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CN101857639B - Method for preparing sodium carboxymethyl cellulose from the residue of bio-butanol produced from corn stalks - Google Patents

Method for preparing sodium carboxymethyl cellulose from the residue of bio-butanol produced from corn stalks Download PDF

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CN101857639B
CN101857639B CN2010101933262A CN201010193326A CN101857639B CN 101857639 B CN101857639 B CN 101857639B CN 2010101933262 A CN2010101933262 A CN 2010101933262A CN 201010193326 A CN201010193326 A CN 201010193326A CN 101857639 B CN101857639 B CN 101857639B
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corn straw
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corn
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fibre stuff
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CN101857639A (en
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储富祥
王春鹏
韩春国
金铁岭
庄晓伟
张伟
李守海
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Institute of Chemical Industry of Forest Products of CAF
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Abstract

The invention discloses a method for preparing sodium carboxymethylcellulose from residues generated by producing biobutanol from maize straw. A by-product fiber slurry during production of biobutanol from the maize straw is taken as a raw material, and is subjected to pulverization, basification, etherification, washing, centrifugation, drying, pulverization and sieving to prepare the finished sodium carboxymethylcellulose. The residues generated in the process of producing the biobutanol from the maize straw are utilized fully and changed into treasure, so the industrial development of the production of the biobutanol from the maize straw is promoted, and the problems of deficient raw materials and high production cost during the production of the sodium carboxymethylcellulose are solved. The appearance of the prepared sodium carboxymethylcellulose is white or faint yellow powder, the pH value is between 6.0 and 8.5, the moisture content is less than or equal to 10 percent, the degree of substitution is between 0.6 and 1.2, the viscosity is between 35 and 6,500 mPa.s, and the chloride content is less than or equal to 1.2 percent; and the sodium carboxymethylcellulose has excellent performance, and can be applied in the industry such as daily chemical engineering, papermaking, oil exploitation and the like.

Description

用玉米秸秆生产生物丁醇的残渣制备羧甲基纤维素钠的方法Method for preparing sodium carboxymethyl cellulose from the residue of bio-butanol produced from corn stalks

技术领域 technical field

本发明涉及羧甲基纤维素钠的制备方法领域,特别涉及一种玉米秸秆生产生物丁醇的废弃物再利用。The invention relates to the field of preparation methods of sodium carboxymethyl cellulose, in particular to the reuse of wastes produced from corn stalks to produce bio-butanol.

背景技术 Background technique

随着全球经济的快速发展,石油资源的日益短缺和环境污染的加剧,清洁、可再生的生物质能研究与开发越来越受到人们的重视。玉米秸秆作为一种来源丰富、价格低廉的可再生资源,我国每年可产生约3亿吨,但大部分被就地焚烧或直接丢弃,造成严重的资源浪费和环境污染问题,它的研究利用是今后生物质能化的重要研究方向。用玉米秸秆生产第二代生物燃料生物丁醇更具有广阔的应用前景,但是,生产过程中所产生的玉米秸秆残渣量大且难以处理,对环境污染大,这也成了制约生物丁醇产业工业化的一个重要原因。残渣中含有大量的纤维素,通常都是未加充分利用而丢弃,既难处理又造成了物质的浪费。With the rapid development of the global economy, the increasing shortage of petroleum resources and the aggravation of environmental pollution, people pay more and more attention to the research and development of clean and renewable biomass energy. As a renewable resource with rich sources and low price, corn stalks can produce about 300 million tons per year in my country, but most of them are burned or discarded directly, causing serious resource waste and environmental pollution problems. Its research and utilization is An important research direction of biomass energy in the future. The use of corn stalks to produce the second-generation biofuel, bio-butanol, has broad application prospects. However, the amount of corn stalk residues produced during the production process is large and difficult to handle, causing great environmental pollution. This has also become a constraint for the bio-butanol industry. An important reason for industrialization. The residue contains a large amount of cellulose, which is usually not fully utilized and discarded, which is difficult to handle and causes a waste of materials.

羧甲基纤维素钠(CMC)是一类重要的离子型纤维素醚,具有良好的增稠、悬浮、分散、粘合以及保护胶体等性能。通常羧甲基纤维素钠是以精制棉为原料生产制备,原料缺乏、生产成本比较高,有专利文献以甘蔗渣、稻草、棉花秆等经过简单的预处理制备羧甲基纤维素钠,如公开号为CN1439653A、CN16265555A、CN101434658A的中国专利以及王万森,农作物秸秆制备羧甲基纤维素工艺的研究.天津化工,2004(1)中所尝试的方法,但是都没有利用原料中的半纤维素,存在生物质资源的利用率较低的缺点。而且,王万森在农作物秸秆制备羧甲基纤维素工艺的研究中用玉米秸秆制得的羧甲基纤维素钠产品的取代度仅为0.6~0.7,粘度仅为400~600mPa.s。在名称为生产羧甲基纤维素钠的新方法、公开号为CN1009094B的发明专利中公开了一种使用稻草、玉米皮和其他植物秸秆采用水媒法生产羧甲基纤维素钠的方法,该专利中对秸秆中的半纤维素没有能够充分的利用,而且水媒法生产的羧甲基纤维素钠为中、低档产品,产品粘度低(2%水溶液为30~80mPa.s)、盐含量高(氯化钠含量为16%),该专利中最后用高浓度盐酸溶液洗涤精制CMC后,没有对产品进行水洗、中和,使盐酸溶液洗涤时生成的不溶H-CMC没有还原成可溶的Na-CMC,会引起干燥时的降解,影响产品质量。Sodium carboxymethyl cellulose (CMC) is an important class of ionic cellulose ether, which has good properties of thickening, suspension, dispersion, adhesion and protective colloid. Usually sodium carboxymethyl cellulose is produced and prepared with refined cotton as a raw material. The raw materials are scarce and the production cost is relatively high. There are patent documents to prepare sodium carboxymethyl cellulose through simple pretreatment of bagasse, rice straw, cotton stalks, etc., such as The Chinese patents whose publication numbers are CN1439653A, CN16265555A, CN101434658A and Wang Wansen, the research on the process of preparing carboxymethyl cellulose from crop stalks. The method tried in Tianjin Chemical Industry, 2004 (1), but did not utilize the hemicellulose in the raw material, It has the disadvantage of low utilization rate of biomass resources. Moreover, in Wang Wansen's research on the process of preparing carboxymethyl cellulose from crop straw, the degree of substitution of the sodium carboxymethyl cellulose product produced from corn straw is only 0.6-0.7, and the viscosity is only 400-600mPa.s. A new method for producing sodium carboxymethyl cellulose with publication number CN1009094B discloses a method for producing sodium carboxymethyl cellulose using water-based methods using rice straw, corn bran and other plant stalks. In the patent, the hemicellulose in the straw is not fully utilized, and the sodium carboxymethylcellulose produced by the water medium method is a medium and low-grade product, and the product viscosity is low (2% aqueous solution is 30-80mPa.s), and the salt content is low. High (sodium chloride content is 16%). In this patent, after washing and refining CMC with high-concentration hydrochloric acid solution, the product is not washed and neutralized, so that the insoluble H-CMC generated during washing with hydrochloric acid solution is not reduced to soluble Na-CMC will cause degradation during drying and affect product quality.

