CN101851079A - Novel composite material and manufacturing method thereof - Google Patents
Novel composite material and manufacturing method thereof Download PDFInfo
- Publication number
- CN101851079A CN101851079A CN201010147256A CN201010147256A CN101851079A CN 101851079 A CN101851079 A CN 101851079A CN 201010147256 A CN201010147256 A CN 201010147256A CN 201010147256 A CN201010147256 A CN 201010147256A CN 101851079 A CN101851079 A CN 101851079A
- Authority
- CN
- China
- Prior art keywords
- composite material
- parts
- advanced composite
- cement
- weight
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 8
- 239000002131 composite material Substances 0.000 title abstract 3
- 239000004568 cement Substances 0.000 claims abstract description 26
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 16
- 239000000839 emulsion Substances 0.000 claims abstract description 12
- 239000000463 material Substances 0.000 claims abstract description 12
- 238000002156 mixing Methods 0.000 claims abstract description 7
- 239000002023 wood Substances 0.000 claims abstract description 6
- 239000011157 advanced composite material Substances 0.000 claims description 36
- 238000000034 method Methods 0.000 claims description 9
- 239000002994 raw material Substances 0.000 claims description 8
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 7
- 239000006004 Quartz sand Substances 0.000 claims description 6
- 239000011159 matrix material Substances 0.000 claims description 5
- 241000675108 Citrus tangerina Species 0.000 claims description 3
- 239000010451 perlite Substances 0.000 claims description 3
- 235000019362 perlite Nutrition 0.000 claims description 3
- 238000005259 measurement Methods 0.000 claims 2
- 238000005034 decoration Methods 0.000 abstract description 23
- 239000004575 stone Substances 0.000 abstract description 4
- 238000003756 stirring Methods 0.000 abstract description 2
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 abstract 2
- 239000004576 sand Substances 0.000 abstract 2
- 239000004566 building material Substances 0.000 abstract 1
- 239000011505 plaster Substances 0.000 abstract 1
- 239000012634 fragment Substances 0.000 description 16
- 239000011449 brick Substances 0.000 description 12
- 238000006116 polymerization reaction Methods 0.000 description 12
- 208000010392 Bone Fractures Diseases 0.000 description 8
- 206010017076 Fracture Diseases 0.000 description 8
- 238000001354 calcination Methods 0.000 description 4
- 238000001035 drying Methods 0.000 description 4
- 230000007613 environmental effect Effects 0.000 description 4
- 238000002474 experimental method Methods 0.000 description 4
- 238000001125 extrusion Methods 0.000 description 4
- 238000005303 weighing Methods 0.000 description 4
- 230000002950 deficient Effects 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 208000034189 Sclerosis Diseases 0.000 description 1
- 208000013201 Stress fracture Diseases 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 238000007605 air drying Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 238000004040 coloring Methods 0.000 description 1
- 239000004567 concrete Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 238000002425 crystallisation Methods 0.000 description 1
- 230000008025 crystallization Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000003628 erosive effect Effects 0.000 description 1
- 239000010440 gypsum Substances 0.000 description 1
- 229910052602 gypsum Inorganic materials 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 239000010453 quartz Substances 0.000 description 1
- 238000005245 sintering Methods 0.000 description 1
- 230000003245 working effect Effects 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
- C04B28/02—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/00241—Physical properties of the materials not provided for elsewhere in C04B2111/00
- C04B2111/00336—Materials with a smooth surface, e.g. obtained by using glass-surfaced moulds
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/20—Resistance against chemical, physical or biological attack
- C04B2111/27—Water resistance, i.e. waterproof or water-repellent materials
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/20—Resistance against chemical, physical or biological attack
- C04B2111/28—Fire resistance, i.e. materials resistant to accidental fires or high temperatures
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/54—Substitutes for natural stone, artistic materials or the like
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/54—Substitutes for natural stone, artistic materials or the like
- C04B2111/542—Artificial natural stone
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/80—Optical properties, e.g. transparency or reflexibility
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/91—Use of waste materials as fillers for mortars or concrete
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Inorganic Chemistry (AREA)
- Materials Engineering (AREA)
- Structural Engineering (AREA)
- Organic Chemistry (AREA)
- Curing Cements, Concrete, And Artificial Stone (AREA)
- Finishing Walls (AREA)
Abstract
The invention provides a novel composite material and a manufacturing method thereof. The building material solves the problems that the common ornamental plaster is non-watertight, easy to damage, and difficult to color, and the cement product has high weight and cost, is rough and the like. The novel composite material is realized by the following technical means of: mixing the following materials, in parts by weight, 8 to 12 parts of acrylic emulsion, 35 to 45 parts of cement, 20 to 30 parts of sand, and 15 to 20 parts of water, preferably 9 to 11 parts of acrylic emulsion, 38 to 42 parts of cement, 18 to 22 parts of sand, and 15 to 20 parts of water, uniformly stirring, and manufacturing different building decoration products by using molds. The obtained decoration products not only have wood imitation and stone imitation color, but also have superior performance such as water resistance, fire resistance, high intensity, low cost, compact, smooth and bright surface, and the like.
