CN101873918B - Rotary valve assembly for an injection nozzle - Google Patents
Rotary valve assembly for an injection nozzle Download PDFInfo
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- CN101873918B CN101873918B CN200880019451.2A CN200880019451A CN101873918B CN 101873918 B CN101873918 B CN 101873918B CN 200880019451 A CN200880019451 A CN 200880019451A CN 101873918 B CN101873918 B CN 101873918B
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- Prior art keywords
- rotary valve
- valve assembly
- assembly
- spool
- valve seat
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- 238000002347 injection Methods 0.000 title claims abstract description 16
- 239000007924 injection Substances 0.000 title claims abstract description 16
- 239000000155 melt Substances 0.000 claims abstract description 25
- 239000012530 fluid Substances 0.000 claims abstract description 10
- 238000001816 cooling Methods 0.000 claims description 10
- 230000000295 complement effect Effects 0.000 claims description 7
- 238000010438 heat treatment Methods 0.000 claims description 5
- 238000012546 transfer Methods 0.000 claims description 4
- 230000007423 decrease Effects 0.000 claims description 3
- 239000002826 coolant Substances 0.000 claims description 2
- 230000000717 retained effect Effects 0.000 claims 1
- 239000012768 molten material Substances 0.000 description 21
- 239000011347 resin Substances 0.000 description 14
- 229920005989 resin Polymers 0.000 description 14
- 238000000465 moulding Methods 0.000 description 6
- 238000001746 injection moulding Methods 0.000 description 5
- 238000004939 coking Methods 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 238000007789 sealing Methods 0.000 description 4
- 238000001125 extrusion Methods 0.000 description 3
- 238000003780 insertion Methods 0.000 description 3
- 230000037431 insertion Effects 0.000 description 3
- 238000013459 approach Methods 0.000 description 2
- 230000000712 assembly Effects 0.000 description 2
- 238000000429 assembly Methods 0.000 description 2
- 230000002093 peripheral effect Effects 0.000 description 2
- 238000005461 lubrication Methods 0.000 description 1
- 230000013011 mating Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000008188 pellet Substances 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/20—Injection nozzles
- B29C45/23—Feed stopping equipment
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K5/00—Plug valves; Taps or cocks comprising only cut-off apparatus having at least one of the sealing faces shaped as a more or less complete surface of a solid of revolution, the opening and closing movement being predominantly rotary
- F16K5/04—Plug valves; Taps or cocks comprising only cut-off apparatus having at least one of the sealing faces shaped as a more or less complete surface of a solid of revolution, the opening and closing movement being predominantly rotary with plugs having cylindrical surfaces; Packings therefor
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Injection Moulding Of Plastics Or The Like (AREA)
- Fuel-Injection Apparatus (AREA)
- Nozzles (AREA)
- Sliding Valves (AREA)
- Multiple-Way Valves (AREA)
- Coating Apparatus (AREA)
Abstract
Description
技术领域technical field
本发明大体上涉及模制系统;更具体来说,本发明涉及用于模制系统的注射喷嘴的旋转阀组合件。The present invention relates generally to molding systems; more particularly, the present invention relates to a rotary valve assembly for an injection nozzle of a molding system.
背景技术Background technique
注射模制方法通常包含在注射模制机的注射单元中准备聚合材料,在压力下将现已熔融的材料注射到被水冷的闭合且被夹持的模具中,使材料以其模制形状固化,打开模具并在开始下一个循环之前将零件排出。聚合材料通常以丸粒或粉末形式从料斗提供到注射单元。注射单元通常使用进给螺杆将固态聚合材料转变成熔融材料,接着在压力下将熔融材料从进给螺杆或柱塞单元注射到热流道或其它模制系统中。通常提供截止阀组合件来停止和开始熔融材料从料筒到模制系统的流动。The injection molding process usually involves preparing a polymeric material in the injection unit of an injection molding machine, injecting the now molten material under pressure into a water-cooled closed and clamped mold, allowing the material to solidify in its molded shape , opens the mold and ejects the part before starting the next cycle. The polymeric material is usually supplied from a hopper to the injection unit in pellet or powder form. Injection units typically use a feed screw to convert a solid polymeric material into a molten material, which is then injected under pressure from the feed screw or plunger unit into a hot runner or other molding system. A shut-off valve assembly is often provided to stop and start the flow of molten material from the barrel to the molding system.
可使用众多类型的注射单元,包括滑动活塞阀和旋转阀。可在颁予道森(Dawson)的第4,140,238号美国专利(在1979年2月20日公开)中找到现有技术的用于注射单元的滑动活塞阀组合件的实例。可在颁予纽曼(Neuman)的第4,054,273号美国专利(在1977年10月18日公开)中找到现有技术的用于注射单元的旋转阀组合件的实例。Numerous types of injection units are available, including sliding piston valves and rotary valves. An example of a prior art sliding piston valve assembly for an injection unit can be found in US Patent No. 4,140,238 to Dawson (published February 20, 1979). An example of a prior art rotary valve assembly for an injection unit can be found in US Patent No. 4,054,273 to Neuman (published October 18, 1977).
