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CN101862981A - A swinging tool wear detection device - Google Patents

A swinging tool wear detection device Download PDF

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Publication number
CN101862981A
CN101862981A CN 201010219331 CN201010219331A CN101862981A CN 101862981 A CN101862981 A CN 101862981A CN 201010219331 CN201010219331 CN 201010219331 CN 201010219331 A CN201010219331 A CN 201010219331A CN 101862981 A CN101862981 A CN 101862981A
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swing arm
fixed
interference fit
camera
snap ring
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CN 201010219331
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CN101862981B (en
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陈志同
陈胜林
王磊
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Beihang University
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Beihang University
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Abstract

一种摇摆式回转刀具磨损检测装置,包括:一安装底座,用于固定安装其他部件;一水平旋转台,底部固定于安装底座上,上部为可旋转的平台;一俯仰电机安装座,固定于水平旋转台上部的平台上;一俯仰电机,其转轴通过过盈配合与俯仰电机安装座连接;一俯仰轴承,通过过盈配合固定在俯仰电机安装座上;一俯仰摆臂,与俯仰轴承通过过盈配合相连接;一俯仰底座,通过螺栓与俯仰摆臂连接;一左摇摆臂及一右摇摆臂,分别与俯仰底座相连接;一摇摆轴承,其一端通过过盈配合固定于左摇摆臂上;一相机卡环,其一端与摇摆轴承的另一端通过过盈配合相连接;一数字相机,固定于相机卡环内;一摇摆电机,固定在右摇摆臂上,电机转轴与相机卡环通过过盈配合连接。

Figure 201010219331

A swing-type rotary tool wear detection device, comprising: a mounting base for fixing and installing other components; a horizontal rotating table, the bottom of which is fixed on the mounting base, and the upper part is a rotatable platform; a pitching motor mounting base is fixed on the On the platform above the horizontal rotating table; a pitching motor, the rotating shaft of which is connected to the pitching motor mounting seat through interference fit; a pitching bearing, which is fixed on the pitching motor mounting seat through interference fit; The interference fit is connected; a pitch base is connected with the pitch swing arm through bolts; a left swing arm and a right swing arm are respectively connected with the pitch base; a swing bearing is fixed to the left swing arm through an interference fit at one end Above; a camera snap ring, one end of which is connected to the other end of the swing bearing through interference fit; a digital camera, fixed in the camera snap ring; a swing motor, fixed on the right swing arm, the motor shaft and the camera snap ring Connection by interference fit.