Description
Technical field
The present invention relates to a kind of material of construction.
Background technology
Along with the raising of people's living standard, various building decoration product enter huge numbers of families, more and more are subjected to human consumer's welcome.Defectives such as that the finishing material of common gypsum production exists is non-watertight, fragile, difficult colouring, and there are defectives such as quality weight, cost is high, Cheng Mo obtains product be rough in the finishing material that cement is built.Along with the raising of people's living standard, people are more and more higher to the demand of building decorative product, require also more and more higher to texture.
Summary of the invention
The present invention aims to provide a kind of advanced composite material and preparation method thereof, the ornament that adopts this matrix material production to obtain not only has imitative wood, imitative stone pool, and has premium propertiess such as waterproof, fire prevention, high strength, low cost, surface are fine and closely woven, smooth, light.
For realizing above purpose, the present invention implements by following technique means:
A kind of advanced composite material, it is the matrix material of being made by the following portions by weight proportion raw material: ACRYLIC EMULSION 8-12 part, cement 35-45 part, husky 20-30 part, water 15-20 part.Preferred each raw materials in part by weight proportioning is: ACRYLIC EMULSION 9-11 part, cement 38-42 part, husky 18-22 part, water 15-20 part.
In order to make produced finishing material have good luminance brightness, can add the quartz sand of 8-15 part.
In order to alleviate the weight of matrix material, the light material that can add 33-38 part, light material can be one or more the mixtures in wood chip, sawdust, perlite, the tangerine bar.
This advanced composite material can be produced in accordance with the following methods: each component is weighed according to proportioning to prepare, stir and make advanced composite material, according to concrete purposes, adopt the mould of different shapes and structure to carry out casting and dry to produce and obtain various house ornaments, building and ornament materials etc.
Beneficial effect
1. advanced composite material production technique of the present invention is simple, and cost is low, and ornament that obtains and building and ornament materials have imitative wood, imitative stone pool, and present exquisiteness attractive in appearance texture, high resilience, color nature, give elegance, cordiality, soft sense.
2. the quartz sand that contains in the advanced composite material of the present invention has advantages of higher stability, stronger resistance to acid, erosion resistance and resistivity against fire preferably, improved the practical value of this matrix material, prolonged work-ing life, most importantly quartz crystal has good optical property, can make the product of producing have good luminance brightness, promote the aesthetics of product.
3. advanced composite material of the present invention is used for producing building dress goods, and the building decoration product of gained need not pass through high temperature sintering, need only natural air drying at normal temperatures, have saved the energy.
4. ACRYLIC EMULSION and cement have been added in the advanced composite material of the present invention, run through mutually after the two sclerosis, the polymer network that forms has stoped the growth of microfracture in the mixture, makes the building decoration product that make have very high intensity, satisfies the service requirements of building trade.
5. the prepared building decoration product of advanced composite material of the present invention have good water-repellancy, ACRYLIC EMULSION wherein makes cement and aggregate form strong cohesiveness, and produce stronger crystallization net, thereby water resistance be improved significantly, have good waterproof effect.