已努力改进旋转阀组合件。颁予YOKOTA、Akira等人的题为“注射模制机的旋转阀(Rotary Valve of Injection Molding Machine)”的第0494304B1号欧洲专利(在1994年9月7日公开)教示一种注射模制机的旋转阀组合件,其具备形成于流动通路中的圆柱形阀腔,在压力下于流动通路中填充熔融树脂,且熔融树脂通过流动通路从螺杆侧流到喷嘴侧,其中围绕圆柱形阀腔的轴线以可滑动方式将圆柱形阀体(其具有在径向上贯穿阀体以用于确保通过流动通路的无障碍流动的通孔,使得通孔可与圆柱形阀腔的轴线一致)配合到阀腔中,且圆周凹槽在圆周方向上形成于通孔两侧且沿圆柱形阀体的轴线位于其周边表面上,使得即使是小的驱动扭矩也可致动圆柱形阀体。Efforts have been made to improve rotary valve assemblies. European Patent No. 0494304B1 to YOKOTA, Akira et al. entitled "Rotary Valve of Injection Molding Machine" (published on September 7, 1994) teaches an injection molding machine A rotary valve assembly having a cylindrical valve cavity formed in a flow passage, the flow passage is filled with molten resin under pressure, and the molten resin flows from the screw side to the nozzle side through the flow passage, wherein the cylindrical valve cavity is surrounded The axis of the cylindrical valve body (which has a through hole radially through the valve body for ensuring unobstructed flow through the flow passage, so that the through hole can be aligned with the axis of the cylindrical valve cavity) in a slidable manner In the valve cavity, and circumferential grooves are formed on both sides of the through hole in the circumferential direction and on the peripheral surface of the cylindrical valve body along the axis thereof, so that even a small driving torque can actuate the cylindrical valve body.
颁予MASATAKA等人的题为“用于注射模制机的截止喷嘴(Shutoff Nozzle forInjection Molding Machine)”的第09123218A号日本专利(在1997年5月13日公开)教示了以下内容:在能够于熔融树脂通路连接的位置与熔融树脂通路切断的位置之间旋转的挤压模制机截止喷嘴中,在沿着具有熔融树脂藉以从挤压模制机馈送到金属模具的熔融树脂通路的喷嘴的某一位置处提供外壳,其中在于所述外壳内部具有通孔且以可自由旋转方式插入的圆柱形旋转阀的末端处提供旋转构件;在与喷嘴相交的方向上布置在开始倒吸之前临时许可熔融树脂留在热流道上的减压阀。Japanese Patent No. 09123218A to MASATAKA et al. entitled "Shutoff Nozzle for Injection Molding Machine" (published on May 13, 1997) teaches the following: In an extrusion molding machine cut-off nozzle that rotates between a position where the molten resin passage is connected and a position where the molten resin passage is cut off, in the A housing is provided at a position in which a rotating member is provided at the end of a cylindrical rotary valve which has a through hole inside the housing and is inserted in a freely rotatable manner; arranged in a direction intersecting the nozzle to temporarily allow A pressure reducing valve that leaves molten resin on the hot runner.
发明内容Contents of the invention
根据本发明的第一广泛方面,提供一种用于注射单元(20)的旋转阀组合件(30、130、230、330、430、530),其包含:According to a first broad aspect of the present invention there is provided a rotary valve assembly (30, 130, 230, 330, 430, 530) for an injection unit (20) comprising:
阀体(32、132),其界定用于工作流体的熔体通道(28)和外孔(34),所述外孔(34)在横向方向上将所述熔体通道(28)二等分;A valve body (32, 132) delimiting a melt channel (28) for a working fluid and an outer bore (34) laterally separating said melt channel (28) point;
至少一个端盖(38、138、238),其安装到所述阀体(32、132)且界定延伸到所述外孔(34)中的插入部分(40、140),所述阀体(32、132)和所述至少一个端盖(38、138、238)以协作方式界定在横向方向上与所述熔体通道(28)相交的阀座(36),所述阀座(36)具有由所述外孔(34)的一部分所界定的较宽部分(42)和由所述至少一个端盖(38、138、238)的内孔(48)所界定的较窄部分(44);以及at least one end cap (38, 138, 238) mounted to said valve body (32, 132) and defining an insert portion (40, 140) extending into said outer bore (34), said valve body ( 32, 132) and said at least one end cap (38, 138, 238) cooperatively define a valve seat (36) transversely intersecting said melt channel (28), said valve seat (36) having a wider portion (42) bounded by a portion of said outer bore (34) and a narrower portion (44) bounded by an inner bore (48) of said at least one end cap (38, 138, 238) ;as well as
阀芯(54、154),其界定小孔(70),所述阀芯(54、154)以旋转方式安装于所述阀座(36)内,且在所述小孔(70)和所述熔体通道(28)对准以用于所述工作流体快速传递穿过所述熔体通道(28)的打开位置与所述小孔(70)和所述熔体通道(28)未对准以防止所述工作流体所述快速传递穿过所述熔体通道(28)的闭合位置之间移动;且a spool (54, 154) defining an orifice (70), said spool (54, 154) being rotatably mounted within said valve seat (36) and between said orifice (70) and said The open position of the melt channel (28) aligned for rapid transfer of the working fluid through the melt channel (28) is not aligned with the orifice (70) and the melt channel (28) aligned to prevent said rapid transfer of said working fluid through said melt channel (28) from moving between closed positions; and
其中所述阀座的所述较宽部分(42)比所述阀座的所述较窄部分(44)短。wherein said wider portion (42) of said valve seat is shorter than said narrower portion (44) of said valve seat.
