CN101880427A - Renewable imitation wood and manufacturing method thereof - Google Patents
Renewable imitation wood and manufacturing method thereof Download PDFInfo
- Publication number
- CN101880427A CN101880427A CN2009100508094A CN200910050809A CN101880427A CN 101880427 A CN101880427 A CN 101880427A CN 2009100508094 A CN2009100508094 A CN 2009100508094A CN 200910050809 A CN200910050809 A CN 200910050809A CN 101880427 A CN101880427 A CN 101880427A
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- wood
- renewable
- imitation wood
- finalizing
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- 239000002023 wood Substances 0.000 title claims abstract description 22
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 12
- 239000000463 material Substances 0.000 claims abstract description 23
- 238000001816 cooling Methods 0.000 claims abstract description 18
- 238000001125 extrusion Methods 0.000 claims abstract description 13
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 claims abstract description 8
- 239000000843 powder Substances 0.000 claims abstract description 8
- 235000021355 Stearic acid Nutrition 0.000 claims abstract description 4
- IHBCFWWEZXPPLG-UHFFFAOYSA-N [Ca].[Zn] Chemical compound [Ca].[Zn] IHBCFWWEZXPPLG-UHFFFAOYSA-N 0.000 claims abstract description 4
- 229910000019 calcium carbonate Inorganic materials 0.000 claims abstract description 4
- 238000010438 heat treatment Methods 0.000 claims abstract description 4
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 claims abstract description 4
- OQCDKBAXFALNLD-UHFFFAOYSA-N octadecanoic acid Natural products CCCCCCCC(C)CCCCCCCCC(O)=O OQCDKBAXFALNLD-UHFFFAOYSA-N 0.000 claims abstract description 4
- 239000003381 stabilizer Substances 0.000 claims abstract description 4
- 239000008117 stearic acid Substances 0.000 claims abstract description 4
- 238000000034 method Methods 0.000 claims description 14
- 239000003795 chemical substances by application Substances 0.000 claims description 7
- 238000007493 shaping process Methods 0.000 claims description 7
- UIIMBOGNXHQVGW-UHFFFAOYSA-M Sodium bicarbonate Chemical compound [Na+].OC([O-])=O UIIMBOGNXHQVGW-UHFFFAOYSA-M 0.000 claims description 6
- 229910000030 sodium bicarbonate Inorganic materials 0.000 claims description 3
- 235000017557 sodium bicarbonate Nutrition 0.000 claims description 3
- 239000002994 raw material Substances 0.000 abstract description 17
- 238000009413 insulation Methods 0.000 abstract 2
- UIIMBOGNXHQVGW-DEQYMQKBSA-M Sodium bicarbonate-14C Chemical compound [Na+].O[14C]([O-])=O UIIMBOGNXHQVGW-DEQYMQKBSA-M 0.000 abstract 1
- 239000004088 foaming agent Substances 0.000 abstract 1
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- 230000002950 deficient Effects 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- 239000012752 auxiliary agent Substances 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 239000004567 concrete Substances 0.000 description 2
- 239000002826 coolant Substances 0.000 description 2
- 239000003292 glue Substances 0.000 description 2
- 229910052500 inorganic mineral Inorganic materials 0.000 description 2
- 239000000314 lubricant Substances 0.000 description 2
- 239000011707 mineral Substances 0.000 description 2
- 235000010755 mineral Nutrition 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 238000010023 transfer printing Methods 0.000 description 2
- 238000010792 warming Methods 0.000 description 2
- 240000007829 Haematoxylum campechianum Species 0.000 description 1
- 238000004026 adhesive bonding Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000011094 fiberboard Substances 0.000 description 1
- 229910001385 heavy metal Inorganic materials 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 235000012204 lemonade/lime carbonate Nutrition 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 231100000252 nontoxic Toxicity 0.000 description 1
- 230000003000 nontoxic effect Effects 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 230000036961 partial effect Effects 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 231100000614 poison Toxicity 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 239000010902 straw Substances 0.000 description 1
