CN101872932A - Circuit element thermocompression bonding method and circuit element thermocompression bonding device - Google Patents
Circuit element thermocompression bonding method and circuit element thermocompression bonding device Download PDFInfo
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Abstract
电路元件热压合连接方法及电路元件热压合装置,该热压合连接方法包括:采用一设置电磁感应线圈的压合件,在该压合件与待压合电路元件间设置一具有铁磁材料的缓冲压材;并由压合件进行压合;所述压合件的电磁感应线圈在压合时通电使与待压合电路元件接触的缓冲压材发热。本发明克服了现有热压合方式和热压合装置存在的上述缺陷,设计合理,能够有效降低热压合能耗,并且提高热能利用效率,其可以降低环境温度,改善作业条件。
A thermal compression bonding method for circuit elements and a thermal compression bonding device for circuit components. The thermal compression bonding method includes: using a compression fitting provided with an electromagnetic induction coil; The buffer pressing material of the magnetic material; and pressing by the pressing piece; the electromagnetic induction coil of the pressing piece is energized during pressing to heat the buffer pressing material in contact with the circuit element to be pressed. The invention overcomes the above-mentioned defects existing in the existing thermocompression method and thermocompression device, has a reasonable design, can effectively reduce thermocompression energy consumption, and improves thermal energy utilization efficiency, which can reduce ambient temperature and improve working conditions.
Description
技术领域technical field
本发明属于电路元件的热压合技术,具体的涉及一种用于LCD电路元件间用异向性导电胶粘结后的热压合连接方法及电路元件热压合装置。The invention belongs to the thermocompression bonding technology of circuit elements, and in particular relates to a thermocompression bonding method and a circuit element thermocompression bonding device used for bonding LCD circuit elements with anisotropic conductive glue.
背景技术Background technique
在液晶显示面板的制程过程中,电路元件间通过异向导电胶ACF进行连接时,需要经过热压方式。如图1和图2所示,现有技术中一般采用热压合装置来完成,该热压合装置包括一热压键合头11,该热压键合头11内设置有电加热元件,通过供电使热压键合头保持恒定的高温状态,热压键合头在驱动下,进行上下运动做压合动作,将电路元件压合在热加合座12上。热压键合头下压后,对待压合电路元件20施加压力并通过热传导,使待压合电路元件的上电路元件21和下电路元件件22压合区域的异向导电胶达到要求的热合温度。然后热压键合头移开,等待下一待压合电路元件的就位。该热压合方式和热压合装置存在能耗过高的缺陷,因为只有在热压键合头与待压合电路元件相接触的短暂时间内,传递到压合区域的热量才能够被有效利用,而其余大部分时间热压键合头的热量都散失到周围环境中。During the manufacturing process of the liquid crystal display panel, when the circuit elements are connected through the anisotropic conductive adhesive ACF, it needs to go through hot pressing. As shown in Figure 1 and Figure 2, in the prior art, a thermocompression bonding device is generally used to complete the process. The thermocompression bonding device includes a
发明内容Contents of the invention
本发明针对现有热压合方式和热压合装置存在的上述缺陷,提出了一种设计合理,能够有效降低热压合能耗,并且提高热能利用效率的电路元件热压合连接方法及电路元件热压合装置,其可以降低环境温度,改善作业条件。Aiming at the above-mentioned defects existing in the existing thermocompression methods and thermocompression devices, the present invention proposes a circuit element thermocompression bonding method and circuit with reasonable design, which can effectively reduce thermocompression energy consumption and improve thermal energy utilization efficiency. Component thermocompression bonding device, which can reduce the ambient temperature and improve working conditions.
本发明所采用的技术方案如下:The technical scheme adopted in the present invention is as follows:
一种电路元件热压合连接方法,其特征在于该热压合连接方法包括:采用一设置电磁感应线圈的压合件,在该压合件与待压合电路元件间设置一具有铁磁材料的缓冲压材;并由压合件进行压合;所述压合件的电磁感应线圈在压合时通电使与待压合电路元件接触的缓冲压材发热。A thermocompression bonding method for circuit elements, characterized in that the thermocompression bonding method includes: using a compression fitting provided with an electromagnetic induction coil, and setting a ferromagnetic material between the compression fitting and the circuit element to be pressed. The buffer pressing material is pressed; and the pressing part is pressed; the electromagnetic induction coil of the pressing part is energized during pressing to heat the buffer pressing material in contact with the circuit element to be pressed.
具体的讲,所述电路元件为通过异向导电胶粘结的LCD电路元件,所述热压合连接方法进一步包括:在待压合电路元件放置入所述压合件之前,在待压合电路元件间设置异向导电胶。Specifically, the circuit element is an LCD circuit element bonded by an anisotropic conductive adhesive, and the thermocompression bonding connection method further includes: before the circuit element to be pressed is placed into the pressing piece, Anisotropic conductive glue is arranged between the circuit elements.