附图说明Description of drawings
可参考本发明的非限制性实施例的详细描述连同以下图式获得对本发明的非限制性实施例(包括其替代物和/或变化形式)的更好理解。A better understanding of non-limiting embodiments of the invention, including alternatives and/or variations thereof, may be obtained by reference to the detailed description of non-limiting embodiments of the invention together with the following drawings.
图1展示根据本发明的第一非限制性实施例的用于模制系统的注射单元的一部分的透视图;Figure 1 shows a perspective view of a part of an injection unit for a molding system according to a first non-limiting embodiment of the invention;
图2展示图1所示的注射单元的侧视横截面图;Figure 2 shows a side cross-sectional view of the injection unit shown in Figure 1;
图3展示用于图1所示的注射单元的旋转阀组合件的正视横截面图;Figure 3 shows a front cross-sectional view of a rotary valve assembly for the injection unit shown in Figure 1;
图4展示图3所示的旋转阀组合件的简化示意性正视横截面图;Figure 4 shows a simplified schematic front cross-sectional view of the rotary valve assembly shown in Figure 3;
图5A和图5B分别展示沿线AA和BB取得的图3所示的旋转阀组合件的简化示意性侧视横截面图;5A and 5B show simplified schematic side cross-sectional views of the rotary valve assembly shown in FIG. 3 taken along lines AA and BB, respectively;
图6A和图6B展示根据本发明的第二非限制性实施例的旋转阀组合件的相对的侧视图;6A and 6B show opposing side views of a rotary valve assembly according to a second non-limiting embodiment of the present invention;
图7展示图6A和图6B所示的旋转阀组合件的正视横截面图;Figure 7 shows a front cross-sectional view of the rotary valve assembly shown in Figures 6A and 6B;
图8展示根据本发明的第三非限制性实施例的用于旋转阀组合件的阀芯的透视图;Figure 8 shows a perspective view of a spool for a rotary valve assembly according to a third non-limiting embodiment of the present invention;
图9展示根据本发明的第四非限制性实施例的旋转阀组合件的一部分的横截面;Figure 9 shows a cross-section of a portion of a rotary valve assembly according to a fourth non-limiting embodiment of the invention;
图10展示用于图9所示的旋转阀组合件的阀芯的透视图;Figure 10 shows a perspective view of a spool for the rotary valve assembly shown in Figure 9;
图11展示用于图9所示的旋转阀组合件的活塞环的透视图;Figure 11 shows a perspective view of a piston ring for the rotary valve assembly shown in Figure 9;
图12展示根据本发明的第五非限制性实施例的用于旋转阀组合件的楔入组合件的正视横截面图;Figure 12 shows a front cross-sectional view of a wedging assembly for a rotary valve assembly according to a fifth non-limiting embodiment of the present invention;
图13展示根据本发明的第六非限制性实施例的旋转阀组合件的正视横截面图;以及Figure 13 shows a front cross-sectional view of a rotary valve assembly according to a sixth non-limiting embodiment of the present invention; and
图14展示根据本发明的第七非限制性实施例的旋转阀组合件的正视横截面图。Figure 14 shows a front cross-sectional view of a rotary valve assembly according to a seventh non-limiting embodiment of the present invention.
具体实施方式Detailed ways
现参看图1到图4,大体将根据第一非限制性实施例的用于模制系统的注射单元展示于20处。注射单元20包括适于接纳螺杆(未图示)的挤压料筒22、封堵挤压料筒22的末端的关闭压头24,和喷嘴26,其均以同轴方式对准。在其之间界定延伸穿过料筒22、关闭压头24和喷嘴26的熔体通道28。使通常为例如PET树脂的熔融材料的工作流体快速传递穿过熔体通道28(从料筒22起,穿过关闭压头24且接着通过喷嘴26上的出口29离开)。Referring now to FIGS. 1 to 4 , an injection unit for a molding system according to a first non-limiting embodiment is generally shown at 20 . The injection unit 20 comprises an extrusion barrel 22 adapted to receive a screw (not shown), a closing ram 24 closing off the end of the extrusion barrel 22, and a nozzle 26, all aligned in a coaxial manner. Delimited therebetween is a melt channel 28 extending through the barrel 22 , the closing head 24 and the nozzle 26 . A working fluid, typically a molten material such as PET resin, is rapidly passed through the melt channel 28 (from the barrel 22, through the closing head 24 and then exiting through the outlet 29 on the nozzle 26).
提供可在操作上可在熔融树脂能够自由流过熔体通道28且通过出口29离开的“打开”位置与熔融树脂被阻断而不能离开出口29的“闭合位置”之间移动的旋转阀组合件30。旋转阀组合件30包括界定阀体32的关闭压头24。在阀体32内界定在大体横向方向上将熔体通道28二等分的外孔34。A rotary valve combination is provided that is operatively movable between an "open" position in which molten resin can freely flow through the melt channel 28 and exit through the outlet 29, and a "closed position" in which the molten resin is blocked from exiting the outlet 29 30 pieces. The rotary valve assembly 30 includes a closing head 24 that defines a valve body 32 . Defined within the valve body 32 is an outer bore 34 that bisects the melt channel 28 in a generally transverse direction.