发明内容 Contents of the invention

为了解决现有技术中存在的羧甲基纤维素钠的生产成本高的缺点,本发明提供了一种用玉米秸秆生产生物丁醇的残渣制备羧甲基纤维素钠的方法,采用生产生物丁醇的玉米秸秆残渣为原料,变废为宝,降低了羧甲基纤维素钠的生产成本。In order to solve the disadvantage of high production cost of sodium carboxymethylcellulose existing in the prior art, the present invention provides a method for preparing sodium carboxymethylcellulose from residues of bio-butanol produced from corn stalks. Alcohol corn stalk residues are used as raw materials, turning waste into treasure, and reducing the production cost of sodium carboxymethyl cellulose.

本发明的技术方案为:一种用玉米秸秆生产生物丁醇的残渣制备羧甲基纤维素钠的方法,使用玉米秸秆纤维浆料为原料,采用溶媒捏合的方法,经过常规的碱化、醚化、洗涤、干燥处理步骤后得到羧甲基纤维素钠,玉米秸秆纤维浆料为玉米秸秆生产生物丁醇的残渣漂白水洗、烘干后得到,所得的玉米秸秆纤维浆料在生产生物丁醇的过程中已经去除了玉米秸秆中的木质素和半纤维素,并且在生产中经过了发酵。The technical solution of the present invention is: a method for preparing sodium carboxymethyl cellulose from the residue of corn stalks to produce bio-butanol, using corn stalk fiber slurry as raw material, adopting the method of solvent kneading, after conventional alkalization, ether Sodium carboxymethyl cellulose is obtained after chemical, washing and drying steps, and the corn stalk fiber slurry is obtained after bleaching, washing and drying the residue of corn stalk production bio-butanol, and the obtained corn stalk fiber slurry is used in the production of bio-butanol The lignin and hemicellulose in the corn stover have been removed in the process, and it has been fermented in the production.

所述的碱化步骤为:将玉米秸秆纤维浆料粉碎后得到玉米秸秆纤维浆料粉,称量75~150重量份玉米秸秆纤维浆料粉放入捏合机中,将70~140重量份的质量百分比浓度为45%~55%wt的氢氧化钠溶液和120~240重量份的工业级乙醇混合均匀,开启搅拌后将氢氧化钠和乙醇的混合液均匀淋洒在玉米秸秆纤维浆料粉中,在10~30℃下搅拌碱化0.5~1.5小时,把玉米秸秆纤维浆料中的纤维素制成碱纤维素。The alkalization step is as follows: crush the corn stalk fiber slurry to obtain corn stalk fiber slurry powder, weigh 75-150 parts by weight of the corn stalk fiber slurry powder and put it into a kneader, and put 70-140 parts by weight of the The sodium hydroxide solution with a mass percentage concentration of 45% to 55% wt and 120 to 240 parts by weight of industrial grade ethanol are evenly mixed, and after the stirring is started, the mixed solution of sodium hydroxide and ethanol is evenly sprinkled on the corn stalk fiber slurry powder , stirring and alkalizing at 10-30° C. for 0.5-1.5 hours, and making the cellulose in the corn stalk fiber slurry into alkali cellulose.

所述的醚化步骤为:向经过碱化处理的浆料中加入37~180重量份的质量百分比浓度为70%~80%wt的一氯乙酸酒精溶液进行醚化,加入时温度控制在10~30℃,醚化0.5到1.5小时,然后升温至70~80℃下再反应0.5~1.5小时。The etherification step is as follows: adding 37 to 180 parts by weight of an alcohol solution of monochloroacetic acid with a mass percent concentration of 70% to 80% wt to the alkalized slurry for etherification, and the temperature is controlled at 10 ~30°C, etherification for 0.5 to 1.5 hours, and then heated to 70~80°C for another 0.5 to 1.5 hours.

所述的洗涤步骤为:经过醚化后的物料用质量百分比浓度为60%~85%wt的乙醇溶液洗涤,调节pH值为6.0~8.5,然后放入离心机中甩干,回收乙醇。The washing step is as follows: the etherified material is washed with an ethanol solution with a mass percent concentration of 60% to 85% wt, the pH value is adjusted to 6.0 to 8.5, and then put into a centrifuge to dry and recover the ethanol.