一种电路元件热压合连接方法,其特征在于该热压合连接方法具体包括:A circuit element thermocompression bonding method, characterized in that the thermocompression bonding method specifically includes:
在一压合件的压合头内设置电磁感应线圈,在待压合电路元件放置入压合件内之前,在待压合电路元件间设置异向导电胶;An electromagnetic induction coil is arranged in the pressing head of a pressing piece, and an anisotropic conductive glue is arranged between the circuit elements to be pressed before placing the circuit elements to be pressed into the pressing piece;
在压合头与待压合电路元件间设置一具有铁磁材料的缓冲压材;A buffer pressing material with a ferromagnetic material is arranged between the pressing head and the circuit element to be pressed;
当压合头下压待压合电路元件,对电磁感应线圈供电,电磁感应线圈使缓冲压材产生热能,使异向导电胶热化而将电路元件粘结。When the pressing head presses down the circuit components to be pressed, power is supplied to the electromagnetic induction coil, and the electromagnetic induction coil makes the buffer pressing material generate heat energy, which heats the anisotropic conductive adhesive and bonds the circuit components.
一种电路元件热压合连接方法,其特征在于该热压合连接方法包括:A thermocompression bonding method for circuit elements, characterized in that the thermocompression bonding method comprises:
在一压合件的压合头内设置电磁感应线圈,在待压合电路元件放置入压合件内之前,在待压合电路元件间设置异向导电胶;An electromagnetic induction coil is arranged in the pressing head of a pressing piece, and an anisotropic conductive glue is arranged between the circuit elements to be pressed before placing the circuit elements to be pressed into the pressing piece;
该异向导电胶内掺有铁磁性物质;The anisotropic conductive adhesive is doped with ferromagnetic substances;
当压合头下压待压合电路元件,对电磁感应线圈供电,电磁感应线圈对异向导电胶进行加热,使异向导电胶热化而将电路元件粘结。When the pressing head presses down the circuit components to be pressed, power is supplied to the electromagnetic induction coil, and the electromagnetic induction coil heats the anisotropic conductive adhesive to heat the anisotropic conductive adhesive to bond the circuit elements.
一种电路元件热压合装置,包括一压合头,其特征在于所述压合头内设置有电磁感应线圈,所述压合头的压合端面相邻设置一与待压合电路元件相接触的缓冲压材,该缓冲压材内设置有铁磁材料,所述压合头通过缓冲压材间接压合待压合电路元件时,其内的电磁感应线圈使缓冲压材被加热。A thermal pressing device for circuit elements, comprising a pressing head, characterized in that an electromagnetic induction coil is arranged inside the pressing head, and a pressing end surface of the pressing head is adjacent to a circuit element to be pressed. The contact buffer press material is provided with a ferromagnetic material. When the pressing head indirectly presses the circuit elements to be pressed through the buffer press material, the electromagnetic induction coil inside the buffer press material is heated.
一实施例中,所述压合头包括一透磁绝缘填充体,该透磁绝缘填充体分布设置有电磁感应线圈。In one embodiment, the pressing head includes a magnetically permeable insulating filler, and the magnetically permeable insulating filler is distributed with electromagnetic induction coils.
所述电磁感应线圈排列封装在所述透磁绝缘填充体内,所述电磁感应线圈连接设置一温控电路。The electromagnetic induction coils are arranged and packaged in the magnetically permeable insulating filler, and a temperature control circuit is connected to the electromagnetic induction coils.
所述压合头的压合端面为一透磁绝热隔板,所述透磁绝热隔板与透磁绝缘填充体贴合固定。The pressing end surface of the pressing head is a magnetically permeable and heat-insulating partition, and the magnetically permeable and heat-insulating partition is bonded and fixed with the magnetically permeable insulating filler.
一实施例中,所述缓冲压材为一片材,该缓冲压材内分散填充有铁磁颗粒。In one embodiment, the buffer pressing material is a sheet, and the buffer pressing material is dispersed and filled with ferromagnetic particles.
另一实施例中,所述热压合装置进一步包括一用于放置待压合电路元件的压合座。In another embodiment, the thermal pressing device further includes a pressing seat for placing circuit components to be pressed.
为近一步对本发明作详细的阐述,下结合附图和具体实施方式进行说明。In order to further elaborate on the present invention, the following will be described in conjunction with the accompanying drawings and specific embodiments.
附图说明Description of drawings
图1是本发明现有热压合装置的压合示意图;Fig. 1 is the lamination schematic diagram of existing thermal lamination device of the present invention;
图2是本发明现有技术中热压合装置的另一状态示意图。Fig. 2 is a schematic diagram of another state of the heat-compression bonding device in the prior art of the present invention.
图3是本发明具体实施方式中电路元件热压合装置的应用结构示意图。Fig. 3 is a schematic diagram of an application structure of a circuit element thermocompression bonding device in a specific embodiment of the present invention.