6. the prepared building decoration product of advanced composite material of the present invention have good fire line and fire retardation.
Embodiment
The invention will be further described below in conjunction with specific embodiment.
Embodiment 1
Take by weighing raw material by following proportioning: ACRYLIC EMULSION 8kg, cement 35kg, husky 20kg, water 15kg.
Evenly make advanced composite material according to above proportioning thorough mixing,, slough mould after drying and make house ornament, its outward appearance exquisiteness, good waterproof performance, intensity height, and economic environmental protection by pouring the advanced composite material that makes in mould extrusion forming.Adopt following method to test:
1. the ornament that obtains was placed the naked light environment following 4 minutes, this surface of decoration is flawless, has only slight calcination vestige.
2. put into water after the ornament that obtains being weighed and soaked 14 hours, weigh after the taking-up again, its quality does not increase, and it is smooth smooth, flawless that this surface of decoration still keeps.
3. experiment with falling objects: the identical fragment of brick of weight, common polymerization cement and this product are done the movement of falling object simultaneously in 4 meters high places, the result is that fracture appears in common polymerization cement, fragment of brick has fragment to come off, slight crack and fracture do not appear in the made building decoration product of advanced composite material, and the shape that holds its shape substantially.Tested by above-mentioned: the intensity of the building decoration product that advanced composite material is made is greater than fragment of brick, common polymerization cement.
Embodiment 2
Take by weighing raw material by following proportioning: ACRYLIC EMULSION 10kg, cement 40kg, husky 25kg, water 20kg.
Evenly make advanced composite material according to above proportioning thorough mixing,, slough mould after drying and make the guardrail edge list, its outward appearance exquisiteness, good waterproof performance, intensity height, and economic environmental protection by pouring the advanced composite material that makes in mould extrusion forming.Adopt following method to test:
1. the ornament that obtains was placed the naked light environment following 5 minutes, this surface of decoration is flawless, has only slight calcination vestige.
2. put into water after the ornament that obtains being weighed and soaked 16 hours, weigh after the taking-up again, its quality does not increase, and it is smooth smooth, flawless that this surface of decoration still keeps.
3. experiment with falling objects: the identical fragment of brick of weight, common polymerization cement and this product are done the movement of falling object simultaneously in 5 meters high places, the result is that fracture appears in common polymerization cement, fragment of brick has fragment to come off, slight crack and fracture do not appear in the made building decoration product of advanced composite material, and the shape that holds its shape substantially.Tested by above-mentioned: the intensity of the building decoration product that advanced composite material is made is greater than fragment of brick, common polymerization cement.
Embodiment 3
Take by weighing raw material by following proportioning: ACRYLIC EMULSION 10kg, cement 40kg, husky 25kg, water 20kg, quartz sand 10kg.
Evenly make advanced composite material according to above proportioning thorough mixing,, slough mould after drying and make the imitative stone carving of sight by pouring the advanced composite material that makes in mould extrusion forming, its outward appearance light is fine and smooth, good waterproof performance, intensity height, and economic environmental protection.Adopt following method to test:
1. the ornament that obtains was placed the naked light environment following 5 minutes, this surface of decoration is flawless, has only slight calcination vestige.
2. put into water after the ornament that obtains being weighed and soaked 16 hours, weigh after the taking-up again, its quality does not increase, and it is smooth smooth, flawless that this surface of decoration still keeps.
3. experiment with falling objects: the identical fragment of brick of weight, common polymerization cement and this product are done the movement of falling object simultaneously in 5 meters high places, the result is that fracture appears in common polymerization cement, fragment of brick has fragment to come off, slight crack and fracture do not appear in the made building decoration product of advanced composite material, and the shape that holds its shape substantially.Tested by above-mentioned: the intensity of the building decoration product that advanced composite material is made is greater than fragment of brick, common polymerization cement.
Embodiment 4
Take by weighing raw material by following proportioning: ACRYLIC EMULSION 10kg, cement 40kg, husky 25kg, water 20kg, quartz sand 10kg, the light material of forming by wood chip 10kg, sawdust 5kg, perlite 12kg, tangerine bar 8kg.