有益效果:Beneficial effect:

1用玉米秸秆生产生物丁醇的副产物为原料生产羧甲基纤维素钠,充分利用了玉米秸秆生产生物丁醇产生的残渣,变废为宝,促进了玉米秸秆生产生物丁醇的工业化发展,解决了生产羧甲基纤维素钠原料缺乏、生产成本高的问题。1 Using the by-products of corn stalks to produce bio-butanol as raw materials to produce sodium carboxymethyl cellulose makes full use of the residues produced by corn stalks to produce bio-butanol, turning waste into treasure and promoting the industrialization of corn stalks to produce bio-butanol , which solves the problems of lack of raw materials and high production costs for the production of sodium carboxymethyl cellulose.

2实现了玉米秸秆的全质利用。本发明的方法是以玉米秸秆为原料提取出秸秆中的半纤维素用于生产生物丁醇;秸秆中的木质素用碱液提出后,经提纯可用于制备木质素基衍生物;剩余的渣料经过水洗烘干或者漂白水洗烘干后得到的主要成分为纤维素的玉米秸秆纤维浆料,再用来生产羧甲基纤维素钠。2 Realized the full utilization of corn stalks. The method of the present invention uses corn stalks as raw materials to extract the hemicellulose in the stalks for the production of bio-butanol; the lignin in the stalks is extracted with lye, and can be used to prepare lignin-based derivatives after purification; the remaining slag After the raw material is washed and dried or bleached and washed and dried, the corn straw fiber slurry whose main component is cellulose is obtained, and then used to produce sodium carboxymethyl cellulose.

3本发明制备的玉米秸秆生产生物丁醇的残渣制备的羧甲基纤维素钠外观为白色或淡黄色粉末;pH值为6.0~8.5;含水率为≤10%;取代度为0.6~1.2;粘度为30~6500mPa.s;氯化物含量≤1.2%,具有增稠、分散、悬浮、粘合、成膜、保护胶体和保护水分等优良性能,可应用于日用化工、造纸及石油开采等行业。提升了玉米秸秆的附加值。3. The sodium carboxymethyl cellulose prepared from the residue of corn stalks produced by the present invention is white or light yellow powder; the pH value is 6.0-8.5; the water content is ≤10%; the degree of substitution is 0.6-1.2; The viscosity is 30-6500mPa.s; the chloride content is ≤1.2%. It has excellent properties such as thickening, dispersion, suspension, adhesion, film formation, protective colloid and moisture protection. It can be used in daily chemical industry, papermaking and oil exploration, etc. industry. Increased the added value of corn stalks.

具体实施方式 Detailed ways

下面结合实施例进一步阐明本发明的方案及效果,但本发明不仅仅局限于以下实施例。The solutions and effects of the present invention are further illustrated below in conjunction with the examples, but the present invention is not limited only to the following examples.

一种用玉米秸秆生产生物丁醇的残渣制备羧甲基纤维素钠的方法,以玉米秸秆为原料,先经过蒸汽爆破,蒸汽爆破物经过半纤维素酶酶解后,用丙酮丁醇梭菌发酵生产生物丁醇,渣料再用碱提出木质素,剩余物经水洗烘干或漂白水洗烘干即为生产羧甲基纤维素钠的玉米秸秆纤维浆料;或者玉米秸秆直接用碱提出木质素,提纯料经过半纤维素酶酶解后,用丙酮丁醇梭菌发酵生产生物丁醇,剩余的渣料经水洗烘干或漂白水洗烘干即为生产羧甲基纤维素钠的玉米秸秆纤维浆料。以纤维浆料为原料,采用溶媒捏合的方法,经过常规的碱化、醚化、洗涤、干燥处理步骤后得到羧甲基纤维素钠。A method for preparing sodium carboxymethyl cellulose from the residue of bio-butanol produced from corn stalks, using corn stalks as raw materials, first undergoing steam explosion, and after the steam explosion product is enzymatically hydrolyzed by hemicellulase, it is treated with Clostridium acetobutylicum Fermentation to produce bio-butanol, the slag is then used to extract lignin with alkali, and the residue is washed and dried with water or bleached and washed with water to produce corn straw fiber slurry for sodium carboxymethyl cellulose; or corn straw is directly extracted with alkali to lignin The purified material is enzymatically hydrolyzed by hemicellulase, then fermented by Clostridium acetobutylicum to produce bio-butanol, and the remaining slag is washed and dried with water or bleached and washed with water to produce corn straw for the production of sodium carboxymethyl cellulose Fiber Slurry. The fiber slurry is used as a raw material, and the method of solvent kneading is adopted to obtain the sodium carboxymethyl cellulose after conventional alkalization, etherification, washing and drying steps.

所述的碱化步骤为:将玉米秸秆纤维浆料粉碎后得到玉米秸秆纤维浆料粉,称量75~150重量份玉米秸秆纤维浆料粉放入捏合机中,将70~140重量份的质量百分比浓度为45%~55%wt的氢氧化钠溶液和120~240重量份的工业级乙醇混合均匀,开启搅拌后将氢氧化钠和乙醇的混合液均匀淋洒在玉米秸秆纤维浆料粉中,在10~30℃下搅拌碱化0.5~1.5小时,把玉米秸秆纤维浆料中的纤维素制成碱纤维素。The alkalization step is as follows: crush the corn stalk fiber slurry to obtain corn stalk fiber slurry powder, weigh 75-150 parts by weight of the corn stalk fiber slurry powder and put it into a kneader, and put 70-140 parts by weight of the The sodium hydroxide solution with a mass percentage concentration of 45% to 55% wt and 120 to 240 parts by weight of industrial grade ethanol are evenly mixed, and after the stirring is started, the mixed solution of sodium hydroxide and ethanol is evenly sprinkled on the corn stalk fiber slurry powder , stirring and alkalizing at 10-30° C. for 0.5-1.5 hours, and making the cellulose in the corn stalk fiber slurry into alkali cellulose.