具体实施方式Detailed ways
本发明的电路元件热合连接方法,主要适合于需要热合连接的电路元件,例如液晶面板制程中采用一向性导电胶ACF进行电路板连接工艺,其可通过热压合装置完成。该热压合装置的压合件内设置有电磁感应线圈,该电磁感应线圈可以在通电的情况下产生电磁波。首先将待压合电路元件间设置异向导电胶,并将两个待压合电路元件叠加放置在一起,异向导电胶位于该待压合电路元件的压合区域,在压合件和待压合电路元件之间还设置有一缓冲压材,该缓冲压材为具有铁磁材料的片材,该缓冲压材在电磁感应线圈的作用下产生热能并传导给异向导电胶。如此可实现异向导电胶的热化连接。The circuit element heat-sealing connection method of the present invention is mainly suitable for circuit elements that require heat-sealing connection. For example, ACF is used in the liquid crystal panel manufacturing process to carry out the circuit board connection process, which can be completed by a heat-sealing device. An electromagnetic induction coil is arranged in the pressing part of the thermal pressing device, and the electromagnetic induction coil can generate electromagnetic waves when electrified. Firstly, anisotropic conductive glue is arranged between the circuit elements to be pressed, and two circuit elements to be pressed are stacked together. The anisotropic conductive glue is located in the pressing area of the circuit elements to be pressed. There is also a buffer pressing material between the pressing circuit elements, the buffer pressing material is a sheet with ferromagnetic material, the buffer pressing material generates heat energy under the action of the electromagnetic induction coil and conducts it to the anisotropic conductive adhesive. In this way, a thermal connection of the heterotropic conductive adhesive can be realized.
该热合连接方法系仅在压合件下压后向电磁感应线圈内通电,并且热能是由缓冲压材产生并传导给异向导电胶,其能够有效提高传导效率,并减少电磁感应线圈的通电时间,降低能耗,并提高热能利用效率。This heat-sealing connection method is to energize the electromagnetic induction coil only after the pressing part is pressed down, and the heat energy is generated by the buffer pressing material and conducted to the anisotropic conductive adhesive, which can effectively improve the conduction efficiency and reduce the energization of the electromagnetic induction coil time, reduce energy consumption, and improve thermal energy utilization efficiency.
本发明提供的另一种电路元件热合连接方法是通过在压合件的压合头中植入电磁感应线圈,并采用掺有铁磁性物质的异向导电胶作为电路元件的连接介质,将异向导电胶置于两待压合电路元件的压合区域,将压合件的压合头下压的同时向电磁感应线圈通电,异向导电胶内的铁磁性物质例如铁磁微粒在电磁波作用下产生热量,使异向导电胶升温至压合温度。如此,可实现高效率的热能利用,降低环境温度升高因素。Another circuit element heat-sealing connection method provided by the present invention is to implant an electromagnetic induction coil in the pressing head of the pressing piece, and use anisotropic conductive glue doped with ferromagnetic substances as the connection medium of the circuit element, and separate the different The directionally conductive adhesive is placed in the pressing area of the two circuit components to be pressed, and the pressing head of the pressing part is pressed down while the electromagnetic induction coil is energized. The ferromagnetic substance in the anisotropic conductive adhesive, such as ferromagnetic particles, will Heat is generated under the heat to make the anisotropic conductive adhesive heat up to the pressing temperature. In this way, high-efficiency thermal energy utilization can be realized, and factors of environmental temperature rise can be reduced.
如图3所述,该电路元件热压合装置主要由压合头30、缓冲压材40和压合座51组成,压合头30内设置有电磁线圈32,压合头的压合端面相邻设置一与待压合电路元件相接触的缓冲压材40,该缓冲压材40内设置有铁磁材料例如为铁磁颗粒,压合头30通过缓冲压材40间接压合待压合电路元件时,其内的电磁感应线圈32使缓冲压材40被加热,然后传导给异向导电胶23,完成热压合连接。As shown in Figure 3, the thermal pressing device for circuit components is mainly composed of a pressing head 30, a
具体的讲,该压合头30具有一透磁绝缘填充体31和一透磁绝热隔板33,该透磁绝缘填充体31与透磁绝热隔板33间贴合固定设置形成压合头的压合组件,透磁绝热隔板33位于压合头的压合端面上。电磁感应线圈32为独立的导电线圈,其排列封装在透磁绝缘填充体31内,每个电磁感应线圈均与一温控电路52连接设置。温控电路52可以对每个电磁感应线圈实现独立控制。Specifically, the pressing head 30 has a magnetically permeable insulating filler 31 and a magnetically permeable
缓冲压材40为一片材,其内分散填充有铁磁颗粒,可通过掺杂铁磁颗粒的方式制备。The
采用电路元件热压合装置进行压合作业时,先将待压合电路元件21、22的压合区域处置入异向导电胶23,然后将待压合电路元件放置在压合座上,使其压合区域位于压合头的压合处,在压合头与待压合电路元件间放入缓冲压材。压合头进行压合时,可先通过温控电路52向电磁感应线圈提供适应电流,使缓冲压材在电磁波的作用下产生热能而温度升高。缓冲压材将热能传导给异向导电胶,使异向导电胶处于要求的热合温度下,实现热合连接。When using a circuit element thermocompression device for lamination, the lamination areas of the
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