浓度为85%的磷酸、质量浓度为70%的硝酸、乙酸以及水分别按照体积百分比15%、0.5%、4.5%以及80%的比例混合配比而成;Step 9: immerse the three-layer composite sheet in an aluminum etchant, and ultrasonically clean it for 20 minutes to remove the aluminum film 7 as a sacrificial layer. The aluminum etchant is composed of phosphoric acid with a mass concentration of 85% and a mass concentration of 70% nitric acid, acetic acid and water are mixed according to volume percentage of 15%, 0.5%, 4.5% and 80% respectively;
步骤10:随即将该三层式组合片从铝刻蚀剂中取出,在超声波环境中将其用清水清洗20分钟,置换出成悬浮微敏感结构51、导通硅54以及体硅53结构内部残留的反应物及铝刻蚀剂,再在超声波环境中将其用乙醇清洗10分钟置换出清水,这样就完成了基于铝牺牲层工艺的悬浮微敏感结构的制备如图8所示。Step 10: Immediately take the three-layer composite chip out of the aluminum etchant, wash it with clean water for 20 minutes in an ultrasonic environment, and replace it with suspended
实施例3:Example 3:
本实施例的基于铝牺牲层工艺的悬浮微敏感结构制备方法,步骤如下:The preparation method of the suspended micro-sensitive structure based on the aluminum sacrificial layer technology in this embodiment, the steps are as follows:
步骤1:用缓冲氟氢酸BHF湿法分别在顶层玻璃1和底层玻璃2的表面上刻蚀出三个155nm深的电极凹槽3,每个电极凹槽3的外侧带有向外延伸的引线槽60,且按照从左到右的顺序,顶层玻璃1和底层玻璃2依次对应的每对电极凹槽3的大小和纵向位置一致,这样的每对电极凹槽3构成了差动电极凹槽,然后在每个电极凹槽3内溅射205nm厚的钛金合金,形成四个电极41,并且在每个电极41的外侧面溅射出向外延伸的引线42进入对应的电极凹槽3的引线槽60,每个引线42的宽度为45μm,相邻引线42之间的间隔为25μm,这样就得到了带有电极41的顶层玻璃1和带有电极41的底层玻璃2,且每对差动电极凹槽3内的电极41及其引线42的数量、大小和位置也对应一致,该每对对应一致的电极41及其引线42构成一个差动电极4如图1、图2和图3所示;Step 1: Etch three 155nm-
步骤2:采用n型且电阻率为0.003Ω·cm的晶向单晶硅片5,进行标准清洗后,采用感应耦合等离子体ICP干法在硅片5底表面进行刻蚀以形成三个电极引线浅槽6,其深度为9μm,且按照从左到右的顺序,硅片5底表面的电极引线浅槽6能依次逐一容纳底层玻璃2中对应的电极凹槽3内的引线42,而各个相邻的电极引线浅槽6之间的突起平面构成了键合台面52;其中标准清洗是先采用质量为80%的纯硫酸和20%双氧水相混合的溶液将硅片5清洗5分钟以去除硅片5上的有机物,接着对质量浓度60%的氨水、双氧水以及纯水按照质量比例1∶1∶5相混合,用该混合后的溶液将硅片5清洗5分钟以去除硅片5上的非金属玷污,最后用对质量质量浓度30%的盐酸、双氧水以及纯水按照质量比例1∶1∶5相混合,用该混合后的溶液将硅片5清洗5分钟以去除硅片5上的金属玷污;Step 2: Use an n-type crystal-oriented
步骤3:接着对硅片5的底部表面以金属溅射的方式制作出四个铝膜7作为牺牲层,这样就形成了带有铝膜7的硅片5,每个铝膜7的厚度为900nm,所有铝膜的位置在硅片5的底部表面且在预设的悬浮微敏感结构51的边缘的纵向投影内如图4所示;Step 3: then make four aluminum films 7 as sacrificial layers to the bottom surface of the
步骤4:用质量为80%的纯硫酸和20%双氧水相混合的溶液将带有铝膜7的硅片5清洗4分钟以去除硅片5上的有机物,接着对质量浓度60%的氨水、双氧水以及纯水按照质量比例1∶1∶5相混合,用该混合后的溶液将带有铝膜7的硅片5清洗4分钟以去除硅片5上的非金属玷污,最后用质量浓度30%的盐酸、双氧水以及纯水按照质量比例1∶1∶5相混合,用该混合后的溶液将带有铝膜7的硅片5清洗4分钟以去除硅片5上的金属玷污;然后进行底层玻璃-硅静电键合,即将带有铝膜7的硅片5和带有电极41的底层玻璃2接触在一起,且按照从左到右的顺序,该硅片5的底表面的电极引线浅槽6依次逐一和该底层玻璃2中对应的电极凹槽3相对,随后在420摄氏度下施加1300V的直流电压,硅片5连接直流电源正极,底层玻璃2连接直流电源的负极,接通该直流电压29分钟后键合完毕;Step 4: Clean the silicon wafer 5 with the aluminum film 7 with a mixed solution of 