所述的醚化步骤为:向经过碱化处理的浆料中分几次加入37~180重量份的质量百分比浓度为70%~80%wt的一氯乙酸酒精溶液进行醚化,加入时温度控制在10~30℃,醚化0.5到1.5小时,然后升温至70~80℃下再反应0.5~1.5小时。The etherification step is as follows: adding 37 to 180 parts by weight of monochloroacetic acid alcohol solution with a concentration of 70% to 80% wt to the alkalized slurry several times for etherification. The etherification is controlled at 10-30°C for 0.5-1.5 hours, and then the temperature is raised to 70-80°C for another 0.5-1.5 hours.

所述的洗涤步骤为:经过醚化后的物料用质量百分比浓度为60%~85%wt的乙醇溶液洗涤,调节pH值为6.0~8.5,然后放入离心机中甩干,回收乙醇。再经过干燥;粉碎;过筛,即得羧甲基纤维素钠成品。The washing step is as follows: the etherified material is washed with an ethanol solution with a mass percent concentration of 60% to 85% wt, the pH value is adjusted to 6.0 to 8.5, and then put into a centrifuge to dry and recover the ethanol. After drying, crushing and sieving, the finished product of sodium carboxymethyl cellulose is obtained.

玉米秸秆生产丁醇的方法具体参见文献:林有胜,王旭明等,玉米秸秆预处理后的酶水解及丁醇发酵.安徽农业科学,2009(22);李冬敏,陈洪章,汽爆秸秆膜循环酶解耦合丙酮丁醇发酵.过程工程学报,2007(6);县永平,丙酮丁醇梭菌固定化技术用于丙酮丁醇发酵的研究.西北师范大学学报(自然科学版).2001(3)。For the method of producing butanol from corn stalks, please refer to literature: Lin Yousheng, Wang Xuming, etc., Enzymatic hydrolysis and butanol fermentation after pretreatment of corn stalks. Anhui Agricultural Sciences, 2009 (22); Li Dongmin, Chen Hongzhang, Steam-exploded straw membrane cycle enzyme Decoupling acetone-butanol fermentation. Chinese Journal of Process Engineering, 2007(6); Xian Yongping, Clostridium acetobutylicum immobilization technology for acetone-butanol fermentation research. Journal of Northwest Normal University (Natural Science Edition). 2001(3 ).

实施例1Example 1

将玉米秸秆粉碎后放入汽爆罐中,密闭后通入水蒸汽,使罐压为15~17kg/cm2,在170℃左右维持4~5分钟,迅速放压,制得汽爆玉米秸秆,汽爆料经过半纤维素酶酶解后,用丙酮丁醇梭菌发酵生产生物丁醇,剩余渣料用碱提出木质素后用双氧水漂白处理,自来水洗涤两次,离心甩干、烘干,得玉米秸秆纤维浆料;以纤维浆料为原料,采用溶媒捏合的方法,经过常规的碱化、醚化、洗涤、干燥处理步骤后得到羧甲基纤维素钠。Crush the corn stalks and put them into the steam explosion tank. After sealing it, let water steam in so that the tank pressure is 15-17kg/cm2, keep it at about 170°C for 4-5 minutes, and release the pressure quickly to make the steam-exploded corn stalks. After breaking the news through hemicellulase enzymolysis, use Clostridium acetobutylicum to ferment to produce bio-butanol, the remaining residue is extracted with alkali to extract lignin, then bleached with hydrogen peroxide, washed twice with tap water, centrifuged and dried, and dried to obtain corn Straw fiber slurry: using the fiber slurry as raw material, adopting the method of solvent kneading, and undergoing conventional alkalization, etherification, washing and drying steps to obtain sodium carboxymethyl cellulose.

所述的碱化步骤为:将玉米纤维浆料粉碎后,称量75重量份放入捏合机中,将70重量份的45%~55%wt的氢氧化钠溶液和120重量份的工业级乙醇混合均匀,开启搅拌后将氢氧化钠和乙醇的混合液均匀淋洒在玉米秸秆粉中,在10~30℃下搅拌碱化0.5~1.5小时,把浆料中的纤维素制成碱纤维素;The alkalization step is: after pulverizing the corn fiber slurry, weighing 75 parts by weight and putting it into a kneader, mixing 70 parts by weight of 45% to 55% wt of sodium hydroxide solution and 120 parts by weight of industrial grade Mix the ethanol evenly. After starting the stirring, sprinkle the mixture of sodium hydroxide and ethanol evenly on the corn stalk powder, stir and alkalize at 10-30°C for 0.5-1.5 hours, and make the cellulose in the slurry into alkali fiber white;

所述的醚化步骤为:分几次加入75重量份的70%~80%wt的一氯乙酸酒精溶液醚化,加入时温度控制在10~30℃,醚化0.5到1.5小时,然后升温至70~80℃下再反应0.5~1.5小时;The etherification step is as follows: adding 75 parts by weight of 70% to 80% wt monochloroacetic acid alcohol solution for etherification several times, controlling the temperature at 10 to 30°C during the addition, etherifying for 0.5 to 1.5 hours, and then raising the temperature Reaction at 70-80°C for another 0.5-1.5 hours;

所述的洗涤步骤为:出料后用60%~85%wt的乙醇溶液洗涤,同时用盐酸或氢氧化钠溶液调节pH值为6.0~8.5;把洗涤中和后的物料放入离心机中甩干,同时回收乙醇;再经过干燥;粉碎;过筛,即得玉米秸秆生产生物丁醇的残渣制备的羧甲基纤维素钠成品。The washing steps are as follows: washing with 60% to 85% wt ethanol solution after discharge, and simultaneously adjusting the pH value to 6.0 to 8.5 with hydrochloric acid or sodium hydroxide solution; putting the washed and neutralized material into a centrifuge Drying, recovering ethanol at the same time; drying, crushing and sieving to obtain the finished product of sodium carboxymethyl cellulose prepared from the residue of bio-butanol produced from corn stalks.

