A kind of method of utilizing bauxite to prepare white anticorrosive pigment/filler
Technical field
The invention belongs to the trade waste reutilization technology, particularly utilize bauxite to prepare the method for white anticorrosive pigment/filler.
Technical background
Bauxite is to adopt beneficiation method to improve the aluminosilicate waste that bauxite aluminium-silicon produces in than process, having characteristics such as quantum of output is big, fine size, complicated component.Essential mineral is [1] such as diaspore, kaolinite, illite, titaniferous ore, hematite-limonites mutually.Mainly causing color substance has Fe and organism, and organism can be removed through calcining, and Fe is owing to be distributed in a plurality of mineral facies, and each mineral disseminated grain size is thin, embedding cloth relation is complicated, is difficult to slough the iron [2] in the mine tailing with ordinary method such as magnetic separation, pickling etc.Employing high temperature such as Yuan Mingliang, high pressure method can make that the decreasing ratio of Fe reaches [3] more than 90% in the mine tailing, yet this method is high to equipment requirements, and cost of investment is big, are difficult to promote.
Under the prior art level, be difficult to remove impurity such as Fe in the mine tailing, Ti; Thereby the application of mine tailing in fields such as refractory materials, building materials be restricted, and seeking mine tailing large-scale application new way is one of urgent task that solves problems such as mine tailing land seizure amount is big, environmental influence is big.Superpolymer filler demand is big, composition range is wide, and a lot of natural mineral such as kaolin, wollastonite, talcum, tiff etc. all can be used as filler after surface-treated uses.Bauxite contains multiple suitable composition as filler.Hu Yuehua etc. have prepared in superpolymer consistency after to the bauxite surface-treated, have melted powder [4] moist, good dispersivity.Yet this powder also exists saturate problem.We find in mine tailing, to add phosphoric acid and calcine and can brighten the mine tailing colour killing in experiment, and can prepare the filler of serial whiteness through the control calcining temperature.Along with process of industrialization, to filler require increasingly highly, filler also requires it to have conduction, multiple function such as fire-retardant, anticorrosion except possessing the most basic increase-volume characteristic.Traditional anticorrosive pigment/filler has red lead, zinc-chrome yellow, calcium plumbite etc., pollutes heavy heavy metal because these materials contain, thereby many countries and regions have been forbidden or limited use.Aluminium triphosphate is the anti-corrosion paint of a new generation, because excellent properties such as its antiseptic power is strong, environmental protection, look white receives broad research and exploitation in recent years.At present generally prepare aluminium triphosphate with industrial chemicals white lake or aluminum oxide and phosphatase reaction.The example of trade waste preparation also of no use.Bauxite contains abundant aluminium, and alumina content is generally more than 50%, and silicon oxide wherein is again good wear resistant filler, and silicon oxide not with phosphatase reaction, thereby can have the aluminium triphosphate of antiseptic property with bauxite preparation.
Reference paper:
[1]Wang?Yuhua,Lan?Ye,Hu?Yuehua.Adsorption?mechanisms?of?Cr(VI)on?themodified?bauxite?tailings.Minerals?Engineering,2008,21:913-918.
[2] Yuan Mingliang, Zhao's soul of a nation, Hu Yuehua. the behavior of iron in the bauxite acid medium. China YouSe Acta Metallurgica Sinica, 2003,13 (2): 480-484.
[3] Yuan Mingliang, Zhao's soul of a nation, Hu Yuehua. the solubility behavior of iron in the alumyte flotation tailings. process engineering journal, 2004,4 (1): 12-15.
[4] Hu Yuehua, Yang Huaming, Hu Xiaodong. a kind of preparation of modification mine tailing powder and this powder are as method [P] .CN200710034335.2008-08-06 of polymer packing
Summary of the invention
The object of the present invention is to provide a kind of method of utilizing bauxite to prepare white anticorrosive pigment/filler.
Technical scheme of the present invention is following:
Bauxite prepares the method for white anticorrosive pigment/filler, may further comprise the steps:
With bauxite wet method or dry ball milling to mine tailing granularity 95% to-10um; In 500-800 ℃ of temperature lower calcination, will calcine mine tailing and water by weight 1: 3-1: 5 mix, stir, discard beaker bottom larger particles (account in the beaker mine tailing amount 5%) in beaker.Is that 2-5 adds in the beaker and mixes with mine tailing, reacted 4-10 hour down in 80-150 ℃ of air-proof condition with one of phosphoric acid, tetra-sodium, polyphosphoric acid, metaphosphoric acid or Hypophosporous Acid, 50 solution by all metallic element mol ratios except that potassium, sodium in phosphorus and the mine tailing.With reactant in 220-400 ℃ of polycondensation 7-18 hour.With polycondensate and zinc oxide by weight 10: 1-4: 1 mixes, wet ball grinding 2-5 hour, 200-300 ℃ of calcining 2-6 hour, washing, ball milling, the white powder that obtains is described white anticorrosive pigment/filler.
The composition quality per-cent of described mine tailing is formed and is comprised Al
2O
357.9%, SiO
217.8%, TiO
24.1%, TFe5.3%, MgO0.5%, CaO0.6%, K
2O0.69%, Na
2O0.82%.
Described mine tailing mechanical milling process is: the rotating speed that ball mill is set is 350-480/min, and the ball milling time is 7-12 hour.