- 231100000331 toxic Toxicity 0.000 description 1
- 230000002588 toxic effect Effects 0.000 description 1
- 239000003440 toxic substance Substances 0.000 description 1
Landscapes
- Dry Formation Of Fiberboard And The Like (AREA)
Abstract
The invention discloses renewable imitation wood and a manufacturing method thereof. The renewable imitation wood is manufactured by the following raw materials by weight percent: 51.53 percent of PVC700, 18.34 percent of 100-mesh wood powder, 15.46 percent of light calcium carbonate, 3 percent of calcium-zinc stabilizer, 3 percent of ACR401, 2 percent of CPE135, 1 percent of PA600; 2 percent of PA40, 1.55 percent of HL530, 0.23 percent of PE wax, 0.34 percent of stearic acid, 0.62 percent of AC foaming agent, 0.41 percent of sodium bicarbonate, and 0.52 percent of DOP. The manufacturing method comprises the following technological steps: mixing raw materials, heating and plasticizing in extruding equipment, extruding through an extrusion mold for pre-forming, cooling through a cooling mold for pre-finalizing, finalizing through finalizing equipment, cutting materials through a material cutting machine, and receiving materials at a material receiving platform. By adopting the technical scheme, the invention has the advantages that the imitation wood has the texture and the property of real wood, the waterproof and mould-proof performance is high, the imitation wood can be processed by using wood-working machines, the sound-insulation effect and the heat insulation effect are good and the like.
Description
Technical field
The present invention relates to the household building materials field, relate in particular to a kind of renewable imitation wood and manufacture method thereof.
Background technology
Present known generation, the material of timber was divided into two classes basically: the first kind is medium density fiberboard, shaving board, manually pieces sheet materials such as plate together.The secondth, plastic material class etc.Substantially all adopt log wood chip or straw bits on the first kind principle, add glue, the high pressure typing forms.Perhaps adopt the timber clout, piece together sticking into sheet material with glue.It in use has many defectives: 1, because of making glue bonding, contain toxic substances such as methyl alcohol.2, moisture-sensitive is out of shape and is gone mouldy.3, can not recycling, so the loss forest reserves are not environmental protection.Second class adopts materials such as PVC and lime carbonate synthetic basically, and it in use also has many defectives: 1, do not possess woodiness touch on the material, and embrittlement easily is not easy to use conventional wood-working machine tools (as plane, nail, mortise etc.) to process.2, portioned product contains heavy metal compositions such as lead, and is in use toxic.
Summary of the invention
Technical problem solved by the invention is the defective that overcomes prior art, and a kind of renewable imitation wood and manufacture method thereof are provided.
The invention provides a kind of renewable imitation wood and manufacture method thereof, comprise following prescription: raw material is PVC raw material, mineral-filled material, wood powder particulate, auxiliary agent, properties-correcting agent, whipping agent, lubricant and stablizer.Concrete formula rate is 700#Pvc:51.53%; 100 order wood powders: 18.34%; Light calcium carbonate: 15.46%; Calcium zinc stabilizer: 3%; ACR401:3%; CPE135:2%; PA600:1%; PA40:2%; HL530:1.55%; PE is cured: 0.23%; Stearic acid: 0.34%; AC whipping agent: 0.62%; Sodium bicarbonate: 0.41%; DOP:0.52% presses the proportioning uniform mixing with above-mentioned materials
The invention provides a kind of renewable imitation wood and manufacture method thereof, comprise following processing step: step 1-batch mixing → step 2-extrusion equipment heating plasticizing → step 3-extrusion die is extruded pre-profiling → step 4-cooling frame cooling initial shaping → step 5-standard equipment typing → step 6-blank cutter fracture → step 7-material receiving desk rewinding and is finished.