一对端盖38部分位于外孔34内,处于阀体32的相对两侧上。每一端盖38包括延伸到外孔34中的圆柱形插入部分40。在端盖38中的每一者上的凸缘部分46限制可将端盖38插入到孔34中的距离。扣件50用于将端盖38紧固地安装到阀体32,且用于防止端盖38旋转。端盖38中的每一者上的延伸部分52是在与插入部分40相对的凸缘部分46的一侧上的中空圆柱体。具有比外孔34小的直径的内孔48延伸穿过端盖38的中心,使得每一内孔48与外孔34同心。A pair of end caps 38 are located partially within the outer bore 34 on opposite sides of the valve body 32 . Each end cap 38 includes a cylindrical insert portion 40 that extends into the outer bore 34 . Flange portions 46 on each of the end caps 38 limit the distance that the end caps 38 can be inserted into the holes 34 . The fastener 50 is used to securely mount the end cap 38 to the valve body 32 and to prevent the end cap 38 from rotating. The extension 52 on each of the end caps 38 is a hollow cylinder on the side of the flange portion 46 opposite the insertion portion 40 . Inner holes 48 having a smaller diameter than the outer holes 34 extend through the center of the end cap 38 such that each inner hole 48 is concentric with the outer holes 34 .
每一端盖38中的外孔34和内孔48协作以界定阀座36。外孔34在两个插入部分40之间的部分界定阀座36的较宽部分42,且每一内孔48界定阀座36的较窄部分44。较宽部分42优选位于阀体32的中心内,使得熔体通道28在较宽部分42的相对侧上持续延伸。在将端盖38安装到阀体32的所述侧的情况下,在目前说明的实施例中,两个内孔48中的每一者比外孔34长。然而,同样预期内孔48的大小可经设计以比外孔34长或短。The outer bore 34 and inner bore 48 in each end cap 38 cooperate to define a valve seat 36 . The portion of the outer bore 34 between the two insert portions 40 defines a wider portion 42 of the valve seat 36 and each inner bore 48 defines a narrower portion 44 of the valve seat 36 . The wider portion 42 is preferably located within the center of the valve body 32 such that the melt channel 28 continues on opposite sides of the wider portion 42 . With the end cap 38 mounted to the side of the valve body 32 , in the presently described embodiment, each of the two inner bores 48 is longer than the outer bore 34 . However, it is also contemplated that the inner bore 48 may be sized to be longer or shorter than the outer bore 34 .
阀芯54以可旋转方式定位于阀座36内。阀芯54包括较厚部分,也就是位于较宽部分42内的中央部分58。在中央部分58的相对侧上是与中央部分58同轴对准的较薄部分,也就是末端部分60,末端部分60中的每一者位于内孔48内。在中央部分58与每一末端部分60之间提供台阶64。举例来说,阀芯54在中央部分58中可具有54mm的直径,且在每一末端部分60中可具有35mm的直径,这与具有中央部分58的直径的连续直径阀芯54相比减小了阀芯54的总表面积。The spool 54 is rotatably positioned within the valve seat 36 . The spool 54 includes a thicker portion, ie, a central portion 58 within the wider portion 42 . On opposite sides of the central portion 58 are thinner portions coaxially aligned with the central portion 58 , namely end portions 60 , each of which is located within the inner bore 48 . A step 64 is provided between the central portion 58 and each end portion 60 . For example, the spool 54 may have a diameter of 54 mm in the central portion 58 and may have a diameter of 35 mm in each end portion 60, which is reduced compared to the continuous diameter spool 54 having the diameter of the central portion 58 The total surface area of the spool 54.
在中央部分58中界定孔70。当阀芯54处于打开位置时,使孔70对准以与熔体通道28同轴,从而允许熔融材料的通过量。当阀芯54处于闭合位置时,孔70旋转远离熔体通道28,使得阀芯54上的纹间表面72(图2)防止熔融材料流动。优选地,末端部分60中的每一者完全延伸穿过其相应内孔48且经过阀座36的外缘56。阀芯54的两个末端66适于附接到致动器臂68。致动器臂68凭借致动器(未图示)的移动使阀芯54在打开位置与闭合位置之间移动。虽然目前说明的实施例展示了具有延伸超过外缘56的一对末端部分60的阀芯54,但预期可提供仅一个末端部分60或无末端部分60延伸经过外缘56的阀芯54。An aperture 70 is defined in the central portion 58 . When the spool 54 is in the open position, the bore 70 is aligned to be coaxial with the melt passage 28, thereby allowing the passage of molten material. When the spool 54 is in the closed position, the bore 70 is rotated away from the melt channel 28 such that a land 72 ( FIG. 2 ) on the spool 54 prevents molten material from flowing. Preferably, each of the end portions 60 extends completely through its respective bore 48 and past the outer edge 56 of the valve seat 36 . Both ends 66 of the spool 54 are adapted to be attached to an actuator arm 68 . Movement of the actuator arm 68 by means of an actuator (not shown) moves the spool 54 between the open position and the closed position. While the presently described embodiment shows the spool 54 having a pair of end portions 60 extending beyond the outer rim 56 , it is contemplated that a spool 54 with only one end portion 60 or no end portions 60 extending past the outer rim 56 may be provided.