Figure 201010219331

Description

A kind of oscillating cutter abrasion detection device
Technical field
The present invention relates to a kind of oscillating cutter abrasion detection device, can online detection tool wear.
Background technology
In the metal cutting field, cutter life is the important indicator that cutting parameter is optimized, and cutter life generally adopts the wear extent of cutter to characterize.At present, tool wear is measured main employing and manually utilized tool microscope to measure, but there is following shortcoming in this method: 1. each measurement need be unloaded cutter, is put into then under the tool microscope and measures, and operates comparatively loaded down with trivial details.2. measurement result is influenced by operating personnel's subjective factor, and error is bigger, and multiplicity is not high.
Summary of the invention
Measure complex operation, deficiency that error is bigger in order to overcome existing tool wear, the invention provides a kind of oscillating cutter abrasion detection device, and have two kinds of invention examples---electronic example and manual example.This device can onlinely obtain the tool wear image, directly obtains the wear measurement value of cutter by the analysis to image.
The present invention is a kind of oscillating cutter abrasion detection device, solves the technical scheme that its technical problem adopted to be in electronic example: utilize face formation CCD (Cylindrical Capacitive Displacement) industrial camera to obtain the tool wear image and also be transferred to the host computer computer by USB (Universal Serial BUS).In order to realize that cutter is carried out multi-angle takes pictures, camera has three degree of freedom.Horizontal rotating table can be realized the cutter different azimuth is taken.Waving motor and pitching motor can realize the focus function of camera and the cutter different angles are taken.
A kind of oscillating cutter abrasion detection device is characterized in that: this device comprises: a mounting seat is used for fixing the installation miscellaneous part; One horizontal rotating table, bottom are fixed on the mounting seat, and top is rotatable platform; One pitching motor mount pad is fixed on the platform on horizontal rotating table top; One pitching motor, its rotating shaft is connected with the pitching motor mount pad by interference fit; One pitch bearing is fixed on the pitching motor mount pad by interference fit; One pitching oscillating arm is connected by interference fit with pitch bearing; One pitching base is connected with pitching oscillating arm by bolt; An one left Swing Arm and a right Swing Arm are connected with pitching base respectively; One waves bearing, and the one end is fixed on the left Swing Arm by interference fit; One camera snap ring, the one end is connected by interference fit with the other end that waves bearing; One digital camera is fixed in the camera snap ring; One waves motor, is fixed on the right Swing Arm, and machine shaft is connected by interference fit with camera snap ring.
In order to simplify the control of oscillating cutter abrasion detection device, the invention provides manual example, be about in the above-mentioned electronic example wave motor and pitching motor changes manual adjustments into.A kind of oscillating cutter abrasion detection device comprises: a mounting seat is used for fixing the installation miscellaneous part; One horizontal rotating table, bottom are fixed on the mounting seat, and top is rotatable platform; One Swing Arm mount pad is fixed on the platform on horizontal rotating table top; The two ends of this Swing Arm mount pad are cylinder axis; One Swing Arm is that a left Swing Arm and a right Swing Arm are connected by bolt and form; And an end of left Swing Arm and right Swing Arm is connected by the axis hole matched in clearance with the cylinder axis of Swing Arm mount pad respectively; One camera snap ring is connected by the axis hole matched in clearance with left Swing Arm, right Swing Arm; One digital camera is fixed in the camera snap ring.
The present invention is a kind of oscillating cutter abrasion detection device, and its beneficial effect is, can carry out the measurement of tool wear under online condition, conveniently obtains the tool wear image information.
Description of drawings
Figure 1 shows that the electronic example block diagram of oscillating cutter abrasion detection device of the present invention;
Figure 2 shows that the manual example block diagram of oscillating cutter abrasion detection device of the present invention.
Concrete label is as follows among the figure:
A1, wave motor A2, digital camera A3, horizontal rotating table A4, mounting seat
A5, pitching motor A6, pitching motor mount pad A7, pitch bearing A8, pitching oscillating arm
A9, pitching base A10, wave bearing A11, left Swing Arm A12, right Swing Arm
A13, camera snap ring
B1, digital camera B2, camera snap ring B3, left Swing Arm B4, Swing Arm mount pad
B5, right Swing Arm B6, horizontal rotating table B7, mounting seat
The specific embodiment
The present invention will be further described below in conjunction with drawings and Examples.
The present invention is a kind of oscillating cutter abrasion detection device, adopts online direct metering system, is about to camera and is contained on the platen, as shown in Figure 1 and Figure 2.
In electronic example, concrete structure of the present invention is as follows: wave motor A1 by being bolted on the right Swing Arm A12, machine shaft is connected by interference fit with camera snap ring A13.The camera snap ring A13 other end is connected by interference fit with an end that waves bearing A10.The other end that waves bearing A10 is fixed on the left Swing Arm A11 by interference fit.Digital camera A2 is connected with camera snap ring A13 by bolt.Thus, thus waving motor A1 rotation can drive the camera snap ring rotation and adjust the digital camera attitude.Right Swing Arm A12, left Swing Arm A11 are connected with pitching base A9 by bolt respectively.Pitching base A9 is connected by bolt with pitching oscillating arm A8.Pitch bearing A7 is fixed on the pitching motor mount pad A6 by interference fit.Pitching oscillating arm A8 is connected by interference fit with pitch bearing A7.Pitching motor A5 is connected with pitching motor mount pad A6 by bolt, and its rotating shaft is connected with pitching base A9 by interference fit.Thereby pitching motor A5 rotation drives pitching base A9 rotation thus and adjusts shooting angle.Pitching motor mount pad A6 is connected with horizontal rotating table A3 by bolt, can realize horizontally rotating of digital camera.Horizontal rotating table A3 by bolting on mounting seat A4.
In manual example, concrete structure of the present invention is as follows: digital camera B1 is connected with camera snap ring B2 by bolt.Camera snap ring B2 is connected by the axis hole matched in clearance with left Swing Arm B3, right Swing Arm B5, can change the shooting attitude of digital camera B1 by manual adjustment camera snap ring B2, and the frictional force that matched in clearance exists can guarantee that the attitude of digital camera B1 fixes.Left side Swing Arm B3 and right Swing Arm B5 fix by bolt.Swing Arm mount pad two ends are cylinder axis, left side Swing Arm B3 is connected by the axis hole matched in clearance with Swing Arm mount pad B4 respectively with right Swing Arm B5, can change the shooting angle of digital camera B1 by left Swing Arm B3 of manual adjustment and right Swing Arm B5, the frictional force that matched in clearance exists can guarantee manually to adjust the fixed angle of left Swing Arm B3 and right Swing Arm B5.Swing Arm mount pad B4 is connected with horizontal rotating table B6 by bolt.By the rotation of horizontal rotating table B6, can realize horizontally rotating of digital camera B1.Horizontal rotating table B6 by bolting on mounting seat B7.