In step 1 operation, need in this technology to use mixer, make it even the abundant premix of raw material; Extrusion equipment need be warming up to that (specifically decide on the raw material plasticizing rate) plastifies raw material about 200 degree Celsius in step 2 operation; Extrusion equipment is used screw rod and is extruded the principle pressurization in step 3 operation, makes in the extrusion die of plastifying raw material by end and evenly extrudes; Step 4 operation is 3 operations and then, utilize the water coolant cooling that circulates in cooling frame, make the plasticizing raw material extruded by cooling initial shaping fast behind the cooling frame, promptly become the work in-process blank; Step 5 operation is utilized track type rubber typing platform, makes the final smooth typing of work in-process blank of cooling back initial shaping by physical pressure; The requirement that step 6 operation is used according to blank is adjusted charge length and is used the sawed-off material of disc type; The blank formation of promptly completing.Base material by conventional woodwork after road processing (sawing, frosted, binding, water transfer printing, hot transfer printing or paint etc.), promptly make common woodwork in the life, can be widely used in fields such as furniture manufacturing, house internal and external ornament, material of construction.
Owing to adopt above-mentioned technical scheme, the present invention has following beneficial effect: because of the wood powder particulate is arranged in its composition, so it has kept the texture and the characteristic of timber, by plasticizing modification to the wood powder particulate, make it possess the recyclable characteristic of utilizing again, the advantages of nontoxic raw materials evil that this material adopted does not simultaneously generate objectionable impurities in building-up process.This type material has also possessed the waterproof mildew-resistant, can use characteristics such as wood-working machine tools is processed, sound-insulating.Meet human character requirement and the partial properties that timber is used and be better than timber.
Embodiment
Specifically be illustrated below in conjunction with embodiment;
The invention provides a kind of renewable imitation wood and manufacture method thereof, comprise following prescription: raw material is PVC raw material, mineral-filled material, wood powder particulate, auxiliary agent, properties-correcting agent, whipping agent, lubricant and stablizer.
Concrete formula rate is:
700#Pvc:51.53%; 100 order wood powders: 18.34%; Light calcium carbonate: 15.46%; Calcium zinc stabilizer: 3%; ACR401:3%; CPE135:2%; PA600:1%; PA40:2%; HL530:1.55%; PE is cured: 0.23%; Stearic acid: 0.34%; AC whipping agent: 0.62%; Sodium bicarbonate: 0.41%; DOP:0.52% presses the proportioning uniform mixing with above-mentioned materials
Processing step of the present invention is:
Step 1-batch mixing → step 2-extrusion equipment heating plasticizing → step 3-extrusion die is extruded pre-profiling → step 4-cooling frame cooling initial shaping → step 5-standard equipment typing → step 6-blank cutter fracture → step 7-material receiving desk rewinding and is finished.
In step 1 operation, need in this technology to use mixer, make it even the abundant premix of raw material; Extrusion equipment need be warming up to that (specifically decide on the raw material plasticizing rate) plastifies raw material about 200 degree Celsius in step 2 operation; Extrusion equipment is used screw rod and is extruded the principle pressurization in step 3 operation, makes in the extrusion die of plastifying raw material by end and evenly extrudes; Step 4 operation is 3 operations and then, utilize the water coolant cooling that circulates in cooling frame, make the plasticizing raw material extruded by cooling initial shaping fast behind the cooling frame, promptly become the work in-process blank; Step 5 operation is utilized track type rubber typing platform, makes the final smooth typing of work in-process blank of cooling back initial shaping by physical pressure; The requirement that step 6 operation is used according to blank is adjusted charge length and is used the sawed-off material of disc type; The blank formation of promptly completing.
It should be noted that at last: above embodiment only in order to the explanation the present invention and and unrestricted technical scheme described in the invention; Therefore, although this specification sheets has been described in detail the present invention with reference to each above-mentioned embodiment,, those of ordinary skill in the art should be appreciated that still and can make amendment or be equal to replacement the present invention; And all do not break away from the technical scheme and the improvement thereof of the spirit and scope of the present invention, and it all should be encompassed in the claim scope of the present invention.