80% pure sulfuric acid and 20% hydrogen peroxide for 4 minutes to remove the organic matter on the silicon wafer 5, and then treat the ammonia water with a mass concentration of 60%, Hydrogen peroxide and pure water were mixed according to the mass ratio of 1:1:5, and the silicon wafer 5 with the aluminum film 7 was cleaned for 4 minutes with the mixed solution to remove the non-metallic contamination on the silicon wafer 5, and finally with a mass concentration of 30 % hydrochloric acid, hydrogen peroxide and pure water are mixed according to the mass ratio of 1:1:5, and the silicon wafer 5 with the aluminum film 7 is cleaned for 4 minutes with the mixed solution to remove metal contamination on the silicon wafer 5; then Bottom glass-silicon electrostatic bonding, that is, the silicon chip 5 with the aluminum film 7 and the bottom glass 2 with the electrode 41 are in contact together, and in order from left to right, the electrode leads on the bottom surface of the silicon chip 5 The shallow grooves 6 are opposed to the corresponding electrode grooves 3 in the bottom glass 2 one by one, and then a DC voltage of 1300V is applied at 420 degrees Celsius. The
步骤5:底层玻璃-硅静电键合后,采用质量浓度为25%的四甲基氢氧化氨TMAH腐蚀液将该硅片5的厚度从其上端均匀腐蚀减薄至100μm,再使用质量浓度为25%的磷化液对该硅片5进行抛光,抛光时间为6分钟;Step 5: After the bottom glass-silicon is electrostatically bonded, the thickness of the
步骤6:采用反应离子刻蚀RIE法在该硅片5的上表面进行刻蚀以形成一个以上的电极引线浅槽6,其深度为8μm,且按照从左到右的顺序,硅片5上表面的电极引线浅槽6能依次逐一容纳顶层玻璃1中对应的电极凹槽3内的引线42,而各个相邻的电极引线浅槽6之间的突起平面构成了键合台面52;其中标准清洗是先采用质量为80%的纯硫酸和20%双氧水相混合的溶液将硅片5清洗4分钟以去除硅片5上的有机物,接着对质量浓度60%的氨水、双氧水以及纯水按照质量比例1∶1∶5相混合,用该混合后的溶液将硅片5清洗4分钟以去除硅片5上的非金属玷污,最后用质量浓度30%的盐酸、双氧水以及纯水按照质量比例1∶1∶5相混合,用该混合后的溶液将硅片5清洗4分钟以去除硅片5上的金属玷污;Step 6: Reactive ion etching (RIE) is used to etch the upper surface of the
步骤7:接着采用感应耦合等离子体ICP干法,分别沿着预设的悬浮微敏感结构51的边缘及底层玻璃2的外侧带有向外延伸的引线槽60的电极凹槽3的边缘将该硅片5纵向刻透且不穿透铝膜7而形成悬浮微敏感结构51和导通硅54,硅片的其它部分为体硅53,该体硅53通过铝膜7和悬浮微敏感结构51相连接,另外在体硅53的侧面横向刻透出沟槽8,这样形成了带有悬浮微敏感结构51和导通硅54的底层玻璃-硅片组合片如图5、图6及图7所示;Step 7: Then adopt the inductively coupled plasma ICP dry method, respectively place the
步骤8:对该底层玻璃-硅片组合片先用质量为80%的纯硫酸和20%双氧水相混合的溶液清洗4分钟以去除其上的有机物,接着对质量浓度60%的氨水、双氧水以及纯水按照质量比例1∶1∶5相混合,用该混合后的溶液将该底层玻璃-硅片组合片清洗4分钟以去除其上的非金属玷污,最后用质量浓度30%的盐酸、双氧水以及纯水按照质量比例1∶1∶5相混合,用该混合后的溶液将该底层玻璃-硅片组合片清洗4分钟以去除其上的金属玷污;然后进行顶层玻璃-硅静电键合,即将该底层玻璃-硅片组合片和带有电极41的顶层玻璃1接触在一起,且按照从左到右的顺序,该硅片5上表面的电极引线浅槽6依次逐一和该顶层玻璃1中对应的电极凹槽3相对,随后在400摄氏度下施加1000V的直流电压,体硅53连接直流电源正极,顶层玻璃1连接直流电源的负极,接通该直流电压28分钟后键合完毕得到三层式组合片;Step 8: