A kind of oscillating cutter abrasion detection device
Technical field
The present invention relates to a kind of oscillating cutter abrasion detection device, can online detection tool wear.
Background technology
In the metal cutting field, cutter life is the important indicator that cutting parameter is optimized, and cutter life generally adopts the wear extent of cutter to characterize.At present, tool wear is measured main employing and manually utilized tool microscope to measure, but there is following shortcoming in this method: 1. each measurement need be unloaded cutter, is put into then under the tool microscope and measures, and operates comparatively loaded down with trivial details.2. measurement result is influenced by operating personnel's subjective factor, and error is bigger, and multiplicity is not high.
Summary of the invention
Measure complex operation, deficiency that error is bigger in order to overcome existing tool wear, the invention provides a kind of oscillating cutter abrasion detection device, and have two kinds of invention examples---electronic example and manual example.This device can onlinely obtain the tool wear image, directly obtains the wear measurement value of cutter by the analysis to image.
The present invention is a kind of oscillating cutter abrasion detection device, solves the technical scheme that its technical problem adopted to be in electronic example: utilize face formation CCD (Cylindrical Capacitive Displacement) industrial camera to obtain the tool wear image and also be transferred to the host computer computer by USB (Universal Serial BUS).In order to realize that cutter is carried out multi-angle takes pictures, camera has three degree of freedom.Horizontal rotating table can be realized the cutter different azimuth is taken.Waving motor and pitching motor can realize the focus function of camera and the cutter different angles are taken.
A kind of oscillating cutter abrasion detection device is characterized in that: this device comprises: a mounting seat is used for fixing the installation miscellaneous part; One horizontal rotating table, bottom are fixed on the mounting seat, and top is rotatable platform; One pitching motor mount pad is fixed on the platform on horizontal rotating table top; One pitching motor, its rotating shaft is connected with the pitching motor mount pad by interference fit; One pitch bearing is fixed on the pitching motor mount pad by interference fit; One pitching oscillating arm is connected by interference fit with pitch bearing; One pitching base is connected with pitching oscillating arm by bolt; An one left Swing Arm and a right Swing Arm are connected with pitching base respectively; One waves bearing, and the one end is fixed on the left Swing Arm by interference fit; One camera snap ring, the one end is connected by interference fit with the other end that waves bearing; One digital camera is fixed in the camera snap ring; One waves motor, is fixed on the right Swing Arm, and machine shaft is connected by interference fit with camera snap ring.
In order to simplify the control of oscillating cutter abrasion detection device, the invention provides manual example, be about in the above-mentioned electronic example wave motor and pitching motor changes manual adjustments into.A kind of oscillating cutter abrasion detection device comprises: a mounting seat is used for fixing the installation miscellaneous part; One horizontal rotating table, bottom are fixed on the mounting seat, and top is rotatable platform; One Swing Arm mount pad is fixed on the platform on horizontal rotating table top; The two ends of this Swing Arm mount pad are cylinder axis; One Swing Arm is that a left Swing Arm and a right Swing Arm are connected by bolt and form; And an end of left Swing Arm and right Swing Arm is connected by the axis hole matched in clearance with the cylinder axis of Swing Arm mount pad respectively; One camera snap ring is connected by the axis hole matched in clearance with left Swing Arm, right Swing Arm; One digital camera is fixed in the camera snap ring.
The present invention is a kind of oscillating cutter abrasion detection device, and its beneficial effect is, can carry out the measurement of tool wear under online condition, conveniently obtains the tool wear image information.
Description of drawings
Figure 1 shows that the electronic example block diagram of oscillating cutter abrasion detection device of the present invention;
Figure 2 shows that the manual example block diagram of oscillating cutter abrasion detection device of the present invention.
Concrete label is as follows among the figure:
A1, wave motor A2, digital camera A3, horizontal rotating table A4, mounting seat
A5, pitching motor A6, pitching motor mount pad A7, pitch bearing A8, pitching oscillating arm
A9, pitching base A10, wave bearing A11, left Swing Arm A12, right Swing Arm
A13, camera snap ring
B1, digital camera B2, camera snap ring B3, left Swing Arm B4, Swing Arm mount pad
B5, right Swing Arm B6, horizontal rotating table B7, mounting seat
The specific embodiment
The present invention will be further described below in conjunction with drawings and Examples.
The present invention is a kind of oscillating cutter abrasion detection device, adopts online direct metering system, is about to camera and is contained on the platen, as shown in Figure 1 and Figure 2.
In electronic example, concrete structure of the present invention is as follows: wave motor A1 by being bolted on the right Swing Arm A12, machine shaft is connected by interference fit with camera snap ring A13.The camera snap ring A13 other end is connected by interference fit with an end that waves bearing A10.The other end that waves bearing A10 is fixed on the left Swing Arm A11 by interference fit.Digital camera A2 is connected with camera snap ring A13 by bolt.Thus, thus waving motor A1 rotation can drive the camera snap ring rotation and adjust the digital camera attitude.Right Swing Arm A12, left Swing Arm A11 are connected with pitching base A9 by bolt respectively.Pitching base A9 is connected by bolt with pitching oscillating arm A8.Pitch bearing A7 is fixed on the pitching motor mount pad A6 by interference fit.Pitching oscillating arm A8 is connected by interference fit with pitch bearing A7.Pitching motor A5 is connected with pitching motor mount pad A6 by bolt, and its rotating shaft is connected with pitching base A9 by interference fit.Thereby pitching motor A5 rotation drives pitching base A9 rotation thus and adjusts shooting angle.Pitching motor mount pad A6 is connected with horizontal rotating table A3 by bolt, can realize horizontally rotating of digital camera.Horizontal rotating table A3 by bolting on mounting seat A4.
In manual example, concrete structure of the present invention is as follows: digital camera B1 is connected with camera snap ring B2 by bolt.Camera snap ring B2 is connected by the axis hole matched in clearance with left Swing Arm B3, right Swing Arm B5, can change the shooting attitude of digital camera B1 by manual adjustment camera snap ring B2, and the frictional force that matched in clearance exists can guarantee that the attitude of digital camera B1 fixes.Left side Swing Arm B3 and right Swing Arm B5 fix by bolt.Swing Arm mount pad two ends are cylinder axis, left side Swing Arm B3 is connected by the axis hole matched in clearance with Swing Arm mount pad B4 respectively with right Swing Arm B5, can change the shooting angle of digital camera B1 by left Swing Arm B3 of manual adjustment and right Swing Arm B5, the frictional force that matched in clearance exists can guarantee manually to adjust the fixed angle of left Swing Arm B3 and right Swing Arm B5.Swing Arm mount pad B4 is connected with horizontal rotating table B6 by bolt.By the rotation of horizontal rotating table B6, can realize horizontally rotating of digital camera B1.Horizontal rotating table B6 by bolting on mounting seat B7.