Claims (2)
1. renewable imitation wood and manufacture method thereof is characterized in that: comprise following prescription: 700#Pvc:51.53%; 100 order wood powders: 18.34%; Light calcium carbonate: 15.46%; Calcium zinc stabilizer: 3%; ACR401:3%; CPE135:2%; PA600:1%; PA40:2%; HL530:1.55%; PE is cured: 0.23%; Stearic acid: 0.34%; AC whipping agent: 0.62%; Sodium bicarbonate: 0.41%; DOP:0.52%.
2. renewable imitation wood and manufacture method thereof, it is characterized in that: comprise following processing step: step 1-batch mixing → step 2-extrusion equipment heating plasticizing → step 3-extrusion die is extruded pre-profiling → step 4-cooling frame cooling initial shaping → step 5-standard equipment typing → step 6-blank cutter fracture → step 7-material receiving desk rewinding and is finished.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009100508094A CN101880427A (en) | 2009-05-08 | 2009-05-08 | Renewable imitation wood and manufacturing method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009100508094A CN101880427A (en) | 2009-05-08 | 2009-05-08 | Renewable imitation wood and manufacturing method thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN101880427A true CN101880427A (en) | 2010-11-10 |
Family
ID=43052583
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2009100508094A Pending CN101880427A (en) | 2009-05-08 | 2009-05-08 | Renewable imitation wood and manufacturing method thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN101880427A (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103046686A (en) * | 2012-12-29 | 2013-04-17 | 张建红 | Method for making closed composite partition wall board |
| CN103992592A (en) * | 2014-04-30 | 2014-08-20 | 山东霞光实业有限公司 | Secondary-fiber wood-plastic material and preparation method thereof |
| CN104650606A (en) * | 2015-03-23 | 2015-05-27 | 山东鸿源新材料有限公司 | Anaerobic outdoor landscape material and preparation method thereof |
| CN106700343A (en) * | 2017-01-10 | 2017-05-24 | 广州市德錾科技有限公司 | Modified PVC wallboard and production method thereof |
| CN106947190A (en) * | 2017-05-10 | 2017-07-14 | 佛山市高明区家乐仕装饰材料有限公司 | A kind of ecological wooden |
| CN107286499A (en) * | 2017-05-17 | 2017-10-24 | 安徽三和工艺品有限公司 | A kind of ecological wooden furniture material |
-
2009
- 2009-05-08 CN CN2009100508094A patent/CN101880427A/en active Pending
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103046686A (en) * | 2012-12-29 | 2013-04-17 | 张建红 | Method for making closed composite partition wall board |
| CN103046686B (en) * | 2012-12-29 | 2015-02-25 | 张建红 | Method for making closed composite partition wall board |
| CN103992592A (en) * | 2014-04-30 | 2014-08-20 | 山东霞光实业有限公司 | Secondary-fiber wood-plastic material and preparation method thereof |
| CN103992592B (en) * | 2014-04-30 | 2015-08-12 | 山东霞光实业有限公司 | Secondary stock Wood-plastic material and preparation method thereof |
| CN104650606A (en) * | 2015-03-23 | 2015-05-27 | 山东鸿源新材料有限公司 | Anaerobic outdoor landscape material and preparation method thereof |
| CN106700343A (en) * | 2017-01-10 | 2017-05-24 | 广州市德錾科技有限公司 | Modified PVC wallboard and production method thereof |
| CN106700343B (en) * | 2017-01-10 | 2019-05-10 | 广州市恒德环保材料有限公司 | Modified PVC wallboard and preparation method thereof |
| CN106947190A (en) * | 2017-05-10 | 2017-07-14 | 佛山市高明区家乐仕装饰材料有限公司 | A kind of ecological wooden |
| CN107286499A (en) * | 2017-05-17 | 2017-10-24 | 安徽三和工艺品有限公司 | A kind of ecological wooden furniture material |
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| C06 | Publication | ||
| PB01 | Publication | ||
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| C02 | Deemed withdrawal of patent application after publication (patent law 2001) | ||
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Open date: 20101110 |