Sol-gel method prepares calcium copper titanium oxide powder
Technical field
The present invention relates to sol-gel method and prepare calcium copper titanium oxide powder, belong to the powder preparing technical field.
Background technology
The CaCu of calcium titanium ore structure
3Ti
4O
12Have very large specific inductivity (ε~10
4-10
6) and lower loss (tan δ~0.03), particularly (100-600K) specific inductivity is almost constant in very wide warm area scope.These good comprehensive performances might become it and in a series of high-technology fields such as high density energy storage, thin-film device (like MEMS, GB-DRAM), high dielectric capacitor and voltage dependent resistor, obtain to use widely.But prepare well behaved CaCu
3Ti
4O
12Product must have the CaCu of uniform component
3Ti
4O
12Powder.And utilize traditional ceramic powder preparation method, be difficult to the good powder of obtained performance.Document " Yang Changhui, Zhou Xiaoli, Xu Gang, Han Gaorong, Weng Wenjian, Du Piyi, Prepared by Sol Gel Method huge dielectric constant material C aCu
3Ti
4O
12, silicate journal, 2006,34 (6): 753-756 " and the CaCu that adopted Prepared by Sol Gel Method
3Ti
4O
12Powder, but because it selects calcium acetate to cause the glacial acetic acid that increases greatly, selects of raw materials cost to cause technological process that human body and environmental damage calcination time big, 6~10 hours have been caused the energy consumption increase as catalyzer as the calcium source.Therefore must improve this method, so that it is practice thrift cost, energy-saving and cost-reducing.
Summary of the invention
In order to overcome the problem that raw material is with high costs in the prior art, environmental pollution is excessive and calcining temperature is too high, the purpose of this invention is to provide a kind of improvement sol-gel method and prepare CaCu
3Ti
4O
12Powder, prepared powder uniform component, good dispersivity, thing are compared pure.The inventive method has improved CaCu greatly
3Ti
4O
12Homogeneity of ingredients, reduced the cost of raw material and to the pressure of environment, thereby technical guarantee is provided for the high performance huge dielectric materials of preparation and pressure sensitive.
Concrete steps are:
(1) with analytical pure nitrocalcite and analytical pure cupric nitrate, be 1: 3 batching in molar ratio, be dissolved in the ethylene glycol monomethyl ether, the ethylene glycol monomethyl ether quality is 1~15 times of raw materials quality, makes uniform solution;
(2) be benchmark with the amount that adds nitrocalcite in the step (1), with analytically pure butyl(tetra)titanate, with Ca: the Ti mol ratio is 1: 4 batching, is dissolved in methyl alcohol or the ethanol, and methyl alcohol or ethanol volume are 1~15 times of butyl(tetra)titanate volume, make the solution of homogeneous;
(3) solution that step (1) is made joins in the solution of step (2), and adding speed is per second 1-5~30 milliliter, and stir on impouring limit, limit, and stirring velocity is 30~180 rev/mins, and restir was 0.1~2 hour after impouring finished, and obtained uniform sol;
(4) in the colloidal sol of step (3) gained, drip the water-reducible ethanol of de-ionized; Wherein the deionized water volume is 0.2~2.0 times of ethanol volume; The volume that drips is 1~20% of a sol volume, stirs while dripping, and stirring velocity is 20~120 rev/mins; Churning time is 0.2~5 hour, obtains gel;
(5) O.3-10 step (4) gained gel is left standstill hour, thermal treatment is 1~3 hour under 500~1100 ℃ of temperature, obtains the CaCu of cube phase
3Ti
4O
12Powder;
Step (1), (2), (3) and (4) are in air or be full of in the glove box of drying nitrogen or dry inert gas and carry out.
The invention has the beneficial effects as follows: substituted the calcium acetate of expensive with cheap nitrocalcite, reduced production cost; Need not to use catalyzer in the preparation engineering, reduced the pressure of production technique environment; Soaking time in the calcination process significantly reduces, and has reduced energy consumption effectively.The present invention simplified the Prepared by Sol Gel Method calcium copper titanium oxide powder preparation technology, greatly reduce cost and reduced pollution environment, successful preparation uniform component, good dispersivity, thing compare pure CaCu
3Ti
4O
12Powder.
Description of drawings
Fig. 1 is embodiment of the invention 1CaCu
3Ti
4O
12The X ray collection of illustrative plates of powder.
Fig. 2 is embodiment of the invention 2CaCu
3Ti
4O
12The ESEM picture of body.