所得产品的理化数据为:The physicochemical data of gained product is:

  外观 Exterior   pH值 pH value   含水率(%wt) Moisture content (%wt)   粘度(2%,25℃)/(mPa.s) Viscosity (2%, 25℃)/(mPa.s)   氯化物含量(%wt) Chloride content (%wt)   取代度 Degree of substitution   淡黄色 Pale yellow   6.0 6.0   5.4 5.4   35 35   1.1 1.1   1.20 1.20

实施例2Example 2

将玉米秸秆粉碎后用碱液提出木质素,剩余料经过半纤维素酶酶解后,用丙酮丁醇梭菌发酵生产生物丁醇后再经洗涤、离心甩干、烘干,得纤维浆料;以纤维浆料为原料,采用溶媒捏合的方法,经过常规的碱化、醚化、洗涤、干燥处理步骤后得到羧甲基纤维素钠。The corn stalks are crushed and lignin is extracted with lye, and the remaining material is enzymatically hydrolyzed by hemicellulase, then fermented by Clostridium acetobutylicum to produce bio-butanol, and then washed, centrifuged and dried to obtain fiber slurry ; Taking fiber slurry as raw material, adopting the method of solvent kneading, and obtaining sodium carboxymethyl cellulose after conventional alkalization, etherification, washing and drying steps.

所述的碱化步骤为:将纤维浆料粉碎后,称量150重量份放入捏合机中,将140重量份的45%~55%wt的氢氧化钠溶液和240重量份的工业级乙醇混合均匀,开启搅拌后将氢氧化钠和乙醇的混合液均匀淋洒在玉米秸秆粉中,在10~30℃下搅拌碱化0.5~1.5小时,把浆料中的纤维素制成碱纤维素;The alkalization step is as follows: after pulverizing the fiber slurry, weigh 150 parts by weight and put it into a kneader, mix 140 parts by weight of 45% to 55% wt of sodium hydroxide solution and 240 parts by weight of industrial grade ethanol Mix evenly. After starting the stirring, sprinkle the mixture of sodium hydroxide and ethanol evenly on the corn stalk powder, stir and alkalize at 10-30°C for 0.5-1.5 hours, and make the cellulose in the slurry into alkali cellulose ;

所述的醚化步骤:分几次加入180重量份的70%~80%wt的一氯乙酸酒精溶液醚化,加入时温度控制在10~30℃,醚化0.5到1.5小时,然后升温至70~80℃下再反应0.5~1.5小时;The etherification step: adding 180 parts by weight of 70% to 80%wt monochloroacetic acid alcohol solution etherification several times, the temperature is controlled at 10 to 30°C during the addition, etherification is carried out for 0.5 to 1.5 hours, and then the temperature is raised to Reaction at 70-80°C for another 0.5-1.5 hours;

所述的洗涤步骤:出料后用60%~85%wt的乙醇溶液洗涤,同时用盐酸或氢氧化钠溶液调节pH值为6.0~8.5;把洗涤中和后的物料放入离心机中甩干,同时回收乙醇;再经过干燥;粉碎;过筛。即得玉米秸秆生产生物丁醇的残渣制备的羧甲基纤维素钠成品。The washing step: wash with 60%-85%wt ethanol solution after discharge, and adjust the pH value to 6.0-8.5 with hydrochloric acid or sodium hydroxide solution at the same time; put the washed and neutralized material into a centrifuge Drying, recovering ethanol at the same time; then drying; crushing; sieving. The finished product of sodium carboxymethyl cellulose prepared from the residue of bio-butanol produced from corn stalks is obtained.

所得产品的理化数据为:The physicochemical data of gained product are:

  外观 Exterior   pH值 pH value   含水率(%wt) Moisture content (%wt)   粘度(2%,25℃)/(mPa.s) Viscosity (2%, 25℃)/(mPa.s) 氯化物含量(%wt) Chloride content (%wt)   取代度 Degree of substitution   淡黄色 Pale yellow   8.3 8.3   3.9 3.9   6300 6300 0.9 0.9   0.73 0.73

实施例3Example 3

先将玉米秸秆粉碎,用碱溶液提取出秸秆中的木质素,提纯后的物料经过半纤维素酶酶解后,用丙酮丁醇梭菌发酵生产生物丁醇,剩余渣料用2%~5%的双氧水在70℃下漂白2小时,用自来水洗涤两次,离心甩干、烘干,得纤维浆料;以纤维浆料为原料,采用溶媒捏合的方法,经过常规的碱化、醚化、洗涤、干燥处理步骤后得到羧甲基纤维素钠。First crush the corn stalks, extract the lignin in the stalks with an alkaline solution, and after the purified materials are enzymatically hydrolyzed with hemicellulase, they are fermented with Clostridium acetobutylicum to produce bio-butanol. % hydrogen peroxide was bleached at 70°C for 2 hours, washed twice with tap water, centrifuged and dried to obtain fiber slurry; the fiber slurry was used as raw material, and the method of solvent kneading was used to undergo conventional alkalization and etherification. , washing and drying to obtain sodium carboxymethyl cellulose.