阀芯54的大小经设计以使得其可在阀座36内自由旋转。如最佳在图4、图5A和图5B中所见,在阀芯54的侧壁与外孔34或内孔48的邻近部分之间提供间隙62,使得致动器(未图示)较易于打开或闭合旋转阀组合件30。在图4、图5A和图5B中,出于清楚的目的夸示间隙62的大小。对于一些熔融材料,间隙62允许熔融材料在零件之间进行润滑,从而减小致动阀组合件所需的力。然而,熔融材料沿间隙62的泄漏和经由外缘56的漏出仍是一直存在的问题。较宽的间隙(例如,0.02mm到0.03mm)减小组件磨损和致动力。较紧的间隙(例如,0.01mm到0.02mm)减少泄漏但可能导致较大的组件磨损和在打开位置与闭合位置之间的较慢循环时间。此外,使用较紧间隙62增大了间隙62中的树脂的热量体积比,这潜在地会使这一区域中的熔融材料燃烧。碳化树脂在间隙62中逐渐累积、粘附到阀座36的周围表面,且增大系统摩擦,从而导致降级的性能或组件滞塞。The spool 54 is sized such that it can rotate freely within the valve seat 36 . As best seen in FIGS. 4, 5A and 5B, a gap 62 is provided between the sidewall of the spool 54 and adjacent portions of the outer bore 34 or inner bore 48 so that the actuator (not shown) is relatively small. The rotary valve assembly 30 is easy to open or close. In FIGS. 4, 5A and 5B, the size of the gap 62 is exaggerated for clarity purposes. For some molten materials, gap 62 allows the molten material to lubricate between the parts, thereby reducing the force required to actuate the valve assembly. However, leakage of molten material along the gap 62 and through the outer edge 56 remains an ongoing problem. A wider gap (eg, 0.02mm to 0.03mm) reduces component wear and actuation forces. Tighter gaps (eg, 0.01 mm to 0.02 mm) reduce leakage but may result in greater component wear and slower cycle times between open and closed positions. Furthermore, the use of a tighter gap 62 increases the heat-to-volume ratio of the resin in the gap 62, potentially burning molten material in this region. Carbonized resin builds up in gap 62 , adheres to the surrounding surfaces of valve seat 36 , and increases system friction, leading to degraded performance or component sticking.
在目前说明的实施例中,在阀芯54的侧壁与内孔48(图5A)或外孔34(图5B)的邻近部分之间提供间隙62。因为内孔48与阀芯60(图5A)之间的间隙62的环状横截面积小于外孔34与阀芯60(图5B)之间的间隙62的环状横截面积,所以与具有大小经设计以配合中央部分58(未图示)的恒定直径阀芯的组合件相比,减少了泄漏。In the presently described embodiment, a gap 62 is provided between the sidewall of the spool 54 and adjacent portions of the inner bore 48 ( FIG. 5A ) or the outer bore 34 ( FIG. 5B ). Because the annular cross-sectional area of the gap 62 between the inner hole 48 and the spool 60 ( FIG. 5A ) is smaller than the annular cross-sectional area of the gap 62 between the outer hole 34 and the spool 60 ( FIG. 5B ), it is the same as having Leakage is reduced compared to assemblies of constant diameter spools sized to fit central portion 58 (not shown).
另外,随着熔融材料从孔70(图3)在正交方向上行进地更远,渗漏的熔融材料中的压力减小。因为阀芯54和阀座36上的相对的密封表面的长度(沿旋转轴)由于端盖38和末端部分60而延伸超过阀体32的尺寸,所以超过外缘56的熔融材料的泄漏得以进一步减少。假设受延伸的密封表面和减小的环形横截面积的影响的泄漏减少,那么与大小经设计以配合中央部分58的连续直径阀芯54的情况相比,可容许更宽的间隙62。Additionally, the pressure in the leaking molten material decreases as the molten material travels farther in the orthogonal direction from aperture 70 ( FIG. 3 ). Because the length (along the axis of rotation) of the opposing sealing surfaces on the valve plug 54 and valve seat 36 extends beyond the size of the valve body 32 due to the end cap 38 and end portion 60, leakage of molten material beyond the outer rim 56 is further enhanced. reduce. Given the reduced leakage effected by the extended sealing surface and reduced annular cross-sectional area, a wider gap 62 can be tolerated than would be the case with a continuous diameter spool 54 sized to fit the central portion 58 .
为了组合旋转阀组合件30,首先移除端盖38中的一者。接着,将阀芯54插入到阀体32中,其中导向的末端部分60在剩余端盖38上滑动穿过内孔48。一旦处于适当的位置,就可重新安装拆卸的端盖38,且凭借扣件50将其紧固。约束阀芯54的非旋转移动。To assemble the rotary valve assembly 30, one of the end caps 38 is first removed. Next, the spool 54 is inserted into the valve body 32 with the pilot end portion 60 slid through the bore 48 over the remaining end cap 38 . Once in place, the removed end cap 38 can be reinstalled and secured by means of the fastener 50 . Non-rotational movement of the spool 54 is constrained.
现参看图6A和图6B,大体将本发明的另一非限制性实施例展示于130处。旋转阀组合件130包括围绕阀体32分布的加热元件74(在目前说明的实施例中为加热筒)以维持熔融材料的温度。加热元件74围绕熔体通道28径向分布,且远离围绕末端部分60的密封表面而定位,使得渗漏的熔融材料随着其接近外缘56而尽可能冷。Referring now to FIGS. 6A and 6B , another non-limiting embodiment of the present invention is shown generally at 130 . The rotary valve assembly 130 includes heating elements 74 (in the presently described embodiment, heating cartridges) distributed around the valve body 32 to maintain the temperature of the molten material. The heating elements 74 are distributed radially around the melt channel 28 and positioned away from the sealing surface around the tip portion 60 so that the leaking molten material is as cool as possible as it approaches the outer edge 56 .