Embodiment
Embodiment 1:
Nitrocalcite, the cupric nitrate that uses the analytical pure level is to carry out weigh batching at 1: 3 in molar ratio, is dissolved in the ethylene glycol monomethyl ether, and the ethylene glycol monomethyl ether quality is 3 times of raw materials quality, makes uniform solution (A solution).Nitrocalcite with top adding is benchmark; By Ca: the Ti mol ratio is that the tetrabutyl titanate that 1: 4 usefulness graduated cylinder is measured respective amount is dissolved in the absolute ethyl alcohol, and the ethanol volume is 3 times of tetrabutyl titanate volume, fully stirs; Tetrabutyl titanate is solved homogeneously in the absolute ethyl alcohol, form B liquid.The A drop is gone in the B liquid, and adding speed is 4 milliliters of per seconds, stirs while splashing into, and stirring velocity is 100 rev/mins, drip off A liquid after, restir 0.2 hour obtains colloidal sol; Add the water-reducible ethanol of de-ionized, wherein the deionized water volume is 1.0 times of ethanol volume, and the volume of dropping is 5% of a sol volume, stirs while add, and stirring velocity is 40 rev/mins, and churning time is 0.3 hour, obtains gel.This gel was left standstill after 4 hours under 600 ℃ of temperature thermal treatment 2 hours, and porphyrize obtains the CaCu of cube phase in agate mortar then
3Ti
40
12Powder.Fig. 1 is the X ray collection of illustrative plates of the embodiment of the invention 1 calcium copper titanium oxide powder.
Embodiment 2:
Nitrocalcite, the cupric nitrate that uses the analytical pure level is to carry out weigh batching at 1: 3 in molar ratio, is dissolved in the ethylene glycol monomethyl ether, and the ethylene glycol monomethyl ether quality is 8 times of raw materials quality, makes uniform solution (A solution).Nitrocalcite with top adding is benchmark; By Ca: the Ti mol ratio is that the tetrabutyl titanate that 1: 4 usefulness graduated cylinder is measured respective amount is dissolved in the absolute ethyl alcohol, and the ethanol volume is 12 times of tetrabutyl titanate volume, fully stirs; Tetrabutyl titanate is solved homogeneously in the absolute ethyl alcohol, form B liquid.The A drop is gone in the B liquid, and adding speed is 10 milliliters of per seconds, stirs while splashing into, and stirring velocity is 40 rev/mins, drip off A liquid after, restir 0.5 hour obtains colloidal sol; Add the water-reducible ethanol of de-ionized, wherein the deionized water volume is 2.0 times of ethanol volume, and the volume of dropping is 16% of a sol volume, stirs while add, and stirring velocity is 110 rev/mins, and churning time is 1.1 o'clock, obtains gel.This gel was left standstill after 5 hours under 1100 ℃ of temperature thermal treatment 0.8 hour, and porphyrize obtains the CaCu of cube phase in agate mortar then
3Ti
4O
12Powder.Fig. 2 is the ESEM picture of the embodiment of the invention 2 calcium copper titanium oxide powders.
Embodiment 3:
Nitrocalcite, the cupric nitrate that uses the analytical pure level is to carry out weigh batching at 1: 3 in molar ratio, is dissolved in the ethylene glycol monomethyl ether, and the ethylene glycol monomethyl ether quality is 12 times of raw materials quality, makes uniform solution (A solution).Nitrocalcite with top adding is benchmark; By Ca: the Ti mol ratio is that the tetrabutyl titanate that 1: 4 usefulness graduated cylinder is measured respective amount is dissolved in the absolute ethyl alcohol, and the ethanol volume is 6 times of tetrabutyl titanate volume, fully stirs; Tetrabutyl titanate is solved homogeneously in the absolute ethyl alcohol, form B liquid.The A drop is gone in the B liquid, and adding speed is 25 milliliters of per seconds, stirs while splashing into, and stirring velocity is 160 rev/mins, drip off A liquid after, restir 1.8 hours obtains colloidal sol; Add the water-reducible ethanol of de-ionized, wherein the deionized water volume is 0.5 times of ethanol volume, and the volume of dropping is 8% of a sol volume, stirs while add, and stirring velocity is 60 rev/mins, and churning time is 4.2 hours, obtains gel.This gel was left standstill after 9 hours under 800 ℃ of temperature thermal treatment 2 hours, and porphyrize obtains the CaCu of cube phase in agate mortar then
3Ti
4O
12Powder.