所述的碱化步骤为:将纤维浆料粉碎后,称量110重量份放入捏合机中,将110重量份的45%~55%wt的氢氧化钠溶液和190重量份的工业级乙醇混合均匀,开启搅拌后将氢氧化钠和乙醇的混合液均匀淋洒在玉米秸秆粉中,在10~30℃下搅拌碱化0.5~1.5小时,把浆料中的纤维素制成碱纤维素;The alkalization step is: after pulverizing the fiber slurry, weighing 110 parts by weight and putting it into a kneader, mixing 110 parts by weight of 45% to 55% wt of sodium hydroxide solution and 190 parts by weight of industrial grade ethanol Mix evenly. After starting the stirring, sprinkle the mixture of sodium hydroxide and ethanol evenly on the corn stalk powder, stir and alkalize at 10-30°C for 0.5-1.5 hours, and make the cellulose in the slurry into alkali cellulose ;

所述的醚化步骤为:分几次加入85重量份的70%~80%wt的一氯乙酸酒精溶液醚化,加入时温度控制在10~30℃,醚化0.5到1.5小时,然后升温至70~80℃下再反应0.5~1.5小时;The etherification step is: adding 85 parts by weight of 70% to 80% wt monochloroacetic acid alcohol solution for etherification several times, controlling the temperature at 10 to 30°C during addition, etherifying for 0.5 to 1.5 hours, and then raising the temperature Reaction at 70-80°C for another 0.5-1.5 hours;

所述的洗涤步骤:出料后用60%~85%wt的乙醇溶液洗涤,同时用盐酸或氢氧化钠溶液调节pH值为6.0~8.5;把洗涤中和后的物料放入离心机中甩干,同时回收乙醇;再经过干燥;粉碎;过筛。即得玉米秸秆生产生物丁醇的残渣制备的羧甲基纤维素钠成品。The washing step: wash with 60%-85%wt ethanol solution after discharge, and adjust the pH value to 6.0-8.5 with hydrochloric acid or sodium hydroxide solution at the same time; put the washed and neutralized material into a centrifuge Drying, recovering ethanol at the same time; then drying; crushing; sieving. The finished product of sodium carboxymethyl cellulose prepared from the residue of bio-butanol produced from corn stalks is obtained.

所得产品的理化数据为:The physicochemical data of gained product is:

  外观 Exterior   pH值 pH value   含水率(%wt) Moisture content (%wt)   粘度(2%,25℃)/(mPa.s) Viscosity (2%, 25℃)/(mPa.s)   氯化物含量(%wt) Chloride content (%wt)   取代度 Degree of substitution   白色 White   7.0 7.0   4.6 4.6   1320 1320   1.2 1.2   0.71 0.71

实施例4Example 4

先将玉米秸秆粉碎,用碱溶液提取出秸秆中的木质素,提纯后的物料经过半纤维素酶酶解后,用丙酮丁醇梭菌发酵生产生物丁醇,剩余渣料用3%~12%wt碱液洗涤两次,离心甩干、烘干,得纤维浆料;以纤维浆料为原料,采用溶媒捏合的方法,经过常规的碱化、醚化、洗涤、干燥处理步骤后得到羧甲基纤维素钠。The corn stalks are crushed first, and the lignin in the stalks is extracted with an alkaline solution. After the purified material is enzymatically hydrolyzed with hemicellulase, it is fermented with Clostridium acetobutylicum to produce bio-butanol, and the remaining residue is treated with 3% to 12 %wt lye was washed twice, centrifugally dried, and dried to obtain fiber slurry; the fiber slurry was used as raw material, and the method of solvent kneading was used to obtain carboxyl Sodium Methylcellulose.

所述的碱化步骤为:将纤维浆料粉碎后,称量135重量份放入捏合机中,将120重量份的45%~55%wt的氢氧化钠溶液和220重量份的工业级乙醇混合均匀,开启搅拌后将氢氧化钠和乙醇的混合液均匀淋洒在玉米秸秆粉中,在10~30℃下搅拌碱化0.5~1.5小时,把浆料中的纤维素制成碱纤维素;The alkalization step is: after pulverizing the fiber slurry, weighing 135 parts by weight and putting it into a kneader, mixing 120 parts by weight of 45% to 55% wt of sodium hydroxide solution and 220 parts by weight of industrial grade ethanol Mix evenly. After starting the stirring, sprinkle the mixture of sodium hydroxide and ethanol evenly on the corn stalk powder, stir and alkalize at 10-30°C for 0.5-1.5 hours, and make the cellulose in the slurry into alkali cellulose ;

所述的醚化步骤为:分几次加入110重量份的70%~80%wt的一氯乙酸酒精溶液醚化,加入时温度控制在10~30℃,醚化0.5到1.5小时,然后升温至70~80℃下再反应0.5~1.5小时;The etherification step is as follows: adding 110 parts by weight of 70% to 80% wt monochloroacetic acid alcohol solution for etherification several times, controlling the temperature at 10 to 30°C during the addition, etherifying for 0.5 to 1.5 hours, and then raising the temperature Reaction at 70-80°C for another 0.5-1.5 hours;

所述的洗涤步骤为:出料后用60%~85%wt的乙醇溶液洗涤,同时用盐酸或氢氧化钠溶液调节pH值为6.0~8.5;把洗涤中和后的物料放入离心机中甩干,同时回收乙醇;再经过干燥;粉碎;过筛。既得玉米秸秆生产生物丁醇的残渣制备的羧甲基纤维素钠成品。The washing steps are as follows: washing with 60% to 85% wt ethanol solution after discharge, and simultaneously adjusting the pH value to 6.0 to 8.5 with hydrochloric acid or sodium hydroxide solution; putting the washed and neutralized material into a centrifuge Shake dry and recover ethanol at the same time; then dry; pulverize; sieve. The finished product of sodium carboxymethyl cellulose prepared from the residue of bio-butanol produced from corn stalks.