另外参看图7,提供冷却元件76以使用强制对流或自然对流冷却内孔48的末端附近的末端部分60。举例来说,空气入口66可操作以接纳来自软管(未图示)的加压气流。使强制空气围绕冷却通道(未图示)循环,且将排气引出空气出口70。或者,冷却元件76使用闭合回路系统,所述闭合回路系统使用水或另一冷却媒介(未描绘)。也可提供被动冷却元件,即散热片78。在图5和图6所说明的实施例中,散热片78形成于端盖38中的一者的延伸部分52中。在两个实施例中,冷却元件76均随着渗漏的熔融材料接近外缘56而增大其粘度,从而减少泄漏流。Referring additionally to FIG. 7 , a cooling element 76 is provided to cool the end portion 60 near the end of the bore 48 using forced convection or natural convection. For example, air inlet 66 is operable to receive pressurized airflow from a hose (not shown). Forced air is circulated around cooling channels (not shown) and exhaust is directed out air outlet 70 . Alternatively, cooling element 76 uses a closed loop system using water or another cooling medium (not depicted). Passive cooling elements, ie heat sinks 78, may also be provided. In the embodiment illustrated in FIGS. 5 and 6 , fins 78 are formed in the extension 52 of one of the end caps 38 . In both embodiments, the cooling element 76 increases the viscosity of the leaking molten material as it approaches the outer rim 56, thereby reducing the leak flow.
现参看图8,其展示本发明的额外实施例。提供包括跨越每一末端部分60的表面积的多个同心凹槽192的阀芯254。视熔融材料的粘度而定,同心凹槽192可实现迷宫式密封(labyrinth sealing),从而进一步提供渗漏的熔融材料中的压降,同时还提供用于阀芯旋转的润滑。Referring now to Figure 8, an additional embodiment of the present invention is shown. A spool 254 comprising a plurality of concentric grooves 192 across the surface area of each end portion 60 is provided. Depending on the viscosity of the molten material, the concentric grooves 192 enable a labyrinth sealing, further providing pressure drop in the leaking molten material, while also providing lubrication for spool rotation.
现参看图9到图11,本发明的额外非限制性实施例大体将展示于230处。旋转阀组合件230包括至少一个楔状物组合件94以减小围绕阀芯54沿至少一个环形区段在阀座36与阀芯154之间的间隙62。每一楔状物组合件94包括至少一个圆周凹槽84和与每一圆周凹槽84相关联的活塞环88。圆周凹槽84沿阀芯154的末端部分160的表面分布,其中每一圆周凹槽84在其面向外(即,朝向最近的外缘56)的边缘上具有倾斜侧壁86。活塞环88中的一者位于每一圆周凹槽84内。每一活塞环88具有与圆周凹槽84上的倾斜侧壁86互补的互补锥形侧壁90。每一活塞环88进一步具有与锥形侧壁90相对的一系列间隔开的压力凹槽92。随着渗漏的熔融材料沿间隙62朝向外缘56散开,其开始经由在活塞环88中切割的压力凹槽92填充到圆周凹槽84中。活塞环88在倾斜侧壁86与锥形侧壁90之间的楔入动作中被向外拉伸到端盖38上的邻近表面93,从而减小跨越活塞环88的表面积在阀芯154与端盖38之间的间隙62。因为减小的间隙62仅在活塞环88的表面积上且仅在熔融材料被加压时出现,所以阀芯154上的旋转摩擦和树脂焦化的总体增加得以最小化。当作用在每一活塞环88上的熔体压力减小时,每一活塞环88后退回到其圆周凹槽84中,从而使阀芯154的旋转摩擦返回朝向其原始操作状态减小。Referring now to FIGS. 9-11 , an additional non-limiting embodiment of the present invention will be shown generally at 230 . The rotary valve assembly 230 includes at least one wedge assembly 94 to reduce the gap 62 between the valve seat 36 and the spool 154 along at least one annular segment around the spool 54 . Each wedge assembly 94 includes at least one circumferential groove 84 and a piston ring 88 associated with each circumferential groove 84 . Circumferential grooves 84 are distributed along the surface of end portion 160 of spool 154 , with each circumferential groove 84 having a sloped sidewall 86 on its edge facing outwards (ie, towards the nearest outer edge 56 ). One of the piston rings 88 is located within each circumferential groove 84 . Each piston ring 88 has a complementary tapered side wall 90 complementary to the sloped side wall 86 on the circumferential groove 84 . Each piston ring 88 further has a series of spaced pressure grooves 92 opposite the tapered sidewall 90 . As the seeping molten material spreads out along the gap 62 toward the outer edge 56 , it begins to fill into the circumferential groove 84 via the pressure groove 92 cut in the piston ring 88 . Piston ring 88 is drawn outwardly against adjacent surface 93 on end cap 38 in a wedging action between sloped sidewall 86 and tapered sidewall 90, thereby reducing the surface area across piston ring 88 between spool 154 and Gap 62 between end caps 38 . Because the reduced clearance 62 occurs only on the surface area of the piston ring 88 and only when the molten material is pressurized, the overall increase in rotational friction and resin coking on the spool 154 is minimized. As the melt pressure acting on each piston ring 88 decreases, each piston ring 88 recedes back into its circumferential groove 84, reducing the rotational friction of the spool 154 back towards its original operating state.