Claims (2)

1.一种摇摆式刀具磨损检测装置,其特征在于:该装置包括:1. A swinging tool wear detection device, characterized in that: the device comprises: 一安装底座,用于固定安装其他部件;a mounting base for fixing and installing other components; 一水平旋转台,底部固定于安装底座上,上部为可旋转的平台;A horizontal rotating platform, the bottom is fixed on the installation base, and the upper part is a rotatable platform; 一俯仰电机安装座,固定于水平旋转台上部的平台上;A pitching motor mount, fixed on the upper platform of the horizontal rotating table; 一俯仰电机,其转轴通过过盈配合与俯仰电机安装座连接;A pitch motor, the rotating shaft of which is connected to the pitch motor mounting seat through interference fit; 一俯仰轴承,通过过盈配合固定在俯仰电机安装座上;A pitch bearing, fixed on the pitch motor mount through interference fit; 一俯仰摆臂,与俯仰轴承通过过盈配合相连接;A pitch swing arm, connected with the pitch bearing through interference fit; 一俯仰底座,通过螺栓与俯仰摆臂连接;a pitching base, connected with the pitching swing arm through bolts; 一左摇摆臂及一右摇摆臂,分别与俯仰底座相连接;A left swing arm and a right swing arm are respectively connected with the pitch base; 一摇摆轴承,其一端通过过盈配合固定于左摇摆臂上;A swing bearing, one end of which is fixed on the left swing arm through interference fit; 一相机卡环,其一端与摇摆轴承的另一端通过过盈配合相连接;A camera snap ring, one end of which is connected with the other end of the swing bearing through interference fit; 一数字相机,固定于相机卡环内;A digital camera, fixed in the camera snap ring; 一摇摆电机,固定在右摇摆臂上,电机转轴与相机卡环通过过盈配合连接。A swinging motor is fixed on the right swinging arm, and the rotating shaft of the motor is connected with the snap ring of the camera through an interference fit. 2.一种摇摆式刀具磨损检测装置,其特征在于:该检测装置包括:2. A swinging tool wear detection device, characterized in that: the detection device comprises: 一安装底座,用于固定安装其他部件;a mounting base for fixing and installing other components; 一水平旋转台,底部固定于安装底座上,上部为可旋转的平台;A horizontal rotating platform, the bottom is fixed on the installation base, and the upper part is a rotatable platform; 一摇摆臂安装座,固定于水平旋转台上部的平台上;该摇摆臂安装座的两端为圆柱轴;A swing arm mount, fixed on the upper platform of the horizontal rotary table; the two ends of the swing arm mount are cylindrical shafts; 一摇摆臂,为一左摇摆臂和一右摇摆臂通过螺栓固连而成;且左摇摆臂及右摇摆臂的一端分别与摇摆臂安装座的圆柱轴通过轴孔间隙配合相连接;A swing arm is formed by connecting a left swing arm and a right swing arm through bolts; and one end of the left swing arm and the right swing arm are respectively connected to the cylindrical shaft of the swing arm mounting seat through the clearance fit of the shaft hole; 一相机卡环,与左摇摆臂、右摇摆臂通过轴孔间隙配合相连接;A camera snap ring, which is connected with the left swing arm and the right swing arm through the clearance fit of the shaft hole; 一数字相机,固定于相机卡环内。A digital camera is fixed in the camera snap ring.
CN 201010219331 2010-06-25 2010-06-25 Oscillating cutter abrasion detection device Expired - Fee Related CN101862981B (en)

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Cited By (14)