所得产品的理化数据为:The physicochemical data of gained product are:

  外观 Exterior   pH值 pH value   含水率(%wt) Moisture content (%wt)   粘度(2%,25℃)/(mPa.s) Viscosity (2%, 25℃)/(mPa.s) 氯化物含量(%wt) Chloride content (%wt)   取代度 Degree of substitution   淡黄色 Pale yellow   7.9 7.9   5.5 5.5   1000 1000 1.0 1.0   0.69 0.69

实施例5Example 5

将玉米秸秆粉碎后放入汽爆罐中,密闭后通入水蒸汽,使罐压为15~17kg/cm2,在170℃左右维持4~5分钟,迅速放压,制得汽爆玉米秸秆,汽爆料经过半纤维素酶酶解后,用丙酮丁醇梭菌发酵生产生物丁醇,剩余渣料用碱提出木质素后再用双氧水漂白处理,自来水洗涤两次,离心甩干、烘干,得纤维浆料;以纤维浆料为原料,采用溶媒捏合的方法,经过常规的碱化、醚化、洗涤、干燥处理步骤后得到羧甲基纤维素钠。Crush the corn stalks and put them into the steam explosion tank. After sealing it, let water steam in so that the tank pressure is 15-17kg/cm2, keep it at about 170°C for 4-5 minutes, and release the pressure quickly to make the steam-exploded corn stalks. After enzymatic hydrolysis with hemicellulase, the material is fermented by Clostridium acetobutylicum to produce bio-butanol. The remaining residue is extracted with alkali to extract lignin, then bleached with hydrogen peroxide, washed twice with tap water, centrifuged and dried, and dried to obtain Fiber slurry: using fiber slurry as raw material, adopting the method of solvent kneading, and undergoing conventional alkalization, etherification, washing, and drying steps to obtain sodium carboxymethyl cellulose.

所述的碱化步骤为:将纤维浆料粉碎后,称量90重量份放入捏合机中,将85重量份的45%~55%wt的氢氧化钠溶液和150重量份的工业级乙醇混合均匀,开启搅拌后将氢氧化钠和乙醇的混合液均匀淋洒在玉米秸秆粉中,在10~30℃下搅拌碱化0.5~1.5小时,把浆料中的纤维素制成碱纤维素;The alkalization step is: after pulverizing the fiber slurry, weighing 90 parts by weight and putting it into a kneader, mixing 85 parts by weight of 45% to 55% wt of sodium hydroxide solution and 150 parts by weight of industrial grade ethanol Mix evenly. After starting the stirring, sprinkle the mixture of sodium hydroxide and ethanol evenly on the corn stalk powder, stir and alkalize at 10-30°C for 0.5-1.5 hours, and make the cellulose in the slurry into alkali cellulose ;

所述的醚化步骤为:分几次加入85重量份的70%~80%wt的一氯乙酸酒精溶液醚化,加入时温度控制在10~30℃,醚化0.5到1.5小时,然后升温至70~80℃下再反应0.5~1.5小时;The etherification step is: adding 85 parts by weight of 70% to 80% wt monochloroacetic acid alcohol solution for etherification several times, controlling the temperature at 10 to 30°C during addition, etherifying for 0.5 to 1.5 hours, and then raising the temperature Reaction at 70-80°C for another 0.5-1.5 hours;

所述的洗涤步骤为:出料后用60%~85%wt的乙醇溶液洗涤,同时用盐酸或氢氧化钠溶液调节pH值为6.0~8.5;把洗涤中和后的物料放入离心机中甩干,同时回收乙醇;再经过干燥;粉碎;过筛。既得玉米秸秆生产生物丁醇的残渣制备的羧甲基纤维素钠成品。The washing steps are as follows: washing with 60% to 85% wt ethanol solution after discharge, and simultaneously adjusting the pH value to 6.0 to 8.5 with hydrochloric acid or sodium hydroxide solution; putting the washed and neutralized material into a centrifuge Shake dry and recover ethanol at the same time; then dry; pulverize; sieve. The finished product of sodium carboxymethylcellulose prepared from the residue of bio-butanol produced from corn stalks.

所得产品的理化数据为:The physicochemical data of gained product are:

  外观 Exterior   pH值 pH value   含水率(%wt) Moisture content (%wt)   粘度(2%,25℃)/(mPa.s) Viscosity (2%, 25℃)/(mPa.s)   氯化物含量(%wt) Chloride content (%wt)   取代度 Degree of substitution   白色 White   8.5 8.5   4.9 4.9   800 800   1.2 1.2   1.01 1.01

实施例6Example 6

将玉米秸秆粉碎后放入汽爆罐中,密闭后通入水蒸汽,使罐压15~17kg/cm2,在170℃下维持4~5分钟,迅速放压,制得汽爆玉米秸秆,汽爆料经过半纤维素酶酶解后,用丙酮丁醇梭菌发酵生产生物丁醇,剩余渣料用碱提出木质素后再用自来水洗涤两次,离心甩干、烘干,得纤维浆料;以纤维浆料为原料,采用溶媒捏合的方法,经过常规的碱化、醚化、洗涤、干燥处理步骤后得到羧甲基纤维素钠。Crush the corn stalks and put them into the steam explosion tank. After airtight, put water vapor into the tank to make the tank pressure 15-17kg/cm2, keep it at 170°C for 4-5 minutes, and release the pressure quickly to make steam-exploded corn stalks and steam-explosion materials. After enzymatic hydrolysis with hemicellulase, use Clostridium acetobutylicum to ferment bio-butanol, extract lignin from the remaining slag with alkali, wash twice with tap water, spin and dry by centrifugation, and obtain fiber slurry; The fiber slurry is used as raw material, and the sodium carboxymethyl cellulose is obtained after conventional alkalization, etherification, washing and drying steps by means of solvent kneading.

所述的碱化步骤为:将纤维浆料粉碎后,称量120重量份放入捏合机中,将115重量份的45%~55%wt的氢氧化钠溶液和195重量份的工业级乙醇混合均匀,开启搅拌后将氢氧化钠和乙醇的混合液均匀淋洒在玉米秸秆粉中,在10~30℃下搅拌碱化0.5~1.5小时,把浆料中的纤维素制成碱纤维素;The alkalization step is: after pulverizing the fiber slurry, weighing 120 parts by weight and putting it into a kneader, mixing 115 parts by weight of 45% to 55% wt of sodium hydroxide solution and 195 parts by weight of industrial grade ethanol Mix evenly. After starting the stirring, sprinkle the mixture of sodium hydroxide and ethanol evenly on the corn stalk powder, stir and alkalize at 10-30°C for 0.5-1.5 hours, and make the cellulose in the slurry into alkali cellulose ;