The mass concentration of described phosphoric acid, tetra-sodium, polyphosphoric acid, metaphosphoric acid or Hypophosporous Acid, 50 solution is 50%.
All there are two deficiencies in the superpolymer filler of having reported by the bauxite preparation: the one, and color is darker, can't obtain large-scale application; The 2nd, do not have functional application, added value is not high.The present invention adopts and directly in mine tailing, adds phosphorus containg substances, through chemical reaction, has prepared the white functional filler with antiseptic property, has improved the range of application and the application added value of mine tailing greatly.The present invention compares with the preparation technology of existing aluminium triphosphate anti-corrosion paint, has that cost is low, an environmental protection, characteristics that antiseptic property is high.
Description of drawings
Fig. 1: preparation technology's schema of white anticorrosive pigment/filler of the present invention.
Embodiment
Further specify the present invention below in conjunction with embodiment, and unrestricted the present invention.
Embodiment:
Embodiment 1
Bauxite wet ball grinding to mine tailing granularity 95% to-10um, in 550 ℃ of calcining 3h down, will be calcined mine tailing and in beaker, mixed, stirs, discards beaker bottom larger particles (account in the beaker mine tailing amount 4.6%) with water by weight 1: 4.Is 3 to add in the beakers and mixes with mine tailing 85% phosphoric acid by all metallic element mol ratios except that potassium, sodium in phosphorus and the mine tailing, reacts 10 hours down in 120 ℃ of air-proof conditions.With reactant in 380 ℃ of polycondensations 12 hours.Polycondensate and zinc oxide were mixed by weight 10: 1.5, wet ball grinding 3 hours, 280 ℃ of calcinings 3 hours, washing, ball milling, the white powder that obtains is described white anticorrosive pigment/filler.
Embodiment 2
With bauxite dry ball milling to mine tailing granularity 95% to-10um; In 600 ℃ of temperature lower calcination 2h, will calcine mine tailing and in beaker, mix, stir, discard beaker bottom black larger particles (account in the beaker mine tailing amount 5%) with water by weight 1: 5.Is 2.5 to add in the beakers and mixes with mine tailing, reacted 8 hours down in 100 ℃ of air-proof conditions polyphosphoric acid by all metallic element mol ratios except that potassium, sodium in phosphorus and the mine tailing.With reactant in 220 ℃ of polycondensations 18 hours.Polycondensate and zinc oxide were mixed by weight 5: 1, wet ball grinding 5 hours, 300 ℃ of calcinings 2 hours, washing, ball milling, the white powder that obtains is described white anticorrosive pigment/filler.
Embodiment 3
With bauxite wet ball grinding to mine tailing granularity 95% to-10um; In 650 ℃ of temperature lower calcination 2h, will calcine mine tailing and in beaker, mix, stir, discard beaker bottom larger particles (account in the beaker mine tailing amount 5%) with water by weight 1: 4.5.With all metallic element mol ratios except that potassium, sodium in tetra-sodium and the mine tailing is 4 to add in the beakers and mixes with mine tailing, reacted 6 hours down in 150 ℃ of air-proof conditions.With reactant in 300 ℃ of polycondensations 9 hours.Polycondensate and zinc oxide were mixed by weight 6: 1, wet ball grinding 4 hours, 300 ℃ of calcinings 2 hours, washing, ball milling, the white powder that obtains is described white anticorrosive pigment/filler.The mine tailing composition
Used bauxite composition such as table 1 among the embodiment
Table 1 bauxite composition
The physical parameter of prepared white anticorrosive pigment/filler
The physical parameter of the modification aluminium triphosphate anti-corrosion paint that prepared white anticorrosive pigment/filler and market are bought is seen table 2
The physical parameter of the white anticorrosive filler of table 2 bauxite preparation of the present invention
Test item |
Prepared anticorrosive packing |
The modification aluminium triphosphate that market is bought |
Al
2O
3 |
10.0~15.0 |
13.5 |
P
2O
5 |
32.5~38.5 |
36.4 |
SiO
2 |
4.2~7.0 |
12.5 |
ZnO |
3.0~5.6 |
17.0 |
The water solubles |
≤1 |
≤1 |
Moisture content and volatile matter |
≤1.5 |
≤1.5 |
Oil number ml/100g |
38±5 |
38±5 |
Water collection liquid pH |
5.6~6.8 |
6.6 |
Density g/cm |
2.6~3.0 |
2.8 |
Fineness (325 mesh screen residue) % |
≤0.1 |
≤0.1 |
Whiteness % |
82.6~86.7 |
86.2 |
The antiseptic property of prepared white anticorrosive pigment/filler:
Water-base epoxy lacquer (purchasing the chemical research institute in Changsha) is selected in the antiseptic property test.The anticorrosive pigment/filler addition is 20%.Antiseptic property is seen table 3.
The antiseptic property of the white anticorrosive filler of table 3 bauxite preparation of the present invention
Test item |
Detection method |
Index |
Detected result |
Acid resistance/10d (30%H
2SO
4)
|
GB1763-79(85) |
Non-foaming, do not come off |
Non-foaming, do not come off |
Alkali resistance/10d (30%NaOH) |
GB1763-79(85) |
Non-foaming, do not come off |
Non-foaming, do not come off |
Salt tolerance/10d (15%NaCl) |
GB1763-79(85) |
Non-foaming, do not come off |
Non-foaming, do not come off |