现参看图12,本发明的额外非限制性实施例大体展示于330处。旋转阀组合件330包括至少一个楔状物组合件194以减小阀芯54周围的间隙62。楔状物组合件194包括位于每一末端部分60上的邻近于端盖38上的端壁98的锥形环96。将夹头(即带螺纹螺母100)安装到端盖38上的延伸部分152上的互补螺纹上。带螺纹螺母100包括与锥形环96上的锥形物104相对的互补内部锥形物102。因此,通过围绕端盖38将带螺纹螺母100上紧,相配的锥形表面之间的楔入动作闭合锥形环96上的内侧表面106与末端部分60的邻近部分之间的间隙62。因为减小的间隙62仅出现在锥形环96的表面积上,所以阀芯54上的旋转摩擦和树脂焦化的总体增加得以最小化。另外,可根据需要松开或拧紧带螺纹螺母100。Referring now to FIG. 12 , an additional non-limiting embodiment of the invention is shown generally at 330 . The rotary valve assembly 330 includes at least one wedge assembly 194 to reduce the gap 62 around the spool 54 . The wedge assembly 194 includes a tapered ring 96 on each end portion 60 adjacent to an end wall 98 on the end cap 38 . A collet (ie, threaded nut 100 ) is mounted onto complementary threads on extension 152 on end cap 38 . Threaded nut 100 includes a complementary internal taper 102 opposite taper 104 on tapered ring 96 . Thus, by tightening the threaded nut 100 around the end cap 38 , the wedging action between the mating tapered surfaces closes the gap 62 between the inner side surface 106 on the tapered ring 96 and the adjacent portion of the end portion 60 . Because the reduced gap 62 occurs only over the surface area of the tapered ring 96, the overall increase in rotational friction on the spool 54 and resin coking is minimized. Additionally, the threaded nut 100 can be loosened or tightened as desired.
现参看图13,本发明的额外非限制性实施例大体展示于430处。旋转阀组合件430包括适于仅接纳单一端盖138的阀体132。在熔体通道28的一侧上,阀体132界定外孔34和内孔48。在外孔34和内孔48之间提供台阶112。在熔体通道28的另一侧上,阀体132界定与外孔34同心但比外孔34宽的周边孔134。将端盖138上的插入部分140部分插入到周边孔134中,所述插入部分140通过扣件150安装到阀体132。插入部分140在熔体通道28的另一侧上界定内孔48,且在这一侧上进一步界定台阶112。虽然目前说明的实施例展示将端盖138机械加工成附接在一起的单独零件,但一体形成的端盖138也处于本发明的范围内。Referring now to FIG. 13 , an additional non-limiting embodiment of the invention is shown generally at 430 . The rotary valve assembly 430 includes a valve body 132 adapted to receive only a single end cap 138 . On one side of the melt channel 28 , the valve body 132 delimits the outer bore 34 and the inner bore 48 . A step 112 is provided between the outer bore 34 and the inner bore 48 . On the other side of the melt channel 28 , the valve body 132 defines a peripheral bore 134 concentric with but wider than the outer bore 34 . Insertion portion 140 on end cap 138 is partially inserted into perimeter hole 134 , said insertion portion 140 being mounted to valve body 132 by fastener 150 . The insert portion 140 defines the inner bore 48 on the other side of the melt channel 28 and further defines the step 112 on this side. While the presently described embodiment shows the end caps 138 machined as separate pieces that are attached together, integrally formed end caps 138 are also within the scope of the present invention.
为了组合旋转组合件430,在移除端盖138之后将阀芯54插入到阀体132中,其中导向末端部分60滑动穿过内孔48。一旦处于适当的位置,就可重新安装拆卸的端盖138,且通过扣件150将其紧固。阀芯54受到完全约束而不能旋转移动,且在不松开端盖138的情况下无法滑动。To assemble the rotary assembly 430 , the spool 54 is inserted into the valve body 132 after the end cap 138 is removed, with the pilot end portion 60 sliding through the inner bore 48 . Once in place, the removed end cap 138 can be reinstalled and secured by fasteners 150 . The spool 54 is fully restrained from rotational movement and cannot slide without loosening the end cap 138 .