所述的醚化步骤为:分几次加入110重量份的70%~80%wt的一氯乙酸酒精溶液醚化,加入时温度控制在10~30℃,醚化0.5到1.5小时,然后升温至70~80℃下再反应0.5~1.5小时;The etherification step is as follows: adding 110 parts by weight of 70% to 80% wt monochloroacetic acid alcohol solution for etherification several times, controlling the temperature at 10 to 30°C during the addition, etherifying for 0.5 to 1.5 hours, and then raising the temperature Reaction at 70-80°C for another 0.5-1.5 hours;

所述的洗涤步骤为:出料后用60%~85%wt的乙醇溶液洗涤,同时用盐酸或氢氧化钠溶液调节pH值为6.0~8.5;把洗涤中和后的物料放入离心机中甩干,同时回收乙醇;再经过干燥;粉碎;过筛。即得玉米秸秆生产生物丁醇的残渣制备的羧甲基纤维素钠成品。The washing steps are as follows: washing with 60% to 85% wt ethanol solution after discharge, and simultaneously adjusting the pH value to 6.0 to 8.5 with hydrochloric acid or sodium hydroxide solution; putting the washed and neutralized material into a centrifuge Shake dry and recover ethanol at the same time; then dry; pulverize; sieve. The finished product of sodium carboxymethyl cellulose prepared from the residue of bio-butanol produced from corn stalks is obtained.

所得产品的理化数据为:The physicochemical data of gained product are:

  外观 Exterior   pH值 pH value   含水率(%wt) Moisture content (%wt)   粘度(2%,25℃)/(mPa.s) Viscosity (2%, 25℃)/(mPa.s)   氯化物含量(%wt) Chloride content (%wt)   取代度 Degree of substitution   淡黄色 Pale yellow   8.2 8.2   6.6 6.6   640 640   0.6 0.6   0.70 0.70

可以通过控制碱化和醚化的条件,特别是碱和醚化剂的用量来控制粘度。Viscosity can be controlled by controlling the conditions of alkalization and etherification, especially the amount of alkali and etherification agent.

对比例comparative example

王万森在农作物秸秆制备羧甲基纤维素工艺的研究中,用玉米秸秆制得的羧甲基纤维素钠只符合纺织行业上浆用CMC标准,产品的性能如下:In Wang Wansen's research on the process of preparing carboxymethyl cellulose from crop straw, the sodium carboxymethyl cellulose prepared from corn straw only meets the CMC standard for sizing in the textile industry. The performance of the product is as follows:

  外观 Exterior   pH值 pH value   含水率(%wt) Moisture content (%wt)   粘度(2%,25℃)/(mPa.s) Viscosity (2%, 25℃)/(mPa.s) 氯化物含量(%wt) Chloride content (%wt)   取代度 Degree of substitution   淡黄色 Pale yellow   无 none   无 none   400~600 400~600 none   0.6~0.7 0.6~0.7

采用CN1009094B中的方法用玉米秸秆生产羧甲基纤维素钠,得到的羧甲基纤维素钠的产品性能如下:Adopt the method in CN1009094B to produce sodium carboxymethyl cellulose with corn stalks, the product performance of the sodium carboxymethyl cellulose that obtains is as follows:

  外观 Exterior   pH值 pH value 含水率(%wt) Moisture content (%wt)   粘度(2%,25℃)/(mPa.s) Viscosity (2%, 25℃)/(mPa.s) 氯化物含量(%wt) Chloride content (%wt)   取代度 Degree of substitution   淡黄色 Pale yellow   ≤7.0 ≤7.0 <15 <15   30~80 30~80 ≤16 ≤16   ≤0.9 ≤0.9

Claims (4)

1. a residue of producing biological butanol with corn straw prepares the method for Xylo-Mucine; Use the corn straw fibre stuff to be raw material; The method that adopts solvent to mediate through obtaining Xylo-Mucine after conventional alkalization, etherificate, washing, the drying treatment step, is characterized in that; The corn straw fibre stuff is to obtain after the corn straw washing residue of producing biological butanol, the oven dry; The corn straw fibre stuff of gained has used the hemicellulase enzymolysis to remove the semicellulose in the corn straw in the process of producing biological butanol, proposes xylogen with alkali, and has passed through fermentation aborning.
2. the residue with corn straw production biological butanol as claimed in claim 1 prepares the method for Xylo-Mucine; It is characterized in that; Described alkalinization step is: obtain corn straw fibre stuff powder after the corn straw fibre stuff is pulverized; Weighing 75~150 weight part corn straw fibre stuff powder are put into kneader; With the mass percent concentration of 70~140 weight parts is that the sodium hydroxide solution of 45%~55%wt and the technical grade ethanol of 120~240 weight parts mix; After open stirring with sodium hydroxide and the even sprinkle of alcoholic acid mixed solution in corn straw fibre stuff powder, stir down at 10~30 ℃ and to alkalize 0.5~1.5 hour, process soda cellulose to the Mierocrystalline cellulose in the corn straw fibre stuff.
3. the residue with corn straw production biological butanol as claimed in claim 1 prepares the method for Xylo-Mucine; It is characterized in that; Described etherification step is: the Monochloro Acetic Acid spirituous solution to through the mass percent concentration that adds 37~180 weight parts in the slurry of alkalinisation treatment being 70%~80%wt carries out etherificate; Add fashionable temperature and be controlled at 10~30 ℃, etherificate 0.5 to 1.5 hour is warming up to then and reacted under 70~80 ℃ 0.5~1.5 hour again.
4. the residue with corn straw production biological butanol as claimed in claim 1 prepares the method for Xylo-Mucine; It is characterized in that; Described washing step is: using mass percent concentration through the material after the etherificate is the ethanolic soln washing of 60%~85%wt; Regulating the pH value is 6.0~8.5, puts into whizzer then and dries, and reclaims ethanol.
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