Wash the bottom glass-silicon chip combination with a solution of 80% pure sulfuric acid and 20% hydrogen peroxide for 4 minutes to remove the organic matter on it, and then wash it with 60% ammonia water, hydrogen peroxide and Pure water is mixed according to the mass ratio of 1:1:5, and the bottom glass-silicon wafer composite sheet is cleaned with the mixed solution for 4 minutes to remove the non-metallic contamination on it, and finally the hydrochloric acid and hydrogen peroxide with a mass concentration of 30% and pure water are mixed according to the mass ratio of 1:1:5, and the bottom glass-silicon wafer assembly is cleaned with the mixed solution for 4 minutes to remove the metal contamination on it; then the top glass-silicon electrostatic bonding is carried out, That is to say, the bottom glass-silicon wafer composite sheet is in contact with the
步骤9:将该三层式组合片浸入铝刻蚀剂中,加以超声波清洗20分钟,去除掉作为牺牲层的铝膜7,该铝刻蚀剂由质量浓度为85%的磷酸、质量浓度为70%的硝酸、乙酸以及水分别按照体积百分比15%、0.5%、4.5%以及80%的比例混合配比而成;Step 9: immerse the three-layer composite sheet in an aluminum etchant, and ultrasonically clean it for 20 minutes to remove the aluminum film 7 as a sacrificial layer. The aluminum etchant is composed of phosphoric acid with a mass concentration of 85% and a mass concentration of 70% nitric acid, acetic acid and water are mixed according to volume percentage of 15%, 0.5%, 4.5% and 80% respectively;
步骤10:随即将该三层式组合片从铝刻蚀剂中取出,在超声波环境中将其用清水清洗20分钟,置换出成悬浮微敏感结构51、导通硅54以及体硅53结构内部残留的反应物及铝刻蚀剂,再在超声波环境中将其用乙醇清洗10分钟置换出清水,这样就完成了基于铝牺牲层工艺的悬浮微敏感结构的制备如图8所示。Step 10: Immediately take the three-layer composite chip out of the aluminum etchant, wash it with clean water for 20 minutes in an ultrasonic environment, and replace it with suspended
通过实施例1、实施例2以及实施例3的基于铝牺牲层工艺的悬浮微敏感结构制备方法,其在底层玻璃-硅静电键合后,在硅片5上加工出悬浮微敏感结构51之前,引入作为牺牲层的铝膜7就能将后续加工出来的悬浮微敏感结构51和体硅53连在一起,一方面防止在刻蚀过程中悬浮微敏感结构51脱落,另一方面在进行顶层玻璃-硅静电键合过程中提供一个和键合产生的静电力方向相反的弹性力,使悬浮微敏感结构51在键合过程中不被吸在顶层玻璃1上。加上最后用铝刻蚀剂可轻易去除作为牺牲层的铝膜7。另外铝刻蚀剂中的硝酸将铝氧化成三氧化二铝,然后磷酸将其溶解成磷酸盐,乙酸主要用于降低腐蚀液表面张力,增大铝膜表面和腐蚀液的浸润,提高腐蚀的均匀性,起到缓冲作用,本方案在不改变原有工艺流程的基础上有效保证了悬浮微敏感结构51的完整性和可动性,无须加大机械约束就不会引起微机械传感器性能的降低,同时降低了工艺难度、提高了成品率,可广泛使用于各种带有悬浮可动敏感结构的硅微器件加工。According to the preparation method of the suspended micro-sensitive structure based on the aluminum sacrificial layer process in Example 1, Example 2 and Example 3, after the bottom glass-silicon is electrostatically bonded, before the suspended
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