现参看图14,本发明的额外非限制性实施例大体展示于530处。提供在端盖238中的一者中具有凹入区域208的旋转阀组合件530。(虽然目前说明的实施例仅使用单一端盖238,但也可使用两个端盖238)。提供楔状物组合件294以进一步减少泄漏。楔状物组合件294包括一对锥形环,即,凹入区域208内的内环210和外环212。弹簧板214固持凹入区域208内的两个环210和212。两个环210和212彼此互补,且包括相对的锥形物216。熔融材料沿间隙62的渗漏致使内环210朝向外环212滑离。内环210与外环212之间的楔入动作减小每一环与末端部分60或内孔48的其邻近表面220之间的间隙62。因为减小的间隙62仅出现在两个环210和212的表面积上,所以阀芯54上的操作摩擦和树脂焦化的总体增加得以最小化。Referring now to FIG. 14 , an additional non-limiting embodiment of the invention is shown generally at 530 . A rotary valve assembly 530 is provided having the recessed area 208 in one of the end caps 238 . (While the presently described embodiment uses only a single end cap 238, two end caps 238 could also be used). A wedge assembly 294 is provided to further reduce leakage. Wedge assembly 294 includes a pair of tapered rings, inner ring 210 and outer ring 212 within recessed region 208 . A spring plate 214 retains the two rings 210 and 212 within the recessed area 208 . The two rings 210 and 212 are complementary to each other and include opposing tapers 216 . Seepage of molten material along gap 62 causes inner ring 210 to slide off towards outer ring 212 . The wedging action between the inner ring 210 and the outer ring 212 reduces the gap 62 between each ring and the end portion 60 or its adjacent surface 220 of the bore 48 . Because the reduced gap 62 occurs only over the surface area of the two rings 210 and 212, operating friction on the spool 54 and the overall increase in resin coking are minimized.
本发明的非限制性实施例可提供具有减小量的泄漏的旋转阀组合件。本发明的非限制性实施例可提供具有减小量的树脂焦化的旋转阀组合件。本发明的非限制性实施例可提供具有减小的致动力要求的旋转阀组合件。本发明的非限制性实施例可提供具有较窄关闭压头的旋转阀组合件。Non-limiting embodiments of the present invention may provide a rotary valve assembly having a reduced amount of leakage. Non-limiting embodiments of the present invention may provide a rotary valve assembly having a reduced amount of resin coking. Non-limiting embodiments of the present invention may provide a rotary valve assembly with reduced actuation force requirements. Non-limiting embodiments of the present invention may provide a rotary valve assembly with a narrower closing head.
非限制性实施例的描述提供本发明的实例,且这些实例并不限制本发明的范围。应理解,本发明的范围受权利要求书限制。上文描述的概念可适于特定条件和/或功能,且可进一步扩展到处于本发明的范围内的多种其它应用。在如此描述了非限制性实施例之后,将明白,在不脱离所描述的概念的情况下,修改和增强是有可能的。因此,受专利证书保护的内容仅受所附权利要求书的范围的限制。The description of non-limiting embodiments provides examples of the invention, and these examples do not limit the scope of the invention. It should be understood that the scope of the present invention is limited by the claims. The concepts described above may be adapted to specific conditions and/or functions, and may be further extended to a variety of other applications within the scope of the present invention. Having thus described non-limiting embodiments, it will be apparent that modifications and enhancements are possible without departing from the concepts described. Accordingly, what is protected by Letters Patent is limited only by the scope of the appended claims.
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US11/776,626 US7614871B2 (en) | 2007-07-12 | 2007-07-12 | Rotary valve assembly for an injection nozzle |
PCT/CA2008/000970 WO2009006724A1 (en) | 2007-07-12 | 2008-05-23 | Rotary valve assembly for an injection nozzle |
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US (1) | US7614871B2 (en) |
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US7874833B2 (en) * | 2009-05-03 | 2011-01-25 | Mold-Masters (2007) Limited | Injection molding runner apparatus having pressure seal |
CA2780302C (en) * | 2009-12-02 | 2014-05-27 | Maciej Brelski | Rotary valve assembly for an injection nozzle |
DE102010054416A1 (en) * | 2010-12-14 | 2012-06-14 | Robert Bosch Gmbh | Flushing arrangement for tribocontact surfaces and vane cell pumps with such an arrangement |
CN102975341B (en) * | 2012-11-29 | 2015-01-28 | 宁波千普机械制造有限公司 | Injection device for composite type shoes-making machine |
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CN103737888B (en) * | 2014-01-24 | 2016-05-04 | 震雄机械(深圳)有限公司 | Jet forming machine and rotary melt distributing valve thereof |
CN112172147B (en) * | 2020-08-28 | 2021-10-08 | 中科院广州电子技术有限公司 | 3D printing head of continuous fiber reinforced material and using method |
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- 2008-05-23 AT AT08748335T patent/ATE553905T1/en active
- 2008-05-23 CN CN200880019451.2A patent/CN101873918B/en active Active
- 2008-05-23 WO PCT/CA2008/000970 patent/WO2009006724A1/en active Application Filing
- 2008-05-23 EP EP08748335A patent/EP2176050B8/en not_active Not-in-force
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CN1526494A (en) * | 2002-12-20 | 2004-09-08 | 标准模具有限公司 | Transverse pouring injection moulding equipment |
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CN101873918A (en) | 2010-10-27 |
EP2176050A1 (en) | 2010-04-21 |
CA2687054A1 (en) | 2009-01-15 |
US7614871B2 (en) | 2009-11-10 |
EP2176050B8 (en) | 2012-05-23 |
US20090017153A1 (en) | 2009-01-15 |
RU2432257C2 (en) | 2011-10-27 |
MX2009012519A (en) | 2009-12-09 |
ATE553905T1 (en) | 2012-05-15 |
EP2176050A4 (en) | 2010-08-25 |
RU2009148491A (en) | 2011-06-27 |
BRPI0812791A2 (en) | 2014-12-02 |
CA2687054C (en) | 2011-08-16 |
WO2009006724A1 (en) | 2009-01-15 |
EP2176050B1 (en) | 2012-04-18 |
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