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Publication number Priority date Publication date Assignee Title
CN102768028A (en) * 2012-06-04 2012-11-07 天津大学 Method and device for online in-situ measurement with single joint arm
CN102848267A (en) * 2011-06-30 2013-01-02 襄樊学院 Cutter detecting device for milling machine
CN103308400A (en) * 2013-05-23 2013-09-18 李有维 Tool strength test system
CN104385059A (en) * 2014-09-12 2015-03-04 浙江海洋学院 Knife face abrasion detecting method and device
CN105021525A (en) * 2015-07-20 2015-11-04 成都交大普尔实业有限公司 Solid carbide cutter wearing state detection clamp
CN105945651A (en) * 2016-06-22 2016-09-21 哈尔滨理工大学 Online cutter abrasion detecting device and method for precise milling of ball head milling cutter
CN106493610A (en) * 2016-10-27 2017-03-15 齐齐哈尔华工机床股份有限公司 A kind of online test method of contactless blade abrasion
CN107167078A (en) * 2017-05-23 2017-09-15 扬州大学 A kind of multiple degrees of freedom laser displacement sensor system and spiral bevel gear measuring method
CN107825464A (en) * 2017-11-08 2018-03-23 西安工业大学 A kind of simulating test device of submarine mechanical arm
CN108436855A (en) * 2018-03-13 2018-08-24 哈尔滨理工大学 A kind of rose cutter tool wear monitoring fixture
CN110392191A (en) * 2018-04-20 2019-10-29 比亚迪股份有限公司 CCD camera assembly and vehicle for vehicle
CN110940423A (en) * 2019-12-31 2020-03-31 亳州职业技术学院 Multi-degree-of-freedom structure of infrared thermometer detecting head
CN114406800A (en) * 2022-01-21 2022-04-29 重庆理工大学 Automatic cutter wear detection device based on image recognition and use method thereof
CN114670061A (en) * 2022-04-01 2022-06-28 西南交通大学 Machine vision-based composite tool service life monitoring system and method

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CN101549468A (en) * 2009-04-24 2009-10-07 北京邮电大学 Image-based on-line detection and compensation system and method for cutting tools

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JPH106170A (en) * 1996-06-17 1998-01-13 Toyota Motor Corp Tool managing method and device
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Cited By (19)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102848267A (en) * 2011-06-30 2013-01-02 襄樊学院 Cutter detecting device for milling machine
WO2013181884A1 (en) * 2012-06-04 2013-12-12 天津大学 Online and in situ measurement method of single articulated arm and device
CN102768028A (en) * 2012-06-04 2012-11-07 天津大学 Method and device for online in-situ measurement with single joint arm
CN103308400A (en) * 2013-05-23 2013-09-18 李有维 Tool strength test system
CN103308400B (en) * 2013-05-23 2015-07-08 李有维 Tool strength test system
CN104385059A (en) * 2014-09-12 2015-03-04 浙江海洋学院 Knife face abrasion detecting method and device
CN105021525B (en) * 2015-07-20 2018-07-03 成都交大普尔实业有限公司 Solid carbide state of wear detects fixture
CN105021525A (en) * 2015-07-20 2015-11-04 成都交大普尔实业有限公司 Solid carbide cutter wearing state detection clamp
CN105945651A (en) * 2016-06-22 2016-09-21 哈尔滨理工大学 Online cutter abrasion detecting device and method for precise milling of ball head milling cutter
CN106493610A (en) * 2016-10-27 2017-03-15 齐齐哈尔华工机床股份有限公司 A kind of online test method of contactless blade abrasion
CN107167078A (en) * 2017-05-23 2017-09-15 扬州大学 A kind of multiple degrees of freedom laser displacement sensor system and spiral bevel gear measuring method
CN107825464A (en) * 2017-11-08 2018-03-23 西安工业大学 A kind of simulating test device of submarine mechanical arm
CN108436855A (en) * 2018-03-13 2018-08-24 哈尔滨理工大学 A kind of rose cutter tool wear monitoring fixture
CN110392191A (en) * 2018-04-20 2019-10-29 比亚迪股份有限公司 CCD camera assembly and vehicle for vehicle
CN110392191B (en) * 2018-04-20 2021-05-14 比亚迪股份有限公司 A camera subassembly and vehicle for vehicle
CN110940423A (en) * 2019-12-31 2020-03-31 亳州职业技术学院 Multi-degree-of-freedom structure of infrared thermometer detecting head
CN110940423B (en) * 2019-12-31 2021-05-07 亳州职业技术学院 Multi-degree-of-freedom structure of infrared thermometer detecting head
CN114406800A (en) * 2022-01-21 2022-04-29 重庆理工大学 Automatic cutter wear detection device based on image recognition and use method thereof
CN114670061A (en) * 2022-04-01 2022-06-28 西南交通大学 Machine vision-based composite tool service life monitoring system and method

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