Evenly make advanced composite material according to above proportioning thorough mixing,, slough mould after drying and make the imitative woodcarving of sight by pouring the advanced composite material that makes in mould extrusion forming, its outward appearance light is fine and smooth, good waterproof performance, intensity height, and economic environmental protection.Adopt following method to test:
1. the ornament that obtains was placed the naked light environment following 5 minutes, this surface of decoration is flawless, has only slight calcination vestige.
2. put into water after the ornament that obtains being weighed and soaked 16 hours, weigh after the taking-up again, its quality does not increase, and it is smooth smooth, flawless that this surface of decoration still keeps.
3. experiment with falling objects: the identical fragment of brick of weight, common polymerization cement and this product are done the movement of falling object simultaneously in 5 meters high places, the result is that fracture appears in common polymerization cement, fragment of brick has fragment to come off, slight crack and fracture do not appear in the made building decoration product of advanced composite material, and the shape that holds its shape substantially.Tested by above-mentioned: the intensity of the building decoration product that advanced composite material is made is greater than fragment of brick, common polymerization cement.
Claims (7)
1. an advanced composite material is characterized in that, it is the matrix material of being made by the following portions by weight proportion raw material: ACRYLIC EMULSION 8-12 part, cement 35-45 part, husky 20-30 part, water 15-20 part.
2. advanced composite material according to claim 1 is characterized in that, each raw materials in part by weight proportioning is: ACRYLIC EMULSION 9-11 part, cement 38-42 part, husky 18-22 part, water 15-20 part.
3. advanced composite material according to claim 1 is characterized in that, calculates by weight: add 8-15 part quartz sand.
4. advanced composite material according to claim 2 is characterized in that, calculates by weight: add 8-15 part quartz sand.
5. according to any described advanced composite material in the claim 1～4, it is characterized in that, calculate by weight: add the light material of 33-38 part, light material is one or more the combination in wood chip, sawdust, perlite, the tangerine bar.
6. according to the manufacture method of any described advanced composite material in the claim 1～4, it is characterized in that each component is weighed according to measurement standard to prepare, thorough mixing evenly makes advanced composite material.
7. the manufacture method of advanced composite material according to claim 5 is characterized in that, each component is weighed according to measurement standard to prepare, and thorough mixing evenly makes advanced composite material.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010101472567A CN101851079B (en) | 2010-04-15 | 2010-04-15 | Novel composite material and manufacturing method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010101472567A CN101851079B (en) | 2010-04-15 | 2010-04-15 | Novel composite material and manufacturing method thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101851079A true CN101851079A (en) | 2010-10-06 |
| CN101851079B CN101851079B (en) | 2012-08-22 |
Family
ID=42802797
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010101472567A Expired - Fee Related CN101851079B (en) | 2010-04-15 | 2010-04-15 | Novel composite material and manufacturing method thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN101851079B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104557125A (en) * | 2015-01-20 | 2015-04-29 | 广州协堡建材有限公司 | Caulking cement for prestrain wallboards |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1061583A (en) * | 1990-11-22 | 1992-06-03 | 唐芝 | The type material and the processing method of making desk etc. |
-
2010
- 2010-04-15 CN CN2010101472567A patent/CN101851079B/en not_active Expired - Fee Related
Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1061583A (en) * | 1990-11-22 | 1992-06-03 | 唐芝 | The type material and the processing method of making desk etc. |
Non-Patent Citations (1)
| Title |
|---|
| 《简明建筑工程施工手册》 20010731 国振喜 等 聚合物混凝土 第973页至第975页 1-7 , 1 * |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104557125A (en) * | 2015-01-20 | 2015-04-29 | 广州协堡建材有限公司 | Caulking cement for prestrain wallboards |
Also Published As
| Publication number | Publication date |
|---|---|
| CN101851079B (en) | 2012-08-22 |
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| C14 | Grant of patent or utility model | ||
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| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20120822 Termination